RV10-List Digest Archive

Thu 05/07/09


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 05:56 AM - Re: Fuel Tank Rivet Leaking (RV Builder (Michael Sausen))
     2. 07:34 AM - Re: Re: Bending Fuse Side Skins (Condrey, Bob (US SSA))
     3. 07:53 AM - Re: Re: Canopy Question / Observation (Les Kearney)
     4. 08:20 AM - Re: Bending Fuse Side Skins (Paul Ohman)
     5. 08:21 AM - Re: Dark Orange RV-10 (RobHickman@aol.com)
     6. 08:31 AM - Re: Dark Orange RV-10 (RobHickman@aol.com)
     7. 09:20 AM - Re: Re: Canopy Question / Observation (John Gonzalez)
     8. 01:01 PM - AFS Manifold transducer & Lightspeed Ignition Manifold p (Michael Wellenzohn)
     9. 01:20 PM - EA10 electric aileron trim (Ralph E. Capen)
    10. 01:24 PM - Re: AFS Manifold transducer & Lightspeed Ignition Manifold p (Ralph E. Capen)
    11. 01:44 PM - Re: EA10 electric aileron trim (Tim Olson)
    12. 01:56 PM - Re: seat belt counter sink? (jayb)
    13. 02:21 PM - Re: EA10 electric aileron trim (Ralph E. Capen)
    14. 05:44 PM - Tail Cone Page 10-20 Question (Kelly McMullen)
    15. 05:58 PM - Re: Tail Cone Page 10-20 Question (Deems Davis)
    16. 06:02 PM - Re: AFS Manifold transducer & Lightspeed Ignition Manifold p (orchidman)
    17. 06:14 PM - Re: Tail Cone Page 10-20 Question (Bob Leffler)
    18. 06:35 PM - Re: AFS Manifold transducer & Lightspeed Ignition Manifold p (jim@CombsFive.Com)
    19. 07:51 PM - Re: Tail Cone Page 10-20 Question (Jim Berry)
 
 
 


Message 1


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    Time: 05:56:17 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: Fuel Tank Rivet Leaking
    My opinion on this is that, like everything else, $$ drives a fix or lack thereof. As long as Van's isn't incurring additional costs in support, PR, or hard dollars, there is no incentive to deal with it. This is the same as the nose wheel and other issues. The first time someone contacts VISA and requests a charge reversal because of a defective product that the vendor won't fix they $might$ look at addressing the problem. Or they might fix the problem by withholding any future sales to the individual leaving them with a worthless partial kit. My $0.02 Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Tuesday, May 05, 2009 8:27 AM Subject: Re: RV10-List: Fuel Tank Rivet Leaking Going back to that prior discussion about fuel tanks I remember someone said they hadn't heard much about any QB tanks leaking, and that it was rare. I would like to point out that this thread has shown the reason that my personal opinion leans towards building my own tanks. It hasn't been very publicized before in this amount on the list, but I've talked to many many RV-10 builders with QB tanks that have had these problems. I know, repetition on riveting wings isn't fun, but they build fast, and when you're done you will know that you did a good job prosealing. I don't understand WHY the QB tanks seem to have such an issue....my only guess is that to save costs they go as light on sealant as possible. It's a common enough problem though that I really think the company should re-evaluate the instruction given to the offshore builders and encourage a little more attention paid to making the tanks leak free. The sad part is, for many builders they want to paint before flying. I liked it that way, myself. But giving your tanks a chance to be thoroughly leak tested may be a good reason to delay painting on at least the wings of your QB kit, if you're trying to choose when to paint. Luckily most rivet leaks will be on the bottom side of the wing. It would be interesting to take a tally of how many QB wings came with leaks, and then forward the numbers to Van's. Perhaps they don't have a clue the number is so high, but compiling it here may provide incentive to them to do a bit more training over there. Tim Olson - RV-10 N104CD do not archive


    Message 2


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    Time: 07:34:58 AM PST US
    Subject: Re: Bending Fuse Side Skins
    From: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com>
    I also recently ran across my old section 29 clamping block (cut from oak). Same deal, free to anybody that needs/wants it, contact me offline and pick up the tab for shipping. Bob N442PM (flying)


