RV10-List Digest Archive

Sun 10/20/13


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 12:33 AM - Fairings-Etc Reply (bob@fairings-etc.com)
     2. 02:11 PM - Fuel Pump Issue (Bob Leffler)
     3. 02:46 PM - Re: Fuel Pump Issue (Linn Walters)
     4. 03:03 PM - Prop spinner cutouts (Chris Hukill)
     5. 03:37 PM - Re: Fuel Pump Issue (Kelly McMullen)
     6. 04:05 PM - Re: Fuel Pump Issue (Bob Leffler)
     7. 04:10 PM - Re: Fuel Pump Issue (Linn Walters)
     8. 04:11 PM - Re: Fuel Pump Issue (speckter@comcast.net)
     9. 04:52 PM - Re: Fuel Pump Issue (Carl Froehlich)
    10. 05:05 PM - Re: Fuel Pump Issue (Kelly McMullen)
    11. 05:54 PM - Re: Fuel Pump Issue (Marcus Cooper)
    12. 05:56 PM - Re: Prop spinner cutouts (Chris)
    13. 05:59 PM - Re: Prop spinner cutouts (Bob-tcw)
    14. 06:05 PM - Re: Fuel Pump Issue (Linn Walters)
 
 
 


Message 1


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    Time: 12:33:29 AM PST US
    From: bob@fairings-etc.com
    Subject: Fairings-Etc Reply
    I will be unable to access my computer for a few days. My lady, Sonya, who does all my computer things for me, will be gone for a few days starting on the 17th. I will reply to your emails and orders starting on the 21th. If you need to urgently speak with me directly before that date, please call me on my cell phone: 623-203-09795. Bob Snedaker Fairings-Etc


    Message 2


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    Time: 02:11:21 PM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Fuel Pump Issue
    As several already are aware, I had some fuel flow issues on my first flight. At the time, in the air, I wasn't quite sure what the issue may have been. It was initially looking like a blocked fuel line. The symptom was that the fuel pressure dropped significantly, but came back up with the electric fuel pump turned on and switching the tanks. I promptly landed and started looking for the root cause. 1. The left and right tank fuel flow (measured at the firewall, forward of the filter and pump) was 58 gallons/hour. Rules out a blockage aft of the firewall. 2. The fuel vents are not obstructed I ran the engine in a static test. Was getting about 20psi on the engine fuel pump and about 26psi with the electric fuel pump enabled. Since this is all within specifications, this is the worst of all the scenarios. No root cause and everything seems to be working as designed. This morning I flew for about an hour on flight #2. When I turned off the electric fuel pump, fuel pressure started to immediately drop. I let it drop to about 10psi before I re-engaged the electric fuel pump. With the electric fuel pump running, I was getting 26psi. I repeated this scenario multiple times on both fuel tanks during the flight. Results were pretty consistent. It's looking like I may have a bad fuel pump on this 1 SNEW YIO-540-D4A5. I plan on giving Lycoming a call in the morning. My questions is there any other scenarios that I'm overlooking that may yield similar symptoms? Thanks, bob


    Message 3


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    Time: 02:46:18 PM PST US
    From: Linn Walters <flying-nut@cfl.rr.com>
    Subject: Re: Fuel Pump Issue
    With the info presented I think you're spot on. I agree with the call to Lycoming .... they should ship you a new pump. Up to you to do the R&R which has always been a PITA for me. My best guess is that there is some small piece of trash (don't know what else to call it) hung up in one of the valves. Linn On 10/20/2013 4:47 PM, Bob Leffler wrote: > > As several already are aware, I had some fuel flow issues on my first > flight. At the time, in the air, I wasn't quite sure what the issue > may have been. It was initially looking like a blocked fuel line. > The symptom was that the fuel pressure dropped significantly, but came > back up with the electric fuel pump turned on and switching the > tanks. I promptly landed and started looking for the root cause. > > 1.The left and right tank fuel flow (measured at the firewall, forward > of the filter and pump) was 58 gallons/hour. Rules out a blockage aft > of the firewall. > > 2.The fuel vents are not obstructed > > I ran the engine in a static test. Was getting about 20psi on the > engine fuel pump and about 26psi with the electric fuel pump enabled. > Since this is all within specifications, this is the worst of all the > scenarios. No root cause and everything seems to be working as designed. > > This morning I flew for about an hour on flight #2. > > When I turned off the electric fuel pump, fuel pressure started to > immediately drop. I let it drop to about 10psi before I re-engaged > the electric fuel pump. With the electric fuel pump running, I was > getting 26psi. I repeated this scenario multiple times on both fuel > tanks during the flight. Results were pretty consistent. > > It's looking like I may have a bad fuel pump on this 1 SNEW > YIO-540-D4A5. I plan on giving Lycoming a call in the morning. > > My questions is there any other scenarios that I'm overlooking that > may yield similar symptoms? > > Thanks, > > bob > > * > > > * > > No virus found in this message. > Checked by AVG - www.avg.com <http://www.avg.com> >


