RV10-List Digest Archive

Thu 01/07/10


Total Messages Posted: 30



Today's Message Index:
----------------------
 
     1. 11:39 AM - OOPS!! What have I done??? (Bill and Tami Britton)
     2. 11:52 AM - Re: Overhead console configuration (Strasnuts)
     3. 11:53 AM - Re: OOPS!! What have I done??? (Strasnuts)
     4. 11:59 AM - Can I use this? (JHearnsberger)
     5. 12:27 PM - Re: Re: OOPS!! What have I done??? (Bill and Tami Britton)
     6. 12:27 PM - Re: Can I use this? (Dj Merrill)
     7. 12:29 PM - Re: OOPS!! What have I done??? (tsts4)
     8. 12:36 PM - Re: Can I use this? (Perry, Phil)
     9. 12:54 PM - Re: Can I use this? (Perry, Phil)
    10. 12:54 PM - Re: Re: OOPS!! What have I done??? (Seano)
    11. 01:01 PM - Re: Can I use this? (Carl Froehlich)
    12. 01:15 PM - Re: Can I use this? (Dj Merrill)
    13. 01:15 PM - Re: Can I use this? (John Cumins)
    14. 01:40 PM - Re: Can I use this? (Don McDonald)
    15. 03:07 PM - Re: OOPS!! What have I done??? (Eric_Kallio)
    16. 03:15 PM - Re: Confirmed: Enterprise Rent-A-Car Reservation (David Shelton)
    17. 03:50 PM - Re: OOPS!! What have I done??? (John Gonzalez)
    18. 08:00 PM - Re: OOPS!! What have I done??? (Stein Bruch)
    19. 08:01 PM - Re: Re: Confirmed: Enterprise Rent-A-Car Reservation (John Gonzalez)
    20. 08:03 PM - Re: Can I use this? (Perry, Phil)
    21. 08:05 PM - Re: AMSAFE inflatable belts (2369488)
    22. 08:30 PM - headliner finishing (rvdave)
    23. 08:41 PM - Re: OOPS!! What have I done??? (Bill Mauledriver Watson)
    24. 08:41 PM - Re: headliner finishing (Bill Mauledriver Watson)
    25. 09:10 PM - RV-10 with James Aircraft Holy Cowl (Dan Charrois)
    26. 09:33 PM - Re: OOPS!! What have I done??? (Ron McGann)
    27. 09:53 PM - Re: Can I use this? (Bob Turner)
    28. 10:07 PM - Re: Re: Can I use this? (Perry, Phil)
    29. 10:12 PM - Re: RV-10 with James Aircraft Holy Cowl (Deems Davis)
    30. 10:58 PM - Getting nose wheel fairing on and off (Jae Chang)
 
 
 


Message 1


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    Time: 11:39:02 AM PST US
    From: "Bill and Tami Britton" <william@gbta.net>
    Subject: OOPS!! What have I done???
    I think I might have messed up pretty good this time. Working on the wings on pages 14-5 or 14-6 we are to rivet the forward most hole on the flanges of the inboard most 7 W-1011 L,R ribs. While doing this I had a less than acceptable rivet so I drilled it out. When removing the shop head (via punch/small mallet) I managed to push the rib flange away from the spar flange a little. So, this is where I hopefully learn my lesson, I tape the jaws of a pliers up to prevent scratching the spar/rib. I easily squeeze the pliers on the flange and it nicely pulls it back into place. However, I realize when I 'm done that the "cutters" on the pliers nipped the edge of the spar flange. Left a nice little "cut" on the edge of the spar flange (top flange--didn't count exactly where it was but outboard about 6 or 7 ribs from the inboard most rib). Lesson here--don't use pliers on aluminum--I know now. Question--pics are attached--before I contact Vans does anybody have any suggestions/advice. Did I ruin the wing spar?? Do I leave it alone? Do I file it smooth and leave it? Do I use a scotchbrite wheel and remove a smooth "notch" section to get rid of it? The "nip" is somewhere between 1/16 and 1/8 inch long. Any suggestions appreciated other than telling me how stupid I am for doing it. I have learned my lesson. Thanks in advance, Bill


    Message 2


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    Time: 11:52:34 AM PST US
    Subject: Re: Overhead console configuration
    From: "Strasnuts" <sean@braunandco.com>
    Gluing on the overhead console. I went overboard with the weights even though the console fits good on the canopy. -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280551#280551 Attachments: http://forums.matronics.com//files/dsc05530_204.jpg http://forums.matronics.com//files/dsc05529_164.jpg


    Message 3


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    Time: 11:53:24 AM PST US
    Subject: Re: OOPS!! What have I done???
    From: "Strasnuts" <sean@braunandco.com>
    Have you called Van's to see what they say? -------- Cust. #40936 RV-10 SB Fuselage N801VR reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280552#280552


    Message 4


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    Time: 11:59:57 AM PST US
    Subject: Can I use this?
    From: "JHearnsberger" <jakehearnsberger@gmail.com>
    Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280553#280553 Attachments: http://forums.matronics.com//files/auto_710.jpg


