RV10-List Digest Archive

Thu 04/28/11


Total Messages Posted: 52



Today's Message Index:
----------------------
 
     1. 03:56 AM - Fire and off field landing (Ted Chang)
     2. 06:02 AM - Re: Fire and off field landing (Les Kearney)
     3. 06:03 AM - Re: Fire and off field landing (amekler@metrocast.net)
     4. 06:11 AM - Re: Fire and off field landing (amekler@metrocast.net)
     5. 06:14 AM - Re: Fire and off field landing (rleffler)
     6. 07:24 AM - Tunnel Access From Below (Albert Gardner)
     7. 07:25 AM - Re: Fire and off field landing ()
     8. 07:43 AM - Re: Fire and off field landing (DLM)
     9. 07:49 AM - Re: Tunnel Access From Below (dmaib@me.com)
    10. 08:02 AM - Re: Fire and off field landing (Dave Saylor)
    11. 08:02 AM - Re: Re: Tunnel Access From Below (Phillip Perry)
    12. 08:12 AM - Re: Tunnel Access From Below (Strasnuts)
    13. 08:17 AM - Re: Tunnel Access From Below (dmaib@me.com)
    14. 08:36 AM - Re: Re: Tunnel Access From Below (Phillip Perry)
    15. 08:42 AM - Re: Fire and off field landing (John J)
    16. 09:34 AM - Re: Fire and off field landing (Linn Walters)
    17. 10:01 AM - Re: Fire and off field landing (g.combs)
    18. 10:32 AM - Re: Re: Tunnel Access From Below (Sean Stephens)
    19. 11:58 AM - Garmin XM weather (Miller John)
    20. 12:07 PM - Re: Fire and off field landing (John Cox)
    21. 12:11 PM - Re: Garmin XM weather (Rob Kochman)
    22. 12:26 PM - Re: Garmin XM weather (John Cox)
    23. 12:26 PM - Re: Fire and off field landing (Miller John)
    24. 12:31 PM - Re: Re: Tunnel Access From Below (Albert Gardner)
    25. 12:36 PM - Re: Garmin XM weather (Miller John)
    26. 12:36 PM - Second fire in RV10 to date (John Gonzalez)
    27. 01:06 PM - Re: Second fire in RV10 to date (rv10flyer)
    28. 01:06 PM - Re: Fire and off field landing (DLM)
    29. 01:12 PM - Re: Fire and off field landing (Shannon Hicks)
    30. 01:13 PM - Re: Garmin XM weather (Shannon Hicks)
    31. 01:16 PM - Re: Fire and off field landing (civengpe)
    32. 01:18 PM - Using Matronics Site (civengpe)
    33. 01:21 PM - Re: Garmin XM weather (civengpe)
    34. 01:48 PM - Re: Fire and off field landing (Phil N)
    35. 01:53 PM - Re: Using Matronics Site (Matt Dralle)
    36. 02:08 PM - Re: Re: Tunnel Access From Below (Phil Perry)
    37. 03:18 PM - West Coast Formation Clinic (WCFC) This Weekend... (Matt Dralle)
    38. 03:28 PM - Re: Second fire in RV10 to date (John Cox)
    39. 03:28 PM - Re: Fire and off field landing (John Cox)
    40. 03:35 PM - Re: Re: Tunnel Access From Below (John Cox)
    41. 04:03 PM - Re: Re: Tunnel Access From Below (Patrick Thyssen)
    42. 04:27 PM - Re: Fire and off field landing (Bruce Johnson)
    43. 04:43 PM - Re: Re: Tunnel Access From Below (Phil Perry)
    44. 04:59 PM - Re: Fire and off field landing (Ted Chang)
    45. 05:27 PM - Re: Re: Fire and off field landing (Phil Perry)
    46. 05:30 PM - Re: Fire and off field landing (Rob Kermanj)
    47. 05:37 PM - Re: Re: Fire and off field landing (Linn Walters)
    48. 05:58 PM - Re: Re: Fire and off field landing (Tim Olson)
    49. 06:54 PM - Re: Re: Fire and off field landing (DLM)
    50. 07:13 PM - Re: Garmin XM weather (Robin Marks)
    51. 08:38 PM - Re: Fire and off field landing (Ted Chang)
    52. 10:10 PM - Re: Re: Fire and off field landing (John Gonzalez)
 
 
 


Message 1


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    Time: 03:56:28 AM PST US
    From: Ted Chang <tc1234c@roadrunner.com>
    Subject: Fire and off field landing
    I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. Ted


    Message 2


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    Time: 06:02:40 AM PST US
    From: "Les Kearney" <kearney@shaw.ca>
    Subject: Fire and off field landing
    Ted Thank you for your candour and willingness to share whatever can be learned from your accident. Everyone one the list is relieved that you came out okay on this. Regards Les -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang Sent: April-28-11 4:53 AM Subject: RV10-List: Fire and off field landing I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. Ted


    Message 3


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    Time: 06:03:41 AM PST US
    Subject: Re: Fire and off field landing
    From: amekler@metrocast.net
    Ted, Thank you for the summary. I think you did a great job getting the plane on the ground without personal injury.Your story makes me want to get a smoke hood for my flying. Regards, Alan On Thu 04/28/11 6:53 AM , Ted Chang wrote: I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. Ted Links: ------ [2] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fwww.matron ics.com%2FNavigator%3FRV10-List [3] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fforums.mat ronics.com [4] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fwww.matron ics.com%2Fcontribution


    Message 4


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    Time: 06:11:20 AM PST US
    Subject: Re: Fire and off field landing
    From: amekler@metrocast.net
    Ted and RV-10, Just found this link to smoke evac hoods. http://www.avweb.com/news/safety/cockpit_smoke_hoods_197712-1.html [1] Regards, Alan Mekler n668g On Thu 04/28/11 6:53 AM , Ted Chang wrote: I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. Ted Links: ------ [1] http://www.avweb.com/news/safety/cockpit_smoke_hoods_197712-1.html [3] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fwww.matron ics.com%2FNavigator%3FRV10-List [4] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fforums.mat ronics.com [5] http://metromail.metrocast.net/parse.php?redirect=http%3A%2F%2Fwww.matron ics.com%2Fcontribution


    Message 5


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    Time: 06:14:40 AM PST US
    Subject: Re: Fire and off field landing
    From: "rleffler" <rv@thelefflers.com>
    Ted, Thanks for sharing your experiences and thoughts! The community will be better from learning from your experience. If you need any help, let me know. I'm only a couple hours away. bob -------- Bob Leffler N410BL - FWF RV-10 #40684 http://mykitlog.com/rleffler Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338292#338292


    Message 6


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    Time: 07:24:21 AM PST US
    From: "Albert Gardner" <ibspud@roadrunner.com>
    Subject: Tunnel Access From Below
    After reading about an earlier RV-10 tunnel fire I made an opening in the belly skin so I could quickly check the tunnel and clean the filter without spilling fuel in the tunnel. It's a lot easier to remove the bottom cover than to remove the carpet and tunnel cover. In my case I have to remove the seats to get access to some of the screws. I left a piece of the original skin that has the saddle and clamp that holds the filter so that the filter would be at the right height. After a filter cleaning and inspection that piece with the filter clamp is repositioned using a small plate to locate it. There are 20 screws that attach the cover which may be overkill but I put a nutplate at every other rivet. Would have been easier to do when building. Albert Gardner N991RV Yuma, AZ BTW, I would be concerned that any kind of vent would introduce exhaust gasses.


    Message 7


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    Time: 07:25:51 AM PST US
    From: <jfrjr@roadrunner.com>
    Subject: Re: Fire and off field landing
    You are a good man Ted Chang--glad you are still with us. Jay Rowe #301 ---- Ted Chang <tc1234c@roadrunner.com> wrote: > > I thought I owe you, my fellow RV-10 builder some information. At this > point the plane is still sitting in the field and I have been spending > the time doing statements and answering inquiries from friends. Without > opening the tunnel and cowling I can not say for sure what happened. > Here are my observations: > > a. Fire was limited to the tunnel. > b. It is a fuel leak inside the tunnel that fed into the fire. > c. Fuel has been leaking some time before the fire started on this > particular flight (based on the high fuel flow). Fuel flow was normal > when I taxied out and on the take off. > d. The smoke thinned out soon after I jettisoned the door. Although I > still did not have much in-flight visibility, by the time the airplane > stopped the cabin was almost cleared of smoke. > e. There is no time to think. When my right leg felt warm I banked > quickly and put it on the ground soon. > f. After I turn off the fuel (it did shut off) there were still small > fire but limited to inside the tunnel. > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool > boxes in my baggage compartment to keep the CG in the limit (my W&B > requirement). > h. I have not calibrated my stall warning system. The buzzer goes off at > around 60 kts. So, it was not a full stall landing. The field slopes up > and I had a three point. > i. Don't rely on emergency checklist. Remember the important steps and > just do it. There is no time and visibility to find the checklist. > > > Some facts: > > a. There is no modification on my fuel system. > b. The door is still good except the area where bolts go through. It is > the quickest way to get ride of the smoke and get visibility from the > opening. > c. The fire damage seems to be limited to around tunnel and firewall. I > do have insulation inside the tunnel floor and up on firewall. > d. Propeller strike and powder fire extinguisher from the fire > department probably caused more damage than the fire. > > > I have to admit that for a few seconds when the smoke came out and my > leg felt the heat I had a thought that I was in deep trouble (burn to > death). I quickly focused on the tasks in front of me and tried to fly > the airplane and solve the problems I was facing. From that point on > there was no fear or regret. After I called 911 and my insurance agent > I got to walk down the hill, wait and think. My only negative thought > was that my accident might negatively impact a lot of builders. I don't > want to see anyone get disencouraged. I am pretty sure that what > happened to me is not a design flaw, but a builder mistake. After I > found the problem I will share with you so you can avoid this problem. > > > > Ted > > > >


