RV10-List Digest Archive

Sat 10/30/10


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 06:16 AM - Overhead consoles and headliners (Michael Kraus)
     2. 06:54 AM - Re: Overhead consoles and headliners (Bob Leffler)
     3. 07:01 AM - Re: Overhead consoles and headliners (Lew Gallagher)
     4. 07:30 AM - Re: Overhead consoles and headliners (Sohrab Kermanj)
     5. 07:42 AM - Re: Overhead consoles and headliners (Carl Froehlich)
     6. 07:59 AM - Re: Overhead consoles and headliners (Pascal)
     7. 11:11 AM - Re: Overhead consoles and headliners (effectus@rogers.com)
     8. 02:41 PM - Re: Overhead consoles and headliners (Robin Marks)
     9. 04:26 PM - Airflow control on the Oil Cooler (Phillip Perry)
    10. 04:55 PM - Re: Airflow control on the Oil Cooler (Robin Marks)
    11. 05:55 PM - Re: Airflow control on the Oil Cooler (Alan Mekler)
    12. 06:50 PM - wire ties, NACA vents (Rick Lark)
    13. 07:29 PM - Re: Airflow control on the Oil Cooler (Don McDonald)
 
 
 


Message 1


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    Time: 06:16:14 AM PST US
    Subject: Overhead consoles and headliners
    From: Michael Kraus <n223rv@wolflakeairport.net>
    Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... What have others done? Thanks -Mike Kraus Sent from my iPhone


    Message 2


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    Time: 06:54:52 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Overhead consoles and headliners
    I'm planning on copying what several folks have already been successful with their headliners. Paint the overhead, vertical risers, and a few other places that won't get covered with headliner material. You can then glue headliner material to the cabin cover or........ Ask Geoff to about his new headliner product which will make putting the headliner material on much easier as well as trimming out the rear windows. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Michael Kraus Sent: Saturday, October 30, 2010 9:13 AM Subject: RV10-List: Overhead consoles and headliners --> <n223rv@wolflakeairport.net> Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... What have others done? Thanks -Mike Kraus Sent from my iPhone


    Message 3


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    Time: 07:01:41 AM PST US
    From: "Lew Gallagher" <lewgall@charter.net>
    Subject: Re: Overhead consoles and headliners
    Hey Mike, We didn't have an overhead console, but we used the headliner cloth from flightline interiors -- it's just a woven material with maybe a slight rubberized backing. Rattle-can contact cement on both surfaces and stick it up there. Started with gluing the rough sized cloth down the centerline, then glued/shaped down each side. No paint, minimal sanding/grinding to knock off obvious flaws, it covers everything and morphs around curves/joints easily. I can't imagine the overhead would be a problem. Looks good, soft feeling etc. probably not much sound deadening; but with headsets, what noise there is, is not a factor. Later, - Lew ----- Original Message ----- From: "Michael Kraus" <n223rv@wolflakeairport.net> Sent: Saturday, October 30, 2010 9:12 AM Subject: RV10-List: Overhead consoles and headliners > <n223rv@wolflakeairport.net> > > Does anyone have any advice or ideas on the best way to finish out the > inside of the canopy with a full length overhead console? I purchased > headliner material from Airtex, but haven't experimented with it yet. I > just see all the compound bends around the overhead console and see it as > going to be tough. Painting sounds like the easiest way, but I think I'd > like the soft feeling of cloth.... > > What have others done? > Thanks > -Mike Kraus


