RV10-List Digest Archive

Tue 11/27/12


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     0. 09:53 AM - Make Sure You're Listed! List of Contributors Coming in December! (Matt Dralle)
     1. 06:31 AM - Re: Initial Brake Fluid Qty (johngoodman)
     2. 06:45 AM - Re: Initial Brake Fluid Qty (rv10flyer)
     3. 07:05 AM - Re: Initial Brake Fluid Qty (johngoodman)
     4. 07:07 AM - Re: Re: Initial Brake Fluid Qty (Kelly McMullen)
     5. 07:22 AM - Re: Re: Initial Brake Fluid Qty (Sean Stephens)
     6. 08:39 AM - Dirty Laundry (jkreidler)
     7. 08:52 AM - Re: Dirty Laundry (Jesse Saint)
     8. 09:03 AM - Re: Dirty Laundry (Sean Stephens)
     9. 09:33 AM - Re: Dirty Laundry (Roger Standley)
    10. 09:55 AM - Re: Dirty Laundry (jkreidler)
    11. 10:10 AM - Re: Re: Dirty Laundry (Pascal)
    12. 06:53 PM - Re: Re: Dirty Laundry (Kelly McMullen)
    13. 07:55 PM - Mesa and KFFZ (Sheldon Olesen)
    14. 08:09 PM - Re: Mesa and KFFZ (nukeflyboy)
    15. 08:19 PM - Re: N410BL Update (nukeflyboy)
    16. 08:19 PM - Re: Mesa and KFFZ (Kelly McMullen)
    17. 08:30 PM - Re: Mesa and KFFZ (Roxanne and Mike Lefever)
 
 
 


Message 0


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    Time: 09:53:04 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Make Sure You're Listed! List of Contributors Coming in December!
    Dear Listers, There's just a couple more days left in this year's List Fund Raiser and that means the List of Contributors (LOC) is just around the corner! In December I post a list of everyone that so generously made a Contribution to support the Lists. Its my way of publicly thanking everyone that took a minute to show their appreciation for the Lists. Won't you take minute and assure that your name is on the upcoming LOC? Tell others that you appreciate the Lists. Making a Contribution to support the Lists is fast and easy using your Visa, MasterCard, or Paypal account: http://www.matronics.com/contribution Or, drop a personal check in the mail to: Matt Dralle / Matronics 581 Jeannie Way Livermore CA 94550 I would like to thank everyone that has so generously made a Contribution thus far during this year's List Fund Raiser! Remember that its YOUR support that keeps these Lists running and improving! Don't forget to include a little comment about how the Lists have helped you! Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 06:31:35 AM PST US
    Subject: Re: Initial Brake Fluid Qty
    From: "johngoodman" <johngoodman@earthlink.net>
    The small 4 oz bottle from Aircraft Spruce "should be enough"... depending on how much you spill. Also, you might need a little more in your pump/bleeder (whatever you use to pump it up from the bottom). Do you have a friend that already has a pump setup? If so, borrow his and replace what you use with the 4 oz bottle. Otherwise, get more and look for a pump system. John -------- #40572 Phase One complete and flying. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389110#389110


    Message 2


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    Time: 06:45:15 AM PST US
    Subject: Re: Initial Brake Fluid Qty
    From: "rv10flyer" <wayne.gillispie@gmail.com>
    10 oz. -------- Wayne G. 12/01/2011 TT= 95 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389111#389111


    Message 3


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    Time: 07:05:10 AM PST US
    Subject: Re: Initial Brake Fluid Qty
    From: "johngoodman" <johngoodman@earthlink.net>
    Actually, 10 oz might be right. Looking back, my container from Spruce was 16 oz, not 4 oz. John -------- #40572 Phase One complete and flying. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389112#389112