    Message 3


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    Time: 07:53:03 AM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: Re: Canopy Question / Observation
    Hi I have been late in posting this.... I spoke to Ken Scott of Vans on Tuesday who advised that the door sill should be no thinner than 1/8" (perhaps slightly thinner is okay). He also advised that a 3/32" gap between the canopy joggle and mid fuse skin at the door frame was acceptable. It is good to have this info so now I know that standard to work with... Cheers Les #40643 - some assembly required. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lenny Iszak Sent: May-04-09 11:01 AM Subject: RV10-List: Re: Canopy Question / Observation Les, 3/16 is about where mine is. I didn't want to make the door sill that much thinner... Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=242671#242671


    Message 4


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    Time: 08:20:17 AM PST US
    Subject: Re: Bending Fuse Side Skins
    From: "Paul Ohman" <ohman_paul@hotmail.com>
    Mike, Thanks for the phone call. Here is my address/phone 2410 Milton Way Unit F Milton WA 98354 (253)-517-3491 Paul -------- Paul Ohman 40810 slow build fuselage Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243031#243031


    Message 5


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    Time: 08:21:12 AM PST US
    From: RobHickman@aol.com
    Subject: Re: Dark Orange RV-10
    That was it, thanks. My RV-10 goes into the paint shop tomorrow and we are still working on th e final color scheme. Rob Hickman N402RH Painted for OSH **************Big savings on Dell=99s most popular laptops. Now star ting at $449! =http:%2F%2Fad.doubleclick.net%2Fclk%3B214663472%3B36502367%3Bg)


    Message 6


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    Time: 08:31:07 AM PST US
    From: RobHickman@aol.com
    Subject: Re: Dark Orange RV-10
    _http://flightaware.com/photos/view/toptail/116892-4a89300b1260aace3c5f171 13 a535348658b14aa;tail=N939DM;o=0_ (http://flightaware.com/photos/view/toptail/116892-4a89300b1260aace3c5f171 13a535348658b14aa;tail=N939DM;o=0) Was it already repainted white and gray? Rob Hickman N402RH **************Big savings on Dell=99s most popular laptops. Now star ting at $449! =http:%2F%2Fad.doubleclick.net%2Fclk%3B214663472%3B36502367%3Bg)


    Message 7


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    Time: 09:20:14 AM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Re: Canopy Question / Observation
    As stated before the important point is that there is enough material for t he pop rivets to hang onto and that the intersection with the rear aluminum on the top mates correctly. One more thing to remember is that the thinner you make the door sill fiber glass=2C notice that it tapers inward toward the part that is on the outsid e of the sill(expososed side). So the more you thin it=2C the further insid e the sill sits inside the aluminum fuse opening which then affect the way the doors interface with the structures when the door is closed. John 409 > From: kearney@shaw.ca > To: rv10-list@matronics.com > Subject: RE: RV10-List: Re: Canopy Question / Observation > Date: Thu=2C 7 May 2009 08:51:11 -0600 > > > Hi > > I have been late in posting this.... > > I spoke to Ken Scott of Vans on Tuesday who advised that the door sill > should be no thinner than 1/8" (perhaps slightly thinner is okay). He als o > advised that a 3/32" gap between the canopy joggle and mid fuse skin at t he > door frame was acceptable. > > It is good to have this info so now I know that standard to work with... > > Cheers > > Les > #40643 - some assembly required. > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lenny Iszak > Sent: May-04-09 11:01 AM > To: rv10-list@matronics.com > Subject: RV10-List: Re: Canopy Question / Observation > > > Les=2C > > 3/16 is about where mine is. I didn't want to make the door sill that muc h > thinner... > > Lenny > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=242671#242671 > > > > > > > > > > > =========== =========== =========== =========== > > >


    Message 8


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    Time: 01:01:55 PM PST US
    Subject: AFS Manifold transducer & Lightspeed Ignition Manifold p
    From: "Michael Wellenzohn" <rv-10@wellenzohn.net>
    Hello I am wondering how those of you, who use the LSE Plasma ignition and the AFS Engine monitor interconnected the manifold tubes. Is there a Y-connector available that allows to root one pipe to the LSE and the other to the AF Manifold transducer from the firewall tube fitting. Cheers Michael -------- RV-10 builder (engine, prop, finishing) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243058#243058


    Message 9


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    Time: 01:20:53 PM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: EA10 electric aileron trim
    Anyone done this? Care to share your experiences? Care to share your results? I would like to find out how different their system on the pushrod is from the one I designed for my 6A. Maybe theirs is better - either way, trying to figure it out for my second offense..... Ralph RV6A N822AR @ N06 still flying off the hours - now undergoing builders withdrawl......


