RV10-List Digest Archive

Fri 09/12/08


Total Messages Posted: 15



Today's Message Index:
----------------------
 
     1. 05:49 AM - Re: Weld-on 10 & crazing (Rene Felker)
     2. 05:54 AM - Re: Weld-on 10 & crazing (PJ Seipel)
     3. 06:59 AM - Re: Weld-on 10 & crazing (Rick Sked)
     4. 07:01 AM - Re: Weld-on 10 & crazing (Rick Sked)
     5. 07:03 AM - Fire rated foam insulation (johngoodman)
     6. 07:13 AM - Re: Weld-on 10 & crazing (RV Builder (Michael Sausen))
     7. 07:18 AM - Re: Weld-on 10 & crazing (RV Builder (Michael Sausen))
     8. 07:27 AM - Re: Weld-on 10 & crazing (Rene Felker)
     9. 07:59 AM - Weld-on 10 & crazing (Perry Casson)
    10. 09:52 AM - Re: Weld-on 10 & crazing (Chuck Weyant)
    11. 11:48 AM - Re: Weld-on 10 & crazing (Vernon Smith)
    12. 12:28 PM - Re: Weld-on 10 & crazing (John Ackerman)
    13. 03:21 PM - Re: Weld-on 10 & crazing (pascal)
    14. 08:03 PM - Re: Weld-on 10 & crazing (Dave Leikam)
    15. 08:41 PM - Re: Aluminum Windshield Fairing (David Maib)
 
 
 


Message 1


  • INDEX
  • Back to Main INDEX
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 05:49:32 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Weld-on 10 & crazing
    Rick BTW 461? 462? 463? Do not archive Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Thursday, September 11, 2008 10:09 PM Subject: Re: RV10-List: Weld-on 10 & crazing Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? Prove me wrong... :) Rick Sked 40185 do not archive ----- Original Message ----- From: "Jack Phillips" <pietflyr@bellsouth.net> Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing I work with acrylics every day in my job as an engineer in the medical device industry. Acrylics in general can stand stress, or exposure to alcohol (or other solvents) but not at the same time. They, like many plastics, are subject to a phenomenom known as "stress cracking", which starts as crazing. It is caused by the material having stress (either molded in or induced by a load, such as a clamp) while being exposed to a chemical, and the result is a crack at a stress far lower than would normally cause a crack to start. The good news is that once the solvent and/or the stress is removed, the crazing stops and is not likely to spread, so if the crazing doesn't show, you probably won't have to replace the windshield. Jack Phillips #40610 Wings -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, September 11, 2008 4:29 PM Subject: Re: RV10-List: Weld-on 10 & crazing Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! There aren't that many things you can clean it with. Kerosene is one. There IS one thing that I used that I can't endorse, but can report on. During painting we used PPG DCX330 degreaser extensively in prep of things, INCLUDING all the window edges, and we tested it on the windshield scraps to make sure it wouldn't craze. So maybe that is an option. But yeah, NO SOLVENTS on the windshield for cleaning....that's definitely not a good idea. mild soap and water, maybe...but I'd be careful of anything else. kerosene obviously wouldn't be good pre-cleaning for paint....but might not be so bad pre-installation. Also, I'd leave any plastic on windows as long as possible. Tim Vernon Smith wrote: > > Hi Tim, > > I used the same hand type clamps as shown on your web site during > install of your window. All clamps were padded with layers of masking > tape. There is no sign of deflection of the acrylic during or after > clamping, but maybe hand springe clamps are not the best choice. The > thought that direct pressure on the Weld-on cause it to set off is an > interesting idea. > > I am in contact with IPS technical service (they manufacture Weld-on) > and they have the pictures also. It was suggested to try using a diluted > detergent (two drops on non ammonium based dish soap in gallon of water) > to clean the mating surfaces instead of the rubbing alcohol. Also there > may be a need to anneal the acrylic before installing to normalize the > internal stresses of the plastic. They also said Weld-On 10 was a good > choice for gluing acrylic to fiberglass. > > As for repair they are working on it & I will pass along anything I learn. > > Van's did get back with me and here is Scott's reply: > > /Vern, Thanks for the photos. This looks very similar to what we saw on > both of our RV-10's. > Spoke with the rest of the tech crew here and all input that we've had > is that the crazing does > not 'move' significantly after the weld-on sets up and clamps are > removed. scott at van's/ > // > // > /Thanks,/ > // > /Vern Smith (#324)/ > > > > Date: Thu, 11 Sep 2008 12:16:38 -0500 > > From: Tim@MyRV10.com > > To: rv10-list@matronics.com > > Subject: Re: RV10-List: Weld-on 10 & crazing > > > > > > You know, the common thread I see when people bring up crazing > > with window installation is the use of clamps. I did use some > > clamps, but not very tight clamps on mine....I think I may have > > only used those squeeze clamps that you open with your hands. > > Either way, I didn't use tons of pressure, just used them to > > hold position. I had no crazing. > > > > I'm starting to wonder if the people having crazing aren't > > maybe using a bit more pressure on their clamps, or perhaps > > not spreading the force out enough on the windows. > > > > I'd say, pad the clamps, and don't clamp any tighter than > > necessary to hold the window in position. Don't try to > > squeeze out excess glue, just position it. I don't > > know WHY clamping with pressure would add to the problem, > > but I do notice that in almost all cases, the person > > said it either crazed where the clamps were, or at least > > that they had used clamps. I'm betting this is the cause > > somehow. > > > > Tim Olson - RV-10 N104CD - Flying > > > > > > > > Vernon Smith wrote: > > > Well folks I'm not a happy camper, > > > > > > Just finished installing my windshield with Weld-on 10, and there is > > > crazing where some clamps were on the sides, photo & details below. So > > > here are my questions: > > > > > > 1: How common is crazing at the glue joint? > > > > > > 1: If left as is will the crazing run across the window? > > > > > > 2: Is there anything (other than replacement) that will keep it from > > > creeping? The crazing is small and can easily be hidden as long as it > > > doesn't keep creeping. > > > > > > The fine print: I have installed all the other windows with no > problems > > > using foam blocks and straps to clamp it in place. The windshield was > > > installed at 80 degrees. Main pressure was from a strap & foam blocks > > > with additional clamps on sides (the area of the crazing.) Only > rubbing > > > alcohol was used for cleaning. Edges sanded completely smooth with no > > > nick or scratches. The gluing surfaces were roughed up with 240 grit > > > sand paper. > > > > > > The crazing was noticed 1 1/2 hours after I started the gluing > process. > > > At which time I removed the side clamps. And called Scott at Van's, he > > > has requested pictures. > > > > > > Any help or suggestion would be appreciated, > > > > > > Vern Smith (#324 finishing sort of) > > > > > >


