RV10-List Digest Archive

Mon 09/28/09


Total Messages Posted: 76



Today's Message Index:
----------------------
 
     1. 04:24 AM - Ram Air Oil Cooler Inlet - input requested (Richard Bibb)
     2. 05:38 AM - Re: Re: new item for the rv-10 back seats (Jesse Saint)
     3. 05:42 AM - Re: Ram Air Oil Cooler Inlet - input requested (Kelly McMullen)
     4. 05:52 AM - Re: Re: new item for the rv-10 back seats (Kelly McMullen)
     5. 06:23 AM - Before Closing Up The Bottom Skins? (Patrick Pulis)
     6. 06:24 AM - Re: Re: new item for the rv-10 back seats (Patrick Pulis)
     7. 06:50 AM - Re: Ram Air Oil Cooler Inlet - input requested (Danny Riggs)
     8. 06:50 AM - Re: Before Closing Up The Bottom Skins? (Jesse Saint)
     9. 07:02 AM - Re: Ram Air Oil Cooler Inlet - input requested (Richard Bibb)
    10. 07:04 AM - Re: James plenum question (Lenny Iszak)
    11. 07:52 AM - Re: Ram Air Oil Cooler Inlet - input requested (Linn Walters)
    12. 08:27 AM - Re: Ram Air Oil Cooler Inlet - input requested (Richard Bibb)
    13. 08:38 AM - Re: Copperstate RV10 nest (Robin Marks)
    14. 08:38 AM - Re: Before Closing Up The Bottom Skins? (David McNeill)
    15. 08:52 AM - FWF bag contents breakdown (Pascal)
    16. 09:03 AM - Re: Ram Air Oil Cooler Inlet - input requested (Danny Riggs)
    17. 09:12 AM - Re: FWF bag contents breakdown (tsts4)
    18. 09:22 AM - Re: Ram Air Oil Cooler Inlet - input requested (John Cox)
    19. 09:23 AM - Re: Ram Air Oil Cooler Inlet - input requested (Nick Leonard)
    20. 09:41 AM - Re: Ram Air Oil Cooler Inlet - input requested (John Cox)
    21. 09:41 AM - Re: Ram Air Oil Cooler Inlet - input requested (Carl Froehlich)
    22. 09:41 AM - Re: Copperstate RV10 nest (John Cox)
    23. 09:43 AM - Re: Re: FWF bag contents breakdown (Pascal)
    24. 09:52 AM - Re: Re: James plenum question (Robin Marks)
    25. 10:43 AM - Re: Copperstate RV10 nest (William Souza)
    26. 10:44 AM - Re: new item for the rv-10 back seats (Marcus Cooper)
    27. 11:45 AM - door (David McNeill)
    28. 11:45 AM - Re: Re: Ram Air Oil Cooler Inlet - input requested (Danny Riggs)
    29. 11:48 AM - Re: Copperstate RV10 nest (John Cox)
    30. 12:06 PM - Re: door (Perry, Phil)
    31. 12:21 PM - Re: door (Danny Riggs)
    32. 01:00 PM - Re: Re: FireWall Engine Side Paint? (John Cumins)
    33. 01:03 PM - Re: Ram Air Oil Cooler Inlet - input requested (Deems Davis)
    34. 01:06 PM - Re: James plenum question (Deems Davis)
    35. 01:29 PM - Re: new item for the rv-10 back seats (John Cumins)
    36. 01:46 PM - Re: door (David McNeill)
    37. 01:57 PM - Re: door (lbgjb10)
    38. 01:57 PM - Re: Ram Air Oil Cooler Inlet - input requested (Ben Westfall)
    39. 02:01 PM - Re: Ram Air Oil Cooler Inlet - input requested (Linn Walters)
    40. 02:05 PM - FW: door (David McNeill)
    41. 02:51 PM - Re: FW: door (Dave Saylor)
    42. 02:58 PM - Re: Ram Air Oil Cooler Inlet - input requested (Deems Davis)
    43. 02:59 PM - Re: Ram Air Oil Cooler Inlet - input requested (Nick Leonard)
    44. 03:07 PM - Re: door (Jesse Saint)
    45. 03:18 PM - Before Closing Up The Bottom Skins? (Patrick Pulis)
    46. 03:22 PM - Re: door (Les Kearney)
    47. 03:31 PM - Re: Ram Air Oil Cooler Inlet - input requested (Linn Walters)
    48. 03:43 PM - Re: door (John Cumins)
    49. 03:46 PM - Re: Ram Air Oil Cooler Inlet - input requested (Lenny Iszak)
    50. 03:49 PM - Re: Ram Air Oil Cooler Inlet - input requested (gary)
    51. 03:50 PM - Emailing: 2__2_[1] (David McNeill)
    52. 03:51 PM - Re: Ram Air Oil Cooler Inlet - input requested (John Cumins)
    53. 03:54 PM - Re: door (gary)
    54. 04:05 PM - Re: Ram Air Oil Cooler Inlet - input requested (Richard Bibb)
    55. 04:06 PM - Re: James plenum question (Lenny Iszak)
    56. 04:18 PM - Re: Ram Air Oil Cooler Inlet - input requested (Tim Olson)
    57. 04:22 PM - Re: Ram Air Oil Cooler Inlet - input requested (John Cumins)
    58. 04:23 PM - Re: door (Chris)
    59. 04:37 PM - Re: door (zackrv8)
    60. 04:48 PM - Re: Re: James plenum question (Deems Davis)
    61. 04:49 PM - Re: door (Roxanne and Mike Lefever)
    62. 04:50 PM - Re: Ram Air Oil Cooler Inlet - input requested (Deems Davis)
    63. 05:02 PM - Re: James plenum question (Lenny Iszak)
    64. 05:09 PM - Re: door (Miller John)
    65. 05:13 PM - Re: Re: James plenum question (Rene Felker)
    66. 05:38 PM - Re: door (ricksked@embarqmail.com)
    67. 06:00 PM - Re: Before Closing Up The Bottom Skins? (AirMike)
    68. 06:10 PM - Re: door (Les Kearney)
    69. 06:52 PM - Re: door (Miller John)
    70. 06:54 PM - Screw length for cowl closeout pins (Phil White)
    71. 07:10 PM - Re: Re: Before Closing Up The Bottom Skins? (Patrick Pulis)
    72. 07:37 PM - Re: door (Jesse Saint)
    73. 08:12 PM - Re: door (Les Kearney)
    74. 08:12 PM - Re: door (ricksked@embarqmail.com)
    75. 08:12 PM - Re: door (Dave Saylor)
    76. 08:17 PM - Re: door (David McNeill)
 
 
 


Message 1


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    Time: 04:24:38 AM PST US
    From: "Richard Bibb" <rbibb@tomet.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    In following the thread on the James Plenum and various others with cooling problems I have been thinking about potential alternatives for my RV-10 setup (it's down the road as I'm just starting main fuselage). For the aerodynamicists out there: How would a larger intake scoop that had in internal split to feed intake air as well as oil cooler input work IYHO? I'm thinking making the inlet a large affair that has a flow divider to send air into the FI body and a separate path (via flex hose) to the Oil Cooler, This allows the plenum to concentrate on supplying cooling air to the cylinders without having any flow diverted to the oil cooler. Similar to Robin Marks approach shown below but with the input combined into one input "hole" in the cowling. As an electrical engineer I should know better than to delve into the world of fluid dynamics but I figure that is what the "experimental" designation is all about. Richard Bibb 972-771-2598 972-835-5979 mobile _____ Note: Ram Oil Cooler inlet just below Pilots Side Inlet DSC08657 [Desktop Resolution].JPG


    Message 2


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    Time: 05:38:46 AM PST US
    Subject: Re: new item for the rv-10 back seats
    From: Jesse Saint <jesse@saintaviation.com>
    We just discovered another "mod" on the way. I just hope Van's has their 8-seat version available soon. We're going to fill it. do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694


    Message 3


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    Time: 05:42:07 AM PST US
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    From: Kelly McMullen <apilot2@gmail.com>
    Caution, my current aircraft has an oil cooler mounted on the lower cowling , not much lower than where Robin's inlet is located. Unfortunately, the manufacturer did no testing of that location, and in a climb it is enough o f a low pressure area that flow can actually reverse, passing from cylinder bottoms out the oil cooler. Not good, and most every example I know of runs 210-215 oil temps. The only solution is for my aircraft is to relocate the oil cooler to the rear top of the engine baffling. I suppose what really needs examining is whether the engine air outlet is large enough or could benefit from cowl flaps. It is unfortunate that the prototypes didn't get any testing in AZ or TX to optimize engine cooling. On Mon, Sep 28, 2009 at 7:23 AM, Richard Bibb <rbibb@tomet.net> wrote: > In following the thread on the James Plenum and various others with > cooling problems I have been thinking about potential alternatives for my > RV-10 setup (it=92s down the road as I=92m just starting main fuselage). > > > For the aerodynamicists out there: How would a larger intake scoop that > had in internal split to feed intake air as well as oil cooler input work > IYHO? I=92m thinking making the inlet a large affair that has a flow div ider > to send air into the FI body and a separate path (via flex hose) to the O il > Cooler, This allows the plenum to concentrate on supplying cooling air t o > the cylinders without having any flow diverted to the oil cooler. Simila r > to Robin Marks approach shown below but >


    Message 4


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    Time: 05:52:08 AM PST US
    Subject: Re: new item for the rv-10 back seats
    From: Kelly McMullen <apilot2@gmail.com>
    Hmm, and I naively thought builders spent all their spare time pounding rivets. Just design a fuselage "stretch" of about 20" in front and behind the wing. That should allow another row of kid seats without upsetting cg. On Mon, Sep 28, 2009 at 8:33 AM, Jesse Saint <jesse@saintaviation.com> wrote: > > We just discovered another "mod" on the way. I just hope Van's has their > 8-seat version available soon. We're going to fill it. > > do not archive > > Jesse Saint > Saint Aviation, Inc. > jesse@saintaviation.com > Cell: 352-427-0285 > Fax: 815-377-3694


    Message 5


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    Time: 06:23:09 AM PST US
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Subject: Before Closing Up The Bottom Skins?
    I am seeking some wise words of advice from the pioneers that have gone bef ore me please, just to make sure that I've covered all my bases-before cl osing the bottom skins.=0A=0ACould someone please tell me if there-are an y prudent things that I should-consider prior to riveting on the bottom w ing skins?=0A=0ATo date, I have routed all the wiring through conduits whic h pass through the ribs; installed the pitot mast and plumbed the pitot lin e; installed the pitot heater module; installed the roll servo and I've ass embled the aileron trim mechanism.=0A=0AIs there anything that I may have f orgotten to do please, you advice would be very much appreciated?=0A=0AKind regards from down under.=0A=0APatrick Pulis=0A#40299------- -- VH-XPP=0AAdelaide, South Australia-=0A=0A=0A ________________ __________________________________________________________________=0AGet mo re done like never before with Yahoo!7 Mail.=0ALearn more: http://au.overvi ew.mail.yahoo.com/


    Message 6


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    Time: 06:24:08 AM PST US
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Subject: Re: new item for the rv-10 back seats
    Congratulations to you and your lovely lady Jesse.=0A=0AKind regards=0A=0AP at=0A=0ADo Not Archive=0A=0A=0A=0A=0A________________________________=0AFro m: Jesse Saint <jesse@saintaviation.com>=0ATo: rv10-list@matronics.com=0ASe nt: Monday, 28 September, 2009 10:03:14 PM=0ASubject: Re: RV10-List: Re: ne Saint <jesse@saintaviation.com>=0A=0AWe just discovered another "mod" on t he way.- I just hope Van's has their 8-seat version available soon.- We 're going to fill it.=0A=0Ado not archive=0A=0AJesse Saint=0ASaint Aviation , Inc.=0Ajesse@saintaviation.com=0ACell: 352-427-0285=0AFax: 815-377-3694 ===============0A=0A=0A __________________ ________________________________________________________________=0AGet more done like never before with Yahoo!7 Mail.=0ALearn more: http://au.overview .mail.yahoo.com/


    Message 7


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    Time: 06:50:09 AM PST US
    From: Danny Riggs <jdriggs49@msn.com>
    Subject: Ram Air Oil Cooler Inlet - input requested
    I have been considering the same problem on the -10 I'm building. So=2C eve ry airshow I go to I look to see what other manufacturers have done. My fav orite is the Navion that used a NACA duct plumbed down to the oil cooler. I t came off the right side of the cowling. Simple and elegant. Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested From: apilot2@gmail.com Caution=2C my current aircraft has an oil cooler mounted on the lower cowli ng=2C not much lower than where Robin's inlet is located. Unfortunately=2C the manufacturer did no testing of that location=2C and in a climb it is en ough of a low pressure area that flow can actually reverse=2C passing from cylinder bottoms out the oil cooler. Not good=2C and most every example I k now of runs 210-215 oil temps. The only solution is for my aircraft is to r elocate the oil cooler to the rear top of the engine baffling. I suppose wh at really needs examining is whether the engine air outlet is large enough or could benefit from cowl flaps. It is unfortunate that the prototypes did n't get any testing in AZ or TX to optimize engine cooling. On Mon=2C Sep 28=2C 2009 at 7:23 AM=2C Richard Bibb <rbibb@tomet.net> wrote : In following the thread on the James Plenum and various others with cooling problems I have been thinking about potential alternatives for my RV-10 se tup (it=92s down the road as I=92m just starting main fuselage). For the aerodynamicists out there: How would a larger intake scoop that ha d in internal split to feed intake air as well as oil cooler input work IYH O? I=92m thinking making the inlet a large affair that has a flow divider to send air into the FI body and a separate path (via flex hose) to the Oil Cooler=2C This allows the plenum to concentrate on supplying cooling air to the cylinders without having any flow diverted to the oil cooler. Simil ar to Robin Marks approach shown below but =0A _________________________________________________________________=0A Insert movie times and more without leaving Hotmail=AE.=0A http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tut orial_QuickAdd_062009


    Message 8


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    Time: 06:50:09 AM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: Before Closing Up The Bottom Skins?
    Besides the fact that it may be a lot harder to rivet on the skin with the servo in place, it sounds like you have it covered. For those who are in the decision-making process, installing the roll servo in the wing after it is closed up is not a difficult task. I can do it laying on my back on a creeper (with the wing on the plane) in about 15 minutes. do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Sep 28, 2009, at 9:21 AM, Patrick Pulis wrote: > I am seeking some wise words of advice from the pioneers that have > gone before me please, just to make sure that I've covered all my > bases before closing the bottom skins. > > Could someone please tell me if there are any prudent things that I > should consider prior to riveting on the bottom wing skins? > > To date, I have routed all the wiring through conduits which pass > through the ribs; installed the pitot mast and plumbed the pitot > line; installed the pitot heater module; installed the roll servo > and I've assembled the aileron trim mechanism. > > Is there anything that I may have forgotten to do please, you advice > would be very much appreciated? > > Kind regards from down under. > > Patrick Pulis > #40299 VH-XPP > Adelaide, South Australia > > Get more done like never before with Yahoo!7 Mail. Learn more. > >


    Message 9


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    Time: 07:02:32 AM PST US
    From: "Richard Bibb" <rbibb@tomet.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    Well I wasn't thinking of mounting the oil cooler on the cowl just deriving the source of air for the cooler (mounting in stock location but perhaps modified mount to reflect change in air source geometry) from a combined induction/oil cooler inlet. The idea is to eliminate the source of air for the oil cooer from the rear of the baffles (whether inside a plenum or not) as to increase cooling air for the cylinders. That creates the problem of creating an air source for the cooler. Rather than create a separate inlet I was thinking of creating a larger "mouth" on the below-cowl scoop for the induction and creating some sort of flow divider to send some air to the inlet and some to the cooler. Not being educated in fluid dynamics I'm looking for general guidelines as to an efficient method of engineering such an inlet/splitter combo. Thanks for the warning... Richard Bibb 972-771-2598 972-835-5979 mobile _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Monday, September 28, 2009 7:42 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested Caution, my current aircraft has an oil cooler mounted on the lower cowling, not much lower than where Robin's inlet is located. Unfortunately, the manufacturer did no testing of that location, and in a climb it is enough of a low pressure area that flow can actually reverse, passing from cylinder bottoms out the oil cooler. Not good, and most every example I know of runs 210-215 oil temps. The only solution is for my aircraft is to relocate the oil cooler to the rear top of the engine baffling. I suppose what really needs examining is whether the engine air outlet is large enough or could benefit from cowl flaps. It is unfortunate that the prototypes didn't get any testing in AZ or TX to optimize engine cooling. On Mon, Sep 28, 2009 at 7:23 AM, Richard Bibb <rbibb@tomet.net> wrote: In following the thread on the James Plenum and various others with cooling problems I have been thinking about potential alternatives for my RV-10 setup (it's down the road as I'm just starting main fuselage). For the aerodynamicists out there: How would a larger intake scoop that had in internal split to feed intake air as well as oil cooler input work IYHO? I'm thinking making the inlet a large affair that has a flow divider to send air into the FI body and a separate path (via flex hose) to the Oil Cooler, This allows the plenum to concentrate on supplying cooling air to the cylinders without having any flow diverted to the oil cooler. Similar to Robin Marks approach shown below but


    Message 10


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    Time: 07:04:24 AM PST US
    Subject: Re: James plenum question
    From: "Lenny Iszak" <lenard@rapiddecision.com>
    Robin, Thanks for you input. That's a brave idea to cut into the lower cowling and move the oil cooler. How did it work out? By the way, do you have some before and after numbers for oil temps? I have the stock engine, so I hope I'm not going to have too high temps but everyone reassures me that I will so life is good, i'm assured to have a "hot" airplane :) Were your CHTs ok? Did closing off the oil cooler hole in the back help your CHTs at all? Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265303#265303


    Message 11


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    Time: 07:52:23 AM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    Like you, my background is in electronics, so my comments may not help! I don't think the problem is in robbing the available air from the cylinders, it's finding a balance in the area of entrance air Vs exit air, and finding a less-obstructed path for the air. Lopresti was an expert at it, and his son is carrying on the effort. Look at the size of the holes in some 'certificated' cowls Vs the Swift Fury or the Lancair. I'll go the plenum route ..... cowl seals leak ..... and I'll use a manometer to try and balance the pressures. Providing for good exit flows seem to help a lot. Linn Richard Bibb wrote: > Well I wasnt thinking of mounting the oil cooler on the cowl just > deriving the source of air for the cooler (mounting in stock location > but perhaps modified mount to reflect change in air source geometry) > from a combined induction/oil cooler inlet. The idea is to eliminate > the source of air for the oil cooer from the rear of the baffles > (whether inside a plenum or not) as to increase cooling air for the > cylinders. That creates the problem of creating an air source for the > cooler. Rather than create a separate inlet I was thinking of creating > a larger mouth on the below-cowl scoop for the induction and creating > some sort of flow divider to send some air to the inlet and some to the > cooler. > > > > Not being educated in fluid dynamics Im looking for general guidelines > as to an efficient method of engineering such an inlet/splitter combo. > > > > Thanks for the warning.. > > > > Richard Bibb > > 972-771-2598 > > 972-835-5979 mobile > >


    Message 12


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    Time: 08:27:24 AM PST US
    From: "Richard Bibb" <rbibb@tomet.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    My thought was it would be easier to balance the flow if you didn't have a big 3" round exit on one side of the engine. But I'm waiting for the aerodynamicists to weigh in here... Richard Bibb 972-771-2598 972-835-5979 mobile -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 9:48 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested Like you, my background is in electronics, so my comments may not help! I don't think the problem is in robbing the available air from the cylinders, it's finding a balance in the area of entrance air Vs exit air, and finding a less-obstructed path for the air. Lopresti was an expert at it, and his son is carrying on the effort. Look at the size of the holes in some 'certificated' cowls Vs the Swift Fury or the Lancair. I'll go the plenum route ..... cowl seals leak ..... and I'll use a manometer to try and balance the pressures. Providing for good exit flows seem to help a lot. Linn Richard Bibb wrote: > Well I wasn't thinking of mounting the oil cooler on the cowl just > deriving the source of air for the cooler (mounting in stock location > but perhaps modified mount to reflect change in air source geometry) > from a combined induction/oil cooler inlet. The idea is to eliminate > the source of air for the oil cooer from the rear of the baffles > (whether inside a plenum or not) as to increase cooling air for the > cylinders. That creates the problem of creating an air source for the > cooler. Rather than create a separate inlet I was thinking of creating > a larger "mouth" on the below-cowl scoop for the induction and creating > some sort of flow divider to send some air to the inlet and some to the > cooler. > > > > Not being educated in fluid dynamics I'm looking for general guidelines > as to an efficient method of engineering such an inlet/splitter combo. > > > > Thanks for the warning... > > > > Richard Bibb > > 972-771-2598 > > 972-835-5979 mobile > >


    Message 13


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    Time: 08:38:47 AM PST US
    Subject: Copperstate RV10 nest
    From: "Robin Marks" <robin1@mrmoisture.com>
    I am going and bringing fellow RV-10 Builder Jearl Strickland. Two total. Robin


    Message 14


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    Time: 08:38:54 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Before Closing Up The Bottom Skins?
    pushrods and bellcranks. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Patrick Pulis Sent: Monday, September 28, 2009 6:22 AM Subject: RV10-List: Before Closing Up The Bottom Skins? I am seeking some wise words of advice from the pioneers that have gone before me please, just to make sure that I've covered all my bases before closing the bottom skins. Could someone please tell me if there are any prudent things that I should consider prior to riveting on the bottom wing skins? To date, I have routed all the wiring through conduits which pass through the ribs; installed the pitot mast and plumbed the pitot line; installed the pitot heater module; installed the roll servo and I've assembled the aileron trim mechanism. Is there anything that I may have forgotten to do please, you advice would be very much appreciated? Kind regards from down under. Patrick Pulis #40299 VH-XPP Adelaide, South Australia _____ Get more done like never before with Yahoo!7 Mail. Learn more <http://au.rd.yahoo.com/mail/launch09/tagline/*http://us.lrd.yahoo.com/_ylc X3oDMTFnY201cHJnBHRtX2RtZWNoA1RleHQgTGluawR0bV9sbmsDVTExMDQ3NjAEdG1fbmV0A1lh aG9vIQ--/SIG=11aljvgo4/*http%3A//au.overview.mail.yahoo.com/> .