    Message 5


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    Time: 12:27:01 PM PST US
    From: "Bill and Tami Britton" <william@gbta.net>
    Subject: Re: OOPS!! What have I done???
    Yes, did it right after I posted it on here. Decided I couldn't wait. Basically, Scott said it wasn't a big deal. The flange on the main wing spar doesn't provide much structural support--mainly an attach point for the skins. He recommended I use a scotch-brite wheel and remove the "nip" . As long as I retain the minimum edge clearance on the hole it's not a big deal. That being said, I immediately went out and fixed it. Now all I need to do is put a little primer over where I removed the alodine finish. There's a spot along the rear edge of the spar flange now about 1/4" long and maybe 1/8" max depth where I ground it out and smoothed/cleaned it. Another one of those WHEW!!! moments. What was I thinking??? Oh well, it's fixed. Thanks, Bill Bill ----- Original Message ----- From: "Strasnuts" <sean@braunandco.com> Sent: Thursday, January 07, 2010 1:52 PM Subject: RV10-List: Re: OOPS!! What have I done??? > > Have you called Van's to see what they say? > > -------- > Cust. #40936 > RV-10 SB Fuselage > N801VR reserved > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=280552#280552 > > -------------------------------------------------------------------------------- Checked by AVG - www.avg.com 01:35:00


    Message 6


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    Time: 12:27:14 PM PST US
    Subject: Re: Can I use this?
    From: Dj Merrill <deej@deej.net>
    On 01/07/2010 02:57 PM, JHearnsberger wrote: > > Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. > I'm using an automotive primer, which might be similar to what you are asking about. So far, so good. I have 4+ year old parts with it on it and it seems to be holding up okay. Still building, though. I've found that you need to let it sit at least a couple of days to let it harden enough to work with the pieces after priming, otherwise it can scratch easily. Of course, it is just as easy to put a squirt over it once you've done to cover up any marks you might have made on it while riveting, etc. You can get it from two sources (same product, branded two ways): <http://www.sherwin-automotive.com/products/show_product.cfm?product=988> <http://www.napaonline.com/Search/Detail.aspx?R=MSR7220_0006419503> fyi -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/


    Message 7


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    Time: 12:29:07 PM PST US
    Subject: Re: OOPS!! What have I done???
    From: "tsts4" <tsts4@verizon.net>
    Yep, call Van's. However, my guess is you'll be OK. I think the fix would be something along the lines of stop drilling the "cut" and the filing it smooth, possibly to the point of making a notch similar to what we all did back on the tailcone longerons. But don't do anything until talking to Van's. -------- Todd Stovall 728TT (reserved) RV-10 Empacone, Wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280562#280562


    Message 8


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    Time: 12:36:34 PM PST US
    Subject: Can I use this?
    From: "Perry, Phil" <Phil.Perry@netapp.com>
    I'm using it only with Alodine underneath. The product doesn't have any chromates to prevent corrosion, so it basically serves as an barrier between metal surfaces and moisture/air. I'd like to treat the aluminum with a preventative chemical, so that's the reason I alodine underneath. Generally speaking though, I'm using a higher-end primer (Dupont Variprime). I only use the Alodine/Rust-oleum combo on pieces that are too small to justify a batch of Variprime and the effort to clean everything up. Phil -----Original Message----- From: JHearnsberger [mailto:jakehearnsberger@gmail.com] Sent: Thursday, January 07, 2010 1:57 PM Subject: RV10-List: Can I use this? <jakehearnsberger@gmail.com> Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280553#280553 Attachments: http://forums.matronics.com//files/auto_710.jpg


    Message 9


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    Time: 12:54:01 PM PST US
    Subject: Can I use this?
    From: "Perry, Phil" <Phil.Perry@netapp.com>
    Hey DJ.. Try sitting the pieces in front of a space heater. No need to get them hot, just warm for a while. It'll setup quickly and be hard as nails. Then you can build on. -----Original Message----- From: Dj Merrill [mailto:deej@deej.net] Sent: Thursday, January 07, 2010 2:22 PM Subject: Re: RV10-List: Can I use this? On 01/07/2010 02:57 PM, JHearnsberger wrote: <jakehearnsberger@gmail.com> > > Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. > I'm using an automotive primer, which might be similar to what you are asking about. So far, so good. I have 4+ year old parts with it on it and it seems to be holding up okay. Still building, though. I've found that you need to let it sit at least a couple of days to let it harden enough to work with the pieces after priming, otherwise it can scratch easily. Of course, it is just as easy to put a squirt over it once you've done to cover up any marks you might have made on it while riveting, etc. You can get it from two sources (same product, branded two ways): <http://www.sherwin-automotive.com/products/show_product.cfm?product=988 > <http://www.napaonline.com/Search/Detail.aspx?R=MSR7220_0006419503> fyi -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/