    Message 4


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    Time: 07:07:06 AM PST US
    Subject: Re: Initial Brake Fluid Qty
    From: Kelly McMullen <apilot2@gmail.com>
    Figure a pint bottle as a minimum, to allow for spillage, and to have some to top off when the pads wear and more fluid is needed in the calipers. Think seriously about getting the high temp, fire resistant fluid. MIL-PRF-83282D available http://www.skygeek.com/royco-782-synthetic-fire-resistant-hydraulic-fluid.html and elsewhere, but I think 1 Qt is about the minimum you will find. On Tue, Nov 27, 2012 at 7:44 AM, rv10flyer <wayne.gillispie@gmail.com>wrote: > > 10 oz. > > -------- > Wayne G. > 12/01/2011 > TT= 95 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389111#389111 > >


    Message 5


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    Time: 07:22:41 AM PST US
    From: Sean Stephens <sean@stephensville.com>
    Subject: Re: Initial Brake Fluid Qty
    Thanks everyone. I ordered the quart of high temp from SkyGeek along with mineral oil and some dehydrator plugs. -Sean On 11/27/12 9:06 AM, Kelly McMullen wrote: > Figure a pint bottle as a minimum, to allow for spillage, and to have > some to top off when the pads wear and more fluid is needed in the > calipers. > Think seriously about getting the high temp, fire resistant fluid. > MIL-PRF-83282D > available > http://www.skygeek.com/royco-782-synthetic-fire-resistant-hydraulic-fluid.html > and elsewhere, but I think 1 Qt is about the minimum you will find. > > On Tue, Nov 27, 2012 at 7:44 AM, rv10flyer <wayne.gillispie@gmail.com > <mailto:wayne.gillispie@gmail.com>> wrote: > > <wayne.gillispie@gmail.com <mailto:wayne.gillispie@gmail.com>> > > 10 oz. > > -------- > Wayne G. > 12/01/2011 > TT= 95 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389111#389111 > > > ========== > ="_blank">www.aeroelectric.com > ooks.com" target="_blank">www.buildersbooks.com > et="_blank">www.homebuilthelp.com > ="_blank">http://www.matronics.com/contribution > le, List Admin. > ========== > arget="_blank">http://www.matronics.com/Navigator?RV10-List > ========== > http://forums.matronics.com > ========== > > > * > > > *


    Message 6


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    Time: 08:39:32 AM PST US
    Subject: Dirty Laundry
    From: "jkreidler" <jason.kreidler@regalbeloit.com>
    I just wanted to share an issue that we discovered during our annual inspection. This is just a bit embarrassing since we seemed to have potentially solved some issues that we have been having since shortly after we first started flying our airplane (450 hours). But unless we are willing to share our embarrassing errors we will not save others from making the same mistake. As some may know we have struggled to run anything near LOP without the engine stumbling, we made many modifications to help this situation and made significant improvements, but were never comfortable with the way the engine ran LOP. We blamed this on the James Cowl and Plenum installation; I am not saying our discovery takes the cowl and plenum off the table as contributing factors to LOP issues. Lately, our CHT temps started rising, and we were unable to climb at altitude without getting the CHTs above 400. We also noticed a fuel smell on takeoff, I have searched high and low for the source of the fuel smell. Our engine has always idled a little rough; we were told and convinced that this was caused by the fuel vaporizing in the injector lines since we had a tight cowl and plenum. Then we gained a symptom that lead to discovering our problem. Lately our idle RPM rose to around 1050 this was the symptom that got me looking for intake leaks. There it was, four of our intake gaskets were obviously leaking. We could see the gaskets were out of place, so I pulled all of the intake tubes and found some amazing gasket placements. The picture below shows one of the gaskets, this is as it came off the engine. So after replacing the gaskets and performing the rest of the annual a test flight was in order. Wow, someone hung a brand new engine! Keep in mind we have only done one test flight, so the data is very limited but there was noticeable improvement. CHTs down, no fuel smell, pull the mixture and the engine just sort of looses power without any stumble at all, idle speed down to 650. Also of note, during full power static run-up our fuel flow went from 20.2 GPH to 23.5 GPH. I have a hard time believing that the engine was assembled with the gaskets out of place, I also have a hard time believing that the gaskets have not been leaking for some time, perhaps even very early on, and obviously getting worse. There it is our dirty laundry, hopefully this information is useful to others. Thanks, Jason -------- Jason Kreidler 4 Partner Build - Sheboygan Falls, WI Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler N44YH - Flying - #40617 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389123#389123 Attachments: http://forums.matronics.com//files/photo_2_707.jpg http://forums.matronics.com//files/photo_1_150.jpg