    Message 15


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    Time: 08:52:47 AM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: FWF bag contents breakdown
    Does anyone have a bag breakdown from the FWF kit? 1.000 BAG 520 MISC. AN BOLTS 1.000 BAG 521 MISC. WASHERS 1.000 BAG 522 MISC. FITTINGS/CLAMPS 1.000 BAG 523-1 FITTINGS/MISC. 1.000 BAG 524 MISC. CLAMPS 1.000 BAG 525-1 MISC/BEARINGS 1.000 BAG 526 AEROSPACE EXH HARDWRE I called Van's and was told they are on the plans. Thank you!


    Message 16


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    Time: 09:03:24 AM PST US
    From: Danny Riggs <jdriggs49@msn.com>
    Subject: Ram Air Oil Cooler Inlet - input requested
    The Navion had the oil cooler mounted on the firewall but the NACA duct was on the cowl side with SCAT tube running back about 24" to the oil cooler a nd ducting downward. There has been demonstrated to be very little air ente ring the front of the cowl behind the prop in a lot of the angles of flight . The sides alway pretty much has air passing over them. From: rbibb@tomet.net Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested Well I wasn=92t thinking of mounting the oil cooler on the cowl just derivi ng the source of air for the cooler (mounting in stock location but perhaps modified mount to reflect change in air source geometry) from a combined i nduction/oil cooler inlet. The idea is to eliminate the source of air for the oil cooer from the rear of the baffles (whether inside a plenum or not) as to increase cooling air for the cylinders. That creates the problem of creating an air source for the cooler. Rather than create a separate inle t I was thinking of creating a larger =93mouth=94 on the below-cowl scoop for the induction and creating some sort of flow divider to send some air t o the inlet and some to the cooler. Not being educated in fluid dynamics I=92m looking for general guidelines a s to an efficient method of engineering such an inlet/splitter combo. Thanks for the warning=85.. Richard Bibb 972-771-2598 972-835-5979 mobile From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Kelly McMullen Sent: Monday=2C September 28=2C 2009 7:42 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested Caution=2C my current aircraft has an oil cooler mounted on the lower cowli ng=2C not much lower than where Robin's inlet is located. Unfortunately=2C the manufacturer did no testing of that location=2C and in a climb it is en ough of a low pressure area that flow can actually reverse=2C passing from cylinder bottoms out the oil cooler. Not good=2C and most every example I k now of runs 210-215 oil temps. The only solution is for my aircraft is to r elocate the oil cooler to the rear top of the engine baffling. I suppose wh at really needs examining is whether the engine air outlet is large enough or could benefit from cowl flaps. It is unfortunate that the prototypes did n't get any testing in AZ or TX to optimize engine cooling. On Mon=2C Sep 28=2C 2009 at 7:23 AM=2C Richard Bibb <rbibb@tomet.net> wrote : In following the thread on the James Plenum and various others with cooling problems I have been thinking about potential alternatives for my RV-10 se tup (it=92s down the road as I=92m just starting main fuselage). For the aerodynamicists out there: How would a larger intake scoop that ha d in internal split to feed intake air as well as oil cooler input work IYH O? I=92m thinking making the inlet a large affair that has a flow divider to send air into the FI body and a separate path (via flex hose) to the Oil Cooler=2C This allows the plenum to concentrate on supplying cooling air to the cylinders without having any flow diverted to the oil cooler. Simil ar to Robin Marks approach shown below but http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comht tp://www.matronics.com/contribution =0A _________________________________________________________________=0A Hotmail=AE has ever-growing storage! Don=92t worry about storage limits.=0A http://windowslive.com/Tutorial/Hotmail/Storage?ocid=TXT_TAGLM_WL_HM_Tuto rial_Storage_062009


    Message 17


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    Time: 09:12:30 AM PST US
    Subject: Re: FWF bag contents breakdown
    From: "tsts4" <tsts4@verizon.net>
    This is from Tim's site so it's a little old: http://www.myrv10.com/files/kitparts/RV10_FWF_Kit_Hardware.pdf -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265329#265329


    Message 18


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    Time: 09:22:42 AM PST US
    Subject: Ram Air Oil Cooler Inlet - input requested
    From: "John Cox" <johnwcox@pacificnw.com>
    Exit flows. Delta P seems to be the most productive area of pursuit. Get the low pressure lower cowl more efficient at extraction - both the plenum air and the exhaust gases. John Cox - a LoPresti follower and fan of Fred Moreno's reports. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb Sent: Monday, September 28, 2009 8:26 AM Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested My thought was it would be easier to balance the flow if you didn't have a big 3" round exit on one side of the engine. But I'm waiting for the aerodynamicists to weigh in here... Richard Bibb 972-771-2598 972-835-5979 mobile -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 9:48 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested <pitts_pilot@bellsouth.net> Like you, my background is in electronics, so my comments may not help! I don't think the problem is in robbing the available air from the cylinders, it's finding a balance in the area of entrance air Vs exit air, and finding a less-obstructed path for the air. Lopresti was an expert at it, and his son is carrying on the effort. Look at the size of the holes in some 'certificated' cowls Vs the Swift Fury or the Lancair. I'll go the plenum route ..... cowl seals leak ..... and I'll use a manometer to try and balance the pressures. Providing for good exit flows seem to help a lot. Linn Richard Bibb wrote: > Well I wasn't thinking of mounting the oil cooler on the cowl just > deriving the source of air for the cooler (mounting in stock location > but perhaps modified mount to reflect change in air source geometry) > from a combined induction/oil cooler inlet. The idea is to eliminate > the source of air for the oil cooer from the rear of the baffles > (whether inside a plenum or not) as to increase cooling air for the > cylinders. That creates the problem of creating an air source for the > cooler. Rather than create a separate inlet I was thinking of creating > a larger "mouth" on the below-cowl scoop for the induction and creating > some sort of flow divider to send some air to the inlet and some to the > cooler. > > > > Not being educated in fluid dynamics I'm looking for general guidelines > as to an efficient method of engineering such an inlet/splitter combo. > > > > Thanks for the warning... > > > > Richard Bibb > > 972-771-2598 > > 972-835-5979 mobile > >


    Message 19


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    Time: 09:23:49 AM PST US
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    From: "Nick Leonard" <nick@nleonard.com>
    This is an interesting discussion. I have a friend (Bob Cole) with an RV-6 that has done some extensive modifications to his cowling and I plan to follow in his footsteps. Let me tell you a little about Bob. He couldn't get the performance that he expected from the Katto prop he had made so he learned about prop design and manufacturing and made his own. He is on his fourth 'tweak' (prop) and has it just about what he considers perfect. He decided to build his own exhaust system so he learned about designing balanced flow exhaust systems and made his own. He has since made several further modifications to further improve the performance and keeps working on the next knot of speed, degree of cooling, etc. In each case he gets a base line measurement of performance before he makes his changes (they don't all make it better). So about improving cooling. Bob's approach has been to use an airspeed indicator to measure the change in the differential air pressure before and after any airflow modifications. He simply runs the indicator tubes to the front and back of the testing area, gets a baseline and checks again after the change. Like many others, he found that reducing the air inlet area on the cowling improved the air flow through the cowling. Something about air being damned up in that area when the opening is too large, which is typical of the Van's design. He also worked on getting the air out more effectively with a ramp on the back of the cowl. One of the things that made a big difference for him was to pay special attention on making sure that the seal to the engine baffling was 100% effective (no leaks). It is the simple things that can make the biggest difference. I saw how much information you can get from the measurement of the differential pressure (air speed indicator) throughout the engine area that I installed a small device from Honeywell (sourced from Allied Electronics) that will allow me to electronically do what Bob has done without having to run the tubes through the firewall (2-wires). I expect to make various modification to the -10 for cooling efficiency, etc. (not flying yet). The bottom line to this conversation is that getting more air into the cowling is often more of a problem than a solution. Also, get a good baseline measurement before you make any changes. And also to thank the Bob's of the world for their curiosity, intelligence, gumption and incredible talent. -------- Nick Leonard RV-10 (40015) Finish Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265331#265331


    Message 20


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    Time: 09:41:40 AM PST US
    Subject: Ram Air Oil Cooler Inlet - input requested
    From: "John Cox" <johnwcox@pacificnw.com>
    High angles of attack coupled with higher ambient temperatures certainly would have skewed the design results. Being in the Northern climate and cooler temperature your idea holds strong merit. Too bad a great design could not be reconsidered by the Parts Manufacturer. Much of the trailblazing is being done by the great group of "Early Adapters" south of the Oregon border. John - Aurora, OR From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Monday, September 28, 2009 5:42 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested Caution, my current aircraft has an oil cooler mounted on the lower cowling, not much lower than where Robin's inlet is located. Unfortunately, the manufacturer did no testing of that location, and in a climb it is enough of a low pressure area that flow can actually reverse, passing from cylinder bottoms out the oil cooler. Not good, and most every example I know of runs 210-215 oil temps. The only solution is for my aircraft is to relocate the oil cooler to the rear top of the engine baffling. I suppose what really needs examining is whether the engine air outlet is large enough or could benefit from cowl flaps. It is unfortunate that the prototypes didn't get any testing in AZ or TX to optimize engine cooling. On Mon, Sep 28, 2009 at 7:23 AM, Richard Bibb <rbibb@tomet.net> wrote: In following the thread on the James Plenum and various others with cooling problems I have been thinking about potential alternatives for my RV-10 setup (it's down the road as I'm just starting main fuselage). For the aerodynamicists out there: How would a larger intake scoop that had in internal split to feed intake air as well as oil cooler input work IYHO? I'm thinking making the inlet a large affair that has a flow divider to send air into the FI body and a separate path (via flex hose) to the Oil Cooler, This allows the plenum to concentrate on supplying cooling air to the cylinders without having any flow diverted to the oil cooler. Similar to Robin Marks approach shown below but


    Message 21


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    Time: 09:41:40 AM PST US
    From: "Carl Froehlich" <carl.froehlich@verizon.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    I'll venture into the oil cooler mount/high temp waters with some thoughts: 1. There was a good article a few months back in one of the kit magazines on cooling air flow into the engine. The bottom line is once the top of the cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is fairly uniform. My take from this is the air coming off the back for the oil cooler does not affect one side more than the other. 2. This article also discussed the relatively high pressure area at the front top of the cowl caused by air bouncing off the rear baffle. The lesson learned is make sure the front cowl seal is in good shape. 3. The third take away from the article is huge gain received from smoothing the cowl air inlet passages. For the James cowl this is done by design. For the Van's cowl this is done by adding the top cowl inlet ramps. 4. While the standard Van's mount has clear advantage for installation ease, I can't see how multiple redirections of air flow can go any good. I am not using this standard oil cooler mount in my project. 5. Talking with others, I get the impression that the mid/aft cowl region is a relatively high pressure area. This would contribute to a lower differential pressure across the oil cooler (in the standard mount) and thus lower air flow. 6. The other heat problem I see are the cabin heat valves. As they are shut on hot days, the more than ample heat muff hot air bounces off the closed valves directly toward the fuel pump. In addition to heating the wrong component, I would guess this additional air pressure in the aft mid cowl region contributes to the less than adequate differential pressure across the oil cooler in the standard mount. What I'm doing: 1. Using the James Cowl and plenum 2. Mounting the oil cooler aft of the rear baffle with a direct connection for air flow. 3. Mounted Cool Mat between the cabin heat valves and over the top and front of the valves. The objective is to isolate radiant heat from the firewall and tunnel and redirect the unused hot air down toward the bottom of the cowl. Carl Froehlich RV-8A (500 hrs) RV-10 (fuselage make it pretty fiberglass work) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb Sent: Monday, September 28, 2009 11:26 AM Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested My thought was it would be easier to balance the flow if you didn't have a big 3" round exit on one side of the engine. But I'm waiting for the aerodynamicists to weigh in here... Richard Bibb 972-771-2598 972-835-5979 mobile -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 9:48 AM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested Like you, my background is in electronics, so my comments may not help! I don't think the problem is in robbing the available air from the cylinders, it's finding a balance in the area of entrance air Vs exit air, and finding a less-obstructed path for the air. Lopresti was an expert at it, and his son is carrying on the effort. Look at the size of the holes in some 'certificated' cowls Vs the Swift Fury or the Lancair. I'll go the plenum route ..... cowl seals leak ..... and I'll use a manometer to try and balance the pressures. Providing for good exit flows seem to help a lot. Linn Richard Bibb wrote: > Well I wasn't thinking of mounting the oil cooler on the cowl just > deriving the source of air for the cooler (mounting in stock location > but perhaps modified mount to reflect change in air source geometry) > from a combined induction/oil cooler inlet. The idea is to eliminate > the source of air for the oil cooer from the rear of the baffles > (whether inside a plenum or not) as to increase cooling air for the > cylinders. That creates the problem of creating an air source for the > cooler. Rather than create a separate inlet I was thinking of creating > a larger "mouth" on the below-cowl scoop for the induction and creating > some sort of flow divider to send some air to the inlet and some to the > cooler. > > > > Not being educated in fluid dynamics I'm looking for general guidelines > as to an efficient method of engineering such an inlet/splitter combo. > > > > Thanks for the warning... > > > > Richard Bibb > > 972-771-2598 > > 972-835-5979 mobile > >


    Message 22


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    Time: 09:41:57 AM PST US
    Subject: Copperstate RV10 nest
    From: "John Cox" <johnwcox@pacificnw.com>
    John Cox & Greg Guy from Oregon = 2, so let us know how we can sweeten the pot financially for the fabulous job done last year. If LOE is the same weekend, sorry guys, there are prettier RV-10s in Arizona this time of year and too many non RV-10 builders can spoil a great get together. I am surprised no one posted the turnout from the VANS annual get together from Independence (7S5) back at the first of the month. John -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of woxofswa Sent: Sunday, September 27, 2009 8:20 PM Subject: RV10-List: Copperstate RV10 nest The second (and last), annual RV10 nest at Copperstate is a go. Should be set up by Friday morning through Sat night for a shady place to relax. Carne Asada mid day Saturday until its gone. Would like to get a rough head count for planning purposes. -------- Myron Nelson Mesa, AZ Emp completed, legacy build fuse in progress Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265270#265270


    Message 23


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    Time: 09:43:02 AM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: Re: FWF bag contents breakdown
    BTW- I called Vans support on the FF1 instructions covered on FF1-3 (figure 2) for the DWG-7 clamps that are attached to the firewall and hold the VA133 (oil pressure hose). Was told that now that they have a new vendor for their hoses the VA-133 is slimmer and needs the DWG-5 clamp. This does not apply to older kits that have the older hoses. Thanks Todd for the response. Missed that on Tim's page- and I did look. -------------------------------------------------- From: "tsts4" <tsts4@verizon.net> Sent: Monday, September 28, 2009 9:12 AM Subject: RV10-List: Re: FWF bag contents breakdown > > This is from Tim's site so it's a little old: > > http://www.myrv10.com/files/kitparts/RV10_FWF_Kit_Hardware.pdf > > -------- > Todd Stovall > 728TT (reserved) > RV-10 Empacone, Wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265329#265329 > > >


    Message 24


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    Time: 09:52:35 AM PST US
    Subject: Re: James plenum question
    From: "Robin Marks" <robin1@mrmoisture.com>
    Lenny, I no longer have any specific numbers but here is a thumbnail of our development. First we worked closely with Airflow Performance who loaned us a Manometer to test differential pressure (DP) in many different areas on our set up. We probably relocated and tested DP's in 20+ different areas. It was immediately obvious that the DP over the oil cooler was very poor. And in the case of the oil cooler wedge the DP was small and not evenly distributed meaning that the upper portion of the cooler was receiving most of the minimal airflow while the lower 1/3 had almost no airflow so 1/3rd of the cooler was just along for the ride. In rough numbers we were getting DP's of between 0.7 to 1.5 "W/C. We tried a bunch of different configurations with the oil cooler temperately supported in different areas. We also tested DP from the top of the engine to the bottom and near the outlet area. The DP was just not that significant in our set up to drive the air through the cylinders and out the bottom of the cowl. If our thinking was correct and we were not seeing a large DP over the cylinders than most likely much of the cooling air was reversing out the inlet holes causing two issues, minimal cooling and disturbed aerodynamic as the airflow is pouring out the front of the cowl instead of down & out the underside.. Once we knew that we first worked on opening up the bottom of the cowl by trimming back & adding first one set of AFP louvers then a second set of louvers. This helped substantially but still not enough to drive out CHTs' under 400. After exhausting all other likely options we decided that the CHT/EGT issue was one in the same and that we were not going to get the CHT's lower till we got the oil temps inline. We seem to always have CHT's two times Oil Temps (215/430, 212/425...). We decided that pulling hot air off the engine and running it through the largest oil cooler AFP makes was not enough so we chose to seal up the back end of the plenum providing more cooling air to the cylinders and cutting a RAM air inlet for a high volume of cooler air direct to the oil cooler. The DP results were immediate. We went from 0.7-1.2 "W/C (depending on the phase of flight) to 7.0-9.0 "W/C. That is a HUGE change over the cooler. This made the plane flyable and brought our oil temps to about 220-230 in climb and 210 in cruise. CHT's were now 410-420 in cruise. Please keep in mind this was a brand new engine that tends to run hot for up to 150 hours. I am now at 85 hours and am seeing further settling down of both CHT's & oil tempts. Again the oil temps are coming down slightly because the CHT's are a bit lower. Unfortunately they are both still higher than I would like and probably higher than optimal. So the major improvements came when we opened up the bottom of the cowl and when we plumbed RAM air to the oil cooler. Still none of these numbers are great or even good in my opinion but I can now fly the plane consistently with numbers that are not detrimental to the engine. My plan is to get past 150 hours TT and see where the engine settles in temp wise. Additionally I am working on optimizing for LOP which should really help the temps all the way around. I have to say I am a bit surprised that most standard build -10's still using the wedge and original oil cooler do not have greater temp problems. I do live in CA with high OAT's but still our numbers are still too high to be acceptable. The one option we did not try was to place a louver on the side of the lower cowl and orient the back side of the oil cooler towards that louver. Some have added these side louvers (one or both sides) with some success (I believe). We did not want to ruin the appearance of the nose area but in retrospect anything that improves functions is probably better looking than Yellow or Red warning indications on your PFD. To those that are to follow us down the path of alternate cowl/plenum I can only say good luck. This mod has cost us significantly more time & money to develop than we ever thought it could. Add the potential costs of an engine not going to TBO and the stock Vans cowl is looking better & better all the time. That Van is a smart guy. Finally the hassle of having to remove the plenum every time you want to take a look at something quadruples (or worse) the amount of time it takes to remove the lid. I can take my top cowl off in 90 seconds. The plenum is another story even with our simple attachment mechanism It's 5-7 minutes off and 10 minutes on plus wear & tear. I have to say that so many of my original ideas in aviation were wrong. I always thought I wanted retract aircraft till I owned several of them. I then discovered the retracts can be a pain in the rear by adding complexity, weight & maintenance costs, plus increase insurance rates. I hope to never own a retract again (Pilatus excluded). Same goes for the beauty of the round inlet cowls that have ZERO engineering behind them. Don't fool yourself, these cowls are originally crafted for looks. No one did 3D modeling, computer simulations, critical airflow analysis, probably not even a slide rule or an abacus to generate this design. Just another pretty face. And hot too! But the wrong type of hot unfortunately. Throw in the pressure issues trying to run LOP vs. the standard cowl and you may have more R&D than you were planning to perform once you plane is past Phase 1. Again off to the airport for my regular commute. Robin -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lenny Iszak Sent: Monday, September 28, 2009 7:04 AM Subject: RV10-List: Re: James plenum question <lenard@rapiddecision.com> Robin, Thanks for you input. That's a brave idea to cut into the lower cowling and move the oil cooler. How did it work out? By the way, do you have some before and after numbers for oil temps? I have the stock engine, so I hope I'm not going to have too high temps but everyone reassures me that I will so life is good, i'm assured to have a "hot" airplane :) Were your CHTs ok? Did closing off the oil cooler hole in the back help your CHTs at all? Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265303#265303 Checked by AVG - www.avg.com 09/27/09 17:52:00


