RV10-List Digest Archive

Thu 05/09/13


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 01:43 AM - Aero Composites (Rodger Todd)
     2. 12:23 PM - Overtrimmed Cowl Top (Jeff Carpenter)
     3. 12:32 PM - Re: Overtrimmed Cowl Top (Dave Saylor)
     4. 01:14 PM - Re: Overtrimmed Cowl Top (Bob Leffler)
     5. 01:29 PM - Re: Overtrimmed Cowl Top (Sean Stephens)
     6. 01:49 PM - Re: Overtrimmed Cowl Top (Geoff Combs)
     7. 01:59 PM - Re: Overtrimmed Cowl Top (Carl Froehlich)
     8. 02:11 PM - Re: Overtrimmed Cowl Top (Patrick Pulis)
     9. 02:14 PM - Re: Overtrimmed Cowl Top (Carl Froehlich)
    10. 03:01 PM - Re: Overtrimmed Cowl Top (Jeff Carpenter)
    11. 05:24 PM - Re: Overtrimmed Cowl Top (Bob Leffler)
    12. 07:11 PM - Re: Overtrimmed Cowl Top ()
    13. 07:41 PM - Re: Overtrimmed Cowl Top (Linn)
    14. 09:49 PM - Re: Overtrimmed Cowl Top (rv10flyer)
 
 
 


Message 1


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    Time: 01:43:02 AM PST US
    From: Rodger Todd <rj_todd@yahoo.co.uk>
    Subject: Aero Composites
    Guys, - I heard a rumour that Aero Composites (the propeller manufacturer) is no lo nger trading.- Can anyone please deny or confirm this?- If true this is very bad news. - Best wishes to all, - Rodger


    Message 2


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    Time: 12:23:40 PM PST US
    From: Jeff Carpenter <jeff@westcottpress.com>
    Subject: Overtrimmed Cowl Top
    It looks like I've over-trimmed my cowl top... this is where it currently falls with the 1/8" spacers between the face of the cowl and the back plate of the spinner and the spinner centered visually on the backplate. My choice at this point seems to be to either live with it, increase the space from the back plate and push it back a bit or raise the nose of the cowl up a bit which should also push it back (or some combination of the three options). The space you see in the picture, at its widest, is 1/16" What say ye? Jeff Carpenter 40304 sitting at the 90/90 phase


    Message 3


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    Time: 12:32:19 PM PST US
    From: Dave Saylor <dave.saylor.aircrafters@gmail.com>
    Subject: Re: Overtrimmed Cowl Top
    The paint's gonna fill a little more of that than you might think, especially where it kind of wraps around the edge. I'd be pretty happy with a fairly consistent 1/16 before paint. Dave Saylor 831-750-0284 CL On Thu, May 9, 2013 at 12:22 PM, Jeff Carpenter <jeff@westcottpress.com>wrote: > It looks like I've over-trimmed my cowl top... this is where it currently > falls with the 1/8" spacers between the face of the cowl and the back plate > of the spinner and the spinner centered visually on the backplate. My > choice at this point seems to be to either live with it, increase the space > from the back plate and push it back a bit or raise the nose of the cowl up > a bit which should also push it back (or some combination of the three > options). The space you see in the picture, at its widest, is 1/16" > > What say ye? > > Jeff Carpenter > 40304 > > sitting at the 90/90 phase > >


    Message 4


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    Time: 01:14:32 PM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Overtrimmed Cowl Top
    Like Dave mentioned, I think you're fine. Paint will make that 1/8' gap disappear. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter Sent: Thursday, May 09, 2013 3:23 PM Subject: RV10-List: Overtrimmed Cowl Top It looks like I've over-trimmed my cowl top... this is where it currently falls with the 1/8" spacers between the face of the cowl and the back plate of the spinner and the spinner centered visually on the backplate. My choice at this point seems to be to either live with it, increase the space from the back plate and push it back a bit or raise the nose of the cowl up a bit which should also push it back (or some combination of the three options). The space you see in the picture, at its widest, is 1/16" What say ye? Jeff Carpenter 40304 sitting at the 90/90 phase


