Today's Message Index:
----------------------
 
     1. 12:27 AM - Re: Sb 08-6-1: What's the equivalent of an AN470 rivet? (AirMike)
     2. 12:36 AM - Re: Weld on (AirMike)
     3. 04:15 AM - Re: Re: Weld on (Tim Olson)
     4. 04:27 AM - Re: Onsite at OSH 2008 - First 2 RV-10's arrive! (Tim Olson)
     5. 05:19 AM - Re: Onsite at OSH 2008 - First 2 RV-10's arrive! (Lew Gallagher)
     6. 07:13 AM - Re: Re: Sb 08-6-1 ()
     7. 10:10 AM - Movement of Fuel Sender ? (John Hurst)
     8. 10:33 AM - Re: Movement of Fuel Sender ? ()
     9. 10:34 AM - Re: Movement of Fuel Sender ? ()
    10. 10:38 AM - Re: Movement of Fuel Sender ? (Ralph E. Capen)
    11. 10:41 AM - Re: Movement of Fuel Sender ? (PJ Seipel)
    12. 10:56 AM - Re: Onsite at OSH 2008 - First 2 RV-10's arrive! (dherring10)
    13. 11:52 AM - Re: Movement of Fuel Sender ? (John Hurst)
    14. 12:06 PM - Re: Movement of Fuel Sender ? (pascal)
    15. 12:10 PM - Re: Movement of Fuel Sender ? (pascal)
    16. 12:40 PM - Tues & Friday Night OSH RV-10 Get Togethers (bcondrey)
    17. 12:41 PM - Re: Sb 08-6-1: What's the equivalent of an AN470 rivet? (John Kirkland)
    18. 03:45 PM - RV10 project for sale (plevenda@jvlv.lv)
    19. 04:02 PM - Re: Tues & Friday Night OSH RV-10 Get Togethers (Phil White)
    20. 04:39 PM - Re: Re: Tues & Friday Night OSH RV-10 Get Togethers (Don McDonald)
    21. 07:10 PM - Re: Leak Proofing the Fuel Sender (Patrick Pulis)
    22. 08:21 PM - Re: Re: Tues & Friday Night OSH RV-10 Get Togethers (Condrey, Bob (US SSA))
    23. 09:21 PM - Re: Re: Ouch (EFDsteve@AOL.COM)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: Sb 08-6-1: What's the equivalent of an AN470 rivet? | 
      
      
      John Goodman has it correct. Bolt or 470-AD5-x rivets. Spruce sells some of the
      #5 rivets - I bought a few (470-AD-5-6 ) and the #5 set to fix the buggered holes
      in my SB work. About 10-12 bucks - not too bad to set. I used the same 60#
      of air pressure that I used on the #4 rivets and whacked a few extra times.
      I think that we hit it 12-15 times. We sill screwed up one mfg head, but decided
      not to drill it out as it is soooo much stronger than the #4. Cheap piece of
      mind.
      
      --------
      OSH '08 or Bust (busted) be there in "09
      Q/B Kit - exited cabin top/door purgatory
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195315#195315
      
      
Message 2
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  | 
      
      
      
      
      If exposed to sunlight, might the black toner possibly overheat the plexi causing
      problems similar to Dave's
      
      --------
      OSH '08 or Bust (busted) be there in "09
      Q/B Kit - exited cabin top/door purgatory
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195316#195316
      
      
Message 3
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  | 
      
      
      
      
      The toner is just used to tint the epoxy so the inside is dark and
      it looks good.  On the outside, you paint over that area, and
      most RV-10's are a light color....just for heat reasons.
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      AirMike wrote:
      > 
      > If exposed to sunlight, might the black toner possibly overheat the
      > plexi causing problems similar to Dave's
      > 
      > -------- OSH '08 or Bust (busted) be there in "09 Q/B Kit -
      > exited cabin top/door purgatory
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p=195316#195316
      > 
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Onsite at OSH 2008 - First 2 RV-10's arrive! | 
      
      
      Just uploaded the latest photos....22 RV-10's now on field.
      And, added additional photos to past days that I got from
      Scott.
      
      http://www.myrv10.com/N104CD/flights/OSH2008/index.html
      
      It's finally show day, but it feels like the show's
      already started for us!
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      > More updates from the last 2 days:
      > http://www.myrv10.com/N104CD/flights/OSH2008/index.html
      > 
      > 
      > Tim Olson - RV-10 N104CD - Flying
      > do not archive
      > 
      > 
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Onsite at OSH 2008 - First 2 RV-10's arrive! | 
      
      
      Hey Tim,
      
      We're trying to decide about paint schemes, so this is great timing!  Beautiful
      jobs, great pics, next best thing to being there.
      