    Message 25


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    Time: 10:43:27 AM PST US
    From: William Souza <electspec@sbcglobal.net>
    Subject: Copperstate RV10 nest
    John, A must go too. If anyone has not attended before. A large RV community grathering. LOE dates are OCT 9th thru 11th, Santa Teresa Airport (5T6), NW.. Copperstate, OCT 22nd thru 24th, Casa Grande Airport (KCGZ), AZ. So no conflicts here between the two RV gatherings. Will be going to both. Member SoCal RV Group Bill Souza RV-10 N279RB --- On Mon, 9/28/09, John Cox <johnwcox@pacificnw.com> wrote: > From: John Cox <johnwcox@pacificnw.com> > Subject: RE: RV10-List: Copperstate RV10 nest > To: rv10-list@matronics.com > Date: Monday, September 28, 2009, 9:35 AM > "John Cox" <johnwcox@pacificnw.com> > > John Cox & Greg Guy from Oregon = 2, so let us know how > we can sweeten > the pot financially for the fabulous job done last > year. If LOE is the > same weekend, sorry guys, there are prettier RV-10s in > Arizona this time > of year and too many non RV-10 builders can spoil a great > get together. > > I am surprised no one posted the turnout from the VANS > annual get > together from Independence (7S5) back at the first of the > month. > > John > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] > On Behalf Of woxofswa > Sent: Sunday, September 27, 2009 8:20 PM > To: rv10-list@matronics.com > Subject: RV10-List: Copperstate RV10 nest > > > The second (and last), annual RV10 nest at Copperstate is a > go. > > Should be set up by Friday morning through Sat night for a > shady place > to relax. > > Carne Asada mid day Saturday until its gone. Would > like to get a rough > head count for planning purposes. > > > > -------- > Myron Nelson > Mesa, AZ > Emp completed, legacy build fuse in progress > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265270#265270 > > > > > > > > > > > > > Forum - > FAQ, > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > > >


    Message 26


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    Time: 10:44:08 AM PST US
    From: "Marcus Cooper" <coop85@verizon.net>
    Subject: new item for the rv-10 back seats
    Congrats Ben! She looks beautiful. Congrats also to Jesse, quite the clan you are building! The RV-10 sure is a great family airplane. Ironically I am at the other end of the spectrum and switched from a RV-7 to the -10 because my girls went and grew up somehow. I thought it would be the best way to try and keep the family together with them venturing off to college and beyond. Let me tell you, it works! I have lived 12-14 hours drive from them for the past few years and the 4 hour trip in the -10 is much more palatable as well as possible on a busy schedule. Marcus 40286 From: Ben Westfall [mailto:rv10@sinkrate.com] Sent: Sunday, September 27, 2009 12:56 PM Subject: RV10-List: new item for the rv-10 back seats Hey guys I thought I'd show you our newest "add-on" for the RV-10 J. It goes in the back seat and adds to the beauty of the plane. Good thing we're building the 4 seater! Ben Westfall Portland, OR #40579 (Finish Kit) http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 27


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    Time: 11:45:08 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: door
    IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995


    Message 28


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    Time: 11:45:08 AM PST US
    From: Danny Riggs <jdriggs49@msn.com>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    "I installed a small device from Honeywell (sourced from Allied Electronics ) that will allow me to electronically"......could you be a bit more specif ic about this device. Sounds like something I need to look at. Very interes ting discussion! Dan > Subject: RV10-List: Re: Ram Air Oil Cooler Inlet - input requested > From: nick@nleonard.com > Date: Mon=2C 28 Sep 2009 09:23:36 -0700 > To: rv10-list@matronics.com > > > This is an interesting discussion. I have a friend (Bob Cole) with an RV- 6 that has done some extensive modifications to his cowling and I plan to f ollow in his footsteps. Let me tell you a little about Bob. He couldn't get the performance that he expected from the Katto prop he had made so he lea rned about prop design and manufacturing and made his own. He is on his fou rth 'tweak' (prop) and has it just about what he considers perfect. He deci ded to build his own exhaust system so he learned about designing balanced flow exhaust systems and made his own. He has since made several further mo difications to further improve the performance and keeps working on the nex t knot of speed=2C degree of cooling=2C etc. In each case he gets a base li ne measurement of performance before he makes his changes (they don't all m ake it better). > > So about improving cooling. Bob's approach has been to use an airspeed in dicator to measure the change in the differential air pressure before and a fter any airflow modifications. He simply runs the indicator tubes to the f ront and back of the testing area=2C gets a baseline and checks again after the change. Like many others=2C he found that reducing the air inlet area on the cowling improved the air flow through the cowling. Something about a ir being damned up in that area when the opening is too large=2C which is t ypical of the Van's design. He also worked on getting the air out more effe ctively with a ramp on the back of the cowl. One of the things that made a big difference for him was to pay special attention on making sure that the seal to the engine baffling was 100% effective (no leaks). It is the simpl e things that can make the biggest difference. > > I saw how much information you can get from the measurement of the differ ential pressure (air speed indicator) throughout the engine area that I ins talled a small device from Honeywell (sourced from Allied Electronics) that will allow me to electronically do what Bob has done without having to run the tubes through the firewall (2-wires). I expect to make various modific ation to the -10 for cooling efficiency=2C etc. (not flying yet). > > The bottom line to this conversation is that getting more air into the co wling is often more of a problem than a solution. Also=2C get a good baseli ne measurement before you make any changes. And also to thank the Bob's of the world for their curiosity=2C intelligence=2C gumption and incredible ta lent. > > -------- > Nick Leonard > RV-10 (40015) Finish > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265331#265331 > > > > > > > =========== =========== =========== =========== > > > =0A _________________________________________________________________=0A Microsoft brings you a new way to search the web. Try Bing=99 now=0A http://www.bing.com?form=MFEHPG&publ=WLHMTAG&crea=TEXT_MFEHPG_Core_ta gline_try bing_1x1


    Message 29


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    Time: 11:48:07 AM PST US
    Subject: Copperstate RV10 nest
    From: "John Cox" <johnwcox@pacificnw.com>
    Some guys have all the luck. Say high to the RV-10 corral. I try to stay away from large groups after getting my OSH fix each summer;-) John -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of William Souza Sent: Monday, September 28, 2009 10:30 AM Subject: RE: RV10-List: Copperstate RV10 nest John, A must go too. If anyone has not attended before. A large RV community grathering. LOE dates are OCT 9th thru 11th, Santa Teresa Airport (5T6), NW.. Copperstate, OCT 22nd thru 24th, Casa Grande Airport (KCGZ), AZ. So no conflicts here between the two RV gatherings. Will be going to both. Member SoCal RV Group Bill Souza RV-10 N279RB --- On Mon, 9/28/09, John Cox <johnwcox@pacificnw.com> wrote: > From: John Cox <johnwcox@pacificnw.com> > Subject: RE: RV10-List: Copperstate RV10 nest > To: rv10-list@matronics.com > Date: Monday, September 28, 2009, 9:35 AM > "John Cox" <johnwcox@pacificnw.com> > > John Cox & Greg Guy from Oregon = 2, so let us know how > we can sweeten > the pot financially for the fabulous job done last > year. If LOE is the > same weekend, sorry guys, there are prettier RV-10s in > Arizona this time > of year and too many non RV-10 builders can spoil a great > get together. > > I am surprised no one posted the turnout from the VANS > annual get > together from Independence (7S5) back at the first of the > month. > > John > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] > On Behalf Of woxofswa > Sent: Sunday, September 27, 2009 8:20 PM > To: rv10-list@matronics.com > Subject: RV10-List: Copperstate RV10 nest > > > The second (and last), annual RV10 nest at Copperstate is a > go. > > Should be set up by Friday morning through Sat night for a > shady place > to relax. > > Carne Asada mid day Saturday until its gone. Would > like to get a rough > head count for planning purposes. > > > > -------- > Myron Nelson > Mesa, AZ > Emp completed, legacy build fuse in progress > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265270#265270 > > > > > > > > > > > > > Forum - > FAQ, > - MATRONICS WEB FORUMS - > List Contribution Web Site - > -Matt > Dralle, List Admin. > > > >


    Message 30


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    Time: 12:06:35 PM PST US
    Subject: door
    From: "Perry, Phil" <Phil.Perry@netapp.com>
    I don't know the builder or owner.. Phil ================= Airframe Info Manufacturer: Koonce John P <http://www.airport-data.com/manuf/Koonce_John_P.html> Model: RV-10 \ Year built: 2007 Construction Number (C/N): 40428 Number of Seats: 4 Number of Engines: 1 Engine Manufacturer and Model: Lycoming IO-540-D4A5 Owner Registration Type: Individual Address: Jefferson City, MO 65109 United States Region: Central Status Certification Class: Experimental Certification Issued: 2007-02-06 Air Worthiness Test: 2007-06-13 Last Action Taken: 2007-02-06 Current Status: Valid From: David McNeill [mailto:dlm46007@cox.net] Sent: Monday, September 28, 2009 1:31 PM Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995


    Message 31


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    Time: 12:21:16 PM PST US
    From: Danny Riggs <jdriggs49@msn.com>
    Subject: door
    That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real f irm and the front end was twisted up to the firewall. From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF=2C PASSENGER DOOR SEPARATED FROM AIRCRAFT=2C LANDED W ITHOUT INCIDENT=2C JEFFERSON CITY=2C MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk : # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk : # Grnd: Fat: 0 Ser: 0 Min: 0 Unk : WEATHER: SCT029 BKN045 260/08G15 10SM A2995 =0A _________________________________________________________________=0A Insert movie times and more without leaving Hotmail=AE.=0A http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tut orial_QuickAdd_062009


    Message 32


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    Time: 01:00:00 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: Re: FireWall Engine Side Paint?
    I would not recommend you use any firewall material on the engine compartment firewall side. It will not work and will not last and will suckup any and all fluids in the compnartment and become a fire hazard. Using it on the cabin side is where most people and manufactures place this. John G. Cumins AP 40864 Trim Tabs 98% done Your Total Technology Solution Provider -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of conradb Sent: Saturday, September 26, 2009 8:26 PM Subject: RV10-List: Re: FireWall Engine Side Paint? Another person mentioned that the firewall could become in excess of 200 degree during shutdown/cooling off period. He also mentioned that using a foil/heat blanket barrier from Spruce Aircraft Supply on the engine side of the firewall. So what I think I'll do is remove the existing low temp paint, repaint with high temp paint and use a barrier material on BOTH sides of the firewall to keep the sound and temps low and the avionics cooler. -------- Conrad Booze Sr. Engineer P. O. Box 7028 Warner Robins, GA. 31095 (478)-335-4264 conradbooze@cox.net Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265176#265176


    Message 33


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    Time: 01:03:08 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    This is a familiar topic. ;-) I have the James cowl/Plenum, Live in AZ and have to deal with heat issues (Today's high will reach 107!). I have been through several machinations in an attempt to deal with heat. Ton's of louvers on bottom of cowl, increasing the lower cowl exit area 5-10%. Plenum rework, baffle sealing. I still have the oil cooler mounted in the stock (Van's) location. My current temps are 'manageable'. Everything is linked directly to OAT, the cooler the better. With OAT of approx 90-95, On Take Off, I will see Oil temps climb to 210-215 if I keep airspeed up to 120-130 kts. Hottest cyls CHT seem to peak @ 400-405. At altitude oil temps come back to 195 and CHT to 360-380. On our trip back east (ie. cooler temps) we saw oil temps 175-185. I consider my temperatures on the high side, but am worried about overreacting until I get some more experience in some lower temperatures. One approach I have considered is relocating the oil cooler to behind the baffle (#6 likely). Initially I didn't think there was enough room, however I saw an installation on an F1 Rocket http://www.pflanzer-aviation.com/Engine9.html which got me thinking, I borrowed an unmounted oil cooler and did a loose test fit and I think it could be made to work. Deems Davis www.deemsrv10.com N519PJ Carl Froehlich wrote: > > I'll venture into the oil cooler mount/high temp waters with some thoughts: > 1. There was a good article a few months back in one of the kit magazines > on cooling air flow into the engine. The bottom line is once the top of the > cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is fairly > uniform. My take from this is the air coming off the back for the oil > cooler does not affect one side more than the other. > 2. This article also discussed the relatively high pressure area at the > front top of the cowl caused by air bouncing off the rear baffle. The > lesson learned is make sure the front cowl seal is in good shape. > 3. The third take away from the article is huge gain received from > smoothing the cowl air inlet passages. For the James cowl this is done by > design. For the Van's cowl this is done by adding the top cowl inlet ramps. > 4. While the standard Van's mount has clear advantage for installation > ease, I can't see how multiple redirections of air flow can go any good. I > am not using this standard oil cooler mount in my project. > 5. Talking with others, I get the impression that the mid/aft cowl region > is a relatively high pressure area. This would contribute to a lower > differential pressure across the oil cooler (in the standard mount) and thus > lower air flow. > 6. The other heat problem I see are the cabin heat valves. As they are > shut on hot days, the more than ample heat muff hot air bounces off the > closed valves directly toward the fuel pump. In addition to heating the > wrong component, I would guess this additional air pressure in the aft mid > cowl region contributes to the less than adequate differential pressure > across the oil cooler in the standard mount. > > What I'm doing: > 1. Using the James Cowl and plenum > 2. Mounting the oil cooler aft of the rear baffle with a direct connection > for air flow. > 3. Mounted Cool Mat between the cabin heat valves and over the top and > front of the valves. The objective is to isolate radiant heat from the > firewall and tunnel and redirect the unused hot air down toward the bottom > of the cowl. > > Carl Froehlich > RV-8A (500 hrs) > RV-10 (fuselage make it pretty fiberglass work) > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb > Sent: Monday, September 28, 2009 11:26 AM > To: rv10-list@matronics.com > Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested > > > My thought was it would be easier to balance the flow if you didn't have a > big 3" round exit on one side of the engine. But I'm waiting for the > aerodynamicists to weigh in here... > > Richard Bibb > 972-771-2598 > 972-835-5979 mobile > > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters > Sent: Monday, September 28, 2009 9:48 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested > > > Like you, my background is in electronics, so my comments may not help! > I don't think the problem is in robbing the available air from the > cylinders, it's finding a balance in the area of entrance air Vs exit > air, and finding a less-obstructed path for the air. Lopresti was an > expert at it, and his son is carrying on the effort. Look at the size > of the holes in some 'certificated' cowls Vs the Swift Fury or the > Lancair. I'll go the plenum route ..... cowl seals leak ..... and I'll > use a manometer to try and balance the pressures. Providing for good > exit flows seem to help a lot. > Linn > > > Richard Bibb wrote: > >> Well I wasn't thinking of mounting the oil cooler on the cowl just >> deriving the source of air for the cooler (mounting in stock location >> but perhaps modified mount to reflect change in air source geometry) >> from a combined induction/oil cooler inlet. The idea is to eliminate >> the source of air for the oil cooer from the rear of the baffles >> (whether inside a plenum or not) as to increase cooling air for the >> cylinders. That creates the problem of creating an air source for the >> cooler. Rather than create a separate inlet I was thinking of creating >> a larger "mouth" on the below-cowl scoop for the induction and creating >> some sort of flow divider to send some air to the inlet and some to the >> cooler. >> >> >> >> Not being educated in fluid dynamics I'm looking for general guidelines >> as to an efficient method of engineering such an inlet/splitter combo. >> >> >> >> Thanks for the warning... >> >> >> >> Richard Bibb >> >> 972-771-2598 >> >> 972-835-5979 mobile >> >> >> > > >


    Message 34


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    Time: 01:06:25 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: James plenum question
    Here's a link to some pictures that might help. http://deemsrv10.com/album/Sec%20FF6%20Exhaust%20System/index.html However, it should be noted that I have since removed the heat muff on the left side, in a semi-successful attempt to clean-up the airflow in this area and to improve cooling. (Cabin heat is NOT an issue for me currently) Deems Davis N519PJ Lenny Iszak wrote: > > Those of you who installed the James plenum (Deems, Robin?), how did you get air to the left side heat muff? > > Thanks, > Lenny > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265254#265254 > > >


    Message 35


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    Time: 01:29:21 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: new item for the rv-10 back seats
    Ben Congrats John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution ProviderFrom: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ben Westfall Sent: Sunday, September 27, 2009 10:56 AM Subject: RV10-List: new item for the rv-10 back seats Hey guys I thought I'd show you our newest "add-on" for the RV-10 J. It goes in the back seat and adds to the beauty of the plane. Good thing we're building the 4 seater! Ben Westfall Portland, OR #40579 (Finish Kit)


    Message 36


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    Time: 01:46:22 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: door
    I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009>


    Message 37


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    Time: 01:57:12 PM PST US
    Subject: Re: door
    From: "lbgjb10" <lbgjb@gnt.net>
    Probably the achilles heal of the 10. We use a secondary strap every time. Simple and reliable--I think. larry -------- Larry and Gayle N104LG Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265394#265394


    Message 38


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    Time: 01:57:16 PM PST US
    From: "Ben Westfall" <rv10@sinkrate.com>
    Subject: Ram Air Oil Cooler Inlet - input requested
    I've often wondered if a more direct route to the airflow would help the oil cooler. Would this location give enough room for "exhausting" the hot air? I wonder what it would do pressure wise for air behind the baffling? I sure wish somebody would figure this out :-). Ben Westfall Portland, OR #40579 -----Original Message----- This is a familiar topic. ;-) I have the James cowl/Plenum, Live in AZ and have to deal with heat issues (Today's high will reach 107!). I have been through several machinations in an attempt to deal with heat. Ton's of louvers on bottom of cowl, increasing the lower cowl exit area 5-10%. Plenum rework, baffle sealing. I still have the oil cooler mounted in the stock (Van's) location. My current temps are 'manageable'. Everything is linked directly to OAT, the cooler the better. With OAT of approx 90-95, On Take Off, I will see Oil temps climb to 210-215 if I keep airspeed up to 120-130 kts. Hottest cyls CHT seem to peak @ 400-405. At altitude oil temps come back to 195 and CHT to 360-380. On our trip back east (ie. cooler temps) we saw oil temps 175-185. I consider my temperatures on the high side, but am worried about overreacting until I get some more experience in some lower temperatures. One approach I have considered is relocating the oil cooler to behind the baffle (#6 likely). Initially I didn't think there was enough room, however I saw an installation on an F1 Rocket http://www.pflanzer-aviation.com/Engine9.html which got me thinking, I borrowed an unmounted oil cooler and did a loose test fit and I think it could be made to work. Deems Davis www.deemsrv10.com N519PJ