    Message 4


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    Time: 07:30:17 AM PST US
    From: Sohrab Kermanj <flysrv10@gmail.com>
    Subject: Re: Overhead consoles and headliners
    I used a headliner that had a 1/4" thick foam backing. Cut the backing about 1/2" from the edge and folded it to create a finished edge. I then glued the headliner to the plane without going over sharp turn and corners creating panels instead of covering the entire exposed cabin. It looks good but it is not a Cirrus interior. Rob do not archive > > Hey Mike, > > We didn't have an overhead console, but we used the headliner cloth from flightline interiors -- it's just a woven material with maybe a slight rubberized backing. Rattle-can contact cement on both surfaces and stick it up there. Started with gluing the rough sized cloth down the centerline, then glued/shaped down each side. No paint, minimal sanding/grinding to knock off obvious flaws, it covers everything and morphs around curves/joints easily. I can't imagine the overhead would be a problem. Looks good, soft feeling etc. probably not much sound deadening; but with headsets, what noise there is, is not a factor. > > Later, - Lew > > > ----- Original Message ----- From: "Michael Kraus" <n223rv@wolflakeairport.net> > To: <rv10-list@matronics.com> > Sent: Saturday, October 30, 2010 9:12 AM > Subject: RV10-List: Overhead consoles and headliners > > <n223rv@wolflakeairport.net> >> >> Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... >> >> What have others done? >> Thanks >> -Mike Kraus > > > > >


    Message 5


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    Time: 07:42:44 AM PST US
    From: "Carl Froehlich" <carl.froehlich@verizon.net>
    Subject: Overhead consoles and headliners
    I first tried the overhead console route but decided I didn't like having it so close to my head. I really only wanted it to hide the GPS antennas and to hold a couple of overhead lights. I figured out a much simpler way to do both. I used micro to fill and smooth the front half of the canopy, then final painted it after assembly in the plane. For the aft half I purchased a roll of marine grade 1/4" foam backed vinyl headliner material. I ended up not liking the color nor the vinyl look. I did like the product quality however. I purchased some fabric from DJ at Cleaveland Tools (she did my seats - really good job) and used spray adhesive to glue it to the vinyl side of the headliner material, then used the same adhesive to glue the headliner into the canopy. Some specifics: - One of the harder parts was fabricating a fiberglass trim ring to finish the inside of the rear windows. After a few failed attempts I did it the easy way. With the canopy off the plane and upside down, I used clear package tape as the release on the canopy. I used 3 bids of medium cloth cut on the bias, about 2"-3" wide to lay up around the window. After cure I trimmed the end product to be flush with the inside edge of the window, and about and 1 1/2" wide (narrower on the forward edge as it sits inside the door frame pillar). Some micro, sanding and paint and you are done. - With the canopy final installed and interior painted, invert the fuselage so that the canopy is upside down. Use paper to make a template of the overhead (small pieces cut and taped together), then take the template out and use it to cut the overhead to fit. Glue in the overhead. - The did some tests on a variety of spray adhesives. The 3M versions simply failed all for strength and turned to goo when I put the test piece in the sun. The best product found is Permatex Heavy Duty Headliner and Carpet Adhesive (orange can). It is available at Advanced Auto and other car parts places. - Trim the headliner back from the window inside edge 3/4" or so (do this before you glue in the overhead). After the overhead is installed, use your adhesive of choice to glue the window trim ring to the exposes 3/4" of window fiberglass such that the inside edge of the trim ring is flush with the inside edge of the canopy window opening, and the trim ring outer edge overlaps the overhead liner by 3//4" or so. Use clamps to hold it all in place while the adhesive sets. Put the windows in AFTER all this other stuff is done. I'll send some photos off list. Carl Froehlich RV-8A (600 hrs) RV-10 (firewall forward) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Michael Kraus Sent: Saturday, October 30, 2010 9:13 AM Subject: RV10-List: Overhead consoles and headliners Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... What have others done? Thanks -Mike Kraus Sent from my iPhone