    Message 7


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    Time: 08:52:43 AM PST US
    Subject: Re: Dirty Laundry
    From: Jesse Saint <jesse@saintaviation.com>
    Jason, Are you fuel injected or carburated? Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com C: 352-427-0285 F: 815-377-3694 On Nov 27, 2012, at 11:38 AM, jkreidler <jason.kreidler@regalbeloit.com> wrote: > > I just wanted to share an issue that we discovered during our annual inspection. This is just a bit embarrassing since we seemed to have potentially solved some issues that we have been having since shortly after we first started flying our airplane (450 hours). But unless we are willing to share our embarrassing errors we will not save others from making the same mistake. > > As some may know we have struggled to run anything near LOP without the engine stumbling, we made many modifications to help this situation and made significant improvements, but were never comfortable with the way the engine ran LOP. We blamed this on the James Cowl and Plenum installation; I am not saying our discovery takes the cowl and plenum off the table as contributing factors to LOP issues. > > Lately, our CHT temps started rising, and we were unable to climb at altitude without getting the CHTs above 400. We also noticed a fuel smell on takeoff, I have searched high and low for the source of the fuel smell. Our engine has always idled a little rough; we were told and convinced that this was caused by the fuel vaporizing in the injector lines since we had a tight cowl and plenum. > > Then we gained a symptom that lead to discovering our problem. Lately our idle RPM rose to around 1050 this was the symptom that got me looking for intake leaks. There it was, four of our intake gaskets were obviously leaking. We could see the gaskets were out of place, so I pulled all of the intake tubes and found some amazing gasket placements. The picture below shows one of the gaskets, this is as it came off the engine. > > So after replacing the gaskets and performing the rest of the annual a test flight was in order. Wow, someone hung a brand new engine! Keep in mind we have only done one test flight, so the data is very limited but there was noticeable improvement. CHTs down, no fuel smell, pull the mixture and the engine just sort of looses power without any stumble at all, idle speed down to 650. Also of note, during full power static run-up our fuel flow went from 20.2 GPH to 23.5 GPH. > I have a hard time believing that the engine was assembled with the gaskets out of place, I also have a hard time believing that the gaskets have not been leaking for some time, perhaps even very early on, and obviously getting worse. > > There it is our dirty laundry, hopefully this information is useful to others. > > Thanks, Jason > > -------- > Jason Kreidler > 4 Partner Build - Sheboygan Falls, WI > Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler > N44YH - Flying - #40617 > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389123#389123 > > > > > Attachments: > > http://forums.matronics.com//files/photo_2_707.jpg > http://forums.matronics.com//files/photo_1_150.jpg > > > > > > >