    Message 10


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    Time: 12:54:31 PM PST US
    From: Seano <sean@braunandco.com>
    Subject: Re: OOPS!! What have I done???
    Glad to hear it. I didn't know. Sent from my iPhone On Jan 7, 2010, at 13:19, "Bill and Tami Britton" <william@gbta.net> wrote: > > > > Yes, did it right after I posted it on here. Decided I couldn't wait. > > Basically, Scott said it wasn't a big deal. The flange on the main > wing spar doesn't provide much structural support--mainly an attach > point for the skins. He recommended I use a scotch-brite wheel and > remove the "nip" . As long as I retain the minimum edge clearance > on the hole it's not a big deal. > > That being said, I immediately went out and fixed it. Now all I > need to do is put a little primer over where I removed the alodine > finish. There's a spot along the rear edge of the spar flange now > about 1/4" long and maybe 1/8" max depth where I ground it out and > smoothed/cleaned it. > > Another one of those WHEW!!! moments. What was I thinking??? Oh > well, it's fixed. > > Thanks, > Bill > > Bill > ----- Original Message ----- From: "Strasnuts" <sean@braunandco.com> > To: <rv10-list@matronics.com> > Sent: Thursday, January 07, 2010 1:52 PM > Subject: RV10-List: Re: OOPS!! What have I done??? > > >> >> Have you called Van's to see what they say? >> >> -------- >> Cust. #40936 >> RV-10 SB Fuselage >> N801VR reserved >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=280552#280552 >> >> >> >> >> >> >> >> >> >> > > > --- > --- > --- > --- > -------------------------------------------------------------------- > > > Checked by AVG - www.avg.com > 01:35:00 > >


    Message 11


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    Time: 01:01:16 PM PST US
    From: "Carl Froehlich" <carl.froehlich@verizon.net>
    Subject: Can I use this?
    Any primer is better than no primer, but I think you will be disappointed with a non-sealing primer like the one you suggest. Considering the prep is the same, and is the majority of the work, why not use something worthwhile? A quality epoxy primer like PPG DP40LF is exceptionally durable and easy for the amateur painter. It is widely available at automotive paint suppliers. Carl Froehlich RV-8A (525 hrs) RV-10 (systems) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JHearnsberger Sent: Thursday, January 07, 2010 2:57 PM Subject: RV10-List: Can I use this? <jakehearnsberger@gmail.com> Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280553#280553 Attachments: http://forums.matronics.com//files/auto_710.jpg


    Message 12


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    Time: 01:15:35 PM PST US
    Subject: Re: Can I use this?
    From: Dj Merrill <deej@deej.net>
    On 01/07/2010 03:47 PM, Perry, Phil wrote: > Try sitting the pieces in front of a space heater. No need to get them > hot, just warm for a while. Thanks! Nice tip. I don't yet have heat in my shop, but I'm almost finished with installing a propane heating system. It is mounted, vented, and wired, and now I just need to get the propane company out to install the propane lines and tank, and then check everything. Hopefully soon! It gets slightly chilly here in Maine this time of year... ;-) -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/


    Message 13


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    Time: 01:15:44 PM PST US
    From: "John Cumins" <jcumins@jcis.net>
    Subject: Can I use this?
    You want to use a acid etching primer unless you want to acid etch first them alodine then prime. Napa has a Acid Etching primer that is in rattle can and works well. There are numerous ones on the market I went with the Napa one and it works just fine. John G. Cumins 40864 Emp in priming mode and yes I won the primer war -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JHearnsberger Sent: Thursday, January 07, 2010 11:57 AM Subject: RV10-List: Can I use this? <jakehearnsberger@gmail.com> Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280553#280553 Attachments: http://forums.matronics.com//files/auto_710.jpg


    Message 14


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    Time: 01:40:58 PM PST US
    From: Don McDonald <building_partner@yahoo.com>
    Subject: Can I use this?
    Bottom line:- Don't sweat it, almost anything is better than nothing... a nd if you keep the plane inside the vast majority of the time,,,, nothing i s just fine.- Unless, of course, you want your son to be able to give the plane to his son. Don McDonald --- On Thu, 1/7/10, Perry, Phil <Phil.Perry@netapp.com> wrote: From: Perry, Phil <Phil.Perry@netapp.com> Subject: RE: RV10-List: Can I use this? Hey DJ.. Try sitting the pieces in front of a space heater.- No need to get them hot, just warm for a while. It'll setup quickly and be hard as nails.- Then you can build on. -----Original Message----- From: Dj Merrill [mailto:deej@deej.net] Sent: Thursday, January 07, 2010 2:22 PM Subject: Re: RV10-List: Can I use this? On 01/07/2010 02:57 PM, JHearnsberger wrote: <jakehearnsberger@gmail.com> > > Can I use rust-oleum automotive primer? I understand that everyone has opinions and primer preferences. I just want to know if this will do the job and hold up. > --- I'm using an automotive primer, which might be similar to what you are asking about.- So far, so good.- I have 4+ year old parts with it on it and it seems to be holding up okay.- Still building, though.- I've foun d that you need to let it sit at least a couple of days to let it harden enough to work with the pieces after priming, otherwise it can scratch easily.- Of course, it is just as easy to put a squirt over it once you've done to cover up any marks you might have made on it while riveting, etc. --- You can get it from two sources (same product, branded two ways): <http://www.sherwin-automotive.com/products/show_product.cfm?product=988 > <http://www.napaonline.com/Search/Detail.aspx?R=MSR7220_0006419503> fyi -Dj -- Dj Merrill - N1JOV Glastar Sportsman 2+2 Builder #7118 N421DJ - http://deej.net/sportsman/ Grumman Yankee Driver N9870L - http://deej.net/yankee/ le, List Admin. =0A=0A=0A