    Message 5


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    Time: 01:29:20 PM PST US
    From: Sean Stephens <sean@stephensville.com>
    Subject: Re: Overtrimmed Cowl Top
    I made my cowl to fuse gap 1/16 all around. Not painted yet, but assume the paint will fill some of that. I made trimming mistakes on my cowl and easily fixed them using the methods outlines here: http://www.vansairforce.com/community/showthread.php?t=81595 -Sean #40303 On 5/9/13 2:22 PM, Jeff Carpenter wrote: > It looks like I've over-trimmed my cowl top... this is where it currently falls with the 1/8" spacers between the face of the cowl and the back plate of the spinner and the spinner centered visually on the backplate. My choice at this point seems to be to either live with it, increase the space from the back plate and push it back a bit or raise the nose of the cowl up a bit which should also push it back (or some combination of the three options). The space you see in the picture, at its widest, is 1/16" > > What say ye? > > Jeff Carpenter > 40304 > > sitting at the 90/90 phase > >


    Message 6


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    Time: 01:49:53 PM PST US
    From: "Geoff Combs" <g.combs@aerosportmodeling.com>
    Subject: Overtrimmed Cowl Top
    Jeff you can rebuild that pretty easy with some epoxy and chopped glass. Take some thin aluminum strip .03 about 1" wide. Wax the aluminum 2 times Before putting on the cowl. Now slide it between the inside of the cowl and the Hinge. It should be a little tight just enough to hold in place. Then mix the 1/32" chopped glass with the epoxy. Make it like peanut butter or a little thicker. Then apply it. Let it cure overnight and sand it out. I did this on one side of my cowl that I felt the gap was to large. No problems Hope this helps Geoff Combs -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter Sent: Thursday, May 09, 2013 3:23 PM Subject: RV10-List: Overtrimmed Cowl Top It looks like I've over-trimmed my cowl top... this is where it currently falls with the 1/8" spacers between the face of the cowl and the back plate of the spinner and the spinner centered visually on the backplate. My choice at this point seems to be to either live with it, increase the space from the back plate and push it back a bit or raise the nose of the cowl up a bit which should also push it back (or some combination of the three options). The space you see in the picture, at its widest, is 1/16" What say ye? Jeff Carpenter 40304 sitting at the 90/90 phase


    Message 7


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    Time: 01:59:42 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: Carl Froehlich <carl.froehlich@verizon.net>
    Do I understand correctly, you are setting up for a 1/8" space between the cowl and spinner? If so, recommend at least 1/4" spinner to cowl gap. This will also solve your cowl to firewall gap issue. Remember that you also have leeway in the spacers you use to mount the spinner back plate to the prop. Assuming you are using a Hartzell prop, your minimum (if memory serves me) is just using the 1/4" spacer. You can add up to two 1/16" washers to this as well. I used the 1/4" spacer and one washer so that when all was done and painted I could move the spinner back plate 1/16" closer or further from the cowl. I ended up just leaving it as it was. Carl On May 9, 2013, at 3:57 PM, "Bob Leffler" <rv@thelefflers.com> wrote: > > Like Dave mentioned, I think you're fine. Paint will make that 1/8' gap > disappear. > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter > Sent: Thursday, May 09, 2013 3:23 PM > To: rv10-list@matronics.com > Subject: RV10-List: Overtrimmed Cowl Top > > It looks like I've over-trimmed my cowl top... this is where it currently > falls with the 1/8" spacers between the face of the cowl and the back plate > of the spinner and the spinner centered visually on the backplate. My choice > at this point seems to be to either live with it, increase the space from > the back plate and push it back a bit or raise the nose of the cowl up a bit > which should also push it back (or some combination of the three options). > The space you see in the picture, at its widest, is 1/16" > > What say ye? > > Jeff Carpenter > 40304 > > sitting at the 90/90 phase > > > > > > >