    Message 8


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    Time: 07:43:17 AM PST US
    From: "DLM" <dlm34077@q.com>
    Subject: Re: Fire and off field landing
    donning it is the problem; I have smoke hood but not quick donning type, so unless the AP is flying the hood won't happen. ----- Original Message ----- From: amekler@metrocast.net To: rv10-list@matronics.com Sent: Thursday, April 28, 2011 6:00 AM Subject: Re: RV10-List: Fire and off field landing Ted, Thank you for the summary. I think you did a great job getting the plane on the ground without personal injury.Your story makes me want to get a smoke hood for my flying. Regards, Alan On Thu 04/28/11 6:53 AM , Ted Chang <tc1234c@roadrunner.com> wrote: I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. Ted ========== tp%3A%2F%2Fwww.matronics.com%2FNavigator%3FRV10-List" target=_blank>http://www.matronics.com/Navigator?RV10-List ========== tp%3A%2F%2Fforums.matronics.com" target=_blank>http://forums.matronics.com ========== tp%3A%2F%2Fwww.matronics.com%2Fcontribution" target=_blank>http://www.matronics.com/contribution ==========


    Message 9


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    Time: 07:49:49 AM PST US
    Subject: Re: Tunnel Access From Below
    From: "dmaib@me.com" <dmaib@me.com>
    Your solution is the best, Albert. If I was building again, I would definitely do this mod. Now I have to decide if I am up to tackling it as a retrofit on my airplane. [Rolling Eyes] Getting to my filter from above is a real pain! -------- David Maib RV-10 #40559 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338308#338308


    Message 10


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    Time: 08:02:10 AM PST US
    From: Dave Saylor <dave.saylor.aircrafters@gmail.com>
    Subject: Re: Fire and off field landing
    Hi Ted, Thanks so much for your report. Great job! One thing I'm wondering about is whether you remember using the flaps at the time the fire started. There's been some discussion about the flap motor as an ignition source. Dave Saylor AirCrafters 140 Aviation Way Watsonville, CA 95076 831-722-9141 Shop 831-750-0284 Cell On Thu, Apr 28, 2011 at 3:53 AM, Ted Chang <tc1234c@roadrunner.com> wrote: > > I thought I owe you, my fellow RV-10 builder some information. At this point


    Message 11


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    Time: 08:02:10 AM PST US
    Subject: Re: Tunnel Access From Below
    From: Phillip Perry <philperry9@gmail.com>
    Here's how I attempted to tackle the filter access issue from above. I think it makes it quite a bit easier when getting everything aligned. http://www.youtube.com/watch?v=x3mpcapeBA8 Phil On Thu, Apr 28, 2011 at 9:47 AM, dmaib@me.com <dmaib@me.com> wrote: > > Your solution is the best, Albert. If I was building again, I would > definitely do this mod. Now I have to decide if I am up to tackling it as a > retrofit on my airplane. [Rolling Eyes] > Getting to my filter from above is a real pain! > > -------- > David Maib > RV-10 #40559 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=338308#338308 > >


    Message 12


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    Time: 08:12:11 AM PST US
    Subject: Re: Tunnel Access From Below
    From: "Strasnuts" <sean@braunandco.com>
    I used the Airward access cover on the side. It is very large and easy to get to. I only have 12 hours on the plane so I can't say how it is to pull in and out but it looks easy. Here is a link: http://www.airward.com/amelia/search.asp?advnav=&action=Search&store=&cat=10000016&subcat_10000003=10000016&ShowImages=&ShowDetails=&menuID=15~15&id=17 -------- 40936 RV-10 SB N801VR Flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338314#338314


    Message 13


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    Time: 08:17:41 AM PST US
    Subject: Re: Tunnel Access From Below
    From: "dmaib@me.com" <dmaib@me.com>
    Wow, Phil. That is really nice! -------- David Maib RV-10 #40559 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338315#338315


    Message 14


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    Time: 08:36:20 AM PST US
    Subject: Re: Tunnel Access From Below
    From: Phillip Perry <philperry9@gmail.com>
    Thanks... The only thing that has changed since I shot the video. 1) I decided to keep the aluminum hardline from the boost pump to the firewall. 2) I added a two cross support (between the tunnel walls) to support that aluminum line with Adel clamps. The photo is attached to this e-mail. Phil On Thu, Apr 28, 2011 at 10:15 AM, dmaib@me.com <dmaib@me.com> wrote: > > Wow, Phil. That is really nice! > > -------- > David Maib > RV-10 #40559 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=338315#338315 > >


    Message 15


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    Time: 08:42:04 AM PST US
    From: "John J" <n212pj@gmail.com>
    Subject: Fire and off field landing
    So very happy you made it through this event, Ted. Great job! John J


    Message 16


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    Time: 09:34:45 AM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Fire and off field landing
    Thanks for the info Ted. I've had two off-field landings ..... engine related .... and there's no real way of knowing how you will react to an emergency until you really do have one. Your reactions appear to be excellent. Without knowing anything about you, you've got my respect (for what that's worth!). I'm counting two RV-10 tunnel fires so far. the first one was destroyed so no definitive info (that I have) emerged. Your investigation will be valuable to the rest of us builders. I have two questions: 1) Where did the fuel escape from the system? 2) What was the ignition source? If you can answer those, you'll give a lot of builders more sleep at night. To echo the many other comments .... I'm glad the outcome was successful. The plane can be repaired. Linn On 4/28/2011 6:53 AM, Ted Chang wrote: > > I thought I owe you, my fellow RV-10 builder some information. At this > point the plane is still sitting in the field and I have been spending > the time doing statements and answering inquiries from friends. > Without opening the tunnel and cowling I can not say for sure what > happened. Here are my observations: > > a. Fire was limited to the tunnel. > b. It is a fuel leak inside the tunnel that fed into the fire. > c. Fuel has been leaking some time before the fire started on this > particular flight (based on the high fuel flow). Fuel flow was normal > when I taxied out and on the take off. > d. The smoke thinned out soon after I jettisoned the door. Although I > still did not have much in-flight visibility, by the time the airplane > stopped the cabin was almost cleared of smoke. > e. There is no time to think. When my right leg felt warm I banked > quickly and put it on the ground soon. > f. After I turn off the fuel (it did shut off) there were still small > fire but limited to inside the tunnel. > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool > boxes in my baggage compartment to keep the CG in the limit (my W&B > requirement). > h. I have not calibrated my stall warning system. The buzzer goes off > at around 60 kts. So, it was not a full stall landing. The field > slopes up and I had a three point. > i. Don't rely on emergency checklist. Remember the important steps and > just do it. There is no time and visibility to find the checklist. > > > Some facts: > > a. There is no modification on my fuel system. > b. The door is still good except the area where bolts go through. It > is the quickest way to get ride of the smoke and get visibility from > the opening. > c. The fire damage seems to be limited to around tunnel and firewall. > I do have insulation inside the tunnel floor and up on firewall. > d. Propeller strike and powder fire extinguisher from the fire > department probably caused more damage than the fire. > > > I have to admit that for a few seconds when the smoke came out and my > leg felt the heat I had a thought that I was in deep trouble (burn to > death). I quickly focused on the tasks in front of me and tried to fly > the airplane and solve the problems I was facing. From that point on > there was no fear or regret. After I called 911 and my insurance > agent I got to walk down the hill, wait and think. My only negative > thought was that my accident might negatively impact a lot of > builders. I don't want to see anyone get disencouraged. I am pretty > sure that what happened to me is not a design flaw, but a builder > mistake. After I found the problem I will share with you so you can > avoid this problem. > > > Ted > >


    Message 17


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    Time: 10:01:14 AM PST US
    From: "g.combs" <g.combs@aerosportmodeling.com>
    Subject: Re: Fire and off field landing
    Ted glad you are ok. Great job. Let me know if I can help. Geoff Combs N829GW Sent from my iPhone Geoff On Apr 28, 2011, at 12:29 PM, Linn Walters <pitts_pilot@bellsouth.net> wrote: > > Thanks for the info Ted. I've had two off-field landings ..... engine related .... and there's no real way of knowing how you will react to an emergency until you really do have one. Your reactions appear to be excellent. Without knowing anything about you, you've got my respect (for what that's worth!). > > I'm counting two RV-10 tunnel fires so far. the first one was destroyed so no definitive info (that I have) emerged. Your investigation will be valuable to the rest of us builders. > > I have two questions: > 1) Where did the fuel escape from the system? > 2) What was the ignition source? > > If you can answer those, you'll give a lot of builders more sleep at night. > > To echo the many other comments .... I'm glad the outcome was successful. The plane can be repaired. > > Linn > > > On 4/28/2011 6:53 AM, Ted Chang wrote: >> >> I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: >> >> a. Fire was limited to the tunnel. >> b. It is a fuel leak inside the tunnel that fed into the fire. >> c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. >> d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. >> e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. >> f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. >> g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). >> h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. >> i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. >> >> >> Some facts: >> >> a. There is no modification on my fuel system. >> b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. >> c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. >> d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. >> >> >> I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. >> >> >> >> Ted >> >> >> >> >> > > > > > >


    Message 18


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    Time: 10:32:21 AM PST US
    From: Sean Stephens <sean@stephensville.com>
    Subject: Re: Tunnel Access From Below
    That is very clean. I'd think that anything which reduces the number of fittings required in the fuel system can only be a good thing. Anyone wanna buy an installed only once and never turned on Airflow pump and filter? :) - Sean #40303 On 4/28/11 10:32 AM, Phillip Perry wrote: > Thanks... > > The only thing that has changed since I shot the video. > > 1) I decided to keep the aluminum hardline from the boost pump to the > firewall. > > 2) I added a two cross support (between the tunnel walls) to support > that aluminum line with Adel clamps. The photo is attached to this > e-mail. > > Phil > > > On Thu, Apr 28, 2011 at 10:15 AM, dmaib@me.com <mailto:dmaib@me.com> > <dmaib@me.com <mailto:dmaib@me.com>> wrote: > > <mailto:dmaib@me.com>" <dmaib@me.com <mailto:dmaib@me.com>> > > Wow, Phil. That is really nice! > > -------- > David Maib > RV-10 #40559 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=338315#338315 > > > ========== > arget="_blank">http://www.matronics.com/Navigator?RV10-List > ========== > http://forums.matronics.com > ========== > le, List Admin. > ="_blank">http://www.matronics.com/contribution > ========== > >


    Message 19


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    Time: 11:58:25 AM PST US
    From: Miller John <gengrumpy@aol.com>
    Subject: Garmin XM weather
    For those using Garmin XM weather, Garmin put out a notice for a mandatory OS update. Garmin states that their XM weather units will no longer work after 5 May without the new update. grumpy N184JM do not archive