    Message 15


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    Time: 03:07:57 PM PST US
    Subject: Re: OOPS!! What have I done???
    From: "Eric_Kallio" <scout019@msn.com>
    Looking at the pics it didn't look too deep. Glad Vans didn't see an issue with it. One suggestion would be to stop drill the gouge if it isn't all buffed out. You don't want a crack to develop which wraps around to the front of the spar. Eric Kallio Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280588#280588


    Message 16


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    Time: 03:15:05 PM PST US
    Subject: Re: Confirmed: Enterprise Rent-A-Car Reservation
    From: "David Shelton" <SBaircraft@yahoo.com>
    Scott is correct that motorcycle and GA have similar fatality rates. I checked statistics from the NTSB and NHTSA and found that motorcycles are actually a little safer than GA on an hourly basis. General Aviation: 1.427 fatalities per 100,000 hours (http://www.ntsb.gov/aviation/Table10.htm). Motorcycles: 0.94 fatalities per 100,000 hours (http://www-nrd.nhtsa.dot.gov/Pubs/809908.PDF) *The nhtsa listed the motorcycle fatality rate as 26.8 fatalities per 100 million miles. I converted the units to hours, using the DOT average automobile speed of 35mph. 26.8 fatalities per 100 million miles = 26.8 fatalities per 2.857 million hours (100 million miles divided by 35mph) = 0.94 fatalities per 100,000 hours. The truth is that both activities are dangerous and we need to be careful when in an airplane or on a motorcycle. A lot of pilots have motorcycles (19.4% according to AOPA readership survey) and they aren't any more crazy than the ones who are terrified of them. Believe it or not, but I'm not a motorcycle enthusiast. I don't have a favorite bike and I don't own a riding magazine, poster or calendar. I don't belong to a riding club and rarely ride for fun. Heck, I prefer to drive my Chevy Astro when it's available. I started riding motorcycles because my airplane doesn't drive to my favorite restaurant, beach, state park, convention, museum or friends house. I carry a motorcycle in my composite belly pod so I can land at any little airport in the world and hit the roads in about 2 minutes... problem solved! I've got all the freedom and utility of a roadable airplane and my vehicle combination takes me anywhere I please. I don't have to find airports with rental cars, compare rates or make a reservation. I don't have to arrive during business hours or top off the tank on my way back. I can ride into town on a whim or try a new restaurant during my fuel stop. Every landing is another opportunity to explore and enjoy local sites. I'm not a motorcycle fan but I love flying and I've found plenty of reasons to bring a bike along. -David PS - I love that pic of your son in the drink! Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280589#280589 Attachments: http://forums.matronics.com//files/bikeinpod_508.jpg


    Message 17


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    Time: 03:50:34 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: OOPS!! What have I done???
    Now that you have polished it up=2C you could either prime it or better=2C put a gob of proseal or other flexible bonding medium between the skin and the spar flange when riveting. This will be your corrosion inhibitor. The s par is not alodined=2C it is anodized. Two different processes. There is no way the skin with the rivet holes in their locations would impa rt enought strain into that flange to start a tear in the spar flange.Basic ally=2C that flange is a tie in point for the skin just like Vans said=2C t he spar is a stout piece of metal and it would need to twist so much before the that crack started that if it did=2C the wing skins would look like a stepped on aluminum can and the plane would have already hit the ground. Remember aluminum planes flew with bullet holes in them. Great to be safe but this look like a very small BOO BOo. Ease your mind. John G Do Not Archive From: william@gbta.net Subject: RV10-List: OOPS!! What have I done??? I think I might have messed up pretty good this time. Working on the wings on pages 14-5 or 14-6 we are to rivet the forward most hole on the flanges of the inboard most 7 W-1011 L=2CR ribs. While doing this I had a less th an acceptable rivet so I drilled it out. When removing the shop head (via punch/small mallet) I managed to push the rib flange away from the spar fla nge a little. So=2C this is where I hopefully learn my lesson=2C I tape th e jaws of a pliers up to prevent scratching the spar/rib. I easily squeeze the pliers on the flange and it nicely pulls it back into place. However =2C I realize when I 'm done that the "cutters" on the pliers nipped the ed ge of the spar flange. Left a nice little "cut" on the edge of the spar fl ange (top flange--didn't count exactly where it was but outboard about 6 or 7 ribs from the inboard most rib). Lesson here--don't use pliers on alumi num--I know now. Question--pics are attached--before I contact Vans does a nybody have any suggestions/advice. Did I ruin the wing spar?? Do I leave it alone? Do I file it smooth and leave it? Do I use a scotchbrite wheel and remove a smooth "notch" section to get rid of it? The "nip" is somewh ere between 1/16 and 1/8 inch long. Any suggestions appreciated other than telling me how stupid I am for doing it. I have learned my lesson. Thanks in advance=2C Bill