    Message 2


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 05:54:50 AM PST US
    From: PJ Seipel <seipel@seznam.cz>
    Subject: Re: Weld-on 10 & crazing
    Not sure exactly what type of "plastic" our windows are made of, but the list at the link below gives the effects of using various solvents/substances on acrylic plexiglass and I figure ours is pretty close. It's a pretty inclusive list, and I used it as a guide for figuring out what substances to avoid (anything with an "N" in both columns). Isopropyl alcohol is not so good. Ethyl alcohol is better if you can find it without any additives. http://www.ridoutplastics.com/plexiglas-chemical-resistance.html PJ Seipel RV-10 #40032 Rick Sked wrote: > > Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? > > Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. > > I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. > > This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? > > Prove me wrong... :) > > Rick Sked > 40185 > > do not archive > > > ----- Original Message ----- > From: "Jack Phillips" <pietflyr@bellsouth.net> > To: rv10-list@matronics.com > Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles > Subject: RE: RV10-List: Weld-on 10 & crazing > > > I work with acrylics every day in my job as an engineer in the medical > device industry. Acrylics in general can stand stress, or exposure to > alcohol (or other solvents) but not at the same time. They, like many > plastics, are subject to a phenomenom known as "stress cracking", which > starts as crazing. It is caused by the material having stress (either > molded in or induced by a load, such as a clamp) while being exposed to a > chemical, and the result is a crack at a stress far lower than would > normally cause a crack to start. > > The good news is that once the solvent and/or the stress is removed, the > crazing stops and is not likely to spread, so if the crazing doesn't show, > you probably won't have to replace the windshield. > > Jack Phillips > #40610 > Wings > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Thursday, September 11, 2008 4:29 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! > There aren't that many things you can clean it with. Kerosene > is one. There IS one thing that I used that I can't endorse, but > can report on. During painting we used PPG DCX330 degreaser > extensively in prep of things, INCLUDING all the window edges, > and we tested it on the windshield scraps to make sure it wouldn't > craze. So maybe that is an option. But yeah, NO SOLVENTS on > the windshield for cleaning....that's definitely not a good idea. > > mild soap and water, maybe...but I'd be careful of anything > else. kerosene obviously wouldn't be good pre-cleaning for > paint....but might not be so bad pre-installation. Also, > I'd leave any plastic on windows as long as possible. > > Tim > > Vernon Smith wrote: > >> Hi Tim, >> >> I used the same hand type clamps as shown on your web site during >> install of your window. All clamps were padded with layers of masking >> tape. There is no sign of deflection of the acrylic during or after >> clamping, but maybe hand springe clamps are not the best choice. The >> thought that direct pressure on the Weld-on cause it to set off is an >> interesting idea. >> >> I am in contact with IPS technical service (they manufacture Weld-on) >> and they have the pictures also. It was suggested to try using a diluted >> detergent (two drops on non ammonium based dish soap in gallon of water) >> to clean the mating surfaces instead of the rubbing alcohol. Also there >> may be a need to anneal the acrylic before installing to normalize the >> internal stresses of the plastic. They also said Weld-On 10 was a good >> choice for gluing acrylic to fiberglass. >> >> As for repair they are working on it & I will pass along anything I learn. >> >> Van's did get back with me and here is Scott's reply: >> >> /Vern, Thanks for the photos. This looks very similar to what we saw on >> both of our RV-10's. >> Spoke with the rest of the tech crew here and all input that we've had >> is that the crazing does >> not 'move' significantly after the weld-on sets up and clamps are >> removed. scott at van's/ >> // >> // >> /Thanks,/ >> // >> /Vern Smith (#324)/ >> >> >> > Date: Thu, 11 Sep 2008 12:16:38 -0500 >> > From: Tim@MyRV10.com >> > To: rv10-list@matronics.com >> > Subject: Re: RV10-List: Weld-on 10 & crazing >> > >> > >> > You know, the common thread I see when people bring up crazing >> > with window installation is the use of clamps. I did use some >> > clamps, but not very tight clamps on mine....I think I may have >> > only used those squeeze clamps that you open with your hands. >> > Either way, I didn't use tons of pressure, just used them to >> > hold position. I had no crazing. >> > >> > I'm starting to wonder if the people having crazing aren't >> > maybe using a bit more pressure on their clamps, or perhaps >> > not spreading the force out enough on the windows. >> > >> > I'd say, pad the clamps, and don't clamp any tighter than >> > necessary to hold the window in position. Don't try to >> > squeeze out excess glue, just position it. I don't >> > know WHY clamping with pressure would add to the problem, >> > but I do notice that in almost all cases, the person >> > said it either crazed where the clamps were, or at least >> > that they had used clamps. I'm betting this is the cause >> > somehow. >> > >> > Tim Olson - RV-10 N104CD - Flying >> > >> > >> > >> > Vernon Smith wrote: >> > > Well folks I'm not a happy camper, >> > > >> > > Just finished installing my windshield with Weld-on 10, and there is >> > > crazing where some clamps were on the sides, photo & details below. >> > So > >> > > here are my questions: >> > > >> > > 1: How common is crazing at the glue joint? >> > > >> > > 1: If left as is will the crazing run across the window? >> > > >> > > 2: Is there anything (other than replacement) that will keep it from >> > > creeping? The crazing is small and can easily be hidden as long as it >> > > doesn't keep creeping. >> > > >> > > The fine print: I have installed all the other windows with no >> problems >> > > using foam blocks and straps to clamp it in place. The windshield was >> > > installed at 80 degrees. Main pressure was from a strap & foam blocks >> > > with additional clamps on sides (the area of the crazing.) Only >> rubbing >> > > alcohol was used for cleaning. Edges sanded completely smooth with no >> > > nick or scratches. The gluing surfaces were roughed up with 240 grit >> > > sand paper. >> > > >> > > The crazing was noticed 1 1/2 hours after I started the gluing >> process. >> > > At which time I removed the side clamps. And called Scott at Van's, >> > he > >> > > has requested pictures. >> > > >> > > Any help or suggestion would be appreciated, >> > > >> > > Vern Smith (#324 finishing sort of) >> > > >> > > >> > > >