    Message 39


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    Time: 02:01:49 PM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    I've been interested in the oil cooler thread ...... because I'll be there someday! One other poster measured the pressures across the cooler, but I couldn't find it .... anyway my thoughts were a plenum on the output side to deflect the air towards the lower cowl outlet .... or a dedicated louver ..... instead of just letting it blow into the pressurized lower cowl. Linn do not archive Deems Davis wrote: > > This is a familiar topic. ;-) I have the James cowl/Plenum, > Live in AZ and have to deal with heat issues (Today's high will reach > 107!). I have been through several machinations in an attempt to deal > with heat. Ton's of louvers on bottom of cowl, increasing the lower cowl > exit area 5-10%. Plenum rework, baffle sealing. I still have the oil > cooler mounted in the stock (Van's) location. My current temps are > 'manageable'. Everything is linked directly to OAT, the cooler the > better. With OAT of approx 90-95, On Take Off, I will see Oil temps > climb to 210-215 if I keep airspeed up to 120-130 kts. Hottest cyls CHT > seem to peak @ 400-405. At altitude oil temps come back to 195 and CHT > to 360-380. On our trip back east (ie. cooler temps) we saw oil temps > 175-185. I consider my temperatures on the high side, but am worried > about overreacting until I get some more experience in some lower > temperatures. > One approach I have considered is relocating the oil cooler to behind > the baffle (#6 likely). Initially I didn't think there was enough room, > however I saw an installation on an F1 Rocket > http://www.pflanzer-aviation.com/Engine9.html which got me thinking, I > borrowed an unmounted oil cooler and did a loose test fit and I think it > could be made to work. > > Deems Davis > www.deemsrv10.com > N519PJ > > Carl Froehlich wrote: >> <carl.froehlich@verizon.net> >> >> I'll venture into the oil cooler mount/high temp waters with some >> thoughts: >> 1. There was a good article a few months back in one of the kit >> magazines >> on cooling air flow into the engine. The bottom line is once the top >> of the >> cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is fairly >> uniform. My take from this is the air coming off the back for the oil >> cooler does not affect one side more than the other. >> 2. This article also discussed the relatively high pressure area at the >> front top of the cowl caused by air bouncing off the rear baffle. The >> lesson learned is make sure the front cowl seal is in good shape. >> 3. The third take away from the article is huge gain received from >> smoothing the cowl air inlet passages. For the James cowl this is >> done by >> design. For the Van's cowl this is done by adding the top cowl inlet >> ramps. >> 4. While the standard Van's mount has clear advantage for installation >> ease, I can't see how multiple redirections of air flow can go any >> good. I >> am not using this standard oil cooler mount in my project. >> 5. Talking with others, I get the impression that the mid/aft cowl >> region >> is a relatively high pressure area. This would contribute to a lower >> differential pressure across the oil cooler (in the standard mount) >> and thus >> lower air flow. >> 6. The other heat problem I see are the cabin heat valves. As they are >> shut on hot days, the more than ample heat muff hot air bounces off the >> closed valves directly toward the fuel pump. In addition to heating the >> wrong component, I would guess this additional air pressure in the aft >> mid >> cowl region contributes to the less than adequate differential pressure >> across the oil cooler in the standard mount. >> What I'm doing: >> 1. Using the James Cowl and plenum >> 2. Mounting the oil cooler aft of the rear baffle with a direct >> connection >> for air flow. 3. Mounted Cool Mat between the cabin heat valves and >> over the top and >> front of the valves. The objective is to isolate radiant heat from the >> firewall and tunnel and redirect the unused hot air down toward the >> bottom >> of the cowl. >> >> Carl Froehlich >> RV-8A (500 hrs) >> RV-10 (fuselage make it pretty fiberglass work) >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb >> Sent: Monday, September 28, 2009 11:26 AM >> To: rv10-list@matronics.com >> Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested >> >> >> My thought was it would be easier to balance the flow if you didn't >> have a >> big 3" round exit on one side of the engine. But I'm waiting for the >> aerodynamicists to weigh in here... >> >> Richard Bibb >> 972-771-2598 >> 972-835-5979 mobile >> >> >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters >> Sent: Monday, September 28, 2009 9:48 AM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested >> >> >> Like you, my background is in electronics, so my comments may not >> help! I don't think the problem is in robbing the available air from >> the cylinders, it's finding a balance in the area of entrance air Vs >> exit air, and finding a less-obstructed path for the air. Lopresti >> was an expert at it, and his son is carrying on the effort. Look at >> the size of the holes in some 'certificated' cowls Vs the Swift Fury >> or the Lancair. I'll go the plenum route ..... cowl seals leak ..... >> and I'll use a manometer to try and balance the pressures. Providing >> for good exit flows seem to help a lot. >> Linn >> >> >> Richard Bibb wrote: >> >>> Well I wasn't thinking of mounting the oil cooler on the cowl just >>> deriving the source of air for the cooler (mounting in stock location >>> but perhaps modified mount to reflect change in air source geometry) >>> from a combined induction/oil cooler inlet. The idea is to eliminate >>> the source of air for the oil cooer from the rear of the baffles >>> (whether inside a plenum or not) as to increase cooling air for the >>> cylinders. That creates the problem of creating an air source for >>> the cooler. Rather than create a separate inlet I was thinking of >>> creating a larger "mouth" on the below-cowl scoop for the induction >>> and creating some sort of flow divider to send some air to the inlet >>> and some to the cooler. >>> >>> >>> Not being educated in fluid dynamics I'm looking for general >>> guidelines as to an efficient method of engineering such an >>> inlet/splitter combo. >>> >>> >>> >>> Thanks for the warning... >>> >>> >>> >>> Richard Bibb >>> >>> 972-771-2598 >>> >>> 972-835-5979 mobile >>> >>> >>> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> > > > > >


    Message 40


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    Time: 02:05:44 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: door
    I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009>


    Message 41


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    Time: 02:51:10 PM PST US
    Subject: Re: door
    From: Dave Saylor <dave.saylor.aircrafters@gmail.com>
    It's really essential that everyone have some improved way of keeping the doors closed: our metal door blocks are one way, buy you could also make your own, get Rivetheads, use a strap or something. This is happening a LO T and it's only a matter of time until the results are very bad. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Mon, Sep 28, 2009 at 2:02 PM, David McNeill <dlm46007@cox.net> wrote: > > > I believe you may be referring to 416EC; I think the number has now been > changed and the aircraft sold. I don't rely on a system. I close the door s > and check the pins both fore and aft, both sides, when we load and before > takeoff. > ------------------------------ > *From:* owner-rv10-list-server@matronics.com [mailto: > owner-rv10-list-server@matronics.com] *On Behalf Of *Danny Riggs > *Sent:* Monday, September 28, 2009 12:21 PM > *To:* rv10-list@matronics.com > *Subject:* RE: RV10-List: door > > That kinda sucks! I've been working on the door latches over the weeke nd > and thinking about the last time I saw this happen. The landing was real > firm and the front end was twisted up to the firewall. > > ------------------------------ > From: dlm46007@cox.net > To: rv10-list@matronics.com > Subject: RV10-List: door > Date: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU Make/Model: EXP Description: RV-10 > Date: 09/26/2009 Time: 1827 > > Event Type: Incident Highest Injury: None Mid Air: N Missing: N > Damage: Minor > > LOCATION > City: JEFFERSON CITY State: MO Country: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED > WITHOUT > INCIDENT, JEFFERSON CITY, MO > > INJURY DATA Total Fatal: 0 > # Crew: 1 Fat: 0 Ser: 0 Min: 0 > Unk: > # Pass: 1 Fat: 0 Ser: 0 Min: 0 > Unk: > # Grnd: Fat: 0 Ser: 0 Min: 0 > Unk: > > WEATHER: SCT029 BKN045 260/08G15 10SM A2995 > > * > > ttp://www.matronics.com/Navigator?RV10-Listronics.comww.matronics.com/con tribution > * > > > ------------------------------ > Insert movie times and more without leaving Hotmail=AE. See how.<http://w indowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutorial_Qu ickAdd_062009> > > * > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c * > > * > =========== ronics.com/Navigator?RV10-List > =========== ========= > = com/contribution =========== > * > >


    Message 42


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    Time: 02:58:54 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    I tried that. ........didn't help http://deemsrv10.com/album/Phase1/slides/DSC07522.html Deems Linn Walters wrote: > > I've been interested in the oil cooler thread ...... because I'll be > there someday! One other poster measured the pressures across the > cooler, but I couldn't find it .... anyway my thoughts were a plenum > on the output side to deflect the air towards the lower cowl outlet > .... or a dedicated louver ..... instead of just letting it blow > into the pressurized lower cowl. > Linn > do not archive > Deems Davis wrote: >> >> This is a familiar topic. ;-) I have the James >> cowl/Plenum, Live in AZ and have to deal with heat issues (Today's >> high will reach 107!). I have been through several machinations in an >> attempt to deal with heat. Ton's of louvers on bottom of cowl, >> increasing the lower cowl exit area 5-10%. Plenum rework, baffle >> sealing. I still have the oil cooler mounted in the stock (Van's) >> location. My current temps are 'manageable'. Everything is linked >> directly to OAT, the cooler the better. With OAT of approx 90-95, On >> Take Off, I will see Oil temps climb to 210-215 if I keep airspeed up >> to 120-130 kts. Hottest cyls CHT seem to peak @ 400-405. At altitude >> oil temps come back to 195 and CHT to 360-380. On our trip back east >> (ie. cooler temps) we saw oil temps 175-185. I consider my >> temperatures on the high side, but am worried about overreacting >> until I get some more experience in some lower temperatures. >> One approach I have considered is relocating the oil cooler to behind >> the baffle (#6 likely). Initially I didn't think there was enough >> room, however I saw an installation on an F1 Rocket >> http://www.pflanzer-aviation.com/Engine9.html which got me thinking, >> I borrowed an unmounted oil cooler and did a loose test fit and I >> think it could be made to work. >> >> Deems Davis >> www.deemsrv10.com >> N519PJ >> >> Carl Froehlich wrote: >>> <carl.froehlich@verizon.net> >>> >>> I'll venture into the oil cooler mount/high temp waters with some >>> thoughts: >>> 1. There was a good article a few months back in one of the kit >>> magazines >>> on cooling air flow into the engine. The bottom line is once the >>> top of the >>> cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is >>> fairly >>> uniform. My take from this is the air coming off the back for the oil >>> cooler does not affect one side more than the other. >>> 2. This article also discussed the relatively high pressure area at >>> the >>> front top of the cowl caused by air bouncing off the rear baffle. The >>> lesson learned is make sure the front cowl seal is in good shape. >>> 3. The third take away from the article is huge gain received from >>> smoothing the cowl air inlet passages. For the James cowl this is >>> done by >>> design. For the Van's cowl this is done by adding the top cowl >>> inlet ramps. >>> 4. While the standard Van's mount has clear advantage for installation >>> ease, I can't see how multiple redirections of air flow can go any >>> good. I >>> am not using this standard oil cooler mount in my project. >>> 5. Talking with others, I get the impression that the mid/aft cowl >>> region >>> is a relatively high pressure area. This would contribute to a lower >>> differential pressure across the oil cooler (in the standard mount) >>> and thus >>> lower air flow. >>> 6. The other heat problem I see are the cabin heat valves. As they >>> are >>> shut on hot days, the more than ample heat muff hot air bounces off the >>> closed valves directly toward the fuel pump. In addition to heating >>> the >>> wrong component, I would guess this additional air pressure in the >>> aft mid >>> cowl region contributes to the less than adequate differential pressure >>> across the oil cooler in the standard mount. What I'm doing: >>> 1. Using the James Cowl and plenum >>> 2. Mounting the oil cooler aft of the rear baffle with a direct >>> connection >>> for air flow. 3. Mounted Cool Mat between the cabin heat valves and >>> over the top and >>> front of the valves. The objective is to isolate radiant heat from the >>> firewall and tunnel and redirect the unused hot air down toward the >>> bottom >>> of the cowl. >>> >>> Carl Froehlich >>> RV-8A (500 hrs) >>> RV-10 (fuselage make it pretty fiberglass work) >>> >>> -----Original Message----- >>> From: owner-rv10-list-server@matronics.com >>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb >>> Sent: Monday, September 28, 2009 11:26 AM >>> To: rv10-list@matronics.com >>> Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested >>> >>> >>> My thought was it would be easier to balance the flow if you didn't >>> have a >>> big 3" round exit on one side of the engine. But I'm waiting for the >>> aerodynamicists to weigh in here... >>> >>> Richard Bibb >>> 972-771-2598 >>> 972-835-5979 mobile >>> >>> >>> >>> -----Original Message----- >>> From: owner-rv10-list-server@matronics.com >>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters >>> Sent: Monday, September 28, 2009 9:48 AM >>> To: rv10-list@matronics.com >>> Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested >>> >>> <pitts_pilot@bellsouth.net> >>> >>> Like you, my background is in electronics, so my comments may not >>> help! I don't think the problem is in robbing the available air >>> from the cylinders, it's finding a balance in the area of entrance >>> air Vs exit air, and finding a less-obstructed path for the air. >>> Lopresti was an expert at it, and his son is carrying on the >>> effort. Look at the size of the holes in some 'certificated' cowls >>> Vs the Swift Fury or the Lancair. I'll go the plenum route ..... >>> cowl seals leak ..... and I'll use a manometer to try and balance >>> the pressures. Providing for good exit flows seem to help a lot. >>> Linn >>> >>> >>> Richard Bibb wrote: >>> >>>> Well I wasn't thinking of mounting the oil cooler on the cowl just >>>> deriving the source of air for the cooler (mounting in stock >>>> location but perhaps modified mount to reflect change in air source >>>> geometry) from a combined induction/oil cooler inlet. The idea is >>>> to eliminate the source of air for the oil cooer from the rear of >>>> the baffles (whether inside a plenum or not) as to increase cooling >>>> air for the cylinders. That creates the problem of creating an air >>>> source for the cooler. Rather than create a separate inlet I was >>>> thinking of creating a larger "mouth" on the below-cowl scoop for >>>> the induction and creating some sort of flow divider to send some >>>> air to the inlet and some to the cooler. >>>> >>>> >>>> Not being educated in fluid dynamics I'm looking for general >>>> guidelines as to an efficient method of engineering such an >>>> inlet/splitter combo. >>>> >>>> >>>> >>>> Thanks for the warning... >>>> >>>> >>>> >>>> Richard Bibb >>>> >>>> 972-771-2598 >>>> >>>> 972-835-5979 mobile >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 43


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    Time: 02:59:23 PM PST US
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    From: "Nick Leonard" <nick@nleonard.com>
    [quote="jdriggs49(at)msn.com"]"I installed a small device from Honeywell (sourced from Allied Electronics) that will allow me to electronically"......could you be a bit more specific about this device. Sounds like something I need to look at. Very interesting discussion! Dan Dan, The device is the Honeywell DCXL30DS. Here is the spec sheet from Allied.. https://www.alliedelec.com/Images/Products/Datasheets/BM/HONEYWELL_SENSYM_ICT/643-0213.PDF I plan on capturing the data with a simple USB data logger such as the EL-USB-3 which will provide a time stamp that I hope to link with the glass panel (AFS 4500) flight log info. http://www.dataq.com/support/documentation/pdf/datasheets/el-data-logger.pdf When I need to measure the effectiveness of anything (air inlet openings, outlets, oil cooler, etc) I will connect the tubes to the unit and the logger at the other end. Any changes I make should be easily measured with this set up. I could carry a small PC and see the results in real time. Nick > Subject: Re: Ram Air Oil Cooler Inlet - input requested > From: nick@nleonard.com > Date: Mon C 28 Sep 2009 09:23:36 -0700 > To: rv10-list@matronics.com > > > This is an interesting discussion. I have a friend (Bob Cole) with an RV-6 that has done some extensive modifications to his cowling and I plan to follow in his footsteps. Let me tell you a little about Bob. He couldn't get the performance that he expected from the Katto prop he had made so he learned about prop design and manufacturing and made his own. He is on his fourth 'tweak' (prop) and has it just about what he considers perfect. He decided to build his own exhaust system so he learned about designing balanced flow exhaust systems and made his own. He has since made several further modifications to further improve the performance and keeps working on the next knot of speed C degree of cooling C etc. In each case he gets a base line measurement of performance before he makes his changes (they don't all make it better). > > So about improving cooling. Bob's approach has been to use an airspeed indicator to measure the change in the differential air pressure before and after any airflow modifications. He simply runs the indicator tubes to the front and back of the testing area C gets a baseline and checks again after the change. Like many others C he found that reducing the air inlet area on the cowling improved the air flow through the cowling. Something about air being damned up in that area when the opening is too large C which is typical of the Van's design. He also worked on getting the air out more effectively with a ramp on the back of the cowl. One of the things that made a big difference for him was to pay special attention on making sure that the seal to the engine baffling was 100% effective (no leaks). It is the simple things that can make the biggest difference. > > I saw how much information you can get from the measurement of the differential pressure (air speed indicator) throughout the engine area that I installed a small device from Honeywell (sourced from Allied Electronics) that will allow me to electronically do what Bob has done without having to run the tubes through the firewall (2-wires). I expect to make various modification to the -10 for cooling efficiency C etc. (not flying yet). > > The bottom line to this conversation is that getting more air into the cowling is often more of a problem than a solution. Also C get a good baseline measurement before you make any changes. And also to thank the Bob's of the world for their curiosity C intelligence C gumption and incredible talent. > > -------- > Nick Leonard > RV-10 (40015) Finish > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265331#265331 > > = Archive Search & Download C 7-Day Browse C Chat C FAQ C > &g== > > > > > Microsoft brings you a new way to search the web. Try Bing now > > [b] > -------- Nick Leonard RV-10 (40015) Finish Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265402#265402


    Message 44


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    Time: 03:07:16 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: door
    Not N416EC. The number has not been changed on that one, nor has it been sold. As was mentioned, that's probably the achilles heal of the RV-10. I recommend that you get a strap or some other safety device so your number doesn't come up. do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Sep 28, 2009, at 5:02 PM, David McNeill wrote: > > > I believe you may be referring to 416EC; I think the number has now > been changed and the aircraft sold. I don't rely on a system. I > close the doors and check the pins both fore and aft, both sides, > when we load and before takeoff. > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list- > server@matronics.com] On Behalf Of Danny Riggs > Sent: Monday, September 28, 2009 12:21 PM > To: rv10-list@matronics.com > Subject: RE: RV10-List: door > > That kinda sucks! I've been working on the door latches over the > weekend and thinking about the last time I saw this happen. The > landing was real firm and the front end was twisted up to the > firewall. > > From: dlm46007@cox.net > To: rv10-list@matronics.com > Subject: RV10-List: door > Date: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU Make/Model: EXP Description: RV-10 > Date: 09/26/2009 Time: 1827 > > Event Type: Incident Highest Injury: None Mid Air: N > Missing: N > Damage: Minor > > LOCATION > City: JEFFERSON CITY State: MO Country: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, > LANDED WITHOUT > INCIDENT, JEFFERSON CITY, MO > > INJURY DATA Total Fatal: 0 > # Crew: 1 Fat: 0 Ser: 0 Min: > 0 Unk: > # Pass: 1 Fat: 0 Ser: 0 Min: > 0 Unk: > # Grnd: Fat: 0 Ser: 0 Min: > 0 Unk: > > WEATHER: SCT029 BKN045 260/08G15 10SM A2995 > > > ttp://www.matronics.com/Navigator?RV10-List > ronics.com > ww.matronics.com/contribution > > > Insert movie times and more without leaving Hotmail=AE. See how. > > > href="http://www.matronics.com/Navigator?RV10-List">http:// > www.matronics.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http:// > www.matronics.com/c > >