    Message 18


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    Time: 08:00:27 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: OOPS!! What have I done???
    Hi Bill, I can't comment too much on the fixing, but I can give another "lesson learned" to your issue. I don't know what Van's is going to say. Worse case is you put a doubler on it and go about your day but I'm guessing you won't need to do that. Anyway, Next time when removing the rivet from an area like (and there will be a next time) that put the corner/edge of a bucking bar beside the rivet tail that you're going to knock out. Many times with thin pieces of aluminum like that, the rivet will have grown in the hole on both sides of it, so simply punching it out without backing will result in deformed metal - as you've seen. Placing a bucking bar or other heavy piece of metal beside the rivet tail when driving it out makes it both easier, cleaner and stops deformation. My 2 cents as usual. Cheers, Stein Stein Bruch From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Bill and Tami Britton Sent: Thursday, January 07, 2010 12:55 PM Subject: RV10-List: OOPS!! What have I done??? I think I might have messed up pretty good this time. Working on the wings on pages 14-5 or 14-6 we are to rivet the forward most hole on the flanges of the inboard most 7 W-1011 L,R ribs. While doing this I had a less than acceptable rivet so I drilled it out. When removing the shop head (via punch/small mallet) I managed to push the rib flange away from the spar flange a little. So, this is where I hopefully learn my lesson, I tape the jaws of a pliers up to prevent scratching the spar/rib. I easily squeeze the pliers on the flange and it nicely pulls it back into place. However, I realize when I 'm done that the "cutters" on the pliers nipped the edge of the spar flange. Left a nice little "cut" on the edge of the spar flange (top flange--didn't count exactly where it was but outboard about 6 or 7 ribs from the inboard most rib). Lesson here--don't use pliers on aluminum--I know now. Question--pics are attached--before I contact Vans does anybody have any suggestions/advice. Did I ruin the wing spar?? Do I leave it alone? Do I file it smooth and leave it? Do I use a scotchbrite wheel and remove a smooth "notch" section to get rid of it? The "nip" is somewhere between 1/16 and 1/8 inch long. Any suggestions appreciated other than telling me how stupid I am for doing it. I have learned my lesson. Thanks in advance, Bill


    Message 19


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    Time: 08:01:48 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Re: Confirmed: Enterprise Rent-A-Car Reservation
    I see that you are a statistics guy and that makes good sense=2C but the on e thing you have not confessed to us is that you are required to wear a hel met when on a motorcycle and because of that=2C your ultimate goal is to ha ve an excuss to wear that fighter pilot helmet in your plane and also while on your motorcycle. Confess! > Subject: RV10-List: Re: Confirmed: Enterprise Rent-A-Car Reservation > From: SBaircraft@yahoo.com > Date: Thu=2C 7 Jan 2010 15:11:43 -0800 > To: rv10-list@matronics.com > > > Scott is correct that motorcycle and GA have similar fatality rates. I ch ecked statistics from the NTSB and NHTSA and found that motorcycles are act ually a little safer than GA on an hourly basis. > > General Aviation: 1.427 fatalities per 100=2C000 hours (http://www.ntsb.g ov/aviation/Table10.htm). > > Motorcycles: 0.94 fatalities per 100=2C000 hours (http://www-nrd.nhtsa.do t.gov/Pubs/809908.PDF) > > *The nhtsa listed the motorcycle fatality rate as 26.8 fatalities per 100 million miles. I converted the units to hours=2C using the DOT average aut omobile speed of 35mph. 26.8 fatalities per 100 million miles = 26.8 fata lities per 2.857 million hours (100 million miles divided by 35mph) = 0.9 4 fatalities per 100=2C000 hours. > > The truth is that both activities are dangerous and we need to be careful when in an airplane or on a motorcycle. A lot of pilots have motorcycles ( 19.4% according to AOPA readership survey) and they aren't any more crazy t han the ones who are terrified of them. > > Believe it or not=2C but I'm not a motorcycle enthusiast. I don't have a favorite bike and I don't own a riding magazine=2C poster or calendar. I do n't belong to a riding club and rarely ride for fun. Heck=2C I prefer to dr ive my Chevy Astro when it's available. I started riding motorcycles becaus e my airplane doesn't drive to my favorite restaurant=2C beach=2C state par k=2C convention=2C museum or friends house. I carry a motorcycle in my comp osite belly pod so I can land at any little airport in the world and hit th e roads in about 2 minutes... problem solved! > > I've got all the freedom and utility of a roadable airplane and my vehicl e combination takes me anywhere I please. I don't have to find airports wit h rental cars=2C compare rates or make a reservation. I don't have to arriv e during business hours or top off the tank on my way back. I can ride into town on a whim or try a new restaurant during my fuel stop. Every landing is another opportunity to explore and enjoy local sites. > > I'm not a motorcycle fan but I love flying and I've found plenty of reaso ns to bring a bike along. -David > > PS - I love that pic of your son in the drink! > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=280589#280589 > > > > > Attachments: > > http://forums.matronics.com//files/bikeinpod_508.jpg > > > > =========== =========== =========== =========== > > >


    Message 20


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    Time: 08:03:22 PM PST US
    Subject: Can I use this?
    From: "Perry, Phil" <Phil.Perry@netapp.com>
    Cold in Maine?? Check out tomorrow's Houston forecast compared to Base Orcadas, Antarctica. J ======================= I don't yet have heat in my shop, but I'm almost finished with installing a propane heating system. It is mounted, vented, and wired, and now I just need to get the propane company out to install the propane lines and tank, and then check everything. Hopefully soon! It gets slightly chilly here in Maine this time of year... ;-) -Dj