    Message 20


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    Time: 12:07:59 PM PST US
    Subject: Fire and off field landing
    From: "John Cox" <johnwcox@pacificnw.com>
    Ted - several of your actions are Commendable. #1 you flew the aircraft to the landing site and walked away. The remaining builders and your underwriter should be appreciative. #2 You were willing to share and encourage other builders with the facts, when known. - Invaluable! #3 You removed your EFIS screens and took steps to protect the residual value of what looks like a repairable incident. Thank you. Several questions came immediately to mind after considering those actions. Condition of Aluminum fuel tubing, flares and fittings? Fire Annunciation & Suppression systems? What would or could have happened if the tunnel had been composite rather than aluminum? Smoke evacuation and hoods. All will come out in time. This incident is the second most valuable RV-10 incident since the loss of Dan Lloyd and much will be gained from the post incident review. What comes to my mind is I seem to remember Scott Schmidt (#40111) as the first builder to provide side access panels to reach/inspect to the maze of tubing and to service fuel filters. I reflect on DLM (#40168) and his Halon (non dry powder) onboard suppression system. I now reflect on the comment of lowering the inherent pressure in the tunnel and venting fumes/smoke to the outside atmosphere and will await the flap switch query. Your Picasso pictures are stunning! Glad your around to share. Your summation should be reviewed by all builders. No modification to the VANS system. Limiting fire damage is critical. Fuel shutoff worked, as advertized. Your prop strike damage was that to just the "now needed" engine teardown or did it migrate into your avionics? As a Tech Advisor, no one wants to hear from us how often we find flares on tubing incorrectly manufactured or improperly torqued (under and over). Many builders have not added the test of their "Shutoff Valve to cut engine operation" and confirm continued function at each conditional inspection. This drives that action home. I am thrilled that you are reporting and I look forward to more news of the landing gear mounts, legs and what you find. I am willing to kick-in $100 for a N718PF Chang Relief Fund, cause your data will be worth far more than that to current aviators, current builders, future builders and loved ones. If I could bring Dan back I would spend even more. Geoff can you weigh in on steps that can be applied to mitigate flame damage to a composite tunnel under similar circumstance? Lizard skin a.k.a. Johnston (#40410) or Zetex heat shield batting or flame-resistant topcoat chemical application? John #40600 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang Sent: Thursday, April 28, 2011 3:53 AM Subject: RV10-List: Fire and off field landing I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: a. Fire was limited to the tunnel. b. It is a fuel leak inside the tunnel that fed into the fire. c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. Some facts: a. There is no modification on my fuel system. b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. Ted


    Message 21


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    Time: 12:11:01 PM PST US
    Subject: Re: Garmin XM weather
    From: Rob Kochman <rv10rob@gmail.com>
    Does anyone know, technically, what the update actually fixed? I noticed after I did the update, I now have to acknowledge a wheather disclaimer on startup (on my 696). I'm wondering if the update was driven by the legal department. -Rob On Thu, Apr 28, 2011 at 11:51 AM, Miller John <gengrumpy@aol.com> wrote: > > For those using Garmin XM weather, Garmin put out a notice for a mandatory > OS update. > > Garmin states that their XM weather units will no longer work after 5 May > without the new update. > > grumpy > N184JM > > do not archive > > -- Rob Kochman RV-10 Flying, Phase 1 http://kochman.net/N819K


    Message 22


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    Time: 12:26:06 PM PST US
    Subject: Garmin XM weather
    From: "John Cox" <johnwcox@pacificnw.com>
    May 5th is the beginning of Jeppesen cycle 1105 which runs through June 1. What might the connection be? John ----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Miller John Sent: Thursday, April 28, 2011 11:52 AM Subject: RV10-List: Garmin XM weather For those using Garmin XM weather, Garmin put out a notice for a mandatory OS update. Garmin states that their XM weather units will no longer work after 5 May without the new update. grumpy N184JM do not archive


    Message 23


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    Time: 12:26:42 PM PST US
    Subject: Re: Fire and off field landing
    From: Miller John <gengrumpy@aol.com>
    For what it's worth, I have a Halon bottle mounted on top of the console with the pin and handle in easy reach (right above the fuel pump). I took aviation consumer's advice some time ago and removed the dry powder one from my airplane (if you've ever discharged one of these in a small area, you'll understand!). I have a spring-loaded-closed, quarter-sized access hole in the tunnel cover. Connected to the Halon nozzle is a flexible, plastic hose that I can quickly stick the end through the hole and then squeeze the Halon handle discharging into the tunnel. grumpy N184JM On Apr 28, 2011, at 2:03 PM, John Cox wrote: > > Ted - several of your actions are Commendable. #1 you flew the aircraft > to the landing site and walked away. The remaining builders and your > underwriter should be appreciative. #2 You were willing to share and > encourage other builders with the facts, when known. - Invaluable! #3 > You removed your EFIS screens and took steps to protect the residual > value of what looks like a repairable incident. Thank you. > > Several questions came immediately to mind after considering those > actions. Condition of Aluminum fuel tubing, flares and fittings? Fire > Annunciation & Suppression systems? What would or could have happened > if the tunnel had been composite rather than aluminum? Smoke evacuation > and hoods. All will come out in time. This incident is the second most > valuable RV-10 incident since the loss of Dan Lloyd and much will be > gained from the post incident review. > > What comes to my mind is I seem to remember Scott Schmidt (#40111) as > the first builder to provide side access panels to reach/inspect to the > maze of tubing and to service fuel filters. I reflect on DLM (#40168) > and his Halon (non dry powder) onboard suppression system. I now > reflect on the comment of lowering the inherent pressure in the tunnel > and venting fumes/smoke to the outside atmosphere and will await the > flap switch query. Your Picasso pictures are stunning! Glad your around > to share. > > Your summation should be reviewed by all builders. > > No modification to the VANS system. > Limiting fire damage is critical. > Fuel shutoff worked, as advertized. > Your prop strike damage was that to just the "now needed" engine > teardown or did it migrate into your avionics? > > As a Tech Advisor, no one wants to hear from us how often we find flares > on tubing incorrectly manufactured or improperly torqued (under and > over). Many builders have not added the test of their "Shutoff Valve to > cut engine operation" and confirm continued function at each conditional > inspection. This drives that action home. I am thrilled that you are > reporting and I look forward to more news of the landing gear mounts, > legs and what you find. I am willing to kick-in $100 for a N718PF Chang > Relief Fund, cause your data will be worth far more than that to current > aviators, current builders, future builders and loved ones. If I could > bring Dan back I would spend even more. > > Geoff can you weigh in on steps that can be applied to mitigate flame > damage to a composite tunnel under similar circumstance? Lizard skin > a.k.a. Johnston (#40410) or Zetex heat shield batting or flame-resistant > topcoat chemical application? > > John > #40600 > > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang > Sent: Thursday, April 28, 2011 3:53 AM > To: rv10-list@matronics.com > Subject: RV10-List: Fire and off field landing > > > I thought I owe you, my fellow RV-10 builder some information. At this > point the plane is still sitting in the field and I have been spending > the time doing statements and answering inquiries from friends. Without > > opening the tunnel and cowling I can not say for sure what happened. > Here are my observations: > > a. Fire was limited to the tunnel. > b. It is a fuel leak inside the tunnel that fed into the fire. > c. Fuel has been leaking some time before the fire started on this > particular flight (based on the high fuel flow). Fuel flow was normal > when I taxied out and on the take off. > d. The smoke thinned out soon after I jettisoned the door. Although I > still did not have much in-flight visibility, by the time the airplane > stopped the cabin was almost cleared of smoke. > e. There is no time to think. When my right leg felt warm I banked > quickly and put it on the ground soon. > f. After I turn off the fuel (it did shut off) there were still small > fire but limited to inside the tunnel. > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool > boxes in my baggage compartment to keep the CG in the limit (my W&B > requirement). > h. I have not calibrated my stall warning system. The buzzer goes off at > > around 60 kts. So, it was not a full stall landing. The field slopes up > and I had a three point. > i. Don't rely on emergency checklist. Remember the important steps and > just do it. There is no time and visibility to find the checklist. > > > Some facts: > > a. There is no modification on my fuel system. > b. The door is still good except the area where bolts go through. It is > the quickest way to get ride of the smoke and get visibility from the > opening. > c. The fire damage seems to be limited to around tunnel and firewall. I > do have insulation inside the tunnel floor and up on firewall. > d. Propeller strike and powder fire extinguisher from the fire > department probably caused more damage than the fire. > > Ted > > > > > > > >


    Message 24


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    Time: 12:31:09 PM PST US
    From: "Albert Gardner" <ibspud@roadrunner.com>
    Subject: Re: Tunnel Access From Below
    Phil, Wow! the Andair pump is a much cleaner install. If mine goes bad I'm switching. Simpler plumbing and belly access look like winners to me. Fortunately, in 4 filter inspections to date I have never found anything in the filter. Before the belly access I always spilled a bit and left the tunnel open to air out for a few hours. Now, through the bottom, there's no problem and I inspect that area much more often. I did leave a tee fitting near the valve in case I wanted to add a purge valve later. Hot starts in hot country aren't always easy. From: Phillip Perry Here's how I attempted to tackle the filter access issue from above. I think it makes it quite a bit easier when getting everything aligned. http://www.youtube.com/watch?v=x3mpcapeBA8 Phil


    Message 25


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    Time: 12:36:00 PM PST US
    Subject: Re: Garmin XM weather
    From: Miller John <gengrumpy@aol.com>
    According to the download synopsis, it is all technical with XM weather transmission and has nothing to do with Jepp cycles. I glanced through the OS changes that scrolled by before doing the install. Once you complete the install, you cannot see those anymore. grumpy do not archive On Apr 28, 2011, at 2:22 PM, John Cox wrote: > > May 5th is the beginning of Jeppesen cycle 1105 which runs through June > 1. What might the connection be? > > John > > ----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Miller John > Sent: Thursday, April 28, 2011 11:52 AM > To: rv10-list@matronics.com > Subject: RV10-List: Garmin XM weather > > > For those using Garmin XM weather, Garmin put out a notice for a > mandatory OS update. > > Garmin states that their XM weather units will no longer work after 5 > May without the new update. > > grumpy > N184JM > > do not archive > > > > > > > >