    Message 45


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    Time: 03:18:09 PM PST US
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Subject: Before Closing Up The Bottom Skins?
    G'day fellow builders,=0A=0AI am seeking some wise words of advice (or caut ion) from the pioneers that have gone before me please, just to make sure t hat I've covered all my bases-before closing the bottom skins.=0A=0ACould someone please tell me if there-are any prudent things that I should-c onsider prior to riveting on the bottom wing skins?=0A=0ATo date, I have ro uted all the wiring through conduits which pass through the ribs; installed the pitot mast and plumbed the pitot line; installed the pitot heater modu le; installed the roll servo and I've assembled the aileron trim mechanism. =0A=0AIs there anything that I may have forgotten to do please, you advice would be very much appreciated?=0A=0AKind regards from down under.=0A=0APat rick Pulis=0A#40299--------- VH-XPP=0AAdelaide, South Aus tralia-=0A=0A=0A ___________________________________________________ _______________________________=0AGet more done like never before with Yaho o!7 Mail.=0ALearn more: http://au.overview.mail.yahoo.com/


    Message 46


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    Time: 03:22:22 PM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: door
    Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. * When did the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * Was the Van door warning installed * What kind of door blocks were being used (Van's nylon, Rivethead, IflyRV10 etc)? * Were any other "secondary" latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely not the way to go when installing doors. Anyway, in my not so humble opinion, an improperly unlatched door should not result in a near death experience in a light single. Cheers Les #40643 - living in f/g hell. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c


    Message 47


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    Time: 03:31:43 PM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    I was thinking more enclosed. If the pressure differential isn't great, exhausting the oil cooler air into the lower cowl just won't have much air flow. I'm having trouble putting my 'concept' into words! If you have a plenum over the engine .... with no leaks around the engine ..... all the air coming into the plenum exhausts into the lower cowl. The pressure differential is the drop across the engine. believe that if the pressure difference is zero, you have the lowest cooling drag ..... what goes in goes out easily. With the oil cooler fed from the plenum, and no pressure drop across the engine, then there is no air flow through the cooler. Ducting the entire oil cooler air into the ramp next to the opening should have some venturi effect and increase the negative pressure on the hot air. Does this make any sense??? Have I gone off into another reality here???? Linn do not archive > > I tried that. ........didn't help > http://deemsrv10.com/album/Phase1/slides/DSC07522.html > > Deems > > Linn Walters wrote: >> >> I've been interested in the oil cooler thread ...... because I'll be >> there someday! One other poster measured the pressures across the >> cooler, but I couldn't find it .... anyway my thoughts were a plenum >> on the output side to deflect the air towards the lower cowl outlet >> .... or a dedicated louver ..... instead of just letting it blow >> into the pressurized lower cowl. >> Linn >> do not archive >> Deems Davis wrote:


    Message 48


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    Time: 03:43:27 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: door
    Ok here comes my 2 cents. It appears that there could be some type of design change, better locking longer door pins, longer throw on the pins or a air dam of some kind that forces the door shut and not let it open with a air load in or. Has any Lanceairs lost any doors in flight. Looking at the Cirius doors it is almost impossible to loose on of theirs from the looks of it. I think when I get to that point I will have to take a harder look at this and see if I can build in more safety into this. I do agree that the door should not come off and cause a major damage or loss of aircraft due to a door opening. It is time to put some major brain cells into this issue. I think it will take more than metal door blocks to really get this resolved. I am open to any and all ideas. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Monday, September 28, 2009 3:22 PM Subject: RE: RV10-List: door Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. * When did the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * Was the Van door warning installed * What kind of door blocks were being used (Van's nylon, Rivethead, IflyRV10 etc)? * Were any other "secondary" latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely not the way to go when installing doors. Anyway, in my not so humble opinion, an improperly unlatched door should not result in a near death experience in a light single. Cheers Les #40643 - living in f/g hell. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 49


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    Time: 03:46:17 PM PST US
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    From: "Lenny Iszak" <lenard@rapiddecision.com>
    I'm using an MPX5050DP in my speed sensitive trim controller and it appears to be working fine, although not flight tested yet. It's cheaper at $10.34. I read it with an arduino. http://www.mouser.com/ProductDetail/Freescale-Semiconductor/MPX5050DP/?qs=r8OyiFxb6RdEZ0vCbPdH8w%3d%3d Since the arduino has plenty of analog ports, i was thinking to hook up a few of these sensors and get DP readings from multiple locations at the same time. Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265410#265410


    Message 50


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    Time: 03:49:58 PM PST US
    From: "gary" <speckter@comcast.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    In reality there is a pressure differential from the top of the cylinders to the bottom. Lycoming recommends I think 6" in order to achieve proper cooling. I don't know of we are seeing that in the 10. More things to check out. Gary Specketer -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 6:29 PM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested I was thinking more enclosed. If the pressure differential isn't great, exhausting the oil cooler air into the lower cowl just won't have much air flow. I'm having trouble putting my 'concept' into words! If you have a plenum over the engine .... with no leaks around the engine ..... all the air coming into the plenum exhausts into the lower cowl. The pressure differential is the drop across the engine. believe that if the pressure difference is zero, you have the lowest cooling drag ..... what goes in goes out easily. With the oil cooler fed from the plenum, and no pressure drop across the engine, then there is no air flow through the cooler. Ducting the entire oil cooler air into the ramp next to the opening should have some venturi effect and increase the negative pressure on the hot air. Does this make any sense??? Have I gone off into another reality here???? Linn do not archive > > I tried that. ........didn't help > http://deemsrv10.com/album/Phase1/slides/DSC07522.html > > Deems > > Linn Walters wrote: >> >> I've been interested in the oil cooler thread ...... because I'll be >> there someday! One other poster measured the pressures across the >> cooler, but I couldn't find it .... anyway my thoughts were a plenum >> on the output side to deflect the air towards the lower cowl outlet >> .... or a dedicated louver ..... instead of just letting it blow >> into the pressurized lower cowl. >> Linn >> do not archive >> Deems Davis wrote:


    Message 51


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    Time: 03:50:10 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Emailing: 2__2_[1]
    I believe this one had the door open in flight?


    Message 52


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    Time: 03:51:58 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    Linn I think you are in the right direction. I would like to see some smoke test on the cooling air. And really see how the air flows thru the cowl. How much circles back out the front of the cowl and how much goes thru the cylinders. It is amazing how much air really comes right back out the front of the engine and not go thru the cylinders or to the oil coolers. I bet that if someone could rig a small camera and a smoke tube and then record the results I bet we would surprised allot. What do you think Tim. Also the inlet opening has a lot to do with it also, that's why the round openings are so affective in getting the press diff up where it needs to be, it is basically the venturi affect thru the round openings that does that. It majorly speeds up the air as it passes thru the opening of the cowls. Anyone have more thoughts on this. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 3:29 PM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested I was thinking more enclosed. If the pressure differential isn't great, exhausting the oil cooler air into the lower cowl just won't have much air flow. I'm having trouble putting my 'concept' into words! If you have a plenum over the engine .... with no leaks around the engine ..... all the air coming into the plenum exhausts into the lower cowl. The pressure differential is the drop across the engine. believe that if the pressure difference is zero, you have the lowest cooling drag ..... what goes in goes out easily. With the oil cooler fed from the plenum, and no pressure drop across the engine, then there is no air flow through the cooler. Ducting the entire oil cooler air into the ramp next to the opening should have some venturi effect and increase the negative pressure on the hot air. Does this make any sense??? Have I gone off into another reality here???? Linn do not archive > > I tried that. ........didn't help > http://deemsrv10.com/album/Phase1/slides/DSC07522.html > > Deems > > Linn Walters wrote: >> >> I've been interested in the oil cooler thread ...... because I'll be >> there someday! One other poster measured the pressures across the >> cooler, but I couldn't find it .... anyway my thoughts were a plenum >> on the output side to deflect the air towards the lower cowl outlet >> .... or a dedicated louver ..... instead of just letting it blow >> into the pressurized lower cowl. >> Linn >> do not archive >> Deems Davis wrote:


    Message 53


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    Time: 03:54:05 PM PST US
    From: "gary" <speckter@comcast.net>
    Subject: door
    I disagree that it will take more than metal blocks to solve this. I switched to the metal blocks and have very solid latch on mine. Connect the proximity switch circuit to your EFIS alarm system, and it will scream at you when you advance the throttle and don=92t have all 4 pins locked. The solution is not difficult or expensive. Gary Specketer _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Cumins Sent: Monday, September 28, 2009 6:44 PM Subject: RE: RV10-List: door Ok here comes my 2 cents. It appears that there could be some type of design change, better locking longer door pins, longer throw on the pins or a air dam of some kind that forces the door shut and not let it open with a air load in or. Has any Lanceairs lost any doors in flight. Looking at the Cirius doors it is almost impossible to loose on of theirs from the looks of it. I think when I get to that point I will have to take a harder look at this and see if I can build in more safety into this. I do agree that the door should not come off and cause a major damage or loss of aircraft due to a door opening. It is time to put some major brain cells into this issue. I think it will take more than metal door blocks to really get this resolved. I am open to any and all ideas. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Monday, September 28, 2009 3:22 PM Subject: RE: RV10-List: door Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. * When did the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * Was the Van door warning installed * What kind of door blocks were being used (Van=92s nylon, Rivethead, IflyRV10 etc)? * Were any other =93secondary=94 latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely not the way to go when installing doors. Anyway, in my not so humble opinion, an improperly unlatched door should not result in a near death experience in a light single. Cheers Les #40643 ' living in f/g hell. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving Hotmail=AE. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_ Tutor ial_QuickAdd_062009> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronic s.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 54


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    Time: 04:05:11 PM PST US
    From: "Richard Bibb" <rbibb@tomet.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    I'm thinking a separate input scoop (not a NACA Vent as they suck at pressure recovery) feeding a dedicated plenum/duct for the oil cooler with a dedicated out put duct leading to the exit area of the cowl is what way to go. At least as far as the oil cooler goes. A P-51 style scoop - that was why I was suggesting a dual role scoop. Maybe the oil cooler input scoop needs to be one the side. We need a wind tunnel! I'm thinking the inlet are the place to start on the cylinder cooling. Of course the oil has a lot to do with the overall cooling on these engines as a lot of heat gets carried off to the cooler... Richard Bibb 972-771-2598 972-835-5979 mobile -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters Sent: Monday, September 28, 2009 5:29 PM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested I was thinking more enclosed. If the pressure differential isn't great, exhausting the oil cooler air into the lower cowl just won't have much air flow. I'm having trouble putting my 'concept' into words! If you have a plenum over the engine .... with no leaks around the engine ..... all the air coming into the plenum exhausts into the lower cowl. The pressure differential is the drop across the engine. believe that if the pressure difference is zero, you have the lowest cooling drag ..... what goes in goes out easily. With the oil cooler fed from the plenum, and no pressure drop across the engine, then there is no air flow through the cooler. Ducting the entire oil cooler air into the ramp next to the opening should have some venturi effect and increase the negative pressure on the hot air. Does this make any sense??? Have I gone off into another reality here???? Linn do not archive > > I tried that. ........didn't help > http://deemsrv10.com/album/Phase1/slides/DSC07522.html > > Deems > > Linn Walters wrote: >> >> I've been interested in the oil cooler thread ...... because I'll be >> there someday! One other poster measured the pressures across the >> cooler, but I couldn't find it .... anyway my thoughts were a plenum >> on the output side to deflect the air towards the lower cowl outlet >> .... or a dedicated louver ..... instead of just letting it blow >> into the pressurized lower cowl. >> Linn >> do not archive >> Deems Davis wrote:


    Message 55


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    Time: 04:06:02 PM PST US
    Subject: Re: James plenum question
    From: "Lenny Iszak" <lenard@rapiddecision.com>
    Thanks Deems! That's what I was looking for. Where did you get that Y splitter from? Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265415#265415


    Message 56


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    Time: 04:18:21 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    What do I think? ;). I think if you're gonna fix a problem, you should have someone WITH the problem do the fixing. ;) I'm happy how it is. Tim On Sep 28, 2009, at 5:52 PM, "John Cumins" <jcumins@jcis.net> wrote: > > Linn > > I think you are in the right direction. I would like to see some > smoke test > on the cooling air. And really see how the air flows thru the > cowl. How > much circles back out the front of the cowl and how much goes thru the > cylinders. It is amazing how much air really comes right back out > the > front of the engine and not go thru the cylinders or to the oil > coolers. I > bet that if someone could rig a small camera and a smoke tube and then > record the results I bet we would surprised allot. > > What do you think Tim. > > Also the inlet opening has a lot to do with it also, that's why the > round > openings are so affective in getting the press diff up where it > needs to be, > it is basically the venturi affect thru the round openings that does > that. > It majorly speeds up the air as it passes thru the opening of the > cowls. > > Anyone have more thoughts on this. > > John G. Cumins > President > > JC'S Interactive Systems > 2499 B1 Martin Rd > Fairfield Ca 94533 > 707-425-7100 > 707-425-7576 Fax > > Your Total Technology Solution Provider > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn > Walters > Sent: Monday, September 28, 2009 3:29 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested > > > > > I was thinking more enclosed. If the pressure differential isn't > great, > exhausting the oil cooler air into the lower cowl just won't have much > air flow. I'm having trouble putting my 'concept' into words! If you > have a plenum over the engine .... with no leaks around the > engine ..... > all the air coming into the plenum exhausts into the lower cowl. The > pressure differential is the drop across the engine. believe that > if > the pressure difference is zero, you have the lowest cooling > drag ..... > what goes in goes out easily. With the oil cooler fed from the > plenum, > and no pressure drop across the engine, then there is no air flow > through the cooler. Ducting the entire oil cooler air into the ramp > next to the opening should have some venturi effect and increase the > negative pressure on the hot air. Does this make any sense??? Have I > gone off into another reality here???? > Linn > do not archive > >> >> I tried that. ........didn't help >> http://deemsrv10.com/album/Phase1/slides/DSC07522.html >> >> Deems >> >> Linn Walters wrote: >>> > >>> >>> I've been interested in the oil cooler thread ...... because I'll be >>> there someday! One other poster measured the pressures across the >>> cooler, but I couldn't find it .... anyway my thoughts were a plenum >>> on the output side to deflect the air towards the lower cowl outlet >>> .... or a dedicated louver ..... instead of just letting it blow >>> into the pressurized lower cowl. >>> Linn >>> do not archive >>> Deems Davis wrote: > >


    Message 57


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    Time: 04:22:33 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: Ram Air Oil Cooler Inlet - input requested
    Deems Did the new louvers work on the cowl. How much did you see of a difference in cooling numbers? John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis Sent: Monday, September 28, 2009 2:57 PM Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested I tried that. ........didn't help http://deemsrv10.com/album/Phase1/slides/DSC07522.html Deems Linn Walters wrote: > > I've been interested in the oil cooler thread ...... because I'll be > there someday! One other poster measured the pressures across the > cooler, but I couldn't find it .... anyway my thoughts were a plenum > on the output side to deflect the air towards the lower cowl outlet > .... or a dedicated louver ..... instead of just letting it blow > into the pressurized lower cowl. > Linn > do not archive > Deems Davis wrote: >> >> This is a familiar topic. ;-) I have the James >> cowl/Plenum, Live in AZ and have to deal with heat issues (Today's >> high will reach 107!). I have been through several machinations in an >> attempt to deal with heat. Ton's of louvers on bottom of cowl, >> increasing the lower cowl exit area 5-10%. Plenum rework, baffle >> sealing. I still have the oil cooler mounted in the stock (Van's) >> location. My current temps are 'manageable'. Everything is linked >> directly to OAT, the cooler the better. With OAT of approx 90-95, On >> Take Off, I will see Oil temps climb to 210-215 if I keep airspeed up >> to 120-130 kts. Hottest cyls CHT seem to peak @ 400-405. At altitude >> oil temps come back to 195 and CHT to 360-380. On our trip back east >> (ie. cooler temps) we saw oil temps 175-185. I consider my >> temperatures on the high side, but am worried about overreacting >> until I get some more experience in some lower temperatures. >> One approach I have considered is relocating the oil cooler to behind >> the baffle (#6 likely). Initially I didn't think there was enough >> room, however I saw an installation on an F1 Rocket >> http://www.pflanzer-aviation.com/Engine9.html which got me thinking, >> I borrowed an unmounted oil cooler and did a loose test fit and I >> think it could be made to work. >> >> Deems Davis >> www.deemsrv10.com >> N519PJ >> >> Carl Froehlich wrote: >>> <carl.froehlich@verizon.net> >>> >>> I'll venture into the oil cooler mount/high temp waters with some >>> thoughts: >>> 1. There was a good article a few months back in one of the kit >>> magazines >>> on cooling air flow into the engine. The bottom line is once the >>> top of the >>> cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is >>> fairly >>> uniform. My take from this is the air coming off the back for the oil >>> cooler does not affect one side more than the other. >>> 2. This article also discussed the relatively high pressure area at >>> the >>> front top of the cowl caused by air bouncing off the rear baffle. The >>> lesson learned is make sure the front cowl seal is in good shape. >>> 3. The third take away from the article is huge gain received from >>> smoothing the cowl air inlet passages. For the James cowl this is >>> done by >>> design. For the Van's cowl this is done by adding the top cowl >>> inlet ramps. >>> 4. While the standard Van's mount has clear advantage for installation >>> ease, I can't see how multiple redirections of air flow can go any >>> good. I >>> am not using this standard oil cooler mount in my project. >>> 5. Talking with others, I get the impression that the mid/aft cowl >>> region >>> is a relatively high pressure area. This would contribute to a lower >>> differential pressure across the oil cooler (in the standard mount) >>> and thus >>> lower air flow. >>> 6. The other heat problem I see are the cabin heat valves. As they >>> are >>> shut on hot days, the more than ample heat muff hot air bounces off the >>> closed valves directly toward the fuel pump. In addition to heating >>> the >>> wrong component, I would guess this additional air pressure in the >>> aft mid >>> cowl region contributes to the less than adequate differential pressure >>> across the oil cooler in the standard mount. What I'm doing: >>> 1. Using the James Cowl and plenum >>> 2. Mounting the oil cooler aft of the rear baffle with a direct >>> connection >>> for air flow. 3. Mounted Cool Mat between the cabin heat valves and >>> over the top and >>> front of the valves. The objective is to isolate radiant heat from the >>> firewall and tunnel and redirect the unused hot air down toward the >>> bottom >>> of the cowl. >>> >>> Carl Froehlich >>> RV-8A (500 hrs) >>> RV-10 (fuselage make it pretty fiberglass work) >>> >>> -----Original Message----- >>> From: owner-rv10-list-server@matronics.com >>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb >>> Sent: Monday, September 28, 2009 11:26 AM >>> To: rv10-list@matronics.com >>> Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested >>> >>> >>> My thought was it would be easier to balance the flow if you didn't >>> have a >>> big 3" round exit on one side of the engine. But I'm waiting for the >>> aerodynamicists to weigh in here... >>> >>> Richard Bibb >>> 972-771-2598 >>> 972-835-5979 mobile >>> >>> >>> >>> -----Original Message----- >>> From: owner-rv10-list-server@matronics.com >>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters >>> Sent: Monday, September 28, 2009 9:48 AM >>> To: rv10-list@matronics.com >>> Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested >>> >>> <pitts_pilot@bellsouth.net> >>> >>> Like you, my background is in electronics, so my comments may not >>> help! I don't think the problem is in robbing the available air >>> from the cylinders, it's finding a balance in the area of entrance >>> air Vs exit air, and finding a less-obstructed path for the air. >>> Lopresti was an expert at it, and his son is carrying on the >>> effort. Look at the size of the holes in some 'certificated' cowls >>> Vs the Swift Fury or the Lancair. I'll go the plenum route ..... >>> cowl seals leak ..... and I'll use a manometer to try and balance >>> the pressures. Providing for good exit flows seem to help a lot. >>> Linn >>> >>> >>> Richard Bibb wrote: >>> >>>> Well I wasn't thinking of mounting the oil cooler on the cowl just >>>> deriving the source of air for the cooler (mounting in stock >>>> location but perhaps modified mount to reflect change in air source >>>> geometry) from a combined induction/oil cooler inlet. The idea is >>>> to eliminate the source of air for the oil cooer from the rear of >>>> the baffles (whether inside a plenum or not) as to increase cooling >>>> air for the cylinders. That creates the problem of creating an air >>>> source for the cooler. Rather than create a separate inlet I was >>>> thinking of creating a larger "mouth" on the below-cowl scoop for >>>> the induction and creating some sort of flow divider to send some >>>> air to the inlet and some to the cooler. >>>> >>>> >>>> Not being educated in fluid dynamics I'm looking for general >>>> guidelines as to an efficient method of engineering such an >>>> inlet/splitter combo. >>>> >>>> >>>> >>>> Thanks for the warning... >>>> >>>> >>>> >>>> Richard Bibb >>>> >>>> 972-771-2598 >>>> >>>> 972-835-5979 mobile >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> > >