    Message 6


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    Time: 07:59:56 AM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: Re: Overhead consoles and headliners
    What do you want from the overhead console? I built one with two car type interior lighting LED lights, my Dynon GPS will sit on it and thus be hidden, It also covers the rear hinges and door retainer bolts/nuts. I painted it since the rest of my interior is painted. Basically, grabbed some cardboard, duct taped it to the shape I wanted, three ply glass and some fine tuning of the edges to fit better all around. It's simple but meets what I wanted. There are nice aftermarket glass as well as the SUV console many where putting in a couple of years back- $50-60 on ebay I don't recall which one it was but the archives may produce that answer, if interested. I think it's worth covering the top even if with foam and cloth that is glued on, only issue there is you will lose access to anything that is hidden, specifically the 8 bolts, per side, holding the doors on. I would want to check that annually, as a minimum, to assure they are not getting loose, which I doubt they would, but still would want to have that option. Best of success! Pascal -------------------------------------------------- From: "Michael Kraus" <n223rv@wolflakeairport.net> Sent: Saturday, October 30, 2010 6:12 AM Subject: RV10-List: Overhead consoles and headliners > <n223rv@wolflakeairport.net> > > Does anyone have any advice or ideas on the best way to finish out the > inside of the canopy with a full length overhead console? I purchased > headliner material from Airtex, but haven't experimented with it yet. I > just see all the compound bends around the overhead console and see it as > going to be tough. Painting sounds like the easiest way, but I think I'd > like the soft feeling of cloth.... > > What have others done? > Thanks > -Mike Kraus > > Sent from my iPhone > > >


    Message 7


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    Time: 11:11:20 AM PST US
    Subject: Re: Overhead consoles and headliners
    From: effectus@rogers.com
    Mike, I painted the whole upper canopy. Wanted to save a little weight and didn't want to deal with a detaching headliner in the future. Turned out very nice. Dave Hertner #40164 C-GVMH Working on engine wiring ------Original Message------ From: Michael Kraus Sender: owner-rv10-list-server@matronics.com ReplyTo: rv10-list Subject: RV10-List: Overhead consoles and headliners Sent: Oct 30, 2010 9:12 AM Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... What have others done? Thanks -Mike Kraus Sent from my iPhone


    Message 8


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    Time: 02:41:44 PM PST US
    From: Robin Marks <Robin@PaintTheWeb.com>
    Subject: Overhead consoles and headliners
    Re: RV10-List: Overhead consoles and headliners I am very pleased with a painted headliner too. Robin *From:* owner-rv10-list-server@matronics.com [mailto: owner-rv10-list-server@matronics.com] *On Behalf Of *effectus@rogers.com *Sent:* Saturday, October 30, 2010 11:05 AM *To:* rv10-list *Subject:* Re: RV10-List: Overhead consoles and headliners Mike, I painted the whole upper canopy. Wanted to save a little weight and didn't want to deal with a detaching headliner in the future. Turned out very nice. Dave Hertner #40164 C-GVMH Working on engine wiring ------Original Message------ From: Michael Kraus Sender: owner-rv10-list-server@matronics.com ReplyTo: rv10-list Subject: RV10-List: Overhead consoles and headliners Sent: Oct 30, 2010 9:12 AM Does anyone have any advice or ideas on the best way to finish out the inside of the canopy with a full length overhead console? I purchased headliner material from Airtex, but haven't experimented with it yet. I just see all the compound bends around the overhead console and see it as going to be tough. Painting sounds like the easiest way, but I think I'd like the soft feeling of cloth.... What have others done? Thanks -Mike Kraus Sent from my iPhone ------------------------------ No virus found in this message. Checked by AVG - www.avg.com


    Message 9


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    Time: 04:26:23 PM PST US
    Subject: Airflow control on the Oil Cooler
    From: Phillip Perry <philperry9@gmail.com>
    Quick question as I'm doing some planning. What's the general consensus on the need for a push/pull baffle to control airflow to the oil cooler on the RV-10? Have some of the folks had issues at altitude with cold oil temps? I'm pretty sure some of the ground ops in the northern states have reported issues with cooler temps. I'm wondering if I should dedicate a spot on the panel for the push/pull cable. Thanks, Phil