    Message 26


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    Time: 12:36:09 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Second fire in RV10 to date
    It took about one day to decide to order this product and another two hours to install it. It is a no brainer. http://www.westmarine.com/webapp/wcs/stores/servlet/ProductDisplay?productI d=30673&catalogId=10001&langId=-1&storeId=11151&storeNum=10107&su bdeptNum=10534&classNum=10535 The alarm is load as hell even with a headset on and an engine running. The key point=2C the alarm sounds before the fire happens! JOhn


    Message 27


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    Time: 01:06:45 PM PST US
    Subject: Re: Second fire in RV10 to date
    From: "rv10flyer" <wayne.gillispie@yahoo.com>
    Ordered portable made by UEI today. $179+shpg. Mod cd200. I already have two smoke hoods. -------- Wayne Gillispie, A&amp;P 5/93, PPC 10/08 Bldr# 40983 SB Started 12/1/09. Fuselage Sec 46 Eng mount/Gear- 1359 hrs to date. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338349#338349


    Message 28


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    Time: 01:06:53 PM PST US
    From: "DLM" <dlm34077@q.com>
    Subject: Re: Fire and off field landing
    I am considering using the unused port on my Halon bottle to plumb a line into the tunnel. WE are still discussing the Halon discharge in the cabin as the tunnel has some big holes to cabin. ----- Original Message ----- From: "Miller John" <gengrumpy@aol.com> Sent: Thursday, April 28, 2011 12:17 PM Subject: Re: RV10-List: Fire and off field landing > > For what it's worth, I have a Halon bottle mounted on top of the console > with the pin and handle in easy reach (right above the fuel pump). > > I took aviation consumer's advice some time ago and removed the dry powder > one from my airplane (if you've ever discharged one of these in a small > area, you'll understand!). > > I have a spring-loaded-closed, quarter-sized access hole in the tunnel > cover. > > Connected to the Halon nozzle is a flexible, plastic hose that I can > quickly stick the end through the hole and then squeeze the Halon handle > discharging into the tunnel. > > grumpy > N184JM > > On Apr 28, 2011, at 2:03 PM, John Cox wrote: > >> >> Ted - several of your actions are Commendable. #1 you flew the aircraft >> to the landing site and walked away. The remaining builders and your >> underwriter should be appreciative. #2 You were willing to share and >> encourage other builders with the facts, when known. - Invaluable! #3 >> You removed your EFIS screens and took steps to protect the residual >> value of what looks like a repairable incident. Thank you. >> >> Several questions came immediately to mind after considering those >> actions. Condition of Aluminum fuel tubing, flares and fittings? Fire >> Annunciation & Suppression systems? What would or could have happened >> if the tunnel had been composite rather than aluminum? Smoke evacuation >> and hoods. All will come out in time. This incident is the second most >> valuable RV-10 incident since the loss of Dan Lloyd and much will be >> gained from the post incident review. >> >> What comes to my mind is I seem to remember Scott Schmidt (#40111) as >> the first builder to provide side access panels to reach/inspect to the >> maze of tubing and to service fuel filters. I reflect on DLM (#40168) >> and his Halon (non dry powder) onboard suppression system. I now >> reflect on the comment of lowering the inherent pressure in the tunnel >> and venting fumes/smoke to the outside atmosphere and will await the >> flap switch query. Your Picasso pictures are stunning! Glad your around >> to share. >> >> Your summation should be reviewed by all builders. >> >> No modification to the VANS system. >> Limiting fire damage is critical. >> Fuel shutoff worked, as advertized. >> Your prop strike damage was that to just the "now needed" engine >> teardown or did it migrate into your avionics? >> >> As a Tech Advisor, no one wants to hear from us how often we find flares >> on tubing incorrectly manufactured or improperly torqued (under and >> over). Many builders have not added the test of their "Shutoff Valve to >> cut engine operation" and confirm continued function at each conditional >> inspection. This drives that action home. I am thrilled that you are >> reporting and I look forward to more news of the landing gear mounts, >> legs and what you find. I am willing to kick-in $100 for a N718PF Chang >> Relief Fund, cause your data will be worth far more than that to current >> aviators, current builders, future builders and loved ones. If I could >> bring Dan back I would spend even more. >> >> Geoff can you weigh in on steps that can be applied to mitigate flame >> damage to a composite tunnel under similar circumstance? Lizard skin >> a.k.a. Johnston (#40410) or Zetex heat shield batting or flame-resistant >> topcoat chemical application? >> >> John >> #40600 >> >> >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang >> Sent: Thursday, April 28, 2011 3:53 AM >> To: rv10-list@matronics.com >> Subject: RV10-List: Fire and off field landing >> >> >> I thought I owe you, my fellow RV-10 builder some information. At this >> point the plane is still sitting in the field and I have been spending >> the time doing statements and answering inquiries from friends. Without >> >> opening the tunnel and cowling I can not say for sure what happened. >> Here are my observations: >> >> a. Fire was limited to the tunnel. >> b. It is a fuel leak inside the tunnel that fed into the fire. >> c. Fuel has been leaking some time before the fire started on this >> particular flight (based on the high fuel flow). Fuel flow was normal >> when I taxied out and on the take off. >> d. The smoke thinned out soon after I jettisoned the door. Although I >> still did not have much in-flight visibility, by the time the airplane >> stopped the cabin was almost cleared of smoke. >> e. There is no time to think. When my right leg felt warm I banked >> quickly and put it on the ground soon. >> f. After I turn off the fuel (it did shut off) there were still small >> fire but limited to inside the tunnel. >> g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool >> boxes in my baggage compartment to keep the CG in the limit (my W&B >> requirement). >> h. I have not calibrated my stall warning system. The buzzer goes off at >> >> around 60 kts. So, it was not a full stall landing. The field slopes up >> and I had a three point. >> i. Don't rely on emergency checklist. Remember the important steps and >> just do it. There is no time and visibility to find the checklist. >> >> >> Some facts: >> >> a. There is no modification on my fuel system. >> b. The door is still good except the area where bolts go through. It is >> the quickest way to get ride of the smoke and get visibility from the >> opening. >> c. The fire damage seems to be limited to around tunnel and firewall. I >> do have insulation inside the tunnel floor and up on firewall. >> d. Propeller strike and powder fire extinguisher from the fire >> department probably caused more damage than the fire. >> >> Ted >> >> >> >> >> >> >> >> > > >


    Message 29


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    Time: 01:12:54 PM PST US
    Subject: Re: Fire and off field landing
    From: Shannon Hicks <civeng123@gmail.com>
    Can someone post a link to the picassa photos? Shannon On Thu, Apr 28, 2011 at 2:17 PM, Miller John <gengrumpy@aol.com> wrote: > > For what it's worth, I have a Halon bottle mounted on top of the console > with the pin and handle in easy reach (right above the fuel pump). > > I took aviation consumer's advice some time ago and removed the dry powder > one from my airplane (if you've ever discharged one of these in a small > area, you'll understand!). > > I have a spring-loaded-closed, quarter-sized access hole in the tunnel > cover. > > Connected to the Halon nozzle is a flexible, plastic hose that I can > quickly stick the end through the hole and then squeeze the Halon handle > discharging into the tunnel. > > grumpy > N184JM > > On Apr 28, 2011, at 2:03 PM, John Cox wrote: > > > > > Ted - several of your actions are Commendable. #1 you flew the aircraft > > to the landing site and walked away. The remaining builders and your > > underwriter should be appreciative. #2 You were willing to share and > > encourage other builders with the facts, when known. - Invaluable! #3 > > You removed your EFIS screens and took steps to protect the residual > > value of what looks like a repairable incident. Thank you. > > > > Several questions came immediately to mind after considering those > > actions. Condition of Aluminum fuel tubing, flares and fittings? Fire > > Annunciation & Suppression systems? What would or could have happened > > if the tunnel had been composite rather than aluminum? Smoke evacuation > > and hoods. All will come out in time. This incident is the second most > > valuable RV-10 incident since the loss of Dan Lloyd and much will be > > gained from the post incident review. > > > > What comes to my mind is I seem to remember Scott Schmidt (#40111) as > > the first builder to provide side access panels to reach/inspect to the > > maze of tubing and to service fuel filters. I reflect on DLM (#40168) > > and his Halon (non dry powder) onboard suppression system. I now > > reflect on the comment of lowering the inherent pressure in the tunnel > > and venting fumes/smoke to the outside atmosphere and will await the > > flap switch query. Your Picasso pictures are stunning! Glad your around > > to share. > > > > Your summation should be reviewed by all builders. > > > > No modification to the VANS system. > > Limiting fire damage is critical. > > Fuel shutoff worked, as advertized. > > Your prop strike damage was that to just the "now needed" engine > > teardown or did it migrate into your avionics? > > > > As a Tech Advisor, no one wants to hear from us how often we find flares > > on tubing incorrectly manufactured or improperly torqued (under and > > over). Many builders have not added the test of their "Shutoff Valve to > > cut engine operation" and confirm continued function at each conditional > > inspection. This drives that action home. I am thrilled that you are > > reporting and I look forward to more news of the landing gear mounts, > > legs and what you find. I am willing to kick-in $100 for a N718PF Chang > > Relief Fund, cause your data will be worth far more than that to current > > aviators, current builders, future builders and loved ones. If I could > > bring Dan back I would spend even more. > > > > Geoff can you weigh in on steps that can be applied to mitigate flame > > damage to a composite tunnel under similar circumstance? Lizard skin > > a.k.a. Johnston (#40410) or Zetex heat shield batting or flame-resistant > > topcoat chemical application? > > > > John > > #40600 > > > > > > > > -----Original Message----- > > From: owner-rv10-list-server@matronics.com > > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang > > Sent: Thursday, April 28, 2011 3:53 AM > > To: rv10-list@matronics.com > > Subject: RV10-List: Fire and off field landing > > > > > > I thought I owe you, my fellow RV-10 builder some information. At this > > point the plane is still sitting in the field and I have been spending > > the time doing statements and answering inquiries from friends. Without > > > > opening the tunnel and cowling I can not say for sure what happened. > > Here are my observations: > > > > a. Fire was limited to the tunnel. > > b. It is a fuel leak inside the tunnel that fed into the fire. > > c. Fuel has been leaking some time before the fire started on this > > particular flight (based on the high fuel flow). Fuel flow was normal > > when I taxied out and on the take off. > > d. The smoke thinned out soon after I jettisoned the door. Although I > > still did not have much in-flight visibility, by the time the airplane > > stopped the cabin was almost cleared of smoke. > > e. There is no time to think. When my right leg felt warm I banked > > quickly and put it on the ground soon. > > f. After I turn off the fuel (it did shut off) there were still small > > fire but limited to inside the tunnel. > > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool > > boxes in my baggage compartment to keep the CG in the limit (my W&B > > requirement). > > h. I have not calibrated my stall warning system. The buzzer goes off at > > > > around 60 kts. So, it was not a full stall landing. The field slopes up > > and I had a three point. > > i. Don't rely on emergency checklist. Remember the important steps and > > just do it. There is no time and visibility to find the checklist. > > > > > > Some facts: > > > > a. There is no modification on my fuel system. > > b. The door is still good except the area where bolts go through. It is > > the quickest way to get ride of the smoke and get visibility from the > > opening. > > c. The fire damage seems to be limited to around tunnel and firewall. I > > do have insulation inside the tunnel floor and up on firewall. > > d. Propeller strike and powder fire extinguisher from the fire > > department probably caused more damage than the fire. > > > > Ted > > > > > > > > > > > > > > > > > >