    Message 8


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    Time: 09:03:06 AM PST US
    From: Sean Stephens <sean@stephensville.com>
    Subject: Re: Dirty Laundry
    I just mounted the engine a few days ago. When reading up on some other points, I've read of so many issues with the intake gaskets that I will be pulling my intakes and checking them. I'll be applying a small bit of Hylomar Universal Blue on them during re-assembly after seeing so many issues with crumbling intake gaskets. -Sean #40303 (assembling engine baffling) On 11/27/12 10:38 AM, jkreidler wrote: > > I just wanted to share an issue that we discovered during our annual inspection. This is just a bit embarrassing since we seemed to have potentially solved some issues that we have been having since shortly after we first started flying our airplane (450 hours). But unless we are willing to share our embarrassing errors we will not save others from making the same mistake. > > As some may know we have struggled to run anything near LOP without the engine stumbling, we made many modifications to help this situation and made significant improvements, but were never comfortable with the way the engine ran LOP. We blamed this on the James Cowl and Plenum installation; I am not saying our discovery takes the cowl and plenum off the table as contributing factors to LOP issues. > > Lately, our CHT temps started rising, and we were unable to climb at altitude without getting the CHTs above 400. We also noticed a fuel smell on takeoff, I have searched high and low for the source of the fuel smell. Our engine has always idled a little rough; we were told and convinced that this was caused by the fuel vaporizing in the injector lines since we had a tight cowl and plenum. > > Then we gained a symptom that lead to discovering our problem. Lately our idle RPM rose to around 1050 this was the symptom that got me looking for intake leaks. There it was, four of our intake gaskets were obviously leaking. We could see the gaskets were out of place, so I pulled all of the intake tubes and found some amazing gasket placements. The picture below shows one of the gaskets, this is as it came off the engine. > > So after replacing the gaskets and performing the rest of the annual a test flight was in order. Wow, someone hung a brand new engine! Keep in mind we have only done one test flight, so the data is very limited but there was noticeable improvement. CHTs down, no fuel smell, pull the mixture and the engine just sort of looses power without any stumble at all, idle speed down to 650. Also of note, during full power static run-up our fuel flow went from 20.2 GPH to 23.5 GPH. > I have a hard time believing that the engine was assembled with the gaskets out of place, I also have a hard time believing that the gaskets have not been leaking for some time, perhaps even very early on, and obviously getting worse. > > There it is our dirty laundry, hopefully this information is useful to others. > > Thanks, Jason > > -------- > Jason Kreidler > 4 Partner Build - Sheboygan Falls, WI > Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler > N44YH - Flying - #40617 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389123#389123 > > > Attachments: > > http://forums.matronics.com//files/photo_2_707.jpg > http://forums.matronics.com//files/photo_1_150.jpg > >


    Message 9


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    Time: 09:33:38 AM PST US
    From: "Roger Standley" <taildragon@msn.com>
    Subject: Re: Dirty Laundry
    Jason, maybe I missed it but was your engine new or rebuilt? ----- Original Message ----- From: Sean Stephens<mailto:sean@stephensville.com> To: rv10-list@matronics.com<mailto:rv10-list@matronics.com> Sent: Tuesday, November 27, 2012 9:02 AM Subject: Re: RV10-List: Dirty Laundry <sean@stephensville.com<mailto:sean@stephensville.com>> I just mounted the engine a few days ago. When reading up on some other points, I've read of so many issues with the intake gaskets that I will be pulling my intakes and checking them. I'll be applying a small bit of Hylomar Universal Blue on them during re-assembly after seeing so many issues with crumbling intake gaskets. -Sean #40303 (assembling engine baffling) On 11/27/12 10:38 AM, jkreidler wrote: <jason.kreidler@regalbeloit.com<mailto:jason.kreidler@regalbeloit.com>> > > I just wanted to share an issue that we discovered during our annual inspection. This is just a bit embarrassing since we seemed to have potentially solved some issues that we have been having since shortly after we first started flying our airplane (450 hours). But unless we are willing to share our =98embarrassing=99 errors we will not save others from making the same mistake. > > As some may know we have struggled to run anything near LOP without the engine =98stumbling=99, we made many modifications to help this situation and made significant improvements, but were never comfortable with the way the engine ran LOP. We blamed this on the James Cowl and Plenum installation; I am not saying our discovery takes the cowl and plenum off the table as contributing factors to LOP issues. > > Lately, our CHT temps started rising, and we were unable to climb at altitude without getting the CHT=99s above 400. We also noticed a fuel smell on takeoff, I have searched high and low for the source of the fuel smell. Our engine has always idled a little rough; we were told and convinced that this was caused by the fuel vaporizing in the injector lines since we had a tight cowl and plenum. > > Then we gained a symptom that lead to discovering our problem. Lately our idle RPM rose to around 1050 =93 this was the symptom that got me looking for intake leaks. There it was, four of our intake gaskets were obviously leaking. We could see the gaskets were out of place, so I pulled all of the intake tubes and found some amazing gasket placements. The picture below shows one of the gaskets, this is as it came off the engine. > > So after replacing the gaskets and performing the =98rest=99 of the annual a test flight was in order. Wow, someone hung a brand new engine! Keep in mind we have only done one test flight, so the data is very limited =93 but there was noticeable improvement. CHT=99s down, no fuel smell, pull the mixture and the engine just sort of looses power without any stumble at all, idle speed down to 650. Also of note, during full power static run-up our fuel flow went from 20.2 GPH to 23.5 GPH. > I have a hard time believing that the engine was assembled with the gaskets out of place, I also have a hard time believing that the gaskets have not been leaking for some time, perhaps even very early on, and obviously getting worse. > > There it is =93 our dirty laundry, hopefully this information is useful to others. > > Thanks, Jason > > -------- > Jason Kreidler > 4 Partner Build - Sheboygan Falls, WI > Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler > N44YH - Flying - #40617 > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389123#389123<http://forums .matronics.com/viewtopic.php?p=389123#389123> > > > > > Attachments: > > http://forums.matronics.com//files/photo_2_707.jpg<http://forums.matronic s.com//files/photo_2_707.jpg> > http://forums.matronics.com//files/photo_1_150.jpg<http://forums.matronic s.com//files/photo_1_150.jpg> > > > > > > > www.aeroelectric.com<http://www.aeroelectric.com/> www.buildersbooks.com<http://www.buildersbooks.com/> www.homebuilthelp.com<http://www.homebuilthelp.com/> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> http://www.matronics.com/Navigator?RV10-List<http://www.matronics.com/Nav igator?RV10-List>