    Message 10


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    Time: 04:55:19 PM PST US
    From: Robin Marks <Robin@PaintTheWeb.com>
    Subject: Airflow control on the Oil Cooler
    When you don=92t have it and you need it you have few options. It really allows you to optimize oil temps. Better now than later. Robin *From:* owner-rv10-list-server@matronics.com [mailto: owner-rv10-list-server@matronics.com] *On Behalf Of *Phillip Perry *Sent:* Saturday, October 30, 2010 4:17 PM *To:* rv10-list@matronics.com *Subject:* RV10-List: Airflow control on the Oil Cooler Quick question as I'm doing some planning. What's the general consensus on the need for a push/pull baffle to control airflow to the oil cooler on the RV-10? Have some of the folks had issues at altitude with cold oil temps? I'm pretty sure some of the ground ops in the northern states have reported issues with cooler temps. I'm wondering if I should dedicate a spot on the panel for the push/pull cable. Thanks, Phil * * * * ===========* ===========* ===========* ===========* * * ------------------------------ No virus found in this message. Checked by AVG - www.avg.com


    Message 11


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    Time: 05:55:45 PM PST US
    From: "Alan Mekler" <amekler@metrocast.net>
    Subject: Airflow control on the Oil Cooler
    I live in New Hampshire and I think it is not a necessity but nice to have. Alan _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Robin Marks Sent: Saturday, October 30, 2010 7:53 PM Subject: RE: RV10-List: Airflow control on the Oil Cooler When you don't have it and you need it you have few options. It really allows you to optimize oil temps. Better now than later. Robin From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Phillip Perry Sent: Saturday, October 30, 2010 4:17 PM Subject: RV10-List: Airflow control on the Oil Cooler Quick question as I'm doing some planning. What's the general consensus on the need for a push/pull baffle to control airflow to the oil cooler on the RV-10? Have some of the folks had issues at altitude with cold oil temps? I'm pretty sure some of the ground ops in the northern states have reported issues with cooler temps. I'm wondering if I should dedicate a spot on the panel for the push/pull cable. Thanks, Phil = Use the Matronics List Features Navigator to browse Day Browse, Chat, FAQ, w.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV1 ====================== m">http://forums.matronics.com CyberDefender has scanned this email for potential threats. Version 2.0 / Build 4.03.29.01 Get free PC security at http://www.cyberdefender.com <http://www.cyberdefender.com>


    Message 12


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    Time: 06:50:06 PM PST US
    From: Rick Lark <larkrv10@yahoo.ca>
    Subject: wire ties, NACA vents
    Hi all - I'm-just starting to-rivet my tail cone together and thinking am about add ons for the interior of the tail cone.- I am wondering where to purch ase the NACA vents that have been used to supply air to the overhead consol es?- Also the plastic or nylon lightening hole wire ties? - I'd also like anyones opinions on where to place-doublers for Nav and Com antennaes.- I recall seeing a doubler near the aft end of the bottom ski n for a nav antennae.- I also believe-others have placed one com antenn ae on the the bottom, but think they usually go under the baggage area?- - - As well I'd like to rivet the little Avery Tools rudder cable fairings to t he aft side skin and am wondering about placement over the long narrow oval holes?- I guess I'm wondering where the cable actually exits the skin? - Thx.-- - Rick #40956 Southampton, Ont. - - - -=0A=0A


    Message 13


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    Time: 07:29:27 PM PST US
    From: Don McDonald <building_partner@yahoo.com>
    Subject: Re: Airflow control on the Oil Cooler
    I love it.... made my own... 95% of the time, you tell me the oil temp you want, and I can deliver it.- I found that without it in the winter time y ou may not be able to get your oil temp much over 160 degrees.... if that. - With it, you can dial in 180 on the same day with the same conditions. Don --- On Sat, 10/30/10, Phillip Perry <philperry9@gmail.com> wrote: From: Phillip Perry <philperry9@gmail.com> Subject: RV10-List: Airflow control on the Oil Cooler Quick question as I'm doing some planning. What's the general consensus on the need for a push/pull baffle to control airflow to the oil cooler on the RV-10? Have some of the folks had issues at altitude with cold oil temps?- I'm p retty sure some of the ground ops in the northern states have reported issu es with cooler temps. I'm wondering if I should dedicate a spot on the panel for the push/pull ca ble. Thanks, Phil =0A=0A=0A




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