    Message 30


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    Time: 01:13:33 PM PST US
    Subject: Re: Garmin XM weather
    From: Shannon Hicks <civeng123@gmail.com>
    When I called Garmin tech support yesterday, the prerecorded message stated that the update was NOT mandatory for 696 users. BTW, I complained about the price of the updates in relation to the cost of just purchasing an IPAD and using foreflight and they gave me a 50% discount code for the yearly subscription! Shannon On Thu, Apr 28, 2011 at 2:29 PM, Miller John <gengrumpy@aol.com> wrote: > > According to the download synopsis, it is all technical with XM weather > transmission and has nothing to do with Jepp cycles. > > I glanced through the OS changes that scrolled by before doing the install. > Once you complete the install, you cannot see those anymore. > > grumpy > > do not archive > > On Apr 28, 2011, at 2:22 PM, John Cox wrote: > > > > > May 5th is the beginning of Jeppesen cycle 1105 which runs through June > > 1. What might the connection be? > > > > John > > > > ----Original Message----- > > From: owner-rv10-list-server@matronics.com > > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Miller John > > Sent: Thursday, April 28, 2011 11:52 AM > > To: rv10-list@matronics.com > > Subject: RV10-List: Garmin XM weather > > > > > > For those using Garmin XM weather, Garmin put out a notice for a > > mandatory OS update. > > > > Garmin states that their XM weather units will no longer work after 5 > > May without the new update. > > > > grumpy > > N184JM > > > > do not archive > > > > > > > > > > > > > > > > > >


    Message 31


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    Time: 01:16:46 PM PST US
    Subject: Re: Fire and off field landing
    From: "civengpe" <civeng123@gmail.com>
    Would someone mind posting a link to the picassa photos? Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338351#338351


    Message 32


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    Time: 01:18:37 PM PST US
    Subject: Using Matronics Site
    From: "civengpe" <civeng123@gmail.com>
    I am new to this site and am having some issues using it properly. I have signed up to get messages via email and that seems to be working just fine. The problem is that I have replied, via email, to some of them, but they never get posted on here or get sent out to the list. Am I doing something wrong or are you only able to reply via the website? Thanks in advance Shannon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338352#338352


    Message 33


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    Time: 01:21:54 PM PST US
    Subject: Re: Garmin XM weather
    From: "civengpe" <civeng123@gmail.com>
    When I called Garmin tech support yesterday, the prerecorded message stated that the update was NOT mandatory for 696 users. BTW, I complained about the price of the updates in relation to the cost of just purchasing an IPAD and using foreflight and they gave me a 50% discount code for the yearly subscription! Shannon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=338355#338355


    Message 34


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    Time: 01:48:51 PM PST US
    From: Phil N <philn@toosan.com>
    Subject: Re: Fire and off field landing
    https://picasaweb.google.com/tc1234c/4272011RV10Accident?authkey=Gv1sRgCPjmtviSyuKsQg# ----- Original Message ----- From: Shannon Hicks <civeng123@gmail.com> To:<rv10-list@matronics.com> Cc: Subject: Re: RV10-List: Fire and off field landing Can someone post a link to the picassa photos? Shannon On Thu, Apr 28, 2011 at 2:17 PM, Miller John <gengrumpy@aol.com> wrote: For what it's worth, I have a Halon bottle mounted on top of the console with the pin and handle in easy reach (right above the fuel pump). I took aviation consumer's advice some time ago and removed the dry powder one from my airplane (if you've ever discharged one of these in a small area, you'll understand!). I have a spring-loaded-closed, quarter-sized access hole in the tunnel cover. Connected to the Halon nozzle is a flexible, plastic hose that I can quickly stick the end through the hole and then squeeze the Halon handle discharging into the tunnel. grumpy N184JM On Apr 28, 2011, at 2:03 PM, John Cox wrote: > > Ted - several of your actions are Commendable. #1 you flew the aircraft > to the landing site and walked away. The remaining builders and your > underwriter should be appreciative. #2 You were willing to share and > encourage other builders with the facts, when known. - Invaluable! #3 > You removed your EFIS screens and took steps to protect the residual > value of what looks like a repairable incident. Thank you. > > Several questions came immediately to mind after considering those > actions. Condition of Aluminum fuel tubing, flares and fittings? Fire > Annunciation & Suppression systems? What would or could have happened > if the tunnel had been composite rather than aluminum? Smoke evacuation > and hoods. All will come out in time. This incident is the second most > valuable RV-10 incident since the loss of Dan Lloyd and much will be > gained from the post incident review. > > What comes to my mind is I seem to remember Scott Schmidt (#40111) as > the first builder to provide side access panels to reach/inspect to the > maze of tubing and to service fuel filters. I reflect on DLM (#40168) > and his Halon (non dry powder) onboard suppression system. I now > reflect on the comment of lowering the inherent pressure in the tunnel > and venting fumes/smoke to the outside atmosphere and will await the > flap switch query. Your Picasso pictures are stunning! Glad your around > to share. > > Your summation should be reviewed by all builders. > > No modification to the VANS system. > Limiting fire damage is critical. > Fuel shutoff worked, as advertized. > Your prop strike damage was that to just the "now needed" engine > teardown or did it migrate into your avionics? > > As a Tech Advisor, no one wants to hear from us how often we find flares > on tubing incorrectly manufactured or improperly torqued (under and > over). Many builders have not added the test of their "Shutoff Valve to > cut engine operation" and confirm continued function at each conditional > inspection. This drives that action home. I am thrilled that you are > reporting and I look forward to more news of the landing gear mounts, > legs and what you find. I am willing to kick-in $100 for a N718PF Chang > Relief Fund, cause your data will be worth far more than that to current > aviators, current builders, future builders and loved ones. If I could > bring Dan back I would spend even more. > > Geoff can you weigh in on steps that can be applied to mitigate flame > damage to a composite tunnel under similar circumstance? Lizard skin > a.k.a. Johnston (#40410) or Zetex heat shield batting or flame-resistant > topcoat chemical application? > > John > #40600 > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted Chang > Sent: Thursday, April 28, 2011 3:53 AM > To: rv10-list@matronics.com > Subject: RV10-List: Fire and off field landing > > > I thought I owe you, my fellow RV-10 builder some information. At this > point the plane is still sitting in the field and I have been spending > the time doing statements and answering inquiries from friends. Without > > opening the tunnel and cowling I can not say for sure what happened. > Here are my observations: > > a. Fire was limited to the tunnel. > b. It is a fuel leak inside the tunnel that fed into the fire. > c. Fuel has been leaking some time before the fire started on this > particular flight (based on the high fuel flow). Fuel flow was normal > when I taxied out and on the take off. > d. The smoke thinned out soon after I jettisoned the door. Although I > still did not have much in-flight visibility, by the time the airplane > stopped the cabin was almost cleared of smoke. > e. There is no time to think. When my right leg felt warm I banked > quickly and put it on the ground soon. > f. After I turn off the fuel (it did shut off) there were still small > fire but limited to inside the tunnel. > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool > boxes in my baggage compartment to keep the CG in the limit (my W&B > requirement). > h. I have not calibrated my stall warning system. The buzzer goes off at > > around 60 kts. So, it was not a full stall landing. The field slopes up > and I had a three point. > i. Don't rely on emergency checklist. Remember the important steps and > just do it. There is no time and visibility to find the checklist. > > > Some facts: > > a. There is no modification on my fuel system. > b. The door is still good except the area where bolts go through. It is > the quickest way to get ride of the smoke and get visibility from the > opening. > c. The fire damage seems to be limited to around tunnel and firewall. I > do have insulation inside the tunnel floor and up on firewall. > d. Propeller strike and powder fire extinguisher from the fire > department probably caused more damage than the fire. > > Ted > > ========== arget="_blank">http://www.matronics.com/Navigator?RV10-List ========== http://forums.matronics.com ========== le, List Admin. ="_blank">http://www.matronics.com/contribution ==========


    Message 35


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    Time: 01:53:59 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Re: Using Matronics Site
    At 01:14 PM 4/28/2011 Thursday, civengpe wrote: > >I am new to this site and am having some issues using it properly. I have signed up to get messages via email and that seems to be working just fine. The problem is that I have replied, via email, to some of them, but they never get posted on here or get sent out to the list. Am I doing something wrong or are you only able to reply via the website? > > >Thanks in advance >Shannon Hi Shannon, Welcome to the group! You should be able to just do a normal email "Reply" to any message you receive from the RV10-List and it will automatically go back to the whole List. Make sure that your email client is sending the replies to "rv10-list@matronics.com" and not just the originator of the given post. I checked the spam filter and didn't see that your email address had been blocked for any reason. Matt - Matt "Fox" Dralle RV-8 #82880 N998RV "Ruby Vixen" http://www.mattsrv8.com - Matt's RV-8 Construction Log http://www.youtube.com/MattsRV8 - Matt's RV-8 HDTV YouTube Channel Status: 170+ Hours TTSN - Paint job is all that's left...