    Message 10


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    Time: 09:55:53 AM PST US
    Subject: Re: Dirty Laundry
    From: "jkreidler" <jason.kreidler@regalbeloit.com>
    New - Lycoming - Thunderbolt IO-540-D4A5 260 HP (Std Compression) Airflow Performance Injection Dual Mags Thanks Jason -------- Jason Kreidler 4 Partner Build - Sheboygan Falls, WI Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler N44YH - Flying - #40617 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389204#389204


    Message 11


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    Time: 10:10:46 AM PST US
    From: "Pascal" <rv10flyer@live.com>
    Subject: Re: Dirty Laundry
    I think you owe it to Lycoming/Thunderbolt to tell them there is a problem and your thoughts. They need to know this for their own feedback not as a criticism. Sure, my rebuilt had issues and Americas engine came through each and everytime for me sent me whatever I need to resolve "setting" breaking in issues. They were grateful for my feedback is the point and I think Thunderbolt will too. Nice job getting this resolved! -----Original Message----- From: jkreidler Sent: Tuesday, November 27, 2012 9:55 AM Subject: RV10-List: Re: Dirty Laundry <jason.kreidler@regalbeloit.com> New - Lycoming - Thunderbolt IO-540-D4A5 260 HP (Std Compression) Airflow Performance Injection Dual Mags Thanks Jason -------- Jason Kreidler 4 Partner Build - Sheboygan Falls, WI Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler N44YH - Flying - #40617 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389204#389204


    Message 12


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    Time: 06:53:52 PM PST US
    Subject: Re: Dirty Laundry
    From: Kelly McMullen <apilot2@gmail.com>
    Keeping your note in mind, I looked at each intake port gasket externally on my new to me engine that arrived this afternoon. All looked good. On Tue, Nov 27, 2012 at 10:55 AM, jkreidler <jason.kreidler@regalbeloit.com>wrote: > jason.kreidler@regalbeloit.com> > > New - Lycoming - Thunderbolt > IO-540-D4A5 > 260 HP (Std Compression) > Airflow Performance Injection > Dual Mags > > Thanks Jason > > -------- > Jason Kreidler > 4 Partner Build - Sheboygan Falls, WI > Tony Kolar, Kyle Hokel, Wayne Elser, Jason Kreidler > N44YH - Flying - #40617 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=389204#389204 > >