      Thanks, - Lew
      
      --------
      non-pilot
      crazy about building
      NOW OFICIALLY BUILDER #40549
      Engine and FF here, now cowl and baffels,waiting on prop.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195328#195328
      
      
Message 6
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  | 
      
      
      
      
      the hardest part of this SB is just picking up the wrenches and knowing you are
      going to spend several hours removing parts that you THOUGHT were on for the
      long haul.
      
      The actual installation of the doubler is not difficult or that time consuming.
      
      But in the end I know I have a stronger airframe than I had.  Very comforting.
      Now I won't worry about my passengers safety.
      
      Jim C
      ===========================================================
      From: "Dave Leikam" <daveleikam@wi.rr.com>
      Subject: Re: RV10-List: Sb 08-6-1
      
      With all due respect, I know I have to do the SB, and I will, but if the empennage
      is that inclined to come off  this airplane without those two small pieces
      of aluminum installed, I wouldn't fly it after they were installed!
      
      Dave Leikam
      RV-10 #40496
      N89DA (Reserved)
      Muskego, WI
      
      do not archive
        ----- Original Message ----- 
        From: McGANN, Ron 
        To: rv10-list@matronics.com 
        Sent: Wednesday, July 23, 2008 7:01 PM
        Subject: RE: RV10-List: Sb 08-6-1
      
      
        I prefer to remove the empennage myself, in the hangar - rather than have it
      do so on its own, at 10000'.
      
      
      ----------------------------------------------------------------------------
          From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Dave Leikam
          Sent: Thursday, 24 July 2008 8:22 AM
          To: RV-10 matronics
          Subject: RV10-List: Sb 08-6-1
      
      
          What if I never do the SB on the tailcone of my plane?
      
          Fire away!
      
          Dave Leikam
          RV-10 #40496
          N89DA (Reserved)
          Muskego, WI
      
      
      p://www.matronics.com/Navigator?RV10-List
      ics.com
      .matronics.com/contribution
      
      "Warning:
      The information contained in this email and any attached files is
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Message 7
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  | 
      
      
| Subject:  | Movement of Fuel Sender ? | 
      
      I'm installing the fuel senders (Stewart Warner) and am concerned with the amount
      of play in plastic attachment (where the sender arm slides in) There is an
      extreme amount of play to the point that I'm concerned the float won't line up
      properly. The float wants to swing freely around the bracket. Is this normal?
      or should the float be more secure and have no movement in the plastic bracket?
      My question is, should I add a small amount of proseal to keep the float arm
      secure in the bracket?. See photo for better visual explanation.
      
      I have QB wings and do not have a lot of room to "see" where the floats range of
      motion is. 
      
      john
      
Message 8
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      Be very careful when bending the end.  You will need to make a right and left part.
      The instructions are not really clear on this point.  Also make sure you
      are installing the arms in the proper sender.  They too are numbered for Left
      / Right.
      
      Jim C
      
      ===========================================================
      From: John Hurst <johnh38@yahoo.com>
      Subject: RV10-List: Movement of Fuel Sender ?
      
      I'm installing the fuel senders (Stewart Warner) and am concerned with the amount
      of play in plastic attachment (where the sender arm slides in) There is an
      extreme amount of play to the point that I'm concerned the float won't line up
      properly. The float wants to swing freely around the bracket. Is this normal?
      or should the float be more secure and have no movement in the plastic bracket?
      My question is, should I add a small amount of proseal to keep the float arm
      secure in the bracket?. See photo for better visual explanation.
      
      I have QB wings and do not have a lot of room to "see" where the floats range of
      motion is. 
      
      john
      
      ===========================================================
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      
      The metal arm at the sender end of the float should have a bend in it.  The bend
      goes through the hole in the base of the plastic arm to prevent the swivel as
      you have described it.
      
      It would appear you have cut the arm a little short at this point.  
      
      Jim C
      40192 - Finishing
      
      ===========================================================
      From: John Hurst <johnh38@yahoo.com>
      Subject: RV10-List: Movement of Fuel Sender ?
      
      I'm installing the fuel senders (Stewart Warner) and am concerned with the amount
      of play in plastic attachment (where the sender arm slides in) There is an
      extreme amount of play to the point that I'm concerned the float won't line up
      properly. The float wants to swing freely around the bracket. Is this normal?
      or should the float be more secure and have no movement in the plastic bracket?
      My question is, should I add a small amount of proseal to keep the float arm
      secure in the bracket?. See photo for better visual explanation.
      