    Message 36


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    Time: 02:08:15 PM PST US
    Subject: Re: Tunnel Access From Below
    From: Phil Perry <philperry9@gmail.com>
    Yeah, it is very simple and very clean. Almost too simple. I keep waiting on someone who knows more than I do to say I missed something , but that hasn't occurred yet. I do like the combo assembly and the engine ering of the Andair pump vs AFP's (not that there is anything wrong with AFP ). Besides the recirculation feature, the Andair does not use vanes and ther efore won't wear like the AFP. Instead it uses a series of expanding cavit ies to create a siphon effect that moves fuel through it. I like the setup a lot but I don't know what I don't know. Hopefully there i s no obvious fuctionality missing from the system or any additional liabilit y I created in the process. I am a believer that fewer fittings and less pl umbing equates to a safer and more reliable system. Phil On Apr 28, 2011, at 2:25 PM, "Albert Gardner" <ibspud@roadrunner.com> wrote: > Phil, Wow! the Andair pump is a much cleaner install. If mine goes bad I =99m switching. Simpler plumbing and belly access look like winners to me . Fortunately, in 4 filter inspections to date I have never found anything i n the filter. Before the belly access I always spilled a bit and left the tu nnel open to air out for a few hours. Now, through the bottom, there=99 s no problem and I inspect that area much more often. > > I did leave a tee fitting near the valve in case I wanted to add a purge v alve later. Hot starts in hot country aren=99t always easy. > > > > From: Phillip Perry > > Here's how I attempted to tackle the filter access issue from above. I th ink it makes it quite a bit easier when getting everything aligned. > http://www.youtube.com/watch?v=x3mpcapeBA8 > Phil > > > > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 37


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    Time: 03:18:50 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: West Coast Formation Clinic (WCFC) This Weekend...
    Any listers planning on attending the WCFC this weekend in Madera California? I'm planning on being there with the 'ol RV-8. Come up and say 'hi' and introduce yourself; I'd love to meet some of the Listers in person! - Matt "Fox" Dralle RV-8 #82880 N998RV "Ruby Vixen" http://www.mattsrv8.com - Matt's RV-8 Construction Log http://www.youtube.com/MattsRV8 - Matt's RV-8 HDTV YouTube Channel Status: 170+ Hours TTSN - Paint job is all that's left...


    Message 38


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    Time: 03:28:07 PM PST US
    Subject: Second fire in RV10 to date
    From: "John Cox" <johnwcox@pacificnw.com>
    One great solution. John From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Gonzalez Sent: Thursday, April 28, 2011 12:29 PM Subject: RV10-List: Second fire in RV10 to date It took about one day to decide to order this product and another two hours to install it. It is a no brainer. http://www.westmarine.com/webapp/wcs/stores/servlet/ProductDisplay?produ ctId=30673&catalogId=10001&langId=-1&storeId=11151&storeNum=101 07&subdep tNum=10534&classNum=10535 The alarm is load as hell even with a headset on and an engine running. The key point, the alarm sounds before the fire happens! JOhn


    Message 39


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    Time: 03:28:34 PM PST US
    Subject: Fire and off field landing
    From: "John Cox" <johnwcox@pacificnw.com>
    I was! At work, we use Halon under high pressure nitrogen in a s.steel accumulator bottle along with a squib. Your system could be quite effective if directed to the most logical area around the fuel filter and shutoff valve. Just pull the valve, no squib to worry about. Heat rises so I am interested in steps which could be taken to provide additional temperature protection to a composite cover. The one Picasso shot Img. 1882 gives clarity to a "Sense of Urgency" with a hot seat. There have been other posts on hydrocarbon sensors to alert when a combustible source is sensed, temperature is rising above an established threshold or other indicators. It was great that Ted responded quickly and accurately to getting the aircraft on the ground. "When the engine stops, the aircraft is on fire, or a medical emergency requires immediate action, the obligation of the pilot is to get the aircraft on the ground." Think of it as becoming immediately the underwriter's aircraft. The pilots job is to be around to settle the claim at a successful conclusion. A friend was lost 5 years ago leaving OSH while attempting solutions "in-flight" and conscientiously passing over 8 perfectly good airports. He made it up to the point of touchdown in Madison, WI. Kudos to Ted regardless of what is going to be found as the cause. Fire Annunciation? Fire Suppression? Pilot Skill? We should all be discussing the various solutions and pursue enhanced pilot training like LOBO. John C. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DLM Sent: Thursday, April 28, 2011 1:02 PM Subject: Re: RV10-List: Fire and off field landing I am considering using the unused port on my Halon bottle to plumb a line into the tunnel. WE are still discussing the Halon discharge in the cabin as the tunnel has some big holes to cabin.


    Message 40


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    Time: 03:35:21 PM PST US
    Subject: Re: Tunnel Access From Below
    From: "John Cox" <johnwcox@pacificnw.com>
    A product called " Pig Mat" is an absorbent material which can be placed under the valve before servicing. Less fumes to evacuate. Just through it outside, in the trash, away from a combustible structure. John From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Albert Gardner Sent: Thursday, April 28, 2011 12:26 PM Subject: RE: RV10-List: Re: Tunnel Access From Below Phil, Wow! the Andair pump is a much cleaner install. If mine goes bad I'm switching. Simpler plumbing and belly access look like winners to me. Fortunately, in 4 filter inspections to date I have never found anything in the filter. Before the belly access I always spilled a bit and left the tunnel open to air out for a few hours. Now, through the bottom, there's no problem and I inspect that area much more often. I did leave a tee fitting near the valve in case I wanted to add a purge valve later. Hot starts in hot country aren't always easy. From: Phillip Perry Here's how I attempted to tackle the filter access issue from above. I think it makes it quite a bit easier when getting everything aligned. http://www.youtube.com/watch?v=x3mpcapeBA8 Phil


    Message 41


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    Time: 04:03:25 PM PST US
    From: Patrick Thyssen <jump2@sbcglobal.net>
    Subject: Re: Tunnel Access From Below
    The one thing I heard in the video was that pump was for the o-360. So the Question is how much fuel will it pump? Patrick Thyssen N15PT --- On Thu, 4/28/11, Phil Perry <philperry9@gmail.com> wrote: From: Phil Perry <philperry9@gmail.com> Subject: Re: RV10-List: Re: Tunnel Access From Below Yeah, it is very simple and very clean. =C2-Almost too simple. I keep waiting on someone who knows more than I do to say I missed somethin g, but that hasn't occurred yet. =C2-I do like the combo assembly and the engineering of the Andair pump vs AFP's (not that there is anything wrong with AFP). Besides the recirculation feature, the Andair does not use vanes and therefore won't wear like the AFP. =C2- Instead it uses a series of expanding cavities to create a siphon effect that moves fuel through it. I like the setup a lot but I don't know what I don't know. =C2-Hopefully there is no obvious fuctionality missing from the system or any additional liability I created in the process. =C2-I am a believer that fewer fittin gs and less plumbing equates to a safer and more reliable system. Phil On Apr 28, 2011, at 2:25 PM, "Albert Gardner" <ibspud@roadrunner.com> wrote : Phil, Wow! the Andair pump is a much cleaner install. If mine goes bad I =99m switching. Simpler plumbing and belly access look like winners to m e. Fortunately, =C2-in 4 filter inspections to date I have never found an ything in the filter. Before the belly access I always spilled a bit and le ft the tunnel open to air out for a few hours. Now, through the bottom, the re=99s no problem and I inspect that area much more often.I did leave a tee fitting near the valve in case I wanted to add a purge valve later. Hot starts in hot country aren=99t always easy. =C2-From: Phillip P erryHere's how I attempted to tackle the filter access issue from above.=C2 - I think it makes it quite a bit easier when getting everything aligned. http://www.youtube.com/watch?v=x3mpcapeBA8 Phil =C2- =0A=0A=0A ========= ref="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.c om/Navigator?RV10-List ========= ums.matronics.com">http://forums.matronics.com ========= http://www.matronics.com/contribution">http://www.matronics.com/contributio n ========= =0A


    Message 42


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    Time: 04:27:53 PM PST US
    From: Bruce Johnson <bruce1hwjohnson@yahoo.com>
    Subject: Re: Fire and off field landing
    Good write up Ted. Glad your OK and sorry it happened. Good Luck=0A=0A=0A =0A=0A________________________________=0AFrom: Ted Chang <tc1234c@roadrunne r.com>=0ATo: rv10-list@matronics.com=0ASent: Thu, April 28, 2011 3:53:00 AM =0ASubject: RV10-List: Fire and off field landing=0A=0A--> RV10-List messag e posted by: Ted Chang <tc1234c@roadrunner.com>=0A=0AI thought I owe you, m y fellow RV-10 builder some information. At this point the =0Aplane is stil l sitting in the field and I have been spending the time doing =0Astatement s and answering inquiries from friends.- Without opening the tunnel and =0Acowling I can not say for sure what happened.- Here are my observation s:=0A=0Aa. Fire was limited to the tunnel.=0Ab. It is a fuel leak inside th e tunnel that fed into the fire.=0Ac. Fuel has been leaking some time befor e the fire started on this particular =0Aflight (based on the high fuel flo w). Fuel flow was normal when I taxied out and =0Aon the take off.=0Ad. The smoke thinned out soon after I jettisoned the door. Although I still did =0Anot have much in-flight visibility, by the time the airplane stopped the cabin =0Awas almost cleared of smoke.=0Ae. There is no time to think. When my right leg felt warm I banked quickly and =0Aput it on the ground soon. =0Af.- After I turn off the fuel (it did shut off) there were still small fire but =0Alimited to inside the tunnel.=0Ag. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in =0Amy baggage compartment to keep the CG in the limit (my W&B requirement).=0Ah. I have not calibrate d my stall warning system. The buzzer goes off at around =0A60 kts. So, it was not a full stall landing. The field slopes up and I had a =0Athree poin t.=0Ai. Don't rely on emergency checklist. Remember the important steps and just do =0Ait. There is no time and visibility to find the checklist.=0A =0A=0ASome facts:=0A=0Aa. There is no modification on my fuel system.=0Ab. The door is still good except the area where bolts go through. It is the =0Aquickest way to get ride of the smoke and get visibility from the openin g.=0Ac. The fire damage seems to be limited to around tunnel and firewall. I do have =0Ainsulation inside the tunnel floor and up on firewall.=0Ad. Pr opeller strike and powder fire extinguisher from the fire department =0Apro bably caused more damage than the fire.=0A=0A=0AI have to admit that for a few seconds when the smoke came out and my leg felt =0Athe heat I had a tho ught that I was in deep trouble (burn to death). I quickly =0Afocused on th e tasks in front of me and tried to fly the airplane and solve the =0Aprobl ems I was facing. From that point on there was no fear or regret.- After I =0Acalled 911 and my insurance agent I got to walk down the hill, wait an d think. =0AMy only negative thought was that my accident might negatively impact a lot of =0Abuilders. I don't want to see anyone get disencouraged. I am pretty sure that =0Awhat happened to me is not a design flaw, but a bu ilder mistake. After I found =0Athe problem I will share with you so you ca ========================