    Message 3


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 06:59:29 AM PST US
    From: Rick Sked <ricksked@embarqmail.com>
    Subject: Re: Weld-on 10 & crazing
    64 then 62 I don't even know what the new AFSC's are do you? ----- Original Message ----- From: "Rene Felker" <rene@felker.com> Sent: Friday, September 12, 2008 5:48:57 AM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing Rick BTW 461? 462? 463? Do not archive Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Thursday, September 11, 2008 10:09 PM Subject: Re: RV10-List: Weld-on 10 & crazing Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? Prove me wrong... :) Rick Sked 40185 do not archive ----- Original Message ----- From: "Jack Phillips" <pietflyr@bellsouth.net> Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing I work with acrylics every day in my job as an engineer in the medical device industry. Acrylics in general can stand stress, or exposure to alcohol (or other solvents) but not at the same time. They, like many plastics, are subject to a phenomenom known as "stress cracking", which starts as crazing. It is caused by the material having stress (either molded in or induced by a load, such as a clamp) while being exposed to a chemical, and the result is a crack at a stress far lower than would normally cause a crack to start. The good news is that once the solvent and/or the stress is removed, the crazing stops and is not likely to spread, so if the crazing doesn't show, you probably won't have to replace the windshield. Jack Phillips #40610 Wings -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, September 11, 2008 4:29 PM Subject: Re: RV10-List: Weld-on 10 & crazing Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! There aren't that many things you can clean it with. Kerosene is one. There IS one thing that I used that I can't endorse, but can report on. During painting we used PPG DCX330 degreaser extensively in prep of things, INCLUDING all the window edges, and we tested it on the windshield scraps to make sure it wouldn't craze. So maybe that is an option. But yeah, NO SOLVENTS on the windshield for cleaning....that's definitely not a good idea. mild soap and water, maybe...but I'd be careful of anything else. kerosene obviously wouldn't be good pre-cleaning for paint....but might not be so bad pre-installation. Also, I'd leave any plastic on windows as long as possible. Tim Vernon Smith wrote: > > Hi Tim, > > I used the same hand type clamps as shown on your web site during > install of your window. All clamps were padded with layers of masking > tape. There is no sign of deflection of the acrylic during or after > clamping, but maybe hand springe clamps are not the best choice. The > thought that direct pressure on the Weld-on cause it to set off is an > interesting idea. > > I am in contact with IPS technical service (they manufacture Weld-on) > and they have the pictures also. It was suggested to try using a diluted > detergent (two drops on non ammonium based dish soap in gallon of water) > to clean the mating surfaces instead of the rubbing alcohol. Also there > may be a need to anneal the acrylic before installing to normalize the > internal stresses of the plastic. They also said Weld-On 10 was a good > choice for gluing acrylic to fiberglass. > > As for repair they are working on it & I will pass along anything I learn. > > Van's did get back with me and here is Scott's reply: > > /Vern, Thanks for the photos. This looks very similar to what we saw on > both of our RV-10's. > Spoke with the rest of the tech crew here and all input that we've had > is that the crazing does > not 'move' significantly after the weld-on sets up and clamps are > removed. scott at van's/ > // > // > /Thanks,/ > // > /Vern Smith (#324)/ > > > > Date: Thu, 11 Sep 2008 12:16:38 -0500 > > From: Tim@MyRV10.com > > To: rv10-list@matronics.com > > Subject: Re: RV10-List: Weld-on 10 & crazing > > > > > > You know, the common thread I see when people bring up crazing > > with window installation is the use of clamps. I did use some > > clamps, but not very tight clamps on mine....I think I may have > > only used those squeeze clamps that you open with your hands. > > Either way, I didn't use tons of pressure, just used them to > > hold position. I had no crazing. > > > > I'm starting to wonder if the people having crazing aren't > > maybe using a bit more pressure on their clamps, or perhaps > > not spreading the force out enough on the windows. > > > > I'd say, pad the clamps, and don't clamp any tighter than > > necessary to hold the window in position. Don't try to > > squeeze out excess glue, just position it. I don't > > know WHY clamping with pressure would add to the problem, > > but I do notice that in almost all cases, the person > > said it either crazed where the clamps were, or at least > > that they had used clamps. I'm betting this is the cause > > somehow. > > > > Tim Olson - RV-10 N104CD - Flying > > > > > > > > Vernon Smith wrote: > > > Well folks I'm not a happy camper, > > > > > > Just finished installing my windshield with Weld-on 10, and there is > > > crazing where some clamps were on the sides, photo & details below. So > > > here are my questions: > > > > > > 1: How common is crazing at the glue joint? > > > > > > 1: If left as is will the crazing run across the window? > > > > > > 2: Is there anything (other than replacement) that will keep it from > > > creeping? The crazing is small and can easily be hidden as long as it > > > doesn't keep creeping. > > > > > > The fine print: I have installed all the other windows with no > problems > > > using foam blocks and straps to clamp it in place. The windshield was > > > installed at 80 degrees. Main pressure was from a strap & foam blocks > > > with additional clamps on sides (the area of the crazing.) Only > rubbing > > > alcohol was used for cleaning. Edges sanded completely smooth with no > > > nick or scratches. The gluing surfaces were roughed up with 240 grit > > > sand paper. > > > > > > The crazing was noticed 1 1/2 hours after I started the gluing > process. > > > At which time I removed the side clamps. And called Scott at Van's, he > > > has requested pictures. > > > > > > Any help or suggestion would be appreciated, > > > > > > Vern Smith (#324 finishing sort of) > > > > > >


    Message 4


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:01:47 AM PST US
    From: Rick Sked <ricksked@embarqmail.com>
    Subject: Re: Weld-on 10 & crazing
    Any thoughts on using Dawn dishwashing detergent to clean prior to glueing? Rick Sked 40185 moving to the airport this weekend!! ----- Original Message ----- From: "PJ Seipel" <seipel@seznam.cz> Sent: Friday, September 12, 2008 5:54:27 AM (GMT-0800) America/Los_Angeles Subject: Re: RV10-List: Weld-on 10 & crazing Not sure exactly what type of "plastic" our windows are made of, but the list at the link below gives the effects of using various solvents/substances on acrylic plexiglass and I figure ours is pretty close. It's a pretty inclusive list, and I used it as a guide for figuring out what substances to avoid (anything with an "N" in both columns). Isopropyl alcohol is not so good. Ethyl alcohol is better if you can find it without any additives. http://www.ridoutplastics.com/plexiglas-chemical-resistance.html PJ Seipel RV-10 #40032 Rick Sked wrote: > > Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? > > Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. > > I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. > > This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? > > Prove me wrong... :) > > Rick Sked > 40185 > > do not archive > > > ----- Original Message ----- > From: "Jack Phillips" <pietflyr@bellsouth.net> > To: rv10-list@matronics.com > Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles > Subject: RE: RV10-List: Weld-on 10 & crazing > > > I work with acrylics every day in my job as an engineer in the medical > device industry. Acrylics in general can stand stress, or exposure to > alcohol (or other solvents) but not at the same time. They, like many > plastics, are subject to a phenomenom known as "stress cracking", which > starts as crazing. It is caused by the material having stress (either > molded in or induced by a load, such as a clamp) while being exposed to a > chemical, and the result is a crack at a stress far lower than would > normally cause a crack to start. > > The good news is that once the solvent and/or the stress is removed, the > crazing stops and is not likely to spread, so if the crazing doesn't show, > you probably won't have to replace the windshield. > > Jack Phillips > #40610 > Wings > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Thursday, September 11, 2008 4:29 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! > There aren't that many things you can clean it with. Kerosene > is one. There IS one thing that I used that I can't endorse, but > can report on. During painting we used PPG DCX330 degreaser > extensively in prep of things, INCLUDING all the window edges, > and we tested it on the windshield scraps to make sure it wouldn't > craze. So maybe that is an option. But yeah, NO SOLVENTS on > the windshield for cleaning....that's definitely not a good idea. > > mild soap and water, maybe...but I'd be careful of anything > else. kerosene obviously wouldn't be good pre-cleaning for > paint....but might not be so bad pre-installation. Also, > I'd leave any plastic on windows as long as possible. > > Tim > > Vernon Smith wrote: > >> Hi Tim, >> >> I used the same hand type clamps as shown on your web site during >> install of your window. All clamps were padded with layers of masking >> tape. There is no sign of deflection of the acrylic during or after >> clamping, but maybe hand springe clamps are not the best choice. The >> thought that direct pressure on the Weld-on cause it to set off is an >> interesting idea. >> >> I am in contact with IPS technical service (they manufacture Weld-on) >> and they have the pictures also. It was suggested to try using a diluted >> detergent (two drops on non ammonium based dish soap in gallon of water) >> to clean the mating surfaces instead of the rubbing alcohol. Also there >> may be a need to anneal the acrylic before installing to normalize the >> internal stresses of the plastic. They also said Weld-On 10 was a good >> choice for gluing acrylic to fiberglass. >> >> As for repair they are working on it & I will pass along anything I learn. >> >> Van's did get back with me and here is Scott's reply: >> >> /Vern, Thanks for the photos. This looks very similar to what we saw on >> both of our RV-10's. >> Spoke with the rest of the tech crew here and all input that we've had >> is that the crazing does >> not 'move' significantly after the weld-on sets up and clamps are >> removed. scott at van's/ >> // >> // >> /Thanks,/ >> // >> /Vern Smith (#324)/ >> >> >> > Date: Thu, 11 Sep 2008 12:16:38 -0500 >> > From: Tim@MyRV10.com >> > To: rv10-list@matronics.com >> > Subject: Re: RV10-List: Weld-on 10 & crazing >> > >> > >> > You know, the common thread I see when people bring up crazing >> > with window installation is the use of clamps. I did use some >> > clamps, but not very tight clamps on mine....I think I may have >> > only used those squeeze clamps that you open with your hands. >> > Either way, I didn't use tons of pressure, just used them to >> > hold position. I had no crazing. >> > >> > I'm starting to wonder if the people having crazing aren't >> > maybe using a bit more pressure on their clamps, or perhaps >> > not spreading the force out enough on the windows. >> > >> > I'd say, pad the clamps, and don't clamp any tighter than >> > necessary to hold the window in position. Don't try to >> > squeeze out excess glue, just position it. I don't >> > know WHY clamping with pressure would add to the problem, >> > but I do notice that in almost all cases, the person >> > said it either crazed where the clamps were, or at least >> > that they had used clamps. I'm betting this is the cause >> > somehow. >> > >> > Tim Olson - RV-10 N104CD - Flying >> > >> > >> > >> > Vernon Smith wrote: >> > > Well folks I'm not a happy camper, >> > > >> > > Just finished installing my windshield with Weld-on 10, and there is >> > > crazing where some clamps were on the sides, photo & details below. >> > So > >> > > here are my questions: >> > > >> > > 1: How common is crazing at the glue joint? >> > > >> > > 1: If left as is will the crazing run across the window? >> > > >> > > 2: Is there anything (other than replacement) that will keep it from >> > > creeping? The crazing is small and can easily be hidden as long as it >> > > doesn't keep creeping. >> > > >> > > The fine print: I have installed all the other windows with no >> problems >> > > using foam blocks and straps to clamp it in place. The windshield was >> > > installed at 80 degrees. Main pressure was from a strap & foam blocks >> > > with additional clamps on sides (the area of the crazing.) Only >> rubbing >> > > alcohol was used for cleaning. Edges sanded completely smooth with no >> > > nick or scratches. The gluing surfaces were roughed up with 240 grit >> > > sand paper. >> > > >> > > The crazing was noticed 1 1/2 hours after I started the gluing >> process. >> > > At which time I removed the side clamps. And called Scott at Van's, >> > he > >> > > has requested pictures. >> > > >> > > Any help or suggestion would be appreciated, >> > > >> > > Vern Smith (#324 finishing sort of) >> > > >> > > >> > > >