    Message 8


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    Time: 02:11:31 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Jeff, You can also supplement what Geoff suggested using fibreglass tape, it works well, don't ask me how I found this out! Warm regards Patrick On 10/05/2013, at 6:19 AM, "Geoff Combs" <g.combs@aerosportmodeling.com> wrote: > > Jeff you can rebuild that pretty easy with some epoxy and chopped glass. > Take some thin aluminum strip .03 about 1" wide. Wax the aluminum 2 times > Before putting on the cowl. Now slide it between the inside of the cowl and > the > Hinge. It should be a little tight just enough to hold in place. > Then mix the 1/32" chopped glass with the epoxy. Make it like peanut butter > or a little thicker. Then apply it. Let it cure overnight and sand it out. > I did this on one side of my cowl that I felt the gap was to large. No > problems > > Hope this helps > > > Geoff Combs > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter > Sent: Thursday, May 09, 2013 3:23 PM > To: rv10-list@matronics.com > Subject: RV10-List: Overtrimmed Cowl Top > > It looks like I've over-trimmed my cowl top... this is where it currently > falls with the 1/8" spacers between the face of the cowl and the back plate > of the spinner and the spinner centered visually on the backplate. My choice > at this point seems to be to either live with it, increase the space from > the back plate and push it back a bit or raise the nose of the cowl up a bit > which should also push it back (or some combination of the three options). > The space you see in the picture, at its widest, is 1/16" > > What say ye? > > Jeff Carpenter > 40304 > > sitting at the 90/90 phase > > > > > > > >


    Message 9


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    Time: 02:14:27 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: Carl Froehlich <carl.froehlich@verizon.net>
    Sorry - I meant to say a spinner to cowl spacing of 3/16" to 1/8". I did 3/16" and it ended up a little tighter after prep and paint. Carl On May 9, 2013, at 4:59 PM, Carl Froehlich <carl.froehlich@verizon.net> wrote: > Do I understand correctly, you are setting up for a 1/8" space between the cowl and spinner? If so, recommend at least 1/4" spinner to cowl gap. This will also solve your cowl to firewall gap issue. > > Remember that you also have leeway in the spacers you use to mount the spinner back plate to the prop. Assuming you are using a Hartzell prop, your minimum (if memory serves me) is just using the 1/4" spacer. You can add up to two 1/16" washers to this as well. I used the 1/4" spacer and one washer so that when all was done and painted I could move the spinner back plate 1/16" closer or further from the cowl. I ended up just leaving it as it was. > > Carl > > On May 9, 2013, at 3:57 PM, "Bob Leffler" <rv@thelefflers.com> wrote: > >> >> Like Dave mentioned, I think you're fine. Paint will make that 1/8' gap >> disappear. >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter >> Sent: Thursday, May 09, 2013 3:23 PM >> To: rv10-list@matronics.com >> Subject: RV10-List: Overtrimmed Cowl Top >> >> It looks like I've over-trimmed my cowl top... this is where it currently >> falls with the 1/8" spacers between the face of the cowl and the back plate >> of the spinner and the spinner centered visually on the backplate. My choice >> at this point seems to be to either live with it, increase the space from >> the back plate and push it back a bit or raise the nose of the cowl up a bit >> which should also push it back (or some combination of the three options). >> The space you see in the picture, at its widest, is 1/16" >> >> What say ye? >> >> Jeff Carpenter >> 40304 >> >> sitting at the 90/90 phase >> >> >> >> >> >> >>