      I have QB wings and do not have a lot of room to "see" where the floats range of
      motion is. 
      
      john
      
      ===========================================================
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      
      John,
      
      With the last bend going through the sender, it shouldn't rotate at all.  You shouldn't
      need anything to keep it in place without rotating.  It looks like you
      have it in past where the clips engage so I think that part is OK - but it shouldn't
      rotate - not nohow, not noway as the saying goes.
      
      I bought a spare access panel and cut out a part of it so I could see inside to
      make sure the float ranges line up correctly. I was able to put the 1/8" spacer
      under the float and see where it barely touches - then turn the entire mess
      upside down for the full range. This also allowed me to determine that the float
      was catching on one of the reinforcing angles inside - so I could turn it
      around...
      
      I don't know the part number in a -10 and it may be the same as for my 6A. If you
      have QB-type tanks - there's no easy way to line them up.
      
      Ralph
      
      -----Original Message-----
      >From: John Hurst <johnh38@yahoo.com>
      >Sent: Jul 28, 2008 1:07 PM
      >To: rv10-list@matronics.com
      >Subject: RV10-List: Movement of Fuel Sender ?
      >
      >I'm installing the fuel senders (Stewart Warner) and am concerned with the amount
      of play in plastic attachment (where the sender arm slides in) There is an
      extreme amount of play to the point that I'm concerned the float won't line up
      properly. The float wants to swing freely around the bracket. Is this normal?
      or should the float be more secure and have no movement in the plastic bracket?
      My question is, should I add a small amount of proseal to keep the float arm
      secure in the bracket?. See photo for better visual explanation.
      >
      >I have QB wings and do not have a lot of room to "see" where the floats range
      of motion is. 
      >
      >john
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      
      Take a close look at the instructions.  You need to bend then end of the 
      float arm about 3/16" from the end.  That bent end will fit into the 
      hole in the plastic bracket and then it won't swivel.  If you already 
      cut it short, then you'll get to buy a new one like I did.
      
      PJ Seipel
      RV-10 #40032
      do not archive
      
      John Hurst wrote:
      > I'm installing the fuel senders (Stewart Warner) and am concerned with 
      > the amount of play in plastic attachment (where the sender arm slides 
      > in) There is an extreme amount of play to the point that I'm concerned 
      > the float won't line up properly. The float wants to swing freely 
      > around the bracket. Is this normal? or should the float be more secure 
      > and have no movement in the plastic bracket? My question is, should I 
      > add a small amount of proseal to keep the float arm secure in the 
      > bracket?. See photo for better visual explanation.
      >
      > I have QB wings and do not have a lot of room to "see" where the 
      > floats range of motion is.
      >
      > john
      >
      > ------------------------------------------------------------------------
      >
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Onsite at OSH 2008 - First 2 RV-10's arrive! | 
      
      
      Tim,
      
      Thanks for the updates and pictures, wish I was there to go flying with you and
      Scott like we did last year. Lana and I have been moving to a new house so that
      has put a damper on my flying and building for the last few weeks. Keep the
      updates coming and tell Scott that if he will hold his mouth differently while
      he is playing Guitar Hero he will probably do better. Ha!
      
      Keep having fun for all of us.
      
      Dwayne Herring
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195376#195376
      
      
Message 13
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      Sure enough, I cut the piece too short. I see now where I need to have the end
      piece bent at a 90 degree angle to prevent the swivel.  Thanks for all the quick
      responses.  You guys are great. If only the instructions had been a little
      clearer.
      
      john
      
      
      Take a close look at the instructions.  You need to bend then end of the 
      float arm about 3/16" from the end.  That bent end will fit into the 
      hole in the plastic bracket and then it won't swivel.  If you already 
      cut it short, then you'll get to buy a new one like I did.
      
      PJ Seipel
      RV-10 #40032
      do not archive
      
      John Hurst wrote:
      > I'm installing the fuel senders (Stewart Warner) and am concerned with 
      > the amount of play in plastic attachment (where the sender arm slides 
      > in) There is an extreme amount of play to the point that I'm concerned 
      > the float won't line up properly. The float wants to swing freely 
      > around the bracket. Is this normal? or should the float be more secure 
      > and have no movement in the plastic bracket? My question is, should I 
      > add a small amount of proseal to keep the float arm secure in the 
      > bracket?. See photo for better visual explanation.
      >
      > I have QB wings and do not have a lot of room to "see" where the 
      > floats range of motion is.
      >
      > john
      >
      > ------------------------------------------------------------------------
      >
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      The issue is the 90 degree bend needs to have a longer arm to it. Forget 
      any other option, you'll need to assure the "L" actually is a L and not 
      an "I"  with a little bend to it.
      Pascal
      
      
      From: John Hurst 
      Sent: Monday, July 28, 2008 10:07 AM
      Subject: RV10-List: Movement of Fuel Sender ?
      