    Message 5


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:03:36 AM PST US
    Subject: Fire rated foam insulation
    From: "johngoodman" <johngoodman@earthlink.net>
    I came across a fire rated expanding foam insulation that sounds like it might work for those who wish they had insulated their floors. It's called Abesco FP200 and it sounds like it would work. The biggest gripe from folks who have used it is that it doesn't expand as much as they expect - a good thing for us. Here is a spec sheet: http://images.cableorganizer.com/abesco-FP200/Abesco%20FP200%20FR%20Expanding%20Foam%20(DS6).pdf John -------- #40572 QB Fuselage, wings finished N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p 3948#203948


    Message 6


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:13:50 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: Weld-on 10 & crazing
    42 Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Friday, September 12, 2008 8:58 AM Subject: Re: RV10-List: Weld-on 10 & crazing 64 then 62 I don't even know what the new AFSC's are do you? ----- Original Message ----- From: "Rene Felker" <rene@felker.com> Sent: Friday, September 12, 2008 5:48:57 AM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing Rick BTW 461? 462? 463? Do not archive Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Thursday, September 11, 2008 10:09 PM Subject: Re: RV10-List: Weld-on 10 & crazing Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? Prove me wrong... :) Rick Sked 40185 do not archive ----- Original Message ----- From: "Jack Phillips" <pietflyr@bellsouth.net> Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing I work with acrylics every day in my job as an engineer in the medical device industry. Acrylics in general can stand stress, or exposure to alcohol (or other solvents) but not at the same time. They, like many plastics, are subject to a phenomenom known as "stress cracking", which starts as crazing. It is caused by the material having stress (either molded in or induced by a load, such as a clamp) while being exposed to a chemical, and the result is a crack at a stress far lower than would normally cause a crack to start. The good news is that once the solvent and/or the stress is removed, the crazing stops and is not likely to spread, so if the crazing doesn't show, you probably won't have to replace the windshield. Jack Phillips #40610 Wings -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, September 11, 2008 4:29 PM Subject: Re: RV10-List: Weld-on 10 & crazing Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! There aren't that many things you can clean it with. Kerosene is one. There IS one thing that I used that I can't endorse, but can report on. During painting we used PPG DCX330 degreaser extensively in prep of things, INCLUDING all the window edges, and we tested it on the windshield scraps to make sure it wouldn't craze. So maybe that is an option. But yeah, NO SOLVENTS on the windshield for cleaning....that's definitely not a good idea. mild soap and water, maybe...but I'd be careful of anything else. kerosene obviously wouldn't be good pre-cleaning for paint....but might not be so bad pre-installation. Also, I'd leave any plastic on windows as long as possible. Tim Vernon Smith wrote: > > Hi Tim, > > I used the same hand type clamps as shown on your web site during > install of your window. All clamps were padded with layers of masking > tape. There is no sign of deflection of the acrylic during or after > clamping, but maybe hand springe clamps are not the best choice. The > thought that direct pressure on the Weld-on cause it to set off is an > interesting idea. > > I am in contact with IPS technical service (they manufacture Weld-on) > and they have the pictures also. It was suggested to try using a diluted > detergent (two drops on non ammonium based dish soap in gallon of water) > to clean the mating surfaces instead of the rubbing alcohol. Also there > may be a need to anneal the acrylic before installing to normalize the > internal stresses of the plastic. They also said Weld-On 10 was a good > choice for gluing acrylic to fiberglass. > > As for repair they are working on it & I will pass along anything I learn. > > Van's did get back with me and here is Scott's reply: > > /Vern, Thanks for the photos. This looks very similar to what we saw on > both of our RV-10's. > Spoke with the rest of the tech crew here and all input that we've had > is that the crazing does > not 'move' significantly after the weld-on sets up and clamps are > removed. scott at van's/ > // > // > /Thanks,/ > // > /Vern Smith (#324)/ > > > > Date: Thu, 11 Sep 2008 12:16:38 -0500 > > From: Tim@MyRV10.com > > To: rv10-list@matronics.com > > Subject: Re: RV10-List: Weld-on 10 & crazing > > > > > > You know, the common thread I see when people bring up crazing > > with window installation is the use of clamps. I did use some > > clamps, but not very tight clamps on mine....I think I may have > > only used those squeeze clamps that you open with your hands. > > Either way, I didn't use tons of pressure, just used them to > > hold position. I had no crazing. > > > > I'm starting to wonder if the people having crazing aren't > > maybe using a bit more pressure on their clamps, or perhaps > > not spreading the force out enough on the windows. > > > > I'd say, pad the clamps, and don't clamp any tighter than > > necessary to hold the window in position. Don't try to > > squeeze out excess glue, just position it. I don't > > know WHY clamping with pressure would add to the problem, > > but I do notice that in almost all cases, the person > > said it either crazed where the clamps were, or at least > > that they had used clamps. I'm betting this is the cause > > somehow. > > > > Tim Olson - RV-10 N104CD - Flying > > > > > > > > Vernon Smith wrote: > > > Well folks I'm not a happy camper, > > > > > > Just finished installing my windshield with Weld-on 10, and there is > > > crazing where some clamps were on the sides, photo & details below. So > > > here are my questions: > > > > > > 1: How common is crazing at the glue joint? > > > > > > 1: If left as is will the crazing run across the window? > > > > > > 2: Is there anything (other than replacement) that will keep it from > > > creeping? The crazing is small and can easily be hidden as long as it > > > doesn't keep creeping. > > > > > > The fine print: I have installed all the other windows with no > problems > > > using foam blocks and straps to clamp it in place. The windshield was > > > installed at 80 degrees. Main pressure was from a strap & foam blocks > > > with additional clamps on sides (the area of the crazing.) Only > rubbing > > > alcohol was used for cleaning. Edges sanded completely smooth with no > > > nick or scratches. The gluing surfaces were roughed up with 240 grit > > > sand paper. > > > > > > The crazing was noticed 1 1/2 hours after I started the gluing > process. > > > At which time I removed the side clamps. And called Scott at Van's, he > > > has requested pictures. > > > > > > Any help or suggestion would be appreciated, > > > > > > Vern Smith (#324 finishing sort of) > > > > > >