    Message 21


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    Time: 08:05:48 PM PST US
    Subject: Re: AMSAFE inflatable belts
    From: "2369488" <smarshall@amsafe.com>
    Thanks for the interest in our airbag kits. Whether the kit is STC'd or going into a light sport aircraft the development programs are essentially the same. All of our kits under go a complete engineering development program including dynamic testing (sled test). There are some common parts but each kit is developed specifically for the individual aircraft model. We offer our seatbelt airbag kits through OEMs and a network of service centers who can sell, install and service our kits. We have been collecting information at various shows (EAA/Fun N Sun) to determine market interest for the homebuilder market. This is an on-going process and is still being assessed. Information on AmSafe Seatbelt Airbags can be found at www.gaairbags.com including a list of airbag kits available by aircraft model. Sincerely, -------- Stephen Marshall Dir. Sales/Marketing GA Seatbelt Airbags AmSafe Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280617#280617


    Message 22


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    Time: 08:30:31 PM PST US
    Subject: headliner finishing
    From: "rvdave" <davidbf@centurytel.net>
    I'm actually in the planning stages of headliner material/finishing and wondering how to finish the edges around windows and edges of doors, etc. What are some of the methods/materials used instead of just a cut edge? -------- Dave Ford RV6 flying RV10 building Cadillac, MI Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280620#280620


    Message 23


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    Time: 08:41:49 PM PST US
    From: Bill Mauledriver Watson <MauleDriver@nc.rr.com>
    Subject: Re: OOPS!! What have I done???
    Thanks for that! A different Bill do not archive Stein Bruch wrote: > > Hi Bill, > > I cant comment too much on the fixing, but I can give another lesson > learned to your issue. I dont know what Vans is going to say. Worse > case is you put a doubler on it and go about your day but Im guessing > you wont need to do that. > > Anyway, Next time when removing the rivet from an area like (and there > will be a next time) that put the corner/edge of a bucking bar beside > the rivet tail that youre going to knock out. Many times with thin > pieces of aluminum like that, the rivet will have grown in the hole on > both sides of it, so simply punching it out without backing will > result in deformed metal as youve seen. Placing a bucking bar or > other heavy piece of metal beside the rivet tail when driving it out > makes it both easier, cleaner and stops deformation. > > My 2 cents as usual. > > Cheers, > > Stein > > Stein Bruch > > *From:* owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] *On Behalf Of *Bill and > Tami Britton > *Sent:* Thursday, January 07, 2010 12:55 PM > *To:* rv10-list@matronics.com > *Subject:* RV10-List: OOPS!! What have I done??? > > I think I might have messed up pretty good this time. Working on the > wings on pages 14-5 or 14-6 we are to rivet the forward most hole on > the flanges of the inboard most 7 W-1011 L,R ribs. While doing this I > had a less than acceptable rivet so I drilled it out. When removing > the shop head (via punch/small mallet) I managed to push the rib > flange away from the spar flange a little. So, this is where I > hopefully learn my lesson, I tape the jaws of a pliers up to prevent > scratching the spar/rib. I easily squeeze the pliers on the flange and > it nicely pulls it back into place. However, I realize when I 'm done > that the "cutters" on the pliers nipped the edge of the spar flange. > Left a nice little "cut" on the edge of the spar flange (top > flange--didn't count exactly where it was but outboard about 6 or 7 > ribs from the inboard most rib). Lesson here--don't use pliers on > aluminum--I know now. Question--pics are attached--before I contact > Vans does anybody have any suggestions/advice. Did I ruin the wing > spar?? Do I leave it alone? Do I file it smooth and leave it? Do I use > a scotchbrite wheel and remove a smooth "notch" section to get rid of > it? The "nip" is somewhere between 1/16 and 1/8 inch long. > > Any suggestions appreciated other than telling me how stupid I am for > doing it. I have learned my lesson. > > Thanks in advance, > > Bill > > * > > > *


    Message 24


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    Time: 08:41:55 PM PST US
    From: Bill Mauledriver Watson <MauleDriver@nc.rr.com>
    Subject: Re: headliner finishing
    Flightline apparently has an edging material for their headliner material. Just talked to them today. Bill rvdave wrote: > > I'm actually in the planning stages of headliner material/finishing and wondering how to finish the edges around windows and edges of doors, etc. What are some of the methods/materials used instead of just a cut edge? > > -------- > Dave Ford > RV6 flying > RV10 building > Cadillac, MI > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=280620#280620 > > >


    Message 25


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    Time: 09:10:10 PM PST US
    From: Dan Charrois <danlist@syz.com>
    Subject: RV-10 with James Aircraft Holy Cowl
    Hi there. I'm about to order my fuselage and finishing kits for my RV-10 and sorting out components to delete so as to replace/upgrade from stock Van's parts. One big ticket item I've been contemplating is the cowling. I intend on using an IO-540, either a stock Lycoming or from BPE depending on budget at the time. Anyway, I've searched through the mailing list and various online forums, but any posts I've found relating to the James Aircraft cowl are fairly dated.. there seems to be some information on people's experiences with the James Aircraft cowls for other RVs, but not much for their RV-10 offering. I know some people are planning on using it, but are any flying? What about the specs on it - it is claimed to be faster, more fuel efficient, and better at cooling... is that measurable, or mostly just hype? I've read that it is a bit more work to fit than the standard Van's cowl - what are people's experiences with that? I'm trying to sort out if it's worth it (to me - everyone has their own criteria) in terms of cost and time, so any experiences that anyone has with it would be greatly appreciated! And if anyone has other advice on components they'd upgrade from Van's stock items for the fuselage and finishing kit, I'm all ears.... especially for the more expensive items that can be deleted out of Van's kit. Thanks for your help! Dan -- Syzygy Research & Technology Box 83, Legal, AB T0G 1L0 Canada Phone: 780-961-2213