    Message 58


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    Time: 04:23:17 PM PST US
    From: "Chris" <toaster73@embarqmail.com>
    Subject: door
    More 2 cents.Remember to make sure the door pins go all the way through the upright F-1005 and F-1042. I have mine such that there is solid pin (with no taper) engaged in the hole in these uprights. That is a lot of strength in shear with this, so as long as the door and latch is closed properly it is not going anywhere. Now if the door can flex in the middle thereby pulling those out such as if the cabin were pressurized that could be a problem. -Chris #40072 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of gary Sent: Monday, September 28, 2009 6:54 PM Subject: RE: RV10-List: door I disagree that it will take more than metal blocks to solve this. I switched to the metal blocks and have very solid latch on mine. Connect the proximity switch circuit to your EFIS alarm system, and it will scream at you when you advance the throttle and don't have all 4 pins locked. The solution is not difficult or expensive. Gary Specketer _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Cumins Sent: Monday, September 28, 2009 6:44 PM Subject: RE: RV10-List: door Ok here comes my 2 cents. It appears that there could be some type of design change, better locking longer door pins, longer throw on the pins or a air dam of some kind that forces the door shut and not let it open with a air load in or. Has any Lanceairs lost any doors in flight. Looking at the Cirius doors it is almost impossible to loose on of theirs from the looks of it. I think when I get to that point I will have to take a harder look at this and see if I can build in more safety into this. I do agree that the door should not come off and cause a major damage or loss of aircraft due to a door opening. It is time to put some major brain cells into this issue. I think it will take more than metal door blocks to really get this resolved. I am open to any and all ideas. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Monday, September 28, 2009 3:22 PM Subject: RE: RV10-List: door Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. * When did the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * Was the Van door warning installed * What kind of door blocks were being used (Van's nylon, Rivethead, IflyRV10 etc)? * Were any other "secondary" latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely not the way to go when installing doors. Anyway, in my not so humble opinion, an improperly unlatched door should not result in a near death experience in a light single. Cheers Les #40643 - living in f/g hell. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See how. <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009> href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution


    Message 59


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    Time: 04:37:27 PM PST US
    Subject: Re: door
    From: "zackrv8" <zackrv8@verizon.net>
    [quote="speckter(at)comcast.net"]I disagree that it will take more than metal blocks to solve this. I switched to the metal blocks and have very solid latch on mine. Connect the proximity switch circuit to your EFIS alarm system, and it will scream at you when you advance the throttle and dont have all 4 pins locked. The solution is not difficult or expensive. Gary Specketer I agree, I have the Door Guides and Pins and have been flying my RV10 for a year now without a problem. I have redundant warning switches in my setup. One reed switch is for the DOOR LIGHT warning on the instrument panel. The other is for the Garmin 900X which gives a DOOR OPEN warning above 1800RPM. Plus, in my checklist, when it comes to "DOORS CLOSED and LOCKED" the Pilot is required to physically check both doors closed and locked. Triple checks! Zack -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265423#265423


    Message 60


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    Time: 04:48:44 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: James plenum question
    I believe I got it from Aircraft Spruce. http://www.aircraftspruce.com/menus/ep/engineaccessories_connectors.html Deems Lenny Iszak wrote: > > Thanks Deems! That's what I was looking for. Where did you get that Y splitter from? > > Lenny > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265415#265415 > > >


    Message 61


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    Time: 04:49:36 PM PST US
    From: Roxanne and Mike Lefever <roxianmike@msn.com>
    Subject: door
    I asked my local design engineer to review the door design and consider an "ultimate" solution to these concerns. His reply would probably work but I may not adopt it. His solution: (a) tie a piece of safety wire on the do or handle=3B (b) run it under the passenger seat=3B (c) wrap around both te sticles. You won't ever forget to check the pins are engaged. On the rare chance you do forget and the door departs the aircraft=2C you won't be focused on tha t particular problem. If this violates the decorum of the Matronics rules of the road. I hereby a pply for a pardon. From: toaster73@embarqmail.com Subject: RE: RV10-List: door More 2 cents=85Remember to make sure the door pins go all the way through t he upright F-1005 and F-1042. I have mine such that there is solid pin (wit h no taper) engaged in the hole in these uprights. That is a lot of strengt h in shear with this=2C so as long as the door and latch is closed properly it is not going anywhere. Now if the door can flex in the middle thereby p ulling those out such as if the cabin were pressurized that could be a prob lem. -Chris #40072 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of gary Sent: Monday=2C September 28=2C 2009 6:54 PM Subject: RE: RV10-List: door I disagree that it will take more than metal blocks to solve this. I switc hed to the metal blocks and have very solid latch on mine. Connect the pro ximity switch circuit to your EFIS alarm system=2C and it will scream at yo u when you advance the throttle and don=92t have all 4 pins locked. The so lution is not difficult or expensive. Gary Specketer From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of John Cumins Sent: Monday=2C September 28=2C 2009 6:44 PM Subject: RE: RV10-List: door Ok here comes my 2 cents. It appears that there could be some type of desi gn change=2C better locking longer door pins=2C longer throw on the pins or a air dam of some kind that forces the door shut and not let it open with a air load in or. Has any Lanceairs lost any doors in flight. Looking at the Cirius doors it is almost impossible to loose on of theirs from the lo oks of it. I think when I get to that point I will have to take a harder look at this and see if I can build in more safety into this. I do agree that the door should not come off and cause a major damage or loss of aircraft due to a d oor opening. It is time to put some major brain cells into this issue. I think it will t ake more than metal door blocks to really get this resolved. I am open to any and all ideas. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Monday=2C September 28=2C 2009 3:22 PM Subject: RE: RV10-List: door Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. When did the door departure occur (i.e. on takeoff=2C during climb out=2C c ruise etc)? Was the Van door warning installed What kind of door blocks were being used (Van=92s nylon=2C Rivethead=2C Ifl yRV10 etc)? Were any other =93secondary=94 latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely n ot the way to go when installing doors. Anyway=2C in my not so humble opinion=2C an improperly unlatched door shoul d not result in a near death experience in a light single. Cheers Les #40643 ' living in f/g hell. From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC=3B I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft=2C both sides=2C when we load and befo re takeoff. From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Danny Riggs Sent: Monday=2C September 28=2C 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real f irm and the front end was twisted up to the firewall. From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF=2C PASSENGER DOOR SEPARATED FROM AIRCRAFT=2C LANDED W ITHOUT INCIDENT=2C JEFFERSON CITY=2C MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk : # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk : # Grnd: Fat: 0 Ser: 0 Min: 0 Unk : WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Naviga tor?RV10-Listronics.comww.matronics.com/contribution Insert movie times and more without leaving Hotmail=AE. See how. href=" http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navi gator?RV10-Listhref="http://forums.matronics.com">http://forums.matronics .comhref="http://www.matronics.com/contribution">http://www.matronics.com /c http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator ?RV10-List http://forums.matronics.com http://www.matronics.com/contributio n http://www.matronics.com/Navigator?RV10-List http://forums.matronics.c om http://www.matronics.com/contribution http://www.matronics.com/Navigat or?RV10-Listhttp://forums.matronics.comhttp://www.matronics.com/contributio n


    Message 62


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    Time: 04:50:06 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Ram Air Oil Cooler Inlet - input requested
    It's hard to say, I put several sets of louvers on the bottom of the cowl : http://deemsrv10.com/album/Phase1/slides/DSC07560.html http://deemsrv10.com/album/Phase1/slides/DSC07583.html With differences in OAT on the before and after days. The benefit, if any was small (i.e. a couple of degrees and not 10-15 degs). Bill Genero @ Airflow systems, says that the optimum place to install them is on the sides of the lower cowl. Since That would interferre with my paint, i was reluctant to do that. Deems John Cumins wrote: > > Deems > > Did the new louvers work on the cowl. How much did you see of a difference > in cooling numbers? > > John G. Cumins > President > > JC'S Interactive Systems > 2499 B1 Martin Rd > Fairfield Ca 94533 > 707-425-7100 > 707-425-7576 Fax > > Your Total Technology Solution Provider > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis > Sent: Monday, September 28, 2009 2:57 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested > > > I tried that. ........didn't help > http://deemsrv10.com/album/Phase1/slides/DSC07522.html > > Deems > > Linn Walters wrote: > >> >> I've been interested in the oil cooler thread ...... because I'll be >> there someday! One other poster measured the pressures across the >> cooler, but I couldn't find it .... anyway my thoughts were a plenum >> on the output side to deflect the air towards the lower cowl outlet >> .... or a dedicated louver ..... instead of just letting it blow >> into the pressurized lower cowl. >> Linn >> do not archive >> Deems Davis wrote: >> >>> >>> This is a familiar topic. ;-) I have the James >>> cowl/Plenum, Live in AZ and have to deal with heat issues (Today's >>> high will reach 107!). I have been through several machinations in an >>> attempt to deal with heat. Ton's of louvers on bottom of cowl, >>> increasing the lower cowl exit area 5-10%. Plenum rework, baffle >>> sealing. I still have the oil cooler mounted in the stock (Van's) >>> location. My current temps are 'manageable'. Everything is linked >>> directly to OAT, the cooler the better. With OAT of approx 90-95, On >>> Take Off, I will see Oil temps climb to 210-215 if I keep airspeed up >>> to 120-130 kts. Hottest cyls CHT seem to peak @ 400-405. At altitude >>> oil temps come back to 195 and CHT to 360-380. On our trip back east >>> (ie. cooler temps) we saw oil temps 175-185. I consider my >>> temperatures on the high side, but am worried about overreacting >>> until I get some more experience in some lower temperatures. >>> One approach I have considered is relocating the oil cooler to behind >>> the baffle (#6 likely). Initially I didn't think there was enough >>> room, however I saw an installation on an F1 Rocket >>> http://www.pflanzer-aviation.com/Engine9.html which got me thinking, >>> I borrowed an unmounted oil cooler and did a loose test fit and I >>> think it could be made to work. >>> >>> Deems Davis >>> www.deemsrv10.com >>> N519PJ >>> >>> Carl Froehlich wrote: >>> >>>> <carl.froehlich@verizon.net> >>>> >>>> I'll venture into the oil cooler mount/high temp waters with some >>>> thoughts: >>>> 1. There was a good article a few months back in one of the kit >>>> magazines >>>> on cooling air flow into the engine. The bottom line is once the >>>> top of the >>>> cowl (or plenum) is pressurized, the cylinder airflow (lbm/hr) is >>>> fairly >>>> uniform. My take from this is the air coming off the back for the oil >>>> cooler does not affect one side more than the other. >>>> 2. This article also discussed the relatively high pressure area at >>>> the >>>> front top of the cowl caused by air bouncing off the rear baffle. The >>>> lesson learned is make sure the front cowl seal is in good shape. >>>> 3. The third take away from the article is huge gain received from >>>> smoothing the cowl air inlet passages. For the James cowl this is >>>> done by >>>> design. For the Van's cowl this is done by adding the top cowl >>>> inlet ramps. >>>> 4. While the standard Van's mount has clear advantage for installation >>>> ease, I can't see how multiple redirections of air flow can go any >>>> good. I >>>> am not using this standard oil cooler mount in my project. >>>> 5. Talking with others, I get the impression that the mid/aft cowl >>>> region >>>> is a relatively high pressure area. This would contribute to a lower >>>> differential pressure across the oil cooler (in the standard mount) >>>> and thus >>>> lower air flow. >>>> 6. The other heat problem I see are the cabin heat valves. As they >>>> are >>>> shut on hot days, the more than ample heat muff hot air bounces off the >>>> closed valves directly toward the fuel pump. In addition to heating >>>> the >>>> wrong component, I would guess this additional air pressure in the >>>> aft mid >>>> cowl region contributes to the less than adequate differential pressure >>>> across the oil cooler in the standard mount. What I'm doing: >>>> 1. Using the James Cowl and plenum >>>> 2. Mounting the oil cooler aft of the rear baffle with a direct >>>> connection >>>> for air flow. 3. Mounted Cool Mat between the cabin heat valves and >>>> over the top and >>>> front of the valves. The objective is to isolate radiant heat from the >>>> firewall and tunnel and redirect the unused hot air down toward the >>>> bottom >>>> of the cowl. >>>> >>>> Carl Froehlich >>>> RV-8A (500 hrs) >>>> RV-10 (fuselage make it pretty fiberglass work) >>>> >>>> -----Original Message----- >>>> From: owner-rv10-list-server@matronics.com >>>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Bibb >>>> Sent: Monday, September 28, 2009 11:26 AM >>>> To: rv10-list@matronics.com >>>> Subject: RE: RV10-List: Ram Air Oil Cooler Inlet - input requested >>>> >>>> >>>> My thought was it would be easier to balance the flow if you didn't >>>> have a >>>> big 3" round exit on one side of the engine. But I'm waiting for the >>>> aerodynamicists to weigh in here... >>>> >>>> Richard Bibb >>>> 972-771-2598 >>>> 972-835-5979 mobile >>>> >>>> >>>> >>>> -----Original Message----- >>>> From: owner-rv10-list-server@matronics.com >>>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Linn Walters >>>> Sent: Monday, September 28, 2009 9:48 AM >>>> To: rv10-list@matronics.com >>>> Subject: Re: RV10-List: Ram Air Oil Cooler Inlet - input requested >>>> >>>> <pitts_pilot@bellsouth.net> >>>> >>>> Like you, my background is in electronics, so my comments may not >>>> help! I don't think the problem is in robbing the available air >>>> from the cylinders, it's finding a balance in the area of entrance >>>> air Vs exit air, and finding a less-obstructed path for the air. >>>> Lopresti was an expert at it, and his son is carrying on the >>>> effort. Look at the size of the holes in some 'certificated' cowls >>>> Vs the Swift Fury or the Lancair. I'll go the plenum route ..... >>>> cowl seals leak ..... and I'll use a manometer to try and balance >>>> the pressures. Providing for good exit flows seem to help a lot. >>>> Linn >>>> >>>> >>>> Richard Bibb wrote: >>>> >>>> >>>>> Well I wasn't thinking of mounting the oil cooler on the cowl just >>>>> deriving the source of air for the cooler (mounting in stock >>>>> location but perhaps modified mount to reflect change in air source >>>>> geometry) from a combined induction/oil cooler inlet. The idea is >>>>> to eliminate the source of air for the oil cooer from the rear of >>>>> the baffles (whether inside a plenum or not) as to increase cooling >>>>> air for the cylinders. That creates the problem of creating an air >>>>> source for the cooler. Rather than create a separate inlet I was >>>>> thinking of creating a larger "mouth" on the below-cowl scoop for >>>>> the induction and creating some sort of flow divider to send some >>>>> air to the inlet and some to the cooler. >>>>> >>>>> >>>>> Not being educated in fluid dynamics I'm looking for general >>>>> guidelines as to an efficient method of engineering such an >>>>> inlet/splitter combo. >>>>> >>>>> >>>>> >>>>> Thanks for the warning... >>>>> >>>>> >>>>> >>>>> Richard Bibb >>>>> >>>>> 972-771-2598 >>>>> >>>>> 972-835-5979 mobile >>>>> >>>>> >>>>> >>>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>>> >>> >>> >>> >>> >> >> >> >> >> > > >


    Message 63


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    Time: 05:02:04 PM PST US
    Subject: Re: James plenum question
    From: "Lenny Iszak" <lenard@rapiddecision.com>
    Duh... should have checked first. Thanks! Lenny Deems Davis wrote: > I believe I got it from Aircraft Spruce. > http://www.aircraftspruce.com/menus/ep/engineaccessories_connectors.html > > Deems > > Lenny Iszak wrote: > > > > > > > Thanks Deems! That's what I was looking for. Where did you get that Y splitter from? > > > > Lenny > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p 65415#265415 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265433#265433


    Message 64


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    Time: 05:09:35 PM PST US
    From: Miller John <gengrumpy@aol.com>
    Subject: Re: door
    Guys, On my doors, when the stock Van's handle locks down, both locking pins go THROUGH the phenolic guides and are firmly through metal frame. The phenolic blocks are not designed to hold the door close, merely to guide the locking pin through the metal! I have warning lights on the aft pins - if the pin does not go through the metal hole, the light does not get turned off. And part of the before takeoff checklist is to ensure that the handle is locked into position and that you cannot push out on the door. You must make this check a slow, methodical check every takeoff and not trust your seat-mate to do it correctly. grumpy N184JM On Sep 28, 2009, at 5:21 PM, Les Kearney wrote: > Hi > > These door departures are really quite troublesome. It would be > interesting to now the following about each of the incidents to date. > > When did the door departure occur (i.e. on takeoff, during climb > out, cruise etc)? > Was the Van door warning installed > What kind of door blocks were being used (Van=92s nylon, Rivethead, > IflyRV10 etc)? > Were any other =93secondary=94 latches / straps etc being used? > > The 416EC incident seems to indicate that the nylon blocks are > definitely not the way to go when installing doors. > > Anyway, in my not so humble opinion, an improperly unlatched door > should not result in a near death experience in a light single. > > Cheers > > Les > #40643 ' living in f/g hell. > > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-serve r@matronics.com > ] On Behalf Of David McNeill > Sent: September-28-09 3:03 PM > To: rv10-list@matronics.com > Subject: FW: RV10-List: door > > > I believe you may be referring to 416EC; I think the number has now > been changed and the aircraft sold. I don't rely on a system. I > close the doors and check the pins both fore and aft, both sides, > when we load and before takeoff. > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-serve r@matronics.com > ] On Behalf Of Danny Riggs > Sent: Monday, September 28, 2009 12:21 PM > To: rv10-list@matronics.com > Subject: RE: RV10-List: door > > That kinda sucks! I've been working on the door latches over the > weekend and thinking about the last time I saw this happen. The > landing was real firm and the front end was twisted up to the > firewall. > > From: dlm46007@cox.net > To: rv10-list@matronics.com > Subject: RV10-List: door > Date: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU Make/Model: EXP Description: RV-10 > Date: 09/26/2009 Time: 1827 > > Event Type: Incident Highest Injury: None Mid Air: N > Missing: N > Damage: Minor > > LOCATION > City: JEFFERSON CITY State: MO Country: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, > LANDED WITHOUT > INCIDENT, JEFFERSON CITY, MO > > INJURY DATA Total Fatal: 0 > # Crew: 1 Fat: 0 Ser: 0 Min: > 0 Unk: > # Pass: 1 Fat: 0 Ser: 0 Min: > 0 Unk: > # Grnd: Fat: 0 Ser: 0 Min: > 0 Unk: > > WEATHER: SCT029 BKN045 260/08G15 10SM A2995 > > > ttp://www.matronics.com/Navigator?RV10-List > ronics.com > ww.matronics.com/contribution > > > Insert movie times and more without leaving Hotmail=AE. See how. > > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matroni cs.com/Navigator?RV10-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http:// > www.matronics.com/c > > > http://www.matronics.com/Navigator?RV10-List > http://forums.matronics.com > http://www.matronics.com/contribution > > ======================== ============ ======================== ============ ======================== ============ ======================== ============ > >