    Message 7


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:18:42 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: Weld-on 10 & crazing
    http://www.lpaero.com/documentation.html Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Friday, September 12, 2008 9:00 AM Subject: Re: RV10-List: Weld-on 10 & crazing Any thoughts on using Dawn dishwashing detergent to clean prior to glueing? Rick Sked 40185 moving to the airport this weekend!! ----- Original Message ----- From: "PJ Seipel" <seipel@seznam.cz> Sent: Friday, September 12, 2008 5:54:27 AM (GMT-0800) America/Los_Angeles Subject: Re: RV10-List: Weld-on 10 & crazing Not sure exactly what type of "plastic" our windows are made of, but the list at the link below gives the effects of using various solvents/substances on acrylic plexiglass and I figure ours is pretty close. It's a pretty inclusive list, and I used it as a guide for figuring out what substances to avoid (anything with an "N" in both columns). Isopropyl alcohol is not so good. Ethyl alcohol is better if you can find it without any additives. http://www.ridoutplastics.com/plexiglas-chemical-resistance.html PJ Seipel RV-10 #40032 Rick Sked wrote: > > Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? > > Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. > > I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. > > This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? > > Prove me wrong... :) > > Rick Sked > 40185 > > do not archive > > > ----- Original Message ----- > From: "Jack Phillips" <pietflyr@bellsouth.net> > To: rv10-list@matronics.com > Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles > Subject: RE: RV10-List: Weld-on 10 & crazing > > > I work with acrylics every day in my job as an engineer in the medical > device industry. Acrylics in general can stand stress, or exposure to > alcohol (or other solvents) but not at the same time. They, like many > plastics, are subject to a phenomenom known as "stress cracking", which > starts as crazing. It is caused by the material having stress (either > molded in or induced by a load, such as a clamp) while being exposed to a > chemical, and the result is a crack at a stress far lower than would > normally cause a crack to start. > > The good news is that once the solvent and/or the stress is removed, the > crazing stops and is not likely to spread, so if the crazing doesn't show, > you probably won't have to replace the windshield. > > Jack Phillips > #40610 > Wings > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Thursday, September 11, 2008 4:29 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! > There aren't that many things you can clean it with. Kerosene > is one. There IS one thing that I used that I can't endorse, but > can report on. During painting we used PPG DCX330 degreaser > extensively in prep of things, INCLUDING all the window edges, > and we tested it on the windshield scraps to make sure it wouldn't > craze. So maybe that is an option. But yeah, NO SOLVENTS on > the windshield for cleaning....that's definitely not a good idea. > > mild soap and water, maybe...but I'd be careful of anything > else. kerosene obviously wouldn't be good pre-cleaning for > paint....but might not be so bad pre-installation. Also, > I'd leave any plastic on windows as long as possible. > > Tim > > Vernon Smith wrote: > >> Hi Tim, >> >> I used the same hand type clamps as shown on your web site during >> install of your window. All clamps were padded with layers of masking >> tape. There is no sign of deflection of the acrylic during or after >> clamping, but maybe hand springe clamps are not the best choice. The >> thought that direct pressure on the Weld-on cause it to set off is an >> interesting idea. >> >> I am in contact with IPS technical service (they manufacture Weld-on) >> and they have the pictures also. It was suggested to try using a diluted >> detergent (two drops on non ammonium based dish soap in gallon of water) >> to clean the mating surfaces instead of the rubbing alcohol. Also there >> may be a need to anneal the acrylic before installing to normalize the >> internal stresses of the plastic. They also said Weld-On 10 was a good >> choice for gluing acrylic to fiberglass. >> >> As for repair they are working on it & I will pass along anything I learn. >> >> Van's did get back with me and here is Scott's reply: >> >> /Vern, Thanks for the photos. This looks very similar to what we saw on >> both of our RV-10's. >> Spoke with the rest of the tech crew here and all input that we've had >> is that the crazing does >> not 'move' significantly after the weld-on sets up and clamps are >> removed. scott at van's/ >> // >> // >> /Thanks,/ >> // >> /Vern Smith (#324)/ >> >> >> > Date: Thu, 11 Sep 2008 12:16:38 -0500 >> > From: Tim@MyRV10.com >> > To: rv10-list@matronics.com >> > Subject: Re: RV10-List: Weld-on 10 & crazing >> > >> > >> > You know, the common thread I see when people bring up crazing >> > with window installation is the use of clamps. I did use some >> > clamps, but not very tight clamps on mine....I think I may have >> > only used those squeeze clamps that you open with your hands. >> > Either way, I didn't use tons of pressure, just used them to >> > hold position. I had no crazing. >> > >> > I'm starting to wonder if the people having crazing aren't >> > maybe using a bit more pressure on their clamps, or perhaps >> > not spreading the force out enough on the windows. >> > >> > I'd say, pad the clamps, and don't clamp any tighter than >> > necessary to hold the window in position. Don't try to >> > squeeze out excess glue, just position it. I don't >> > know WHY clamping with pressure would add to the problem, >> > but I do notice that in almost all cases, the person >> > said it either crazed where the clamps were, or at least >> > that they had used clamps. I'm betting this is the cause >> > somehow. >> > >> > Tim Olson - RV-10 N104CD - Flying >> > >> > >> > >> > Vernon Smith wrote: >> > > Well folks I'm not a happy camper, >> > > >> > > Just finished installing my windshield with Weld-on 10, and there is >> > > crazing where some clamps were on the sides, photo & details below. >> > So > >> > > here are my questions: >> > > >> > > 1: How common is crazing at the glue joint? >> > > >> > > 1: If left as is will the crazing run across the window? >> > > >> > > 2: Is there anything (other than replacement) that will keep it from >> > > creeping? The crazing is small and can easily be hidden as long as it >> > > doesn't keep creeping. >> > > >> > > The fine print: I have installed all the other windows with no >> problems >> > > using foam blocks and straps to clamp it in place. The windshield was >> > > installed at 80 degrees. Main pressure was from a strap & foam blocks >> > > with additional clamps on sides (the area of the crazing.) Only >> rubbing >> > > alcohol was used for cleaning. Edges sanded completely smooth with no >> > > nick or scratches. The gluing surfaces were roughed up with 240 grit >> > > sand paper. >> > > >> > > The crazing was noticed 1 1/2 hours after I started the gluing >> process. >> > > At which time I removed the side clamps. And called Scott at Van's, >> > he > >> > > has requested pictures. >> > > >> > > Any help or suggestion would be appreciated, >> > > >> > > Vern Smith (#324 finishing sort of) >> > > >> > > >> > >