    Message 26


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    Time: 09:33:37 PM PST US
    From: "Ron McGann" <ronrvbuilder@bigpond.com>
    Subject: OOPS!! What have I done???
    Another trick I have used in the past is to use a slice of eraser (or a rubber grommet) over the top of the rivet. The rivet squeezer compresses the rubber against the flange to create a flush joint and then squeezes the rivet. Can post pics if interested. Cheers, Ron VH-XRM, flying in Oz _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Stein Bruch Sent: Friday, 8 January 2010 11:20 AM Subject: RE: RV10-List: OOPS!! What have I done??? Hi Bill, I can't comment too much on the fixing, but I can give another "lesson learned" to your issue. I don't know what Van's is going to say. Worse case is you put a doubler on it and go about your day but I'm guessing you won't need to do that. Anyway, Next time when removing the rivet from an area like (and there will be a next time) that put the corner/edge of a bucking bar beside the rivet tail that you're going to knock out. Many times with thin pieces of aluminum like that, the rivet will have grown in the hole on both sides of it, so simply punching it out without backing will result in deformed metal - as you've seen. Placing a bucking bar or other heavy piece of metal beside the rivet tail when driving it out makes it both easier, cleaner and stops deformation. My 2 cents as usual. Cheers, Stein Stein Bruch From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Bill and Tami Britton Sent: Thursday, January 07, 2010 12:55 PM Subject: RV10-List: OOPS!! What have I done??? I think I might have messed up pretty good this time. Working on the wings on pages 14-5 or 14-6 we are to rivet the forward most hole on the flanges of the inboard most 7 W-1011 L,R ribs. While doing this I had a less than acceptable rivet so I drilled it out. When removing the shop head (via punch/small mallet) I managed to push the rib flange away from the spar flange a little. So, this is where I hopefully learn my lesson, I tape the jaws of a pliers up to prevent scratching the spar/rib. I easily squeeze the pliers on the flange and it nicely pulls it back into place. However, I realize when I 'm done that the "cutters" on the pliers nipped the edge of the spar flange. Left a nice little "cut" on the edge of the spar flange (top flange--didn't count exactly where it was but outboard about 6 or 7 ribs from the inboard most rib). Lesson here--don't use pliers on aluminum--I know now. Question--pics are attached--before I contact Vans does anybody have any suggestions/advice. Did I ruin the wing spar?? Do I leave it alone? Do I file it smooth and leave it? Do I use a scotchbrite wheel and remove a smooth "notch" section to get rid of it? The "nip" is somewhere between 1/16 and 1/8 inch long. Any suggestions appreciated other than telling me how stupid I am for doing it. I have learned my lesson. Thanks in advance, Bill


    Message 27


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    Time: 09:53:50 PM PST US
    Subject: Re: Can I use this?
    From: "Bob Turner" <bobturner@alum.rpi.edu>
    Of course, it's mid-summer in Antarctica. What was Houston like on July 7th? -------- Bob Turner RV-10 QB Read this topic online here: http://forums.matronics.com/viewtopic.php?p=280632#280632