    Message 10


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    Time: 03:01:44 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: Jeff Carpenter <jeff@westcottpress.com>
    I'm working with the 1/8" spacers Vans specifies On May 9, 2013, at 2:14 PM, Carl Froehlich wrote: > > Sorry - I meant to say a spinner to cowl spacing of 3/16" to 1/8". I did 3/16" and it ended up a little tighter after prep and paint. > > Carl > > On May 9, 2013, at 4:59 PM, Carl Froehlich <carl.froehlich@verizon.net> wrote: > >> Do I understand correctly, you are setting up for a 1/8" space between the cowl and spinner? If so, recommend at least 1/4" spinner to cowl gap. This will also solve your cowl to firewall gap issue. >> >> Remember that you also have leeway in the spacers you use to mount the spinner back plate to the prop. Assuming you are using a Hartzell prop, your minimum (if memory serves me) is just using the 1/4" spacer. You can add up to two 1/16" washers to this as well. I used the 1/4" spacer and one washer so that when all was done and painted I could move the spinner back plate 1/16" closer or further from the cowl. I ended up just leaving it as it was. >> >> Carl >> >> On May 9, 2013, at 3:57 PM, "Bob Leffler" <rv@thelefflers.com> wrote: >> >>> >>> Like Dave mentioned, I think you're fine. Paint will make that 1/8' gap >>> disappear. >>> >>> -----Original Message----- >>> From: owner-rv10-list-server@matronics.com >>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter >>> Sent: Thursday, May 09, 2013 3:23 PM >>> To: rv10-list@matronics.com >>> Subject: RV10-List: Overtrimmed Cowl Top >>> >>> It looks like I've over-trimmed my cowl top... this is where it currently >>> falls with the 1/8" spacers between the face of the cowl and the back plate >>> of the spinner and the spinner centered visually on the backplate. My choice >>> at this point seems to be to either live with it, increase the space from >>> the back plate and push it back a bit or raise the nose of the cowl up a bit >>> which should also push it back (or some combination of the three options). >>> The space you see in the picture, at its widest, is 1/16" >>> >>> What say ye? >>> >>> Jeff Carpenter >>> 40304 >>> >>> sitting at the 90/90 phase >>> >>> >>> >>> >>> >>> >>> > > > > >


    Message 11


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    Time: 05:24:29 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: Bob Leffler <rv@thelefflers.com>
    I did a 1/8" on the spinner, but I should have done a 1/4". I had to do quite a bit of work around the cowl due to not having enough clearance, Sent from my iPad On May 9, 2013, at 6:01 PM, Jeff Carpenter <jeff@westcottpress.com> wrote: > > I'm working with the 1/8" spacers Vans specifies > > > On May 9, 2013, at 2:14 PM, Carl Froehlich wrote: > >> >> Sorry - I meant to say a spinner to cowl spacing of 3/16" to 1/8". I did 3/16" and it ended up a little tighter after prep and paint. >> >> Carl >> >> On May 9, 2013, at 4:59 PM, Carl Froehlich <carl.froehlich@verizon.net> wrote: >> >>> Do I understand correctly, you are setting up for a 1/8" space between the cowl and spinner? If so, recommend at least 1/4" spinner to cowl gap. This will also solve your cowl to firewall gap issue. >>> >>> Remember that you also have leeway in the spacers you use to mount the spinner back plate to the prop. Assuming you are using a Hartzell prop, your minimum (if memory serves me) is just using the 1/4" spacer. You can add up to two 1/16" washers to this as well. I used the 1/4" spacer and one washer so that when all was done and painted I could move the spinner back plate 1/16" closer or further from the cowl. I ended up just leaving it as it was. >>> >>> Carl >>> >>> On May 9, 2013, at 3:57 PM, "Bob Leffler" <rv@thelefflers.com> wrote: >>> >>>> >>>> Like Dave mentioned, I think you're fine. Paint will make that 1/8' gap >>>> disappear. >>>> >>>> -----Original Message----- >>>> From: owner-rv10-list-server@matronics.com >>>> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jeff Carpenter >>>> Sent: Thursday, May 09, 2013 3:23 PM >>>> To: rv10-list@matronics.com >>>> Subject: RV10-List: Overtrimmed Cowl Top >>>> >>>> It looks like I've over-trimmed my cowl top... this is where it currently >>>> falls with the 1/8" spacers between the face of the cowl and the back plate >>>> of the spinner and the spinner centered visually on the backplate. My choice >>>> at this point seems to be to either live with it, increase the space from >>>> the back plate and push it back a bit or raise the nose of the cowl up a bit >>>> which should also push it back (or some combination of the three options). >>>> The space you see in the picture, at its widest, is 1/16" >>>> >>>> What say ye? >>>> >>>> Jeff Carpenter >>>> 40304 >>>> >>>> sitting at the 90/90 phase > > > > > >