      
      I'm installing the fuel senders (Stewart Warner) and am concerned with 
      the amount of play in plastic attachment (where the sender arm slides 
      in) There is an extreme amount of play to the point that I'm concerned 
      the float won't line up properly. The float wants to swing freely around 
      the bracket. Is this normal? or should the float be more secure and have 
      no movement in the plastic bracket? My question is, should I add a small 
      amount of proseal to keep the float arm secure in the bracket?. See 
      photo for better visual explanation.
      
      I have QB wings and do not have a lot of room to "see" where the floats 
      range of motion is. 
      
      john
      
      
      -------------------------------------------------------------------------
      -------
      
      
Message 15
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  | 
      
      
| Subject:  | Re: Movement of Fuel Sender ? | 
      
      
      Seems this is a "gotcha" for many builders. I might suggest it get added for 
      the "Wings/Section 18" list Tim maintains.
      PJ covers it well.
      Pascal
      --------------------------------------------------
      From: "PJ Seipel" <seipel@seznam.cz>
      Sent: Monday, July 28, 2008 10:39 AM
      Subject: Re: RV10-List: Movement of Fuel Sender ?
      
      >
      > Take a close look at the instructions.  You need to bend then end of the 
      > float arm about 3/16" from the end.  That bent end will fit into the hole 
      > in the plastic bracket and then it won't swivel.  If you already cut it 
      > short, then you'll get to buy a new one like I did.
      >
      > PJ Seipel
      > RV-10 #40032
      > do not archive
      >
      > John Hurst wrote:
      >> I'm installing the fuel senders (Stewart Warner) and am concerned with 
      >> the amount of play in plastic attachment (where the sender arm slides in) 
      >> There is an extreme amount of play to the point that I'm concerned the 
      >> float won't line up properly. The float wants to swing freely around the 
      >> bracket. Is this normal? or should the float be more secure and have no 
      >> movement in the plastic bracket? My question is, should I add a small 
      >> amount of proseal to keep the float arm secure in the bracket?. See photo 
      >> for better visual explanation.
      >>
      >> I have QB wings and do not have a lot of room to "see" where the floats 
      >> range of motion is.
      >>
      >> john
      >>
      >> ------------------------------------------------------------------------
      >>
      >
      >
      > 
      
      
Message 16
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  | 
      
      
| Subject:  | Tues & Friday Night OSH RV-10 Get Togethers | 
      
      
      We are going to have 2 more large cookouts up here at OSH.  First will be Tues
      evening and second will be Friday, both at 6:00 PM.  Intent is simply to provide
      a social environment for our like minded RV-10 group to get together, put faces
      to names, make new friends and exchange ideas.  Builders, "almost builders"
      and others with an interest are welcome.  There are also usually at least a
      couple of vendors that show up so you can pick their brains.
      
      We will take care of the logistics of getting the supplies, cooking, etc.  As mentioned
      before we have a large open area with picnic tables, chairs and shade
      this year so it's a great way to end the day!
      
      Many people have asked what they can do or bring.  If you've got something you'd
      like to share with the group, by all means bring it!  The only thing we ask
      is that you consider a contribution to help defray costs so that we can continue.
      We'll have a basket out for those that would like to donate but no specific
      amount is requested, just whatever you feel it's worth or would like to give.
      
      I'm told that Tuesday night's menu will likely be brats and maybe hot dogs.  Not
      sure of side dishes, but there will also be plenty of cold drinks.  Kids are
      welcome and several people brought theirs camping this year.
      
      We're still located at 55th & Lindbergh in Camp Scholler.  55th runs parallel to
      Knapp St (main N/S street at Air Venture) and Lindbergh is just south of the
      Hangar B gate.
      
      If you're coming and not part of the camping group, please let me know so that
      we can insure enough food and drink.
      
      Bob
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195397#195397
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Sb 08-6-1: What's the equivalent of an AN470 rivet? | 
      
      
      I was able to scrounge a small handfull of AN470AD5 from my local A&P at the airport
      just for the asking. I just cut to the length I need.
      
      --------
      RV-10 #40333
      N540XP (reserved)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195398#195398
      
      
Message 18
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  | 
      
      
| Subject:  | RV10 project for sale | 
      
      
      They say all good things must come to an end. Im not sure I really believe that,
      but my RV10 project must. Do to major changes in life I must release my project
      to a new home. I have the empennage done with Vic style electric rudder trim,
      and attached to the quick build fuselage, along with several interior components.
      I have quick build wings with one wing rigged. In addition to the airframe
      I have a finishing kit (minus the cowl, as I was going with a James cowl),
      several misc. parts (strobe controller, ELT, antennas, wire, etc.), all of which
      must go, even my tools.
      