    Message 28


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    Time: 10:07:58 PM PST US
    Subject: Re: Can I use this?
    From: "Perry, Phil" <Phil.Perry@netapp.com>
    TG9sLCB5ZWFoLiBUaGF0J3Mgd2hhdCBJIHdhcyB0ZWxsaW5nIHRoZW0gYXQgd29yay4gSXQgc3Rp bGwgcHJldHR5IGRhbW4gZnVubnkgdGhvdWdoLiANCg0KOikNCg0KDQotLS0tLSBPcmlnaW5hbCBN ZXNzYWdlIC0tLS0tDQpGcm9tOiBCb2IgVHVybmVyIDxib2J0dXJuZXJAYWx1bS5ycGkuZWR1Pg0K VG86IHJ2MTAtbGlzdEBtYXRyb25pY3MuY29tIDxydjEwLWxpc3RAbWF0cm9uaWNzLmNvbT4NClNl bnQ6IFRodSBKYW4gMDcgMjE6NTI6MzIgMjAxMA0KU3ViamVjdDogUlYxMC1MaXN0OiBSZTogQ2Fu IEkgdXNlIHRoaXM/DQoNCi0tPiBSVjEwLUxpc3QgbWVzc2FnZSBwb3N0ZWQgYnk6ICJCb2IgVHVy bmVyIiA8Ym9idHVybmVyQGFsdW0ucnBpLmVkdT4NCg0KT2YgY291cnNlLCBpdCdzIG1pZC1zdW1t ZXIgaW4gQW50YXJjdGljYS4gV2hhdCB3YXMgSG91c3RvbiBsaWtlIG9uIEp1bHkgN3RoPw0KDQot LS0tLS0tLQ0KQm9iIFR1cm5lcg0KUlYtMTAgUUINCg0KDQoNCg0KUmVhZCB0aGlzIHRvcGljIG9u bGluZSBoZXJlOg0KDQpodHRwOi8vZm9ydW1zLm1hdHJvbmljcy5jb20vdmlld3RvcGljLnBocD9w PTI4MDYzMiMyODA2MzINCg0KDQoNCg0KDQoNCg0KXy09PT09PT09PT09PT09PT09PT09PT09PT09 PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT0NCl8tPSAgICAgICAgICAtIFRoZSBS VjEwLUxpc3QgRW1haWwgRm9ydW0gLQ0KXy09IFVzZSB0aGUgTWF0cm9uaWNzIExpc3QgRmVhdHVy ZXMgTmF2aWdhdG9yIHRvIGJyb3dzZQ0KXy09IHRoZSBtYW55IExpc3QgdXRpbGl0aWVzIHN1Y2gg YXMgTGlzdCBVbi9TdWJzY3JpcHRpb24sDQpfLT0gQXJjaGl2ZSBTZWFyY2ggJiBEb3dubG9hZCwg Ny1EYXkgQnJvd3NlLCBDaGF0LCBGQVEsDQpfLT0gUGhvdG9zaGFyZSwgYW5kIG11Y2ggbXVjaCBt b3JlOg0KXy09DQpfLT0gICAtLT4gaHR0cDovL3d3dy5tYXRyb25pY3MuY29tL05hdmlnYXRvcj9S VjEwLUxpc3QNCl8tPQ0KXy09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09 PT09PT09PT09PT09PT09PT09PT0NCl8tPSAgICAgICAgICAgICAgIC0gTUFUUk9OSUNTIFdFQiBG T1JVTVMgLQ0KXy09IFNhbWUgZ3JlYXQgY29udGVudCBhbHNvIGF2YWlsYWJsZSB2aWEgdGhlIFdl YiBGb3J1bXMhDQpfLT0NCl8tPSAgIC0tPiBodHRwOi8vZm9ydW1zLm1hdHJvbmljcy5jb20NCl8t PQ0KXy09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09 PT09PT09PT0NCl8tPSAgICAgICAgICAgICAtIExpc3QgQ29udHJpYnV0aW9uIFdlYiBTaXRlIC0N Cl8tPSAgVGhhbmsgeW91IGZvciB5b3VyIGdlbmVyb3VzIHN1cHBvcnQhDQpfLT0gICAgICAgICAg ICAgICAgICAgICAgICAgICAgICAtTWF0dCBEcmFsbGUsIExpc3QgQWRtaW4uDQpfLT0gICAtLT4g aHR0cDovL3d3dy5tYXRyb25pY3MuY29tL2NvbnRyaWJ1dGlvbg0KXy09PT09PT09PT09PT09PT09 PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT09PT0NCg0KDQoNCg=


    Message 29


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    Time: 10:12:42 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: RV-10 with James Aircraft Holy Cowl
    There are several 10's flying with the James cowl/plenum. I am but one of them. I love the appearance, but I do not believe that there is any evidence that there is any improvement in performance, and there is a fair amount of evidence that there is a negative impact on cooling and LOP operations. Deems Davis N519PJ www.deemsrv10.com Dan Charrois wrote: > > Hi there. I'm about to order my fuselage and finishing kits for my RV-10 and sorting out components to delete so as to replace/upgrade from stock Van's parts. One big ticket item I've been contemplating is the cowling. I intend on using an IO-540, either a stock Lycoming or from BPE depending on budget at the time. > > Anyway, I've searched through the mailing list and various online forums, but any posts I've found relating to the James Aircraft cowl are fairly dated.. there seems to be some information on people's experiences with the James Aircraft cowls for other RVs, but not much for their RV-10 offering. I know some people are planning on using it, but are any flying? What about the specs on it - it is claimed to be faster, more fuel efficient, and better at cooling... is that measurable, or mostly just hype? I've read that it is a bit more work to fit than the standard Van's cowl - what are people's experiences with that? I'm trying to sort out if it's worth it (to me - everyone has their own criteria) in terms of cost and time, so any experiences that anyone has with it would be greatly appreciated! > > And if anyone has other advice on components they'd upgrade from Van's stock items for the fuselage and finishing kit, I'm all ears.... especially for the more expensive items that can be deleted out of Van's kit. > > Thanks for your help! > > Dan > -- > Syzygy Research & Technology > Box 83, Legal, AB T0G 1L0 Canada > Phone: 780-961-2213 > > >


    Message 30


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    Time: 10:58:20 PM PST US
    From: Jae Chang <jc-matronics_rv10@jline.com>
    Subject: Getting nose wheel fairing on and off
    Does anyone else think the aft nosewheel fairing is difficult to get on and off? With the aluminum brackets in place, you have to really open up the fairing in order to just clear them because the opening is narrower than the mount points. Once the brackets clear the narrower opening and are in position, then they are within a quarter inch or so of the fairing itself, so nothing seems abnormal other than trying to get the fairing into place. I can see this being a real difficulty for checking and airing the front tire. I checked the archives but found no mention of this, so I have to ask! Also, i am wondering what technique people may have used to build up the mount points with flox. The best chance for a neat job seems like taking a syringe and squeezing flox in thru the mount screw holes in the fairing. Using the technique I used on the main fairings, seems like a small chance for doing a neat job. Jae 40533 Fricking Air Box




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