    Message 10


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    Time: 01:24:27 PM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: Re: AFS Manifold transducer & Lightspeed Ignition Manifold
    p I had a similar issue for my 6A - I used one of the ports of Vans manifold and doubled it off for my AFS3400 and the LASAR ignition ----- Original Message ----- From: "Michael Wellenzohn" <rv-10@wellenzohn.net> Sent: Thursday, May 07, 2009 4:00 PM Subject: RV10-List: AFS Manifold transducer & Lightspeed Ignition Manifold p > <rv-10@wellenzohn.net> > > Hello > I am wondering how those of you, who use the LSE Plasma ignition and the > AFS Engine monitor interconnected the manifold tubes. Is there a > Y-connector available that allows to root one pipe to the LSE and the > other to the AF Manifold transducer from the firewall tube fitting. > > Cheers > Michael > > -------- > RV-10 builder (engine, prop, finishing) > #511 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=243058#243058 > > >


    Message 11


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    Time: 01:44:33 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: EA10 electric aileron trim
    Do you mean the standard Van's RV-10 Electric Aileron Trim, like Section OP-38 in the plans? If so, it seems to work real well...better than I figured it would. The fuel imbalance, (and in my case the pilot vs. wife imbalance) can be pretty significant, so I find I use it on most of the X/C trips. No real complaints. Tim Olson - RV-10 N104CD do not archive Ralph E. Capen wrote: > > Anyone done this? Care to share your experiences? Care to share your > results? > > I would like to find out how different their system on the pushrod is > from the one I designed for my 6A. Maybe theirs is better - either way, > trying to figure it out for my second offense..... > > Ralph > RV6A N822AR @ N06 still flying off the hours - now undergoing builders > withdrawl...... >


    Message 12


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    Time: 01:56:00 PM PST US
    Subject: Re: seat belt counter sink?
    From: "jayb" <jaybrinkmeyer@yahoo.com>
    I used the countersink yesterday and it's DULL. Not sure if these things can be sharpened??? I inherited an identical 5/16" countersink from a former -10 builder and it worked great. I'll send both of them on to the next guy. The new one has blue marker on the bottom. The list is: Jay - Linn Walters - Bob Leffler - Mike Schulz - Lew Mike - Please email me your address offline and I'll add you to the list. Regards, Jay Do not archive mds4878 wrote: > Please put me on the list. > Mike Schulz > #40447 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243067#243067


    Message 13


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    Time: 02:21:55 PM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: Re: EA10 electric aileron trim
    I don't have OP-38 - are they on your RV-10 site? ----- Original Message ----- From: "Tim Olson" <Tim@MyRV10.com> Sent: Thursday, May 07, 2009 4:40 PM Subject: Re: RV10-List: EA10 electric aileron trim > > Do you mean the standard Van's RV-10 Electric Aileron Trim, > like Section OP-38 in the plans? If so, it seems to work > real well...better than I figured it would. The fuel > imbalance, (and in my case the pilot vs. wife imbalance) > can be pretty significant, so I find I use it on most of > the X/C trips. No real complaints. > > Tim Olson - RV-10 N104CD > do not archive > > > Ralph E. Capen wrote: >> >> Anyone done this? Care to share your experiences? Care to share your >> results? >> >> I would like to find out how different their system on the pushrod is >> from the one I designed for my 6A. Maybe theirs is better - either way, >> trying to figure it out for my second offense..... >> >> Ralph >> RV6A N822AR @ N06 still flying off the hours - now undergoing builders >> withdrawl...... >> > > >


    Message 14


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    Time: 05:44:48 PM PST US
    Subject: Tail Cone Page 10-20 Question
    From: Kelly McMullen <apilot2@gmail.com>
    "Step 3: Rivet both F-1073 Side Skins to the Stiffeners, frames and bulkheads. Start riveting at the top of the skins (don't river the F-1032 Longerons). *then work down and around the bottom radius of the skins*." Looking for technique recommendations for riveting the bottom radius of each frame/bulkhead. I've back riveted all the flat part of the side skins. Looks like either conventional flush rivet set or back rivet might work but will be tricky to stay dead on the rivet and not ding the skin. Kelly 40866