      The project is located at Falcon Field in Mesa, AZ.
      
      Wont take the time or space to list everything or prices here, but if interested
      please contact me offline at paulevenda@mac.com.
      
      Thanks all and enjoy your projects!
      
      --------
      Paul Levenda
      #40090
      N974LV
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195427#195427
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Tues & Friday Night OSH RV-10 Get Togethers | 
      
      
      Bob:  Arriving Wed midday.  Pls count me in for Friday nite feast.  If anyone has
      extra space where I can pitch my small tent + park a small car, I'd love to
      be with the gang instead of in left field.
      
      Phil White  #40220 airframe done, Mazda engine not yet  :)
      
      --------
      RV-10 #40220 in Downers Grove, IL
      (windows+doors)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195430#195430
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Tues & Friday Night OSH RV-10 Get Togethers | 
      
      Bob, also arriving Wednesday.... commercial flight into Chicago at 0'dark 3
      0, should be in Osh by noon.- Count us in for 4 on Friday.- Thanks
      Don McDonald - #40636- Finishing the finishing.
      
      --- On Mon, 7/28/08, Phil White <philwhite9@aol.com> wrote:
      
      From: Phil White <philwhite9@aol.com>
      Subject: RV10-List: Re: Tues & Friday Night OSH RV-10 Get Togethers
      
      <philwhite9@aol.com>
      
      Bob:  Arriving Wed midday.  Pls count me in for Friday nite feast.  If anyo
      ne
      has extra space where I can pitch my small tent + park a small car, I'd
      love to be with the gang instead of in left field.
      
      Phil White  #40220 airframe done, Mazda engine not yet  :)
      
      --------
      RV-10 #40220 in Downers Grove, IL
      (windows+doors)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195430#195430
      
      
      ============0A=0A=0A      
      
Message 21
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  | 
      
      
| Subject:  | Leak Proofing the Fuel Sender | 
      
      
Message 22
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  | 
      
      
| Subject:  | Re: Tues & Friday Night OSH RV-10 Get Togethers | 
      
      
      Phil,
      We just gave up the space at the end of our site tonight to somebody else that
      didn't have reservations.  Schedules seem to be changing daily, maybe somebody
      will chime in.
      
      Bob
      --------------------------
      
      
      ----- Original Message -----
      From: owner-rv10-list-server@matronics.com <owner-rv10-list-server@matronics.com>
      Sent: Mon Jul 28 15:59:31 2008
      Subject: RV10-List: Re: Tues & Friday Night OSH RV-10 Get Togethers
      
      
      Bob:  Arriving Wed midday.  Pls count me in for Friday nite feast.  If anyone has
      extra space where I can pitch my small tent + park a small car, I'd love to
      be with the gang instead of in left field.
      
      Phil White  #40220 airframe done, Mazda engine not yet  :)
      
      --------
      RV-10 #40220 in Downers Grove, IL
      (windows+doors)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=195430#195430
      
      
Message 23
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  | 
      
      
      
      This problem happened to me as well.  The fix wasn't too bad.
      
      The end of the fuel tank was bent in, and the end bulkhead was deformed to  
      the point that there was a gap between it and the skin.  So I ordered a new  
      T-1003C from Van's, and I drilled out all of the rivets from the old, deformed
      
      T-1003C.  I then drilled a large hole in the center of it and began  removing 
      it with a small vice grip pliers.  The old bulkhead basically  broke into 
      small pieces when I did this, but it eventually did all come  out.  I removed the
      
      old pro-seal from the skin and the T-1005 bracket with  a plastic scraper and 
      a serrated plastic knife and cleaned the surfaces with  MEK.
      
      When I received the new part, I traced it out on a piece of 2x4 and cut out  
      a piece of wood of the same shape.  I inserted the wood into the fuel tank  
      and used it as a backer as I gently tapped the skin back into shape with a  
      hammer.  I then removed the wood, applied a generous amount of pro-seal,  and 
      riveted the new T-1003C in place.
      
      Good luck.  I thought at the time that I probably wasn't the only one  that 
      would have this problem.  Needed to clamp the wing spar to the wing  cradle 
      better.
      
      Steve Weinstock
      40230  Fuse
      
      
      **************Get fantasy football with free live scoring. Sign up for 
      FanHouse Fantasy Football today.      
      (http://www.fanhouse.com/fantasyaffair?ncid=aolspr00050000000020)
      
 
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