    Message 65


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    Time: 05:13:11 PM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Re: James plenum question
    Vans sells the y also. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis Sent: Monday, September 28, 2009 5:44 PM Subject: Re: RV10-List: Re: James plenum question I believe I got it from Aircraft Spruce. http://www.aircraftspruce.com/menus/ep/engineaccessories_connectors.html Deems Lenny Iszak wrote: > > Thanks Deems! That's what I was looking for. Where did you get that Y splitter from? > > Lenny > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=265415#265415 > > >


    Message 66


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    Time: 05:38:34 PM PST US
    Subject: Re: door
    From: ricksked@embarqmail.com
    Mine do the same, when the reed switches were rigged sp ecial care was taken to make the light indicators very sensitive. If you rotate my door handles towards the open position the lights come on with about 10 degrees of motion...well in advance of the over center position...Ano ther reminder is when flying alone double check the passe nger door...assuming it is locked and secure could be a big risk...Question... I have door key locks....what do most of you do when flying solo? Lock the doors or ju st close the handle. Rick Sked N246RS Looking forward to LOE Sent via BlackBerry by AT&T -----Original Message----- From: Miller John <gengrumpy@aol.com> Subject: Re: RV10-List: door


    Message 67


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    Time: 06:00:17 PM PST US
    Subject: Re: Before Closing Up The Bottom Skins?
    From: "AirMike" <Mikeabel@Pacbell.net>
    I ran a nylon fish tape out through the conduits (2) on each wing for later wiring or maintenance. Fast- cheap- light. Who knows what kind of gadgets will be available in 3-5 years -------- OSH '10 or Bust Q/B Kit - phase 1 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265439#265439


    Message 68


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    Time: 06:10:00 PM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: door
    Mike Your engineer friend has, as engineers often do, failed to understand the real problem and thereby design the correct solution. Implementation of this solution would, at some point, result in recognition that he has designed a "detective control" rather than a "preventative control". Even at that, it is still inadequate as it would only be effective for pilots of the male persuasion. ..Les _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Roxanne and Mike Lefever Sent: September-28-09 5:46 PM Subject: RE: RV10-List: door I asked my local design engineer to review the door design and consider an "ultimate" solution to these concerns. His reply would probably work but I may not adopt it. His solution: (a) tie a piece of safety wire on the door handle; (b) run it under the passenger seat; (c) wrap around both testicles. You won't ever forget to check the pins are engaged. On the rare chance you do forget and the door departs the aircraft, you won't be focused on that particular problem. If this violates the decorum of the Matronics rules of the road. I hereby apply for a pardon. _____ From: toaster73@embarqmail.com Subject: RE: RV10-List: door More 2 cents.Remember to make sure the door pins go all the way through the upright F-1005 and F-1042. I have mine such that there is solid pin (with no taper) engaged in the hole in these uprights. That is a lot of strength in shear with this, so as long as the door and latch is closed properly it is not going anywhere. Now if the door can flex in the middle thereby pulling those out such as if the cabin were pressurized that could be a problem. -Chris #40072 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of gary Sent: Monday, September 28, 2009 6:54 PM Subject: RE: RV10-List: door I disagree that it will take more than metal blocks to solve this. I switched to the metal blocks and have very solid latch on mine. Connect the proximity switch circuit to your EFIS alarm system, and it will scream at you when you advance the throttle and don't have all 4 pins locked. The solution is not difficult or expensive. Gary Specketer _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Cumins Sent: Monday, September 28, 2009 6:44 PM Subject: RE: RV10-List: door Ok here comes my 2 cents. It appears that there could be some type of design change, better locking longer door pins, longer throw on the pins or a air dam of some kind that forces the door shut and not let it open with a air load in or. Has any Lanceairs lost any doors in flight. Looking at the Cirius doors it is almost impossible to loose on of theirs from the looks of it. I think when I get to that point I will have to take a harder look at this and see if I can build in more safety into this. I do agree that the door should not come off and cause a major damage or loss of aircraft due to a door opening. It is time to put some major brain cells into this issue. I think it will take more than metal door blocks to really get this resolved. I am open to any and all ideas. John G. Cumins President JC'S Interactive Systems 2499 B1 Martin Rd Fairfield Ca 94533 707-425-7100 707-425-7576 Fax Your Total Technology Solution Provider [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Les Kearney Sent: Monday, September 28, 2009 3:22 PM Subject: RE: RV10-List: door Hi These door departures are really quite troublesome. It would be interesting to now the following about each of the incidents to date. * When did the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * Was the Van door warning installed * What kind of door blocks were being used (Van's nylon, Rivethead, IflyRV10 etc)? * Were any other "secondary" latches / straps etc being used? The 416EC incident seems to indicate that the nylon blocks are definitely not the way to go when installing doors. Anyway, in my not so humble opinion, an improperly unlatched door should not result in a near death experience in a light single. Cheers Les #40643 - living in f/g hell. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of David McNeill Sent: September-28-09 3:03 PM Subject: FW: RV10-List: door I believe you may be referring to 416EC; I think the number has now been changed and the aircraft sold. I don't rely on a system. I close the doors and check the pins both fore and aft, both sides, when we load and before takeoff. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List: door That kinda sucks! I've been working on the door latches over the weekend and thinking about the last time I saw this happen. The landing was real firm and the front end was twisted up to the firewall. <http://gfx2.hotmail.com/mail/w4/pr01/ltr/emoticons/smile_sad.gif> _____ From: dlm46007@cox.net Subject: RV10-List: door IDENTIFICATION Regis#: 78MU Make/Model: EXP Description: RV-10 Date: 09/26/2009 Time: 1827 Event Type: Incident Highest Injury: None Mid Air: N Missing: N Damage: Minor LOCATION City: JEFFERSON CITY State: MO Country: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY, MO INJURY DATA Total Fatal: 0 # Crew: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Pass: 1 Fat: 0 Ser: 0 Min: 0 Unk: # Grnd: Fat: 0 Ser: 0 Min: 0 Unk: WEATHER: SCT029 BKN045 260/08G15 10SM A2995 ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution _____ Insert movie times and more without leaving HotmailR. See <http://windowslive.com/Tutorial/Hotmail/QuickAdd?ocid=TXT_TAGLM_WL_HM_Tutor ial_QuickAdd_062009> how. href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com http://www.matronics.com/contribution ttp://www.matronics.com/Navigator?RV10-List ronics.com ww.matronics.com/contribution


    Message 69


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    Time: 06:52:07 PM PST US
    From: Miller John <gengrumpy@aol.com>
    Subject: Re: door
    I do not lock the doors when flying solo. Don't want to hinder emergency evacuation. grumpy do not archive On Sep 28, 2009, at 7:29 PM, ricksked@embarqmail.com wrote: > Mine do the same, when the reed switches were rigged special care > was taken to make the light indicators very sensitive. If you rotate > my door handles towards the open position the lights come on with > about 10 degrees of motion...well in advance of the over center > position...Another reminder is when flying alone double check the > passenger door...assuming it is locked and secure could be a big > risk...Question... I have door key locks....what do most of you do > when flying solo? Lock the doors or just close the handle. > > Rick Sked > N246RS > Looking forward to LOE > Sent via BlackBerry by AT&T > > > From: Miller John > Date: Mon, 28 Sep 2009 19:07:04 -0500 > To: <rv10-list@matronics.com> > Subject: Re: RV10-List: door > > Guys, > > On my doors,= when the stock Van's handle locks down, both locking > pins go THROUGH the= phenolic guides and are firmly through metal > frame. The phenolic bl= ocks are not designed to hold the door > close, merely to guide the locking= pin through the metal! > > I have warning lights on= the aft pins - if the pin does not go > through the metal hole, the light= does not get turned off. > > And part of the before= takeoff checklist is to ensure that the > handle is locked into position an= d that you cannot push out on the > door. > > You must= make this check a slow, methodical check every takeoff and > not trust your= seat-mate to do it correctly. > > grumpy > N= 184JM > > > On Sep 28, 2009, at 5:21 PM,= Les Kearney wrote: > > Hi > <= o:p> > T= hese door departures are really quite troublesome. It would be > interesting= to now the following about each of the incidents to date. > > When did= the door departure occur (i.e. on takeoff, during climb > out, cruise etc)? > Was the Van door warning installed > What kind of door= blocks were being used (Van=92s nylon, Rivethead, > IflyRV10 etc)? > &= nbsp; > The 41= 6EC incident seems to indicate that the nylon blocks are > definitely not&nbs= p;the way to go when installing doors. > > Anyway, in my not so humble opinion,= an improperly unlatched door > should not result in a near death experience= in a light single. > > Cheers > > Les > #40643 ' living in f/g hell. > > <= div> > <= /font> > From: owner-rv10-list-server@ma= tronics.com [mailto:owner-rv10-list-server@matronics.com= > ] On Behalf Of <= /span>David McNeill > S= ent: Septembe= r-28-09 3:03 PM > To: rv10-list@matronics.com > Subject: FW: RV10-List: door > <= /div> > > > I believe yo= u may be referring to 416EC; I think the number has > now been changed and= the aircraft sold. I don't rely on a system. I > close the doors and check= the pins both fore and aft, both sides, > when we load and before takeoff.<= /span> > > Fr= om: owner-rv10-li= st-server@matronics.com [mailto:owner-rv10-list-server@matro= > nics.com] On Behalf Of Danny Riggs > Sent: Monday, September 28, 2009 12:21 PM > To: =rv10-list@matronics.com > Subject: RE: RV10-List:= door > > That kinda sucks! I've been working= on the door latches over the > weekend and thinking about the last time I= saw this happen. The > landing was real firm and the front end was twisted= up to the > firewall. > > From: dlm46007@cox.net > To: rv10= -list@matronics.com > Subject: RV10-List: door > Da= te: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU &nbs= p; Make/Model: EXP &n= bsp; > Description: RV-10 > Date: 09/26/2009 = Time: 1827 > > Event Type: Incident Highest Injury:= None Mid Air: N > Missing: N > &= nbsp; Damage: Minor > > LOCATION > City: J= EFFERSON CITY State: MO Cou= ntry: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR= SEPARATED FROM AIRCRAFT, > LANDED WITHOUT > INCIDENT, JEFFERSON CITY<= /st1:city>, MO > > INJURY DATA &nbs= p; Total Fatal: 0 > = ; # Crew= : 1 Fat: 0 &nbs= p; Ser: > 0 Min: 0&nbs= p; Unk: > &n= bsp; # Pass: 1 = Fat: 0 Ser: &n= bsp; > 0 Min: 0 = Unk: > &nbs= p; # Grnd: &nbs= p; Fat: 0 Ser: > 0&nbs= p; Min: 0 Unk: > > WEA= THER: SCT029 BKN045 260/08G15 10SM A2995 > > <= o:p> > > ttp://www.matronics.= com/Navigator?RV10-List > ronics.com > ww.matronics.com/contribution > = <= /span> > Insert movie times and more without leaving Hotmail=AE.= See how. > > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > <= /o:p> > h= ref="http://forums.matronics.com">http://forums.matronics.com > href="http://w= ww.matronics.com/c > > > http://www.matronics.com/Navigator?RV10-List > <= /font> > http://forums.matronics.com > > http://www.matronics.com/contribution > > > > = > 3D > = > 3D > ======================= > ============ yle="color: blue; text- > decoration: underline; ">http://www.matronics.com= /Navigator?RV10- > List > = > 3D > = > 3D > ======================= > ============ e; text-decoration: underline; > ">http://forums.matronics.com > = > 3D > = > 3D > ======================= > ============ color: blue; text-decoration: > underline; ">http://www.matronics.com/contri= bution > = > 3D > = > 3D > ======================= > =========== > > > > > _- > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D====================== > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D====================== > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D====================== > contribution _- > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > = > 3D > ======================


    Message 70


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    Time: 06:54:55 PM PST US
    Subject: Screw length for cowl closeout pins
    From: "Phil White" <philwhite9@aol.com>
    On page 47-7, there is a callout reference in step 12 to Figure 7, for the small plate that holds the top cowl pins in place. On my plans figure 7 has NO listing for the screw size. :( I know it's a flat head counter sunk #6, but HOW LONG should it be? Anyone have a more recent plans set that shows the screw size? Phil #40220 fitting 53" long cowl over 20B rotary Read this topic online here: http://forums.matronics.com/viewtopic.php?p=265450#265450


    Message 71


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    Time: 07:10:10 PM PST US
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Subject: Re: Before Closing Up The Bottom Skins?
    Thanks, but I'm all 'gadgetted out' I think.- Is it true, he who has the most toys wins?=0A=0ADo Not Archive=0A=0A=0A=0A=0A_________________________ _______=0AFrom: AirMike <Mikeabel@Pacbell.net>=0ATo: rv10-list@matronics.co m=0ASent: Tuesday, 29 September, 2009 10:29:53 AM=0ASubject: RV10-List: Re: "AirMike" <Mikeabel@Pacbell.net>=0A=0AI ran a nylon fish tape out through t he conduits (2) on each wing for later wiring or maintenance. Fast- cheap- light. Who knows what kind of gadgets will be available in 3-5 years=0A=0A- -------=0AOSH '10 or Bust =0AQ/B Kit - phase 1=0A=0A=0A=0A=0ARead this topi c online here:=0A=0Ahttp://forums.matronics.com/viewtopic.php?p=265439#26 ======================0A=0A=0A ________________________________________________________________________ __________=0AGet more done like never before with Yahoo!7 Mail.=0ALearn mor e: http://au.overview.mail.yahoo.com/


    Message 72


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    Time: 07:37:14 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: door
    N416EC had the reed switches installed as well and it took no more than10 degrees of motion before the light came on. The problem is that in less than 10 degrees, unless your hand is firmly gripping the door handle, it can (and will) come open due to the pressures acting upon it. Just checking that the lights are off and the handle in the locked position, IMHO, is not enough. No offense, but having flown over a year with no mishap is not an indication of a safe system, but rather possibly a cause to get careless. I would not consider a latching mechanism that does not have a good length of rod passing through (not just nesting into) a structural metal part, as I understand is a feature of one of the aftermarket options. I want as much rod through a solid base as possible, in case the handle latch does decide to break lose in flight (It can happen. Ask me how I know!). A strap, as I have mentioned before, is the easiest way I can imagine to safety the door. It also allows for some air conditioning during taxi without needing a hand on the handle. Do not archive Jesse Saint Saint Aviation jesse@saintaviation.com 352-427-0285 Sent from my iPhone On Sep 28, 2009, at 8:29 PM, ricksked@embarqmail.com wrote: > Mine do the same, when the reed switches were rigged special care > was taken to make the light indicators very sensitive. If you rotate > my door handles towards the open position the lights come on with > about 10 degrees of motion...well in advance of the over center > position...Another reminder is when flying alone double check the > passenger door...assuming it is locked and secure could be a big > risk...Question... I have door key locks....what do most of you do > when flying solo? Lock the doors or just close the handle. > > Rick Sked > N246RS > Looking forward to LOE > Sent via BlackBerry by AT&T > > From: Miller John > Date: Mon, 28 Sep 2009 19:07:04 -0500 > To: <rv10-list@matronics.com> > Subject: Re: RV10-List: door > Guys, > > On my doors,= when the stock Van's handle locks down, both locking > pins go THROUGH the= phenolic guides and are firmly through metal > frame. The phenolic bl= ocks are not designed to hold the door > close, merely to guide the locking= pin through the metal! > > I have warning lights on= the aft pins - if the pin does not go > through the metal hole, the light= does not get turned off. > > And part of the before= takeoff checklist is to ensure that the > handle is locked into position an= d that you cannot push out on the > door. > > You must= make this check a slow, methodical check every takeoff and > not trust your= seat-mate to do it correctly. > > grumpy > N= 184JM > > > On Sep 28, 2009, at 5:21 PM,= Les Kearney wrote: > > Hi > <= o:p> > T= hese door departures are really quite troublesome. It would be > interesting= to now the following about each of the incidents to date. > > When did= the door departure occur (i.e. on takeoff, during climb > out, cruise etc)? > Was the Van door warning installed > What kind of door= blocks were being used (Van=92s nylon, Rivethead, > IflyRV10 etc)? > &= nbsp; > The 41= 6EC incident seems to indicate that the nylon blocks are > definitely not&nbs= p;the way to go when installing doors. > > Anyway, in my not so humble opinion,= an improperly unlatched door > should not result in a near death experience= in a light single. > > Cheers > > Les > #40643 ' living in f/g hell. > > <= div> > <= /font> > From: owner-rv10-list-server@ma= tronics.com [mailto:owner-rv10-list- > server@matronics.com= ] On Behalf Of <= /span>David McNeill > S= ent: Septembe= r-28-09 3:03 PM > To: rv10-list@matronics.com > Subject: FW: RV10-List: door > <= /div> > > > I believe yo= u may be referring to 416EC; I think the number has > now been changed and= the aircraft sold. I don't rely on a system. I > close the doors and check= the pins both fore and aft, both sides, > when we load and before takeoff.<= /span> > > Fr= om: owner-rv10-li= st-server@matronics.com [mailto:owner-rv10- > list-server@matro= nics.com] On Behalf Of Danny Riggs > Sent: Monday, September 28, 2009 12:21 PM > To: =rv10-list@matronics.com > Subject: RE: RV10-List:= door > > That kinda sucks! I've been working= on the door latches over the > weekend and thinking about the last time I= saw this happen. The > landing was real firm and the front end was twisted= up to the > firewall. > > From: dlm46007@cox.net > To: rv10= -list@matronics.com > Subject: RV10-List: door > Da= te: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU &nbs= p; Make/Model: EXP &n= bsp; > Description: RV-10 > Date: 09/26/2009 = Time: 1827 > > Event Type: Incident Highest Injury:= None Mid Air: N > Missing: N > &= nbsp; Damage: Minor > > LOCATION > City: J= EFFERSON CITY State: MO Cou= ntry: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR= SEPARATED FROM AIRCRAFT, > LANDED WITHOUT > INCIDENT, JEFFERSON CITY<= /st1:city>, MO > > INJURY DATA &nbs= p; Total Fatal: 0 > = ; # Crew= : 1 Fat: 0 &nbs= p; Ser: > 0 Min: 0&nbs= p; Unk: > &n= bsp; # Pass: 1 = Fat: 0 Ser: &n= bsp; > 0 Min: 0 = Unk: > &nbs= p; # Grnd: &nbs= p; Fat: 0 Ser: > 0&nbs= p; Min: 0 Unk: > > WEA= THER: SCT029 BKN045 260/08G15 10SM A2995 > > <= o:p> > > ttp://www.matronics.= com/Navigator?RV10-List > ronics.com > ww.matronics.com/contribution > = <= /span> > Insert movie times and more without leaving Hotmail=AE.= See how. > > > href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List > <= /o:p> > h= ref="http://forums.matronics.com">http://forums.matronics.com > href="http://w= ww.matronics.com/c > > > http://www.matronics.com/Navigator?RV10-List > <= /font> > http://forums.matronics.com > > http://www.matronics.com/contribution > > > > == > 3D= > 3D====================== > ============ yle="color: blue; text- > decoration: underline; ">http://www.matronics.com= /Navigator?RV10- > List > == > 3D= > 3D====================== > ============ e; text-decoration: underline; > ">http://forums.matronics.com > == > 3D= > 3D====================== > ============ color: blue; text-decoration: > underline; ">http://www.matronics.com/contri= bution > == > 3D= > 3D====================== > =========== > > > > > _- > == > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D====================== > == > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D====================== > == > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D====================== > contribution _- > == > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D= > 3D=====================