    Message 15


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    Time: 05:58:24 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Tail Cone Page 10-20 Question
    Kelly, I used some padding, on each side and under to position the tailcone so that those rivet lines would be flat to the table and the large rivet plate positioned underneath them, then used the back rivet set to pound them, worked pretty good for me. Deems Davis N519PJ Kelly McMullen wrote: > > "Step 3: Rivet both F-1073 Side Skins to the Stiffeners, frames and > bulkheads. Start riveting at the top of the skins (don't river the > F-1032 Longerons). *then work down and around the bottom radius of the > skins*." > > > Looking for technique recommendations for riveting the bottom radius > of each frame/bulkhead. I've back riveted all the flat part of the > side skins. Looks like either conventional flush rivet set or back > rivet might work but will be tricky to stay dead on the rivet and not > ding the skin. > > Kelly > 40866 > > >


    Message 16


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    Time: 06:02:42 PM PST US
    Subject: Re: AFS Manifold transducer & Lightspeed Ignition Manifold
    p
    From: "orchidman" <gary@wingscc.com>
    I forget what the ID is on the yellow tubing that comes with the LS kit but get a barb T from Aircraft Spruce for that size. Call Rob at AFS and they can send you a replacement fitting for the inside of the bulkhead fitting from Vans. You then use the yellow tubing from the bulkhead to the T and from the T to the LS. The use another short piece from the T perhaps 1/2" and push it inside some tygon tubing. You will use something like the 1/8" ID tygon tubing and slip it over the yellow tubing and together push it onto the 3rd T fitting. The other end goes to the AFS manafold transducer. Hope the attached picture helps. -------- Gary Blankenbiller RV10 - # 40674 Final Finishing - SB (N2GB registered) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243089#243089 Attachments: http://forums.matronics.com//files/100_3075_100.jpg


    Message 17


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    Time: 06:14:05 PM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Tail Cone Page 10-20 Question
    I just used a standard flush rivet set. Bob -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Thursday, May 07, 2009 8:43 PM Subject: RV10-List: Tail Cone Page 10-20 Question "Step 3: Rivet both F-1073 Side Skins to the Stiffeners, frames and bulkheads. Start riveting at the top of the skins (don't river the F-1032 Longerons). *then work down and around the bottom radius of the skins*." Looking for technique recommendations for riveting the bottom radius of each frame/bulkhead. I've back riveted all the flat part of the side skins. Looks like either conventional flush rivet set or back rivet might work but will be tricky to stay dead on the rivet and not ding the skin. Kelly 40866


    Message 18


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    Time: 06:35:08 PM PST US
    Subject: Re: AFS Manifold transducer & Lightspeed Ignition Manifold
    p
    From: jim@CombsFive.Com
    I picked up a part at the local auto parts store. Standard vacuum tubing universal Y part. Jim Combs N312F - 60+ hours! ---------------------------------------------------------------------------------------------------------------------- Wellenzohn" <rv-10@wellenzohn.net> Hello I am wondering how those of you, who use the LSE Plasma ignition and the AFS Engine monitor interconnected the manifold tubes. Is there a Y-connector available that allows to root one pipe to the LSE and the other to the AF Manifold transducer from the firewall tube fitting. Cheers Michael -------- RV-10 builder (engine, prop, finishing) #511 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243058#243058 - The RV10-List Email Forum - Features Navigator to browse Un/Subscription, Chat, FAQ, --> http://www.matronics.com/Navigator?RV10-List - MATRONICS WEB FORUMS - available via the Web Forums! http://forums.matronics.com - List Contribution Web Site - generous support! Admin.


    Message 19


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    Time: 07:51:38 PM PST US
    Subject: Re: Tail Cone Page 10-20 Question
    From: "Jim Berry" <jimberry@qwest.net>
    Kelly, I did the same as Deem's. With a couple of old pillows I was able to prop the tail cone so the the section being riveted was always flat on the back rivet plate. When you get to the upper aft tail cone skin, I would suggest you back rivet the stiffeners to the skin before you cleco the skin to the bulkheads. Just leave the rivets out temporarily where the stiffener crosses the bulkheads. It is much easier to do the top skin with everything flat on your bench, than it is to do it working inside the cone. With a little flexing of the stiffeners, it was no problem getting them and the skin positioned on the bulkheads. I had zero smiley's on my tail cone. I love back riveting. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=243103#243103




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