    Message 43


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    Time: 04:43:37 PM PST US
    Subject: Re: Tunnel Access From Below
    From: Phil Perry <philperry9@gmail.com>
    Pat, Here is a thread that discusses it and includes Andair's response. http://www.vansairforce.com/community/showthread.php?t=63129 It's actually more of a function of line size and pressure relief valve cali bration according to those who engineer this stuff. Phil On Apr 28, 2011, at 5:58 PM, Patrick Thyssen <jump2@sbcglobal.net> wrote: > The one thing I heard in the video was that pump was for the o-360. So the Question is how much fuel will it pump? > Patrick Thyssen > N15PT > > --- On Thu, 4/28/11, Phil Perry <philperry9@gmail.com> wrote: > > From: Phil Perry <philperry9@gmail.com> > Subject: Re: RV10-List: Re: Tunnel Access =46rom Below > To: "rv10-list@matronics.com" <rv10-list@matronics.com> > Date: Thursday, April 28, 2011, 4:03 PM > > Yeah, it is very simple and very clean. Almost too simple. > > I keep waiting on someone who knows more than I do to say I missed somethi ng, but that hasn't occurred yet. I do like the combo assembly and the engi neering of the Andair pump vs AFP's (not that there is anything wrong with A FP). Besides the recirculation feature, the Andair does not use vanes and th erefore won't wear like the AFP. Instead it uses a series of expanding cav ities to create a siphon effect that moves fuel through it. > > I like the setup a lot but I don't know what I don't know. Hopefully ther e is no obvious fuctionality missing from the system or any additional liabi lity I created in the process. I am a believer that fewer fittings and less plumbing equates to a safer and more reliable system. > > Phil > > > > > > > > On Apr 28, 2011, at 2:25 PM, "Albert Gardner" <ibspud@roadrunner.com> wrot e: > >> Phil, Wow! the Andair pump is a much cleaner install. If mine goes bad I =99m switching. Simpler plumbing and belly access look like winners to me . Fortunately, in 4 filter inspections to date I have never found anything i n the filter. Before the belly access I always spilled a bit and left the tu nnel open to air out for a few hours. Now, through the bottom, there=99 s no problem and I inspect that area much more often. >> >> I did leave a tee fitting near the valve in case I wanted to add a purge v alve later. Hot starts in hot country aren=99t always easy. >> >> >> >> From: Phillip Perry >> >> Here's how I attempted to tackle the filter access issue from above. I t hink it makes it quite a bit easier when getting everything aligned. >> http://www.youtube.com/watch?v=x3mpcapeBA8 >> Phil >> >> >> >> >> >> >> ========= >> ref="http://www.matronics.com/Navigator?RV10-List">http://www.matronics .com/Navigator?RV10-List >> ========= >> ums.matronics.com">http://forums.matronics.com >> ========= >> http://www.matronics.com/contribution">http://www.matronics.com/contribut ion >> ========================= ========= >> > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 44


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    Time: 04:59:36 PM PST US
    From: Ted Chang <tc1234c@roadrunner.com>
    Subject: Re: Fire and off field landing
    I got the airplane back to the hangar and took a look into the engine compartment. Now I am pretty sure the cause of the fire is a loose fuel line b-nut on the mechanical fuel pump. It is entirely my mistake. So, my follow builders, make sure all your nuts and fittings are tightened. You don't need to worry about the fire problem I experienced. A few observations to follow: a. The fuel flow down and under the tunnel. I did not know when the fire started since it was burning underneath. b. After the fire burnt through the tunnel floor, it sent up some smoke smell. c. Soon brake line and fuel line melted and the brake fluid produced a lot of smoke. d. After brake fluid was consumed there were little smoke. e. Fire did burn up around the mechanical fuel pump and up around left mag. Wire bundle attached to the engine mount on top the mag is charred. f. Fire did not burn through the aluminum heat boxes. The sealant on top of the heat boxes are gone but not the ones around them. g. I used plastic bushing, RTV, then a thick coat of 3M fire barrier sealant for firewall penetration. None of them get compromised. h. I brought firewall insulator but have not installed yet. It would not do anything for this particular case. i. The insulator on the tunnel floor can not withstand the fire. Most of them are gone with the floor. j. Nose gear link (WD1016) folded and the rest of the nose gear are in good shape.


    Message 45


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    Time: 05:27:35 PM PST US
    Subject: Re: Fire and off field landing
    From: Phil Perry <philperry9@gmail.com>
    Ted, Thanks for the report. Any idea what sparked the fuel? I'd like to figure out what the ignition source is. Phil On Apr 28, 2011, at 6:55 PM, Ted Chang <tc1234c@roadrunner.com> wrote: > > I got the airplane back to the hangar and took a look into the engine compartment. Now I am pretty sure the cause of the fire is a loose fuel line b-nut on the mechanical fuel pump. It is entirely my mistake. So, my follow builders, make sure all your nuts and fittings are tightened. You don't need to worry about the fire problem I experienced. A few observations to follow: > > a. The fuel flow down and under the tunnel. I did not know when the fire started since it was burning underneath. > b. After the fire burnt through the tunnel floor, it sent up some smoke smell. > c. Soon brake line and fuel line melted and the brake fluid produced a lot of smoke. > d. After brake fluid was consumed there were little smoke. > e. Fire did burn up around the mechanical fuel pump and up around left mag. Wire bundle attached to the engine mount on top the mag is charred. > f. Fire did not burn through the aluminum heat boxes. The sealant on top of the heat boxes are gone but not the ones around them. > g. I used plastic bushing, RTV, then a thick coat of 3M fire barrier sealant for firewall penetration. None of them get compromised. > h. I brought firewall insulator but have not installed yet. It would not do anything for this particular case. > i. The insulator on the tunnel floor can not withstand the fire. Most of them are gone with the floor. > j. Nose gear link (WD1016) folded and the rest of the nose gear are in good shape. > > > > > > > >


    Message 46


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    Time: 05:30:24 PM PST US
    Subject: Re: Fire and off field landing
    From: Rob Kermanj <flysrv10@gmail.com>
    Good job and quick thinking. The best thing is that you are here to tell about it. do not archive. On Apr 28, 2011, at 6:53 AM, Ted Chang wrote: > > I thought I owe you, my fellow RV-10 builder some information. At this point the plane is still sitting in the field and I have been spending the time doing statements and answering inquiries from friends. Without opening the tunnel and cowling I can not say for sure what happened. Here are my observations: > > a. Fire was limited to the tunnel. > b. It is a fuel leak inside the tunnel that fed into the fire. > c. Fuel has been leaking some time before the fire started on this particular flight (based on the high fuel flow). Fuel flow was normal when I taxied out and on the take off. > d. The smoke thinned out soon after I jettisoned the door. Although I still did not have much in-flight visibility, by the time the airplane stopped the cabin was almost cleared of smoke. > e. There is no time to think. When my right leg felt warm I banked quickly and put it on the ground soon. > f. After I turn off the fuel (it did shut off) there were still small fire but limited to inside the tunnel. > g. Dead stick is very hard to do. RV-10 is nose heavy. I put two tool boxes in my baggage compartment to keep the CG in the limit (my W&B requirement). > h. I have not calibrated my stall warning system. The buzzer goes off at around 60 kts. So, it was not a full stall landing. The field slopes up and I had a three point. > i. Don't rely on emergency checklist. Remember the important steps and just do it. There is no time and visibility to find the checklist. > > > Some facts: > > a. There is no modification on my fuel system. > b. The door is still good except the area where bolts go through. It is the quickest way to get ride of the smoke and get visibility from the opening. > c. The fire damage seems to be limited to around tunnel and firewall. I do have insulation inside the tunnel floor and up on firewall. > d. Propeller strike and powder fire extinguisher from the fire department probably caused more damage than the fire. > > > I have to admit that for a few seconds when the smoke came out and my leg felt the heat I had a thought that I was in deep trouble (burn to death). I quickly focused on the tasks in front of me and tried to fly the airplane and solve the problems I was facing. From that point on there was no fear or regret. After I called 911 and my insurance agent I got to walk down the hill, wait and think. My only negative thought was that my accident might negatively impact a lot of builders. I don't want to see anyone get disencouraged. I am pretty sure that what happened to me is not a design flaw, but a builder mistake. After I found the problem I will share with you so you can avoid this problem. > > > > Ted > > > >


    Message 47


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    Time: 05:37:24 PM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Fire and off field landing
    Awesome data gathering Ted. Thanks so much for the follow-up. When I do a final assembly I use the yellow torque seal on the hardware. If it's missing, I know I've not tightened it down. Back when I was a baby pilot, I bought the Grumman AA-1B I got my ticket in. I took it back to the FBO I bought it from and they did the 'first' annual ..... just before the fly-in at Lakeland FL (which started Sun-n-Fun the next year). I started up to leave and I noticed a handfull of folks running around giving me the 'cut off' sign. I shut down and climbed out to find that they saw fluid spraying out from under the cowl. When the FBO did the annual, the A&P pulled the B nut off the inlet to the electric fuel pump to check and clean the screen. It went back on finger tight, if that. I flew about 100 miles all total before the problem was discovered. My Angels were at work. And that's the last annual anyone else wrenched on my planes. I do all the owner-assisted annuals and fix the squawks. MY A&P/IA does the paperwork. Is the airframe undamaged?? Just gear and door??? Linn On 4/28/2011 7:55 PM, Ted Chang wrote: > > I got the airplane back to the hangar and took a look into the engine > compartment. Now I am pretty sure the cause of the fire is a loose > fuel line b-nut on the mechanical fuel pump. It is entirely my > mistake. So, my follow builders, make sure all your nuts and fittings > are tightened. You don't need to worry about the fire problem I > experienced. A few observations to follow: > > a. The fuel flow down and under the tunnel. I did not know when the > fire started since it was burning underneath. > b. After the fire burnt through the tunnel floor, it sent up some > smoke smell. > c. Soon brake line and fuel line melted and the brake fluid produced a > lot of smoke. > d. After brake fluid was consumed there were little smoke. > e. Fire did burn up around the mechanical fuel pump and up around left > mag. Wire bundle attached to the engine mount on top the mag is charred. > f. Fire did not burn through the aluminum heat boxes. The sealant on > top of the heat boxes are gone but not the ones around them. > g. I used plastic bushing, RTV, then a thick coat of 3M fire barrier > sealant for firewall penetration. None of them get compromised. > h. I brought firewall insulator but have not installed yet. It would > not do anything for this particular case. > i. The insulator on the tunnel floor can not withstand the fire. Most > of them are gone with the floor. > j. Nose gear link (WD1016) folded and the rest of the nose gear are in > good shape. > >