    Message 73


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    Time: 08:12:02 PM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: door
    Hmmm Oaky, I=92ll take the bait. How does the latch handle come free in flight? As far as the aftermarket blocks are concerned, how far the door pins extend is up to the builder. I have set mine so that the tip of the rods extend about =BC - =BD=94 through the door frames. I don=92t think my door frame paint is worth the risk of only having the pins go into the aluminum block. Cheers Les #40643 ' living in f/g hell PS: Does anyone have a strap arrangement that they like ' one that will allow the door to be secured in the event that the latching mechanism fails? Inquiring minds need to know=85. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: September-28-09 8:00 PM Subject: Re: RV10-List: door N416EC had the reed switches installed as well and it took no more than10 degrees of motion before the light came on. The problem is that in less than 10 degrees, unless your hand is firmly gripping the door handle, it can (and will) come open due to the pressures acting upon it. Just checking that the lights are off and the handle in the locked position, IMHO, is not enough. No offense, but having flown over a year with no mishap is not an indication of a safe system, but rather possibly a cause to get careless. I would not consider a latching mechanism that does not have a good length of rod passing through (not just nesting into) a structural metal part, as I understand is a feature of one of the aftermarket options. I want as much rod through a solid base as possible, in case the handle latch does decide to break lose in flight (It can happen. Ask me how I know!). A strap, as I have mentioned before, is the easiest way I can imagine to safety the door. It also allows for some air conditioning during taxi without needing a hand on the handle. Do not archive Jesse Saint Saint Aviation jesse@saintaviation.com 352-427-0285 Sent from my iPhone On Sep 28, 2009, at 8:29 PM, ricksked@embarqmail.com wrote: Mine do the same, when the reed switches were rigged special care was taken to make the light indicators very sensitive. If you rotate my door handles towards the open position the lights come on with about 10 degrees of motion...well in advance of the over center position...Another reminder is when flying alone double check the passenger door...assuming it is locked and secure could be a big risk...Question... I have door key locks....what do most of you do when flying solo? Lock the doors or just close the handle. Rick Sked N246RS Looking forward to LOE Sent via BlackBerry by AT&T _____ From: Miller John Subject: Re: RV10-List: door Guys, On my doors,= when the stock Van's handle locks down, both locking pins go THROUGH the= phenolic guides and are firmly through metal frame. The phenolic bl= ocks are not designed to hold the door close, merely to guide the locking= pin through the metal! I have warning lights on= the aft pins - if the pin does not go through the metal hole, the light= does not get turned off. And part of the before= takeoff checklist is to ensure that the handle is locked into position an= d that you cannot push out on the door. You must= make this check a slow, methodical check every takeoff and not trust your= seat-mate to do it correctly. grumpy N= 184JM On Sep 28, 2009, at 5:21 PM,= Les Kearney wrote: T= hese door departures are really quite troublesome. It would be interesting= to now the following about each of the incidents to date. When did= the door departure occur (i.e. on takeoff, during climb out, cruise etc)? * What kind of door= blocks were being used (Van=92s nylon, Rivethead, IflyRV10 etc)? * &= nbsp; The 41= 6EC incident seems to indicate that the nylon blocks are definitely not&nbs= p;the way to go when installing doors. Anyway, in my not so humble opinion,= an improperly unlatched door should not result in a near death experience= in a light single. <= /div> Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List:= door IDENTIFICATION Regis#: 78MU &nbs= p; Make/Model: EXP &n= bsp; Description: RV-10 Date: 09/26/2009 = Time: 1827 Event Type: Incident Highest Injury:= None Mid Air: N Missing: N &= nbsp; Damage: Minor LOCATION City: INCIDENT, JEFFERSON CITY<= /st1:city>, MO INJURY DATA &nbs= p; Total Fatal: 0 = ; # Crew= : 1 Fat: 0 &nbs= p; Ser: 0 Min: 0&nbs= p; Unk: www.matronics.= com/Navigator?RV10-List ww.matronics.com/contribution = <= /span> Insert movie times and more without leaving Hotmail=AE. http://forums.matronics.com">http://w= ww.matronics.com/c =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D yle=3D"color: blue; text-decoration: underline; ">http://www.matronics.com= /Navigator?RV10-List =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D e; text-decoration: underline; ">http://forums.matronics.com =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D color: blue; text-decoration: underline; ">http://www.matronics.com/contri= bution =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=href="3D"http://w ww.matronics.com/Navigator?RV10-List"">http://www.matronics3D=3D=3D= 3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=hre f <http://www.matronics.com/Navigator?RV10-List> "3D"http://forums.matronics.com"">http://forums.matronics.com 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=href="3D"http://w ww.matronics.com/contribution"">http://www.matronics.com/contribution 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D


    Message 74


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    Time: 08:12:02 PM PST US
    Subject: Re: door
    From: ricksked@embarqmail.com
    Me too. Thanks John er Grumpy or General , Just wanted to know your thoughts.....I appreciate more feedback and arguments... I do feel better with the latch "locked". Odds are the door opening vs. Crash and needing rescue....interesting huh? Sent via BlackBerry by AT&T -----Original Message----- From: Miller John <gengrumpy@aol.com> Subject: Re: RV10-List: door


    Message 75


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    Time: 08:12:51 PM PST US
    Subject: Re: door
    From: Dave Saylor <dave.saylor.aircrafters@gmail.com>
    I agree with Jesse. The pin has to be fully supported by solid structure. There are several problems with building the mechanism per the plans. On m y doors, I originally rigged the pins to retract as described, I guess to kee p from possibly whacking the door jamb with the pin. The problem there is that you pay for the retraction with less engagement. So when I re-rigged the pins I found I could let the pins poke out a bit more when open, and ge t that much more engagement. Another thing is that the distance from the support block on the door to th e fuselage structure is too great. By the time the pin full extends to reach the fuse, it has a pretty good moment on it so that it takes less force fro m the door to pull the pin out of the hole. In other words, the pin has a lo t of overhang so it can flex easier than if it protruded less. The aftermarket blocks like ours help to address that by "thickening" the fuselage frame and shortening the span so the pin doesn't have to reach as far to engage. It seems to me that instead of being in pure shear, the doo r pins see a bending force too that tends to pull them out of the holes. Last thing for now is that the rubber door seal can mask a lot of "feel" fo r how the door is engaging. With the foam seals that I'm using, there's no question that the door is sitting in the right position before it's latched. It just falls into place. OK, last last thing, like Grumpy and others said, your checklist HAS to hav e a physical check by pushing on the doors, especially the aft edge, before takeoff. Dave Saylor--just passed 500 hours AirCrafters LLC 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Mon, Sep 28, 2009 at 6:59 PM, Jesse Saint <jesse@saintaviation.com>wrote : > N416EC had the reed switches installed as well and it took no more than10 > degrees of motion before the light came on. The problem is that in less > than 10 degrees, unless your hand is firmly gripping the door handle, it can > (and will) come open due to the pressures acting upon it. Just checking > that the lights are off and the handle in the locked position, IMHO, is n ot > enough. No offense, but having flown over a year with no mishap is not a n > indication of a safe system, but rather possibly a cause to get careless. I > would not consider a latching mechanism that does not have a good length of > rod passing through (not just nesting into) a structural metal part, as I > understand is a feature of one of the aftermarket options. I want as muc h > rod through a solid base as possible, in case the handle latch does decid e > to break lose in flight (It can happen. Ask me how I know!). A strap, a s I > have mentioned before, is the easiest way I can imagine to safety the doo r. > It also allows for some air conditioning during taxi without needing a h and > on the handle. > > Do not archive > > Jesse SaintSaint Aviation > jesse@saintaviation.com > 352-427-0285 > > Sent from my iPhone > > On Sep 28, 2009, at 8:29 PM, ricksked@embarqmail.com wrote: > > Mine do the same, when the reed switches were rigged special care was tak en > to make the light indicators very sensitive. If you rotate my door handle s > towards the open position the lights come on with about 10 degrees of > motion...well in advance of the over center position...Another reminder i s > when flying alone double check the passenger door...assuming it is locked > and secure could be a big risk...Question... I have door key locks....wha t > do most of you do when flying solo? Lock the doors or just close the hand le. > > Rick Sked > N246RS > Looking forward to LOE > > Sent via BlackBerry by AT&T > > ------------------------------ > *From*: Miller John > *Date*: Mon, 28 Sep 2009 19:07:04 -0500 > *To*: <rv10-list@matronics.com> > *Subject*: Re: RV10-List: door > > Guys, > On my doors,= when the stock Van's handle locks down, both locking pins go > THROUGH the= phenolic guides and are firmly through metal frame. The > phenolic bl= ocks are not designed to hold the door close, merely to gu ide > the locking= pin through the metal! > > I have warning lights on= the aft pins - if the pin does not go through the > metal hole, the light= does not get turned off. > > And part of the before= takeoff checklist is to ensure that the handle is > locked into position an= d that you cannot push out on the door. > > You must= make this check a slow, methodical check every takeoff and no t > trust your= seat-mate to do it correctly. > > grumpy > N= 184JM > > > On Sep 28, 2009, at 5:21 PM,= Les Kearney wrote: > > Hi > <= o:p> > T= hese door departures are really quite troublesome. It would be > interesting= to now the following about each of the incidents to date. > > > - When did= the door departure occur (i.e. on takeoff, during climb > out, cruise etc)? > - Was the Van door warning installed > - What kind of door= blocks were being used (Van=92s nylon, Riveth ead, > IflyRV10 etc)? > - &= nbsp; > > The 41= 6EC incident seems to indicate that the nylon blocks are > definitely *not*&nbs= p;the way to go when installing doors. Anyway, in my > not so humble opinion,= an improperly unlatched door should not result in a > near death experience= in a light single. > > Cheers > > Les > #40643 =96 living in f/g hell. > > <= div><= /font> > *From:* owner-rv10-list-server@ma= tronics.com [ > mailto:owner-rv10-list-server@matronics.com<owner-rv10-list-server@matron ics.com> > ] *On Behalf Of <= /span>*David McNeill > *S= ent:* Septembe= r-28-09 3:03 PM > *To:* rv10-list@matronics.com > Subject: FW: RV10-List: door > <= /div> > > > I believe yo= u may be referring to 416EC; I think the number has now b een > changed and= the aircraft sold. I don't rely on a system. I close the d oors > and check= the pins both fore and aft, both sides, when we load and bef ore > takeoff.<= /span> > > ------------------------------ > > *Fr= om:* owner-rv10-li= st-server@matronics.com [mailto:owner-rv10-l ist-server@matro > nics.com] *On Behalf Of ***Danny Riggs > *Sent:* Monday, September 28, 2009 12:21 PM > *To:* =rv10-list@matronics.com > *Subject:* RE: RV10-List:= door > That kinda sucks! I've been working= on the door latches over the > weekend and thinking about the last time I= saw this happen. The landin g was > real firm and the front end was twisted= up to the firewall. > > ------------------------------ > > From: dlm46007@cox.net > To: rv10= -list@matronics.com > Subject: RV10-List: door > Da= te: Mon, 28 Sep 2009 11:30:43 -0700 > > > IDENTIFICATION > Regis#: 78MU &nbs= p; Make/Model: EXP &n= bsp; Description : > RV-10 > Date: 09/26/2009 = Time: 1827 > > Event Type: Incident Highest Injury:= None Mid Air: N Missin g: N > &= nbsp; Damage: Minor > > LOCATION > City: J= EFFERSON CITY State: MO Cou= ntry: US > > DESCRIPTION > AIRCRAFT ON TAKEOFF, PASSENGER DOOR= SEPARATED FROM AIRCRAFT, LANDED > WITHOUT > INCIDENT, JEFFERSON CITY<= /st1:city>, MO > > INJURY DATA &nbs= p; Total Fatal: 0 > = ; # Crew= : 1 Fat: 0 &nbs= p; Ser: 0 > Min: 0&nbs= p; Unk: > &n= bsp; # Pass: 1 = Fat: 0 Ser: &n= bsp ; 0 > Min: 0 = Unk: > &nbs= p; # Grnd: &nbs= p; Fat: 0 Ser: 0& nbs > p; Min: 0 Unk: > > WEA= THER: SCT029 BKN045 260/08G15 10SM A2995 > > *<= o:p> * > > * * > > *ttp://www.matronics.= com/Navigator?RV10-List* > > *ronics.com* > > *ww.matronics.com/contribution=*** > > *= <= /span>* > > * > ------------------------------ > Insert movie times and more without leaving Hotmail=AE.= See how. > > > href=3D"http://www.matronics.com/Navigator?RV10-List">http://www.matron ics.com/Navigator?RV10-List<= /o:p> > > h= ref=3D"http://forums.matronics.com">http://forums.matronics.com > > href=3D"http://w= ww.matronics.com/c > > > *** > > * > > * > > ** > > ** > > *http://www.matronics.com/Navigator?RV10-List* > > *<= /font>* > > ** > > *http://forums.matronics.com* > > **** > > ** > > > > **** > > * <http://3D=>http://www.matronics.com/contribution* > > * * > > > > * =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D yle=3D"color: blue; text-decorat ion: underline; ">http://www.matronics.com= /Navigator?RV10-List =3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D e; text-decoration: underline; ">http://forums.m atronics.com =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= =3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D color: blue; text-decora tion: underline; ">http://www.matronics.com/contri= bution =3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D= =3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D * > > > > > =3D > > * 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=href="3D"http://www.matronics.com/Navigator?RV10-List"">http://www.m atronics3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=href="3D"http://forums.matronics.com""> <http://www.matronics.com /Navigator?RV10-List>http://forums.matronics.com 3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=href="3D"http://www.matr onics.com/contribution"">http://www.matronics.com/contribution 3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D * > > * > =========== ronics.com/Navigator?RV10-List =========== =========== com/contribution =========== > * > >


    Message 76


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    Time: 08:17:23 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: door
    concur. The entire circumference of the pin must extend through the metal door frame or other metal. In my case we made new pins from the same material as supplied by Vans. One can make the pins extra long , install them with the doors on the aircraft. Then using a cutoff wheel and sanding disk, one can trim back the pins until the retracted pins just clear the frame; the extended pins will be inserted more than sufficiently into the metal door frames. The standard length pins do not work unless you locate the door mechanism exactly where Vans intended. Given the epoxy process to glue the door halves together and the trimming process , the mechanism can vary enough to make the Vans supplied pins insufficient in length. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Monday, September 28, 2009 7:00 PM Subject: Re: RV10-List: door N416EC had the reed switches installed as well and it took no more than10 degrees of motion before the light came on. The problem is that in less than 10 degrees, unless your hand is firmly gripping the door handle, it can (and will) come open due to the pressures acting upon it. Just checking that the lights are off and the handle in the locked position, IMHO, is not enough. No offense, but having flown over a year with no mishap is not an indication of a safe system, but rather possibly a cause to get careless. I would not consider a latching mechanism that does not have a good length of rod passing through (not just nesting into) a structural metal part, as I understand is a feature of one of the aftermarket options. I want as much rod through a solid base as possible, in case the handle latch does decide to break lose in flight (It can happen. Ask me how I know!). A strap, as I have mentioned before, is the easiest way I can imagine to safety the door. It also allows for some air conditioning during taxi without needing a hand on the handle. Do not archive Jesse Saint Saint Aviation jesse@saintaviation.com 352-427-0285 Sent from my iPhone On Sep 28, 2009, at 8:29 PM, ricksked@embarqmail.com wrote: Mine do the same, when the reed switches were rigged special care was taken to make the light indicators very sensitive. If you rotate my door handles towards the open position the lights come on with about 10 degrees of motion...well in advance of the over center position...Another reminder is when flying alone double check the passenger door...assuming it is locked and secure could be a big risk...Question... I have door key locks....what do most of you do when flying solo? Lock the doors or just close the handle. Rick Sked N246RS Looking forward to LOE Sent via BlackBerry by AT&T _____ From: Miller John Subject: Re: RV10-List: door Guys, On my doors,= when the stock Van's handle locks down, both locking pins go THROUGH the= phenolic guides and are firmly through metal frame. The phenolic bl= ocks are not designed to hold the door close, merely to guide the locking= pin through the metal! I have warning lights on= the aft pins - if the pin does not go through the metal hole, the light= does not get turned off. And part of the before= takeoff checklist is to ensure that the handle is locked into position an= d that you cannot push out on the door. You must= make this check a slow, methodical check every takeoff and not trust your= seat-mate to do it correctly. grumpy N= 184JM On Sep 28, 2009, at 5:21 PM,= Les Kearney wrote: Hi <= o:p> T= hese door departures are really quite troublesome. It would be interesting= to now the following about each of the incidents to date. * When did= the door departure occur (i.e. on takeoff, during climb out, cruise etc)?= * Was the Van door warning installed * What kind of door= blocks were being used (Van=92s nylon, Rivethead, IflyRV10 etc)? * &= nbsp; The 41= 6EC incident seems to indicate that the nylon blocks are definitely not&nbs= p;the way to go when installing doors. Anyway, in my not so humble opinion,= an improperly unlatched door should not result in a near death experience= in a light single. Cheers Les #40643 ' living in f/g hell. <= div> <= /font> From: owner-rv10-list-server@ma= tronics.com [mailto:owner-rv10-list-server@matronics.com= ] On Behalf Of <= /span>David McNeill S= ent: Septembe= r-28-09 3:03 PM Subject: FW: RV10-List: door <= /div> I believe yo= u may be referring to 416EC; I think the number has now been changed and= the aircraft sold. I don't rely on a system. I close the doors and check= the pins both fore and aft, both sides, when we load and before takeoff.<= /span> = _____ Fr= om: owner-rv10-li= st-server@matronics.com [mailto:owner-rv10-list-server@matro= nics.com] On Behalf Of Danny Riggs Sent: Monday, September 28, 2009 12:21 PM Subject: RE: RV10-List:= door That kinda sucks! I've been working= on the door latches over the weekend and thinking about the last time I= saw this happen. The landing was real firm and the front end was twisted= up to the firewall. _____ From: dlm46007@cox.net Subject: RV10-List: door Da= te: Mon, 28 Sep 2009 11:30:43 -0700 IDENTIFICATION Regis#: 78MU &nbs= p; Make/Model: EXP &n= bsp; Description: RV-10 Date: 09/26/2009 = Time: 1827 Event Type: Incident Highest Injury:= None Mid Air: N Missing: N &= nbsp; Damage: Minor LOCATION City: J= EFFERSON CITY State: MO Cou= ntry: US DESCRIPTION AIRCRAFT ON TAKEOFF, PASSENGER DOOR= SEPARATED FROM AIRCRAFT, LANDED WITHOUT INCIDENT, JEFFERSON CITY<= /st1:city>, MO INJURY DATA &nbs= p; Total Fatal: 0 = ; # Crew= : 1 Fat: 0 &nbs= p; Ser: 0 Min: 0&nbs= p; Unk: &n= bsp; # Pass: 1 = Fat: 0 Ser: &n= bsp; 0 Min: 0 = Unk: &nbs= p; # Grnd: &nbs= p; Fat: 0 Ser: 0&nbs= p; Min: 0 Unk: = WEA= THER: SCT029 BKN045 260/08G15 10SM A2995 <= o:p> ttp://www.matronics.= com/Navigator?RV10-List ronics.com ww.matronics.com/contribution = <= /span> _____ Insert movie times and more without leaving Hotmail=AE.= See how. href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.c om/Navigator?RV10-List<= /o:p> h= ref="http://forums.matronics.com">http://forums.matronics.com href="http://w= ww.matronics.com/c http://www.matronics.com/Navigator?RV10-List <= /font> http://forums.matronics.com http://www.matronics.com/contribution ======================== ============ yle="color: blue; text-decoration: underline; ">http://www.matronics.com= /Navigator?RV10-List ======================== ============ e; text-decoration: underline; ">http://forums.matronics.com ======================== ============ color: blue; text-decoration: underline; ">http://www.matronics.com/contri= bution ======================== ============ = 3D=========================3 D====================href="3D"http://w ww.matronics.com/Navigator?RV10-List"">http://www.matronics3D==== 3D==============href="3D"http://forums.matronics.c om"" <http://www.matronics.com/Navigator?RV10-List> >http://forums.matronics.com 3D=========================3 D====================href="3D"http://w ww.matronics.com/contribution"">http://www.matronics.com/contribution 3D=========================3 D====================




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