    Message 8


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:27:44 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Weld-on 10 & crazing
    64 scary... I don't know the new ones.....I was a 316, little missiles and then went to BIG missiles.....but our age shows by the AFSC's we remember..... Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Friday, September 12, 2008 7:58 AM Subject: Re: RV10-List: Weld-on 10 & crazing 64 then 62 I don't even know what the new AFSC's are do you? ----- Original Message ----- From: "Rene Felker" <rene@felker.com> Sent: Friday, September 12, 2008 5:48:57 AM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing Rick BTW 461? 462? 463? Do not archive Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked Sent: Thursday, September 11, 2008 10:09 PM Subject: Re: RV10-List: Weld-on 10 & crazing Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing alcohol? If there was a solvent that was the least invasive, least etching, least anything in so far as damaging polystyrene/acrylic products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based solvent, "diesel fuel" that has an oil content. How could kerosene be used to degrease and make ready for an adhesive when it leaves an obvious oil film/residue behind? Also consider the finish on the edge of your plastic. I used a series of polishing grits to make the edge of the transparencies almost as optically clear as the rest of the material..My thinking was if you leave microscopic lines in the edge of the material and your using an expansive (and under pressure), thermic, chemical bond, why leave the adhesive an entry point to work on the lateral surface where the surface tension of the area has already been weakened/relieved by scuffing it for a better bond. I really think that if you don't polish the edges just like the aluminum, apply pressure and an adhesive that attacks the material to create the "weld-on" joint, any small void will crack or "craze" just like a stress riser but on a smaller scale, hence the "crazing" FWIW yes the crazing stops, becasue the adhesive has entered the void and has cured. The microcracks have been formed and rejoined with the curing of the weld-on. This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but rememeber my explosive safety background) I ace'd physics/trig and geometry, that made sense and hated anything else that wasn't represented by material evidence...but it sounds good huh? Prove me wrong... :) Rick Sked 40185 do not archive ----- Original Message ----- From: "Jack Phillips" <pietflyr@bellsouth.net> Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Weld-on 10 & crazing I work with acrylics every day in my job as an engineer in the medical device industry. Acrylics in general can stand stress, or exposure to alcohol (or other solvents) but not at the same time. They, like many plastics, are subject to a phenomenom known as "stress cracking", which starts as crazing. It is caused by the material having stress (either molded in or induced by a load, such as a clamp) while being exposed to a chemical, and the result is a crack at a stress far lower than would normally cause a crack to start. The good news is that once the solvent and/or the stress is removed, the crazing stops and is not likely to spread, so if the crazing doesn't show, you probably won't have to replace the windshield. Jack Phillips #40610 Wings -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, September 11, 2008 4:29 PM Subject: Re: RV10-List: Weld-on 10 & crazing Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! There aren't that many things you can clean it with. Kerosene is one. There IS one thing that I used that I can't endorse, but can report on. During painting we used PPG DCX330 degreaser extensively in prep of things, INCLUDING all the window edges, and we tested it on the windshield scraps to make sure it wouldn't craze. So maybe that is an option. But yeah, NO SOLVENTS on the windshield for cleaning....that's definitely not a good idea. mild soap and water, maybe...but I'd be careful of anything else. kerosene obviously wouldn't be good pre-cleaning for paint....but might not be so bad pre-installation. Also, I'd leave any plastic on windows as long as possible. Tim Vernon Smith wrote: > > Hi Tim, > > I used the same hand type clamps as shown on your web site during > install of your window. All clamps were padded with layers of masking > tape. There is no sign of deflection of the acrylic during or after > clamping, but maybe hand springe clamps are not the best choice. The > thought that direct pressure on the Weld-on cause it to set off is an > interesting idea. > > I am in contact with IPS technical service (they manufacture Weld-on) > and they have the pictures also. It was suggested to try using a diluted > detergent (two drops on non ammonium based dish soap in gallon of water) > to clean the mating surfaces instead of the rubbing alcohol. Also there > may be a need to anneal the acrylic before installing to normalize the > internal stresses of the plastic. They also said Weld-On 10 was a good > choice for gluing acrylic to fiberglass. > > As for repair they are working on it & I will pass along anything I learn. > > Van's did get back with me and here is Scott's reply: > > /Vern, Thanks for the photos. This looks very similar to what we saw on > both of our RV-10's. > Spoke with the rest of the tech crew here and all input that we've had > is that the crazing does > not 'move' significantly after the weld-on sets up and clamps are > removed. scott at van's/ > // > // > /Thanks,/ > // > /Vern Smith (#324)/ > > > > Date: Thu, 11 Sep 2008 12:16:38 -0500 > > From: Tim@MyRV10.com > > To: rv10-list@matronics.com > > Subject: Re: RV10-List: Weld-on 10 & crazing > > > > > > You know, the common thread I see when people bring up crazing > > with window installation is the use of clamps. I did use some > > clamps, but not very tight clamps on mine....I think I may have > > only used those squeeze clamps that you open with your hands. > > Either way, I didn't use tons of pressure, just used them to > > hold position. I had no crazing. > > > > I'm starting to wonder if the people having crazing aren't > > maybe using a bit more pressure on their clamps, or perhaps > > not spreading the force out enough on the windows. > > > > I'd say, pad the clamps, and don't clamp any tighter than > > necessary to hold the window in position. Don't try to > > squeeze out excess glue, just position it. I don't > > know WHY clamping with pressure would add to the problem, > > but I do notice that in almost all cases, the person > > said it either crazed where the clamps were, or at least > > that they had used clamps. I'm betting this is the cause > > somehow. > > > > Tim Olson - RV-10 N104CD - Flying > > > > > > > > Vernon Smith wrote: > > > Well folks I'm not a happy camper, > > > > > > Just finished installing my windshield with Weld-on 10, and there is > > > crazing where some clamps were on the sides, photo & details below. So > > > here are my questions: > > > > > > 1: How common is crazing at the glue joint? > > > > > > 1: If left as is will the crazing run across the window? > > > > > > 2: Is there anything (other than replacement) that will keep it from > > > creeping? The crazing is small and can easily be hidden as long as it > > > doesn't keep creeping. > > > > > > The fine print: I have installed all the other windows with no > problems > > > using foam blocks and straps to clamp it in place. The windshield was > > > installed at 80 degrees. Main pressure was from a strap & foam blocks > > > with additional clamps on sides (the area of the crazing.) Only > rubbing > > > alcohol was used for cleaning. Edges sanded completely smooth with no > > > nick or scratches. The gluing surfaces were roughed up with 240 grit > > > sand paper. > > > > > > The crazing was noticed 1 1/2 hours after I started the gluing > process. > > > At which time I removed the side clamps. And called Scott at Van's, he > > > has requested pictures. > > > > > > Any help or suggestion would be appreciated, > > > > > > Vern Smith (#324 finishing sort of) > > > > > >


    Message 9


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 07:59:39 AM PST US
    From: Perry Casson <pcasson@sasktel.net>
    Subject: Weld-on 10 & crazing
    Vern, I had the same problem when I installed my windshield. Decided it was going to be far easier to replace the windshield right away and risk having problems after fairing and paint and glad I did. When I started knocking the bad windshield out it cracked quite readily from those crazed areas. Based on talks with a buddy of mine who's blown several of bubble canopies we suspect the "problem" windshields are being blown at a slightly lower temperature or are being allowed to cool faster after blowing. Perry Casson C-FMHP


    Message 10


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 09:52:41 AM PST US
    From: "Chuck Weyant" <chuck@chuckdirect.com>
    Subject: Re: Weld-on 10 & crazing
    I've used rubbing alcohol on an RV9A (three years old) and my almost finished RV10. Haven't had a problem yet. Chuck ----- Original Message ----- From: Vernon Smith To: rv10-list@matronics.com Sent: Thursday, September 11, 2008 7:27 PM Subject: RE: RV10-List: Weld-on 10 & crazing I knew acetone was out and now nix the rubbing alcohol. Though rubbing alcohol was OK because it is recommended by Lancair. But they don't use Weld-On. At least 4 out of the 5 windows turned out. Oh well it's only time and money. Rene, Tim, Dave and Michael thanks for the feedback. Vern do not archive > Date: Thu, 11 Sep 2008 15:29:06 -0500 > From: Tim@MyRV10.com > To: rv10-list@matronics.com > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! > There aren't that many things you can clean it with. Kerosene > is one. ------------------------------------------------------------------------- ----- See how Windows Mobile brings your life together=97at home, work, or on the go. See Now