    Message 48


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    Time: 05:58:27 PM PST US
    Subject: Re: Fire and off field landing
    From: Tim Olson <Tim@MyRV10.com>
    Just a guess but the mechanical pump is right above the hot exhaust, by not that great a distance. Thanks Ted, it's been informational! Glad you made it out fine. I had a fuel fitting that was loose too, before first start, due to last minute hose removal post-nut-check. It was on the fuel servo. Luckily I did a boost pump fuel pressure test and found the dripping before I fired it up. Even though I used torque seal all over on bolts, I think if for no other reason, it would be worth doing it on the tunnel and fuel lines just to ensure that you mark them after they are torqued. Could help prevent this type of failure. I think I'll plan to do that next time I pull a fuel line. Tim On Apr 28, 2011, at 7:24 PM, Phil Perry <philperry9@gmail.com> wrote: > > Ted, > > Thanks for the report. Any idea what sparked the fuel? I'd like to figure out what the ignition source is. > > Phil > > > > On Apr 28, 2011, at 6:55 PM, Ted Chang <tc1234c@roadrunner.com> wrote: > >> >> I got the airplane back to the hangar and took a look into the engine compartment. Now I am pretty sure the cause of the fire is a loose fuel line b-nut on the mechanical fuel pump. It is entirely my mistake. So, my follow builders, make sure all your nuts and fittings are tightened. You don't need to worry about the fire problem I experienced. A few observations to follow: >> >> a. The fuel flow down and under the tunnel. I did not know when the fire started since it was burning underneath. >> b. After the fire burnt through the tunnel floor, it sent up some smoke smell. >> c. Soon brake line and fuel line melted and the brake fluid produced a lot of smoke. >> d. After brake fluid was consumed there were little smoke. >> e. Fire did burn up around the mechanical fuel pump and up around left mag. Wire bundle attached to the engine mount on top the mag is charred. >> f. Fire did not burn through the aluminum heat boxes. The sealant on top of the heat boxes are gone but not the ones around them. >> g. I used plastic bushing, RTV, then a thick coat of 3M fire barrier sealant for firewall penetration. None of them get compromised. >> h. I brought firewall insulator but have not installed yet. It would not do anything for this particular case. >> i. The insulator on the tunnel floor can not withstand the fire. Most of them are gone with the floor. >> j. Nose gear link (WD1016) folded and the rest of the nose gear are in good shape. >> >> >> >> >> >> >> >> > > > >


    Message 49


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    Time: 06:54:45 PM PST US
    From: "DLM" <dlm34077@q.com>
    Subject: Re: Fire and off field landing
    which flight was the accident flight? how many hours into Phase I? ----- Original Message ----- From: "Ted Chang" <tc1234c@roadrunner.com> Sent: Thursday, April 28, 2011 4:55 PM Subject: RV10-List: Re: Fire and off field landing > > I got the airplane back to the hangar and took a look into the engine > compartment. Now I am pretty sure the cause of the fire is a loose fuel > line b-nut on the mechanical fuel pump. It is entirely my mistake. So, > my follow builders, make sure all your nuts and fittings are tightened. > You don't need to worry about the fire problem I experienced. A few > observations to follow: > > a. The fuel flow down and under the tunnel. I did not know when the fire > started since it was burning underneath. > b. After the fire burnt through the tunnel floor, it sent up some smoke > smell. > c. Soon brake line and fuel line melted and the brake fluid produced a > lot of smoke. > d. After brake fluid was consumed there were little smoke. > e. Fire did burn up around the mechanical fuel pump and up around left > mag. Wire bundle attached to the engine mount on top the mag is charred. > f. Fire did not burn through the aluminum heat boxes. The sealant on top > of the heat boxes are gone but not the ones around them. > g. I used plastic bushing, RTV, then a thick coat of 3M fire barrier > sealant for firewall penetration. None of them get compromised. > h. I brought firewall insulator but have not installed yet. It would not > do anything for this particular case. > i. The insulator on the tunnel floor can not withstand the fire. Most of > them are gone with the floor. > j. Nose gear link (WD1016) folded and the rest of the nose gear are in > good shape. > > > > > > > >


    Message 50


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    Time: 07:13:40 PM PST US
    Subject: Re: Garmin XM weather
    From: Robin Marks <robin@PaintTheWeb.com>
    Shannon, On which subscription did you receive a 50% discount? And thanks for the tip. Robin On Thu, Apr 28, 2011 at 4:09 PM, Shannon Hicks <civeng123@gmail.com> wrote: > When I called Garmin tech support yesterday, the prerecorded message stated > that the update was NOT mandatory for 696 users. > > BTW, I complained about the price of the updates in relation to the cost of > just purchasing an IPAD and using foreflight and they gave me a 50% discount > code for the yearly subscription! > > Shannon > > On Thu, Apr 28, 2011 at 2:29 PM, Miller John <gengrumpy@aol.com> wrote: > >> >> According to the download synopsis, it is all technical with XM weather >> transmission and has nothing to do with Jepp cycles. >> >> I glanced through the OS changes that scrolled by before doing the >> install. Once you complete the install, you cannot see those anymore. >> >> grumpy >> >> do not archive >> >> On Apr 28, 2011, at 2:22 PM, John Cox wrote: >> >> > >> > May 5th is the beginning of Jeppesen cycle 1105 which runs through June >> > 1. What might the connection be? >> > >> > John >> > >> > ----Original Message----- >> > From: owner-rv10-list-server@matronics.com >> > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Miller John >> > Sent: Thursday, April 28, 2011 11:52 AM >> > To: rv10-list@matronics.com >> > Subject: RV10-List: Garmin XM weather >> > >> > >> > For those using Garmin XM weather, Garmin put out a notice for a >> > mandatory OS update. >> > >> > Garmin states that their XM weather units will no longer work after 5 >> > May without the new update. >> > >> > grumpy >> > N184JM >> > >> > do not archive >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> >> ========== >> arget="_blank">http://www.matronics.com/Navigator?RV10-List >> ========== >> http://forums.matronics.com >> ========== >> le, List Admin. >> ="_blank">http://www.matronics.com/contribution >> ========== >> >> >> >> > * > > * > >


    Message 51


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    Time: 08:38:38 PM PST US
    From: Ted Chang <tc1234c@roadrunner.com>
    Subject: Re: Fire and off field landing
    I just log on and read some of your comments. Here are answers to a few questions. The accident flight was my sixth flight and 8th time running the engine. I estimated that I had 1.2 min from the time I noticed the smoke to a sharp bank to land. During that time I had to get the fire extinguisher, shut the fuel, open the door, identify the landing site and of course fly the airplane. There was really no time to get the checklist, put on the smoke hood (I have two in my hangar that I brought for my RV-9A first flight), and doing some other things. If you had a fuel fire the best thing is to shut the fuel valve. I never shut the fuel valve before and in a hurry I turn the selector to in between left and right. I am not even sure it was completely shut. But engine stopped and fire reduced. So it worked for me. Do make sure you practice shut off the fuel. When the fire begins there won't be time to figure it out. Fire extinguisher works only when you remove the supply of fuel. Of course shut off the fuel means the fan in front is going to stop and you must find a place to put the airplane down. My RV9A will glide a long distance without power. 10 really drop like a rock when compared with 9. I landed without flap not because I was thinking about the spark (fire already started) problem, but I just did not have time to lower it. It turned out good since my flaps are not damaged. There are a lot of factors that made my emergency landing a success. Most of them I have no control of. There are many things I did not do correctly, for example, I forgot to turn off the electrical system. With the smoke and fire I was busy trying to land the airplane and did not think about turning off switches. I was not analyzing the situation and figuring out the solution, I was just reacting to the situation with my instinct. If I say that I have the skill to handle an emergency like this I will be lying to myself.


    Message 52


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    Time: 10:10:42 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Re: Fire and off field landing
    "If I say that I have the skill to handle an emergency like this I will be lying to myself." You did/do have the skill=2C you are alive and uninjured. You will need to get your confidence back and get back on the horse. Altitude is life. Unless it takes too much time to get on the ground and ju mp out due to being burned...then a parachute is a good thing. Good work!!! From: tc1234c@roadrunner.com Subject: RV10-List: Re: Fire and off field landing I just log on and read some of your comments. Here are answers to a few que stions. The accident flight was my sixth flight and 8th time running the engine. I estimated that I had 1.2 min from the time I noticed the smoke to a sharp bank to land. During that time I had to get the fire extinguisher=2C shut the fuel=2C ope n the door=2C identify the landing site and of course fly the airplane. There was really no time to get the checklist=2C put on the smoke hood (I h ave two in my hangar that I brought for my RV-9A first flight)=2C and doing some other things. If you had a fuel fire the best thing is to shut the fuel valve. I never shut the fuel valve before and in a hurry I turn the selector to in between left and right. I am not even sure it was completely shut. But engine stopped and fire reduced. So it worked for me. Do make sure you practice shut off the fuel. When the fire begins there won't be time to figure it out. Fire extinguisher works only when you remove the supply o f fuel. Of course shut off the fuel means the fan in front is going to stop and you must find a place to put the airplane down. My RV9A will glide a lo ng distance without power. 10 really drop like a rock when compared with 9. I landed without flap not because I was thinking about the spark (fire alre ady started) problem=2C but I just did not have time to lower it. It turned out good since my flaps are not damaged. There are a lot of facto rs that made my emergency landing a success. Most of them I have no control of. There are many things I did not do correctly=2C for example=2C I forgot to turn off the electrical system. With the smoke and fire I was busy trying t o land the airplane and did not think about turning off switches. I was not a nalyzing the situation and figuring out the solution=2C I was just reacting to the situation with my instinct. If I say that I have the skill to handle an emergency like this I will be lying to myself.




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