    Message 13


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    Time: 07:55:56 PM PST US
    Subject: Mesa and KFFZ
    From: Sheldon Olesen <saolesen@sirentel.net>
    I have a trip planned to Mesa's Falcon Field (KFFZ) and would like advice on a good FBO. It seems they are numerous and I haven't a clue which one to pick. Things to do in the area would be appreciated as well. Thanks Sheldo Olesen N475PV 440hrs Do not archive Sent from my iPad


    Message 14


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    Time: 08:09:38 PM PST US
    Subject: Re: Mesa and KFFZ
    From: "nukeflyboy" <flymoore@charter.net>
    I don't know anything about the field but we recently stayed nearby and really enjoyed the Boyce-Thompson State Park. It specializes in desert plants and is a great place for a walk/hike. It is located in the town of Superior, about 40 minutes east of the metromess. -------- Dave Moore RV-6 flying RV-10 QB - flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389235#389235


    Message 15


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    Time: 08:19:39 PM PST US
    Subject: Re: N410BL Update
    From: "nukeflyboy" <flymoore@charter.net>
    Bob - it looks terrific. I went the other route - now have 105 hours on it and still not ready for paint. I visited with our paint shop and now need to get serious. Maybe my wife will sand some fiberglass too??? Yeah, right. do not archive -------- Dave Moore RV-6 flying RV-10 QB - flying Read this topic online here: http://forums.matronics.com/viewtopic.php?p=389236#389236


    Message 16


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    Time: 08:19:39 PM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Mesa and KFFZ
    Can't say that I can make a recommendation at FFZ. However, unless you have real need to be there, CHD is only around 10nm SW, with cheaper fuel, cafe on field, with nearby lodging and rental cars. FBO full and self serve, and city self serve fuel, full service maintenance facility, etc. I'm based there, building my -10 there, happy to assist. There are plenty of things to do, from golf, zoo, botanical gardens, art and other museums. FFZ does have both CAF facility with numerous WWII aircraft, and Boeing helicopter factory. 2 flying -10s there and another nearby in finishing phase. Around the area there is Sedona with scenic red rocks, aircraft carrier runway. Eloy has world class sky diving facility. Tucson has Pima Air Museum and Davis Monthan AFB with both active A-10 squadron and most mothballed USAF aircraft. Pinal AirPark is one of the country's biggest airliner storage facility. On 11/27/2012 8:54 PM, Sheldon Olesen wrote: > > I have a trip planned to Mesa's Falcon Field (KFFZ) and would like advice on a good FBO. It seems they are numerous and I haven't a clue which one to pick. > > Things to do in the area would be appreciated as well. > > Thanks > > Sheldo Olesen > N475PV 440hrs > > Do not archive > > Sent from my iPad > > ----- No virus found in this message. Checked by AVG - www.avg.com


    Message 17


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    Time: 08:30:11 PM PST US
    From: Roxanne and Mike Lefever <roxianmike@msn.com>
    Subject: Mesa and KFFZ
    Falcon Aviation ............but recommend you use the self serve fuel for s avings...............but don't be bashful about asking Falcon if they have hangar or t-Shade available (for a fee of course)...............although no t alot of risk at a simple tie down outside............as of today the mult iple day forcast it sunny..........then sunny.......then expected to be sun ny.......... If you indicate what types of activities you enjoy we can get you lots of recomendations................ > Subject: RV10-List: Mesa and KFFZ > From: saolesen@sirentel.net > Date: Tue=2C 27 Nov 2012 21:54:43 -0600 > To: rv10-list@matronics.com > > > I have a trip planned to Mesa's Falcon Field (KFFZ) and would like advi ce on a good FBO. It seems they are numerous and I haven't a clue which on e to pick. > > Things to do in the area would be appreciated as well. > > Thanks > > Sheldo Olesen > N475PV 440hrs > > Do not archive > > Sent from my iPad > > =========== =========== =========== =========== > > >




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