    Message 11


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 11:48:22 AM PST US
    From: Vernon Smith <planesmith@hotmail.com>
    Subject: Weld-on 10 & crazing
    I did get an answer from the tech group at IPS the makers of Weld-On10 abou t possible repairs. They don't recommend using Weld-On 3 ( a capillary acti on cement) for surface cracks/crazing as it can make the cracks worse. Only other idea they had was try removing the cracks mechanically with somethin g like Micro-Mesh or leave them alone. So there you have the options: 1. Leave them alone 2. Try buffing them out 3. Replace the window Again I would like to thank everyone for their thoughts and encouragement. vern > Date: Fri=2C 12 Sep 2008 08:57:15 -0600> From: pcasson@sasktel.net> Subje ct: RV10-List: Weld-on 10 & crazing> To: rv10-list@matronics.com> > --> RV1 0-List message posted by: Perry Casson <pcasson@sasktel.net>> > Vern=2C > > I had the same problem when I installed my windshield. Decided it was goin g> to be far easier to replace the windshield right away and risk having> p roblems after fairing and paint and glad I did. When I started knocking> th e bad windshield out it cracked quite readily from those crazed areas.> Bas ed on talks with a buddy of mine who's blown several of bubble canopies> we suspect the "problem" windshields are being blown at a slightly lower> tem perature or are being allowed to cool faster after blowing.> > Perry Casson > C-FMHP > _________________________________________________________________ Get more out of the Web. Learn 10 hidden secrets of Windows Live. http://windowslive.com/connect/post/jamiethomson.spaces.live.com-Blog-cns!5 50F681DAD532637!5295.entry?ocid=TXT_TAGLM_WL_domore_092008


    Message 12


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 12:28:48 PM PST US
    From: John Ackerman <johnag5b@cableone.net>
    Subject: Re: Weld-on 10 & crazing
    I'd be exceptionally cautious about using this site as a guide for what to put on my windshield: > http://www.ridoutplastics.com/plexiglas-chemical-resistance.html For example, they rate ammonium hydroxide as "excellent". John > > > Not sure exactly what type of "plastic" our windows are made of, but > the list at the link below gives the effects of using various > solvents/substances on acrylic plexiglass and I figure ours is > pretty close. It's a pretty inclusive list, and I used it as a > guide for figuring out what substances to avoid (anything with an > "N" in both columns). Isopropyl alcohol is not so good. Ethyl > alcohol is better if you can find it without any additives. > http://www.ridoutplastics.com/plexiglas-chemical-resistance.html >


    Message 13


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 03:21:02 PM PST US
    From: "pascal" <pascal@rv10builder.net>
    Subject: Re: Weld-on 10 & crazing
    Sorry to hear of your crazing Vern. I appreciate this thread and the responses on what to do and not do to install the windows without crazing or other issues it will serve me well when I go to do them myself. Thanks all for the insight! Pascal From: Vernon Smith Sent: Friday, September 12, 2008 11:47 AM Subject: RE: RV10-List: Weld-on 10 & crazing I did get an answer from the tech group at IPS the makers of Weld-On10 about possible repairs. They don't recommend using Weld-On 3 ( a capillary action cement) for surface cracks/crazing as it can make the cracks worse. Only other idea they had was try removing the cracks mechanically with something like Micro-Mesh or leave them alone. So there you have the options: 1. Leave them alone 2. Try buffing them out 3. Replace the window Again I would like to thank everyone for their thoughts and encouragement. vern ------------------------------------------------------------------------- ------- > Date: Fri, 12 Sep 2008 08:57:15 -0600 > From: pcasson@sasktel.net > Subject: RV10-List: Weld-on 10 & crazing > To: rv10-list@matronics.com > > > Vern, > > I had the same problem when I installed my windshield. Decided it was going > to be far easier to replace the windshield right away and risk having > problems after fairing and paint and glad I did. When I started knocking > the bad windshield out it cracked quite readily from those crazed areas. > Based on talks with a buddy of mine who's blown several of bubble canopies > we suspect the "problem" windshields are being blown at a slightly lower > temperature or are being allowed to cool faster after blowing. > > Perry Casson > C-FMHP > ------------------------------------------------------------------------- ------- Get more out of the Web. Learn 10 hidden secrets of Windows Live. Learn Now