    Message 12


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    Time: 07:11:55 PM PST US
    From: <lewgall@charter.net>
    Subject: Re: Overtrimmed Cowl Top
    Hey Jeff, I have said before that in real life the gap between the spinner and the cowl can be at least 1/4" (as others have said here). It keeps the spinner from getting into the cowl when the engine "shakes" on shut down, and makes it a bit easier to install the lower cowl without scraping its paint on the spinner. I can't see that a tighter tolerance on that gap between spinner and cowl helps anything anyway. I would have no second thoughts at all sliding the cowl back and sanding the high spots to make a tighter fit if your gap is 1/8 " or more at the firewall. If you are painting several coats (i.e. base coat/clear coat), 1/16 may be about right. If you want the "Swiss Watch" look and are doing 3 or less coats, maybe 1/32" gap. I don't know any pilots personally that are dissatisfied with their -10 if that gap is not perfect after flying more than 10 minutes ;-) 99/1 phase? Later, - Lew -----Original Message----- From: Jeff Carpenter Sent: Thursday, May 09, 2013 3:22 PM Subject: RV10-List: Overtrimmed Cowl Top It looks like I've over-trimmed my cowl top... this is where it currently falls with the 1/8" spacers between the face of the cowl and the back plate of the spinner and the spinner centered visually on the backplate. My choice at this point seems to be to either live with it, increase the space from the back plate and push it back a bit or raise the nose of the cowl up a bit which should also push it back (or some combination of the three options). The space you see in the picture, at its widest, is 1/16" What say ye? Jeff Carpenter 40304 sitting at the 90/90 phase


    Message 13


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    Time: 07:41:51 PM PST US
    From: Linn <flying-nut@cfl.rr.com>
    Subject: Re: Overtrimmed Cowl Top
    The wider the gap between the spinner and cowl, the more cooling air escapes through that crack. It can come from above the cylinders or below .... but that's a low pressure area and the air will find a way out. But all is not lost. You can use the foam pipe insulation, the size depending on the amount of space between the spinner backing plate and the front 'ring' of the cowl to seal that area. Just split the foam down the seam and glue it to the cowl 'ring'. The first time you start the engine the foam will become a 'clearance fit'. ;-) Linn On 5/9/2013 10:11 PM, lewgall@charter.net wrote: > > Hey Jeff, > > I have said before that in real life the gap between the spinner and > the cowl can be at least 1/4" (as others have said here). It keeps > the spinner from getting into the cowl when the engine "shakes" on > shut down, and makes it a bit easier to install the lower cowl without > scraping its paint on the spinner. I can't see that a tighter > tolerance on that gap between spinner and cowl helps anything anyway. > I would have no second thoughts at all sliding the cowl back and > sanding the high spots to make a tighter fit if your gap is 1/8 " or > more at the firewall. If you are painting several coats (i.e. base > coat/clear coat), 1/16 may be about right. If you want the "Swiss > Watch" look and are doing 3 or less coats, maybe 1/32" gap. I don't > know any pilots personally that are dissatisfied with their -10 if > that gap is not perfect after flying more than 10 minutes ;-) > 99/1 phase? > > Later, - Lew > > -----Original Message----- From: Jeff Carpenter > Sent: Thursday, May 09, 2013 3:22 PM > To: rv10-list@matronics.com > Subject: RV10-List: Overtrimmed Cowl Top > > It looks like I've over-trimmed my cowl top... this is where it > currently falls with the 1/8" spacers between the face of the cowl and > the back plate of the spinner and the spinner centered visually on the > backplate. My choice at this point seems to be to either live with it, > increase the space from the back plate and push it back a bit or raise > the nose of the cowl up a bit which should also push it back (or some > combination of the three options). The space you see in the picture, > at its widest, is 1/16" > > What say ye? > > Jeff Carpenter > 40304 > > sitting at the 90/90 phase > > > ----- > No virus found in this message. > Checked by AVG - www.avg.com > >


    Message 14


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    Time: 09:49:53 PM PST US
    Subject: Re: Overtrimmed Cowl Top
    From: "rv10flyer" <wayne.gillispie@gmail.com>
    Leave 3/16"-1/4" gap. I built to 1/8" and it is too tight. -------- Wayne G. SB 12/01/2009-12/01/2011 TT= 103 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=400238#400238




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