    Message 14


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:03:57 PM PST US
    From: "Dave Leikam" <daveleikam@wi.rr.com>
    Subject: Re: Weld-on 10 & crazing
    Sounds like good info Mike, thanks for posting. Dave Leikam RV-10 #40496 N89DA (Reserved) Muskego, WI ----- Original Message ----- From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net> Sent: Friday, September 12, 2008 9:17 AM Subject: RE: RV10-List: Weld-on 10 & crazing > <rvbuilder@sausen.net> > > http://www.lpaero.com/documentation.html > > Michael > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sked > Sent: Friday, September 12, 2008 9:00 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Any thoughts on using Dawn dishwashing detergent to clean prior to > glueing? > > Rick Sked > 40185 moving to the airport this weekend!! > ----- Original Message ----- > From: "PJ Seipel" <seipel@seznam.cz> > To: rv10-list@matronics.com > Sent: Friday, September 12, 2008 5:54:27 AM (GMT-0800) America/Los_Angeles > Subject: Re: RV10-List: Weld-on 10 & crazing > > > Not sure exactly what type of "plastic" our windows are made of, but the > list at the link below gives the effects of using various > solvents/substances on acrylic plexiglass and I figure ours is pretty > close. It's a pretty inclusive list, and I used it as a guide for > figuring out what substances to avoid (anything with an "N" in both > columns). Isopropyl alcohol is not so good. Ethyl alcohol is better if > you can find it without any additives. > > http://www.ridoutplastics.com/plexiglas-chemical-resistance.html > > PJ Seipel > RV-10 #40032 > > Rick Sked wrote: >> >> Are we talking industrial grade (Lowes) Isopropol alcohol or rubbing >> alcohol? If there was a solvent that was the least invasive, least >> etching, least anything in so far as damaging polystyrene/acrylic >> products it's Isopropol alcohol. Kerosene or JP-4/8 is a petrol based >> solvent, "diesel fuel" that has an oil content. How could kerosene be >> used to degrease and make ready for an adhesive when it leaves an obvious >> oil film/residue behind? >> >> Also consider the finish on the edge of your plastic. I used a series of >> polishing grits to make the edge of the transparencies almost as >> optically clear as the rest of the material..My thinking was if you leave >> microscopic lines in the edge of the material and your using an expansive >> (and under pressure), thermic, chemical bond, why leave the adhesive an >> entry point to work on the lateral surface where the surface tension of >> the area has already been weakened/relieved by scuffing it for a better >> bond. >> >> I really think that if you don't polish the edges just like the aluminum, >> apply pressure and an adhesive that attacks the material to create the >> "weld-on" joint, any small void will crack or "craze" just like a stress >> riser but on a smaller scale, hence the "crazing" FWIW yes the crazing >> stops, becasue the adhesive has entered the void and has cured. The >> microcracks have been formed and rejoined with the curing of the weld-on. >> >> This all just Bu#$ $h*T...I barely passed chemistry, (don't ask but >> rememeber my explosive safety background) I ace'd physics/trig and >> geometry, that made sense and hated anything else that wasn't represented >> by material evidence...but it sounds good huh? >> >> Prove me wrong... :) >> >> Rick Sked >> 40185 >> >> do not archive >> >> >> ----- Original Message ----- >> From: "Jack Phillips" <pietflyr@bellsouth.net> >> To: rv10-list@matronics.com >> Sent: Thursday, September 11, 2008 7:16:33 PM (GMT-0800) >> America/Los_Angeles >> Subject: RE: RV10-List: Weld-on 10 & crazing >> >> >> I work with acrylics every day in my job as an engineer in the medical >> device industry. Acrylics in general can stand stress, or exposure to >> alcohol (or other solvents) but not at the same time. They, like many >> plastics, are subject to a phenomenom known as "stress cracking", which >> starts as crazing. It is caused by the material having stress (either >> molded in or induced by a load, such as a clamp) while being exposed to a >> chemical, and the result is a crack at a stress far lower than would >> normally cause a crack to start. >> >> The good news is that once the solvent and/or the stress is removed, the >> crazing stops and is not likely to spread, so if the crazing doesn't >> show, >> you probably won't have to replace the windshield. >> >> Jack Phillips >> #40610 >> Wings >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson >> Sent: Thursday, September 11, 2008 4:29 PM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Weld-on 10 & crazing >> >> >> Ahhhhhh!!!! You used rubbing alcohol!!! That's a definite no-no! >> There aren't that many things you can clean it with. Kerosene >> is one. There IS one thing that I used that I can't endorse, but >> can report on. During painting we used PPG DCX330 degreaser >> extensively in prep of things, INCLUDING all the window edges, >> and we tested it on the windshield scraps to make sure it wouldn't >> craze. So maybe that is an option. But yeah, NO SOLVENTS on >> the windshield for cleaning....that's definitely not a good idea. >> >> mild soap and water, maybe...but I'd be careful of anything >> else. kerosene obviously wouldn't be good pre-cleaning for >> paint....but might not be so bad pre-installation. Also, >> I'd leave any plastic on windows as long as possible. >> >> Tim >> >> Vernon Smith wrote: >> >>> Hi Tim, >>> >>> I used the same hand type clamps as shown on your web site during >>> install of your window. All clamps were padded with layers of masking >>> tape. There is no sign of deflection of the acrylic during or after >>> clamping, but maybe hand springe clamps are not the best choice. The >>> thought that direct pressure on the Weld-on cause it to set off is an >>> interesting idea. >>> >>> I am in contact with IPS technical service (they manufacture Weld-on) >>> and they have the pictures also. It was suggested to try using a diluted >>> detergent (two drops on non ammonium based dish soap in gallon of water) >>> to clean the mating surfaces instead of the rubbing alcohol. Also there >>> may be a need to anneal the acrylic before installing to normalize the >>> internal stresses of the plastic. They also said Weld-On 10 was a good >>> choice for gluing acrylic to fiberglass. >>> >>> As for repair they are working on it & I will pass along anything I >>> learn. >>> >>> Van's did get back with me and here is Scott's reply: >>> >>> /Vern, Thanks for the photos. This looks very similar to what we saw on >>> both of our RV-10's. >>> Spoke with the rest of the tech crew here and all input that we've had >>> is that the crazing does >>> not 'move' significantly after the weld-on sets up and clamps are >>> removed. scott at van's/ >>> // >>> // >>> /Thanks,/ >>> // >>> /Vern Smith (#324)/ >>> >>> >>> > Date: Thu, 11 Sep 2008 12:16:38 -0500 >>> > From: Tim@MyRV10.com >>> > To: rv10-list@matronics.com >>> > Subject: Re: RV10-List: Weld-on 10 & crazing >>> > >>> > >>> > You know, the common thread I see when people bring up crazing >>> > with window installation is the use of clamps. I did use some >>> > clamps, but not very tight clamps on mine....I think I may have >>> > only used those squeeze clamps that you open with your hands. >>> > Either way, I didn't use tons of pressure, just used them to >>> > hold position. I had no crazing. >>> > >>> > I'm starting to wonder if the people having crazing aren't >>> > maybe using a bit more pressure on their clamps, or perhaps >>> > not spreading the force out enough on the windows. >>> > >>> > I'd say, pad the clamps, and don't clamp any tighter than >>> > necessary to hold the window in position. Don't try to >>> > squeeze out excess glue, just position it. I don't >>> > know WHY clamping with pressure would add to the problem, >>> > but I do notice that in almost all cases, the person >>> > said it either crazed where the clamps were, or at least >>> > that they had used clamps. I'm betting this is the cause >>> > somehow. >>> > >>> > Tim Olson - RV-10 N104CD - Flying >>> > >>> > >>> > >>> > Vernon Smith wrote: >>> > > Well folks I'm not a happy camper, >>> > > >>> > > Just finished installing my windshield with Weld-on 10, and there >>> is >>> > > crazing where some clamps were on the sides, photo & details below. >>> >> So >> >>> > > here are my questions: >>> > > >>> > > 1: How common is crazing at the glue joint? >>> > > >>> > > 1: If left as is will the crazing run across the window? >>> > > >>> > > 2: Is there anything (other than replacement) that will keep it >>> from >>> > > creeping? The crazing is small and can easily be hidden as long as >>> it >>> > > doesn't keep creeping. >>> > > >>> > > The fine print: I have installed all the other windows with no >>> problems >>> > > using foam blocks and straps to clamp it in place. The windshield >>> was >>> > > installed at 80 degrees. Main pressure was from a strap & foam >>> blocks >>> > > with additional clamps on sides (the area of the crazing.) Only >>> rubbing >>> > > alcohol was used for cleaning. Edges sanded completely smooth with >>> no >>> > > nick or scratches. The gluing surfaces were roughed up with 240 >>> grit >>> > > sand paper. >>> > > >>> > > The crazing was noticed 1 1/2 hours after I started the gluing >>> process. >>> > > At which time I removed the side clamps. And called Scott at Van's, >>> >> he >> >>> > > has requested pictures. >>> > > >>> > > Any help or suggestion would be appreciated, >>> > > >>> > > Vern Smith (#324 finishing sort of) >>> > > >>> > > >>> >> >> >> >> >> >> >> >> >> >> >> >> >> > > >


    Message 15


  • INDEX
  • Back to Main INDEX
  • PREVIOUS
  • Skip to PREVIOUS Message
  • NEXT
  • Skip to NEXT Message
  • LIST
  • Reply to LIST Regarding this Message
  • SENDER
  • Reply to SENDER Regarding this Message
    Time: 08:41:18 PM PST US
    From: David Maib <dmaib@mac.com>
    Subject: Re: Aluminum Windshield Fairing
    I would like to talk to Dick. I was at his home/hangar for a Minnesota Wing meeting last winter when the FADEC guy was the speaker. I did not get a chance to look at Dick's airplane. BTW, thanks for the fuel labels. Your check is enroute. Regards, David Maib 40559 On Sep 10, 2008, at 6:57 AM, gary wrote: Dick Nordquist from the Lino Air park made metal fairings for everything on his 6. He can tell you the good and the bad. Let me know if you want contact info. Gary Specketer 40274 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of dmaib@mac.com Sent: Tuesday, September 09, 2008 11:58 PM Subject: RV10-List: Aluminum Windshield Fairing Has anyone tried fabricating an aluminum windshield front fairing instead of the fiberglass? I seem to remember seeing one, but cannot find anything in the archives. I have access to some pretty sophisticated metal forming equipment, so the thought crossed my mind.............. -------- David Maib RV-10 #40559 Read this topic online here: http://forums.matronics.com/viewtopic.php?p 3503#203503




    Other Matronics Email List Services

  • Post A New Message
  •   rv10-list@matronics.com
  • UN/SUBSCRIBE
  •   http://www.matronics.com/subscription
  • List FAQ
  •   http://www.matronics.com/FAQ/RV10-List.htm
  • Web Forum Interface To Lists
  •   http://forums.matronics.com
  • Matronics List Wiki
  •   http://wiki.matronics.com
  • 7-Day List Browse
  •   http://www.matronics.com/browse/rv10-list
  • Browse RV10-List Digests
  •   http://www.matronics.com/digest/rv10-list
  • Browse Other Lists
  •   http://www.matronics.com/browse
  • Live Online Chat!
  •   http://www.matronics.com/chat
  • Archive Downloading
  •   http://www.matronics.com/archives
  • Photo Share
  •   http://www.matronics.com/photoshare
  • Other Email Lists
  •   http://www.matronics.com/emaillists
  • Contributions
  •   http://www.matronics.com/contribution

    These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.

    -- Please support this service by making your Contribution today! --