    Message 4


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    Time: 03:03:27 PM PST US
    From: "Chris Hukill" <cjhukill@cox.net>
    Subject: Prop spinner cutouts
    I'm trying to determine the optimum cutout dimensions for the blades on the 2 bladed Hartzell blended airfoil prop as Vans sells, using the standard spinner kit. The instructions tell you to rotate the blades thru full travel to check for clearance, however I don't have an engine to mount the prop to yet, and it's not possible to move the blades without one. I am trying to get as tight of fit as is possible. I have looked at production airplane's installations, and they have a much larger clearance than I would consider aesthetic. Has anyone made a template or drawings that would provide the dimensions that I need? Chris Hukill


    Message 5


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    Time: 03:37:47 PM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Fuel Pump Issue
    You could download your engine data from your EFIS, and look at both fuel pressure and fuel flow simultaneously. I don't think there is an issue with your fuel pressure sensor, but it would be good to see what was happening on fuel flow at the same time pressure was dropping. The mechanical pump is supposed to be able to handle up to -2 psi input, i.e overcoming an uphill flow on the input side. There is one other possibility. You could have a leak between the electric pump and the mechanical pump. If that is the case, the mechanical pump sucks air through the leak, which reduces the pressure to the engine, while the electric pump will over come this. Rule out the chance of an air leak between boost pump and mechanical before assuming that mechanical pump is bad. On 10/20/2013 2:46 PM, Linn Walters wrote: > With the info presented I think you're spot on. I agree with the call > to Lycoming .... they should ship you a new pump. Up to you to do the > R&R which has always been a PITA for me. My best guess is that there > is some small piece of trash (don't know what else to call it) hung up > in one of the valves. > Linn > On 10/20/2013 4:47 PM, Bob Leffler wrote: >> >> As several already are aware, I had some fuel flow issues on my first >> flight. At the time, in the air, I wasnt quite sure what the issue >> may have been. It was initially looking like a blocked fuel line. The >> symptom was that the fuel pressure dropped significantly, but came >> back up with the electric fuel pump turned on and switching the >> tanks. I promptly landed and started looking for the root cause. >> >> 1.The left and right tank fuel flow (measured at the firewall, >> forward of the filter and pump) was 58 gallons/hour. Rules out a >> blockage aft of the firewall. >> >> 2.The fuel vents are not obstructed >> >> I ran the engine in a static test. Was getting about 20psi on the >> engine fuel pump and about 26psi with the electric fuel pump enabled. >> Since this is all within specifications, this is the worst of all the >> scenarios. No root cause and everything seems to be working as designed. >> >> This morning I flew for about an hour on flight #2. >> >> When I turned off the electric fuel pump, fuel pressure started to >> immediately drop. I let it drop to about 10psi before I re-engaged >> the electric fuel pump. With the electric fuel pump running, I was >> getting 26psi. I repeated this scenario multiple times on both fuel >> tanks during the flight. Results were pretty consistent. >> >> Its looking like I may have a bad fuel pump on this 1 SNEW >> YIO-540-D4A5. I plan on giving Lycoming a call in the morning. >> >> My questions is there any other scenarios that Im overlooking that >> may yield similar symptoms? >> >> Thanks, >> >> bob >> >> * >> >> >> * >> >> No virus found in this message. >> Checked by AVG - www.avg.com <http://www.avg.com> >> 10/20/13 >> > > * > > > *


    Message 6


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    Time: 04:05:35 PM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: Fuel Pump Issue
    Here's the Fuel Flow and Fuel Pressure overlaid. The dips are consistent when I turned off the electric fuel pump. An interesting anomaly is that the fuel pressure is higher during taxi with the boost pump off. Finding a fuel leak is pretty straight forward, especially with the aid of the blue dye. How do you find a connection that doesn't leak fuel, but does allow air? bob -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, October 20, 2013 6:37 PM Subject: Re: RV10-List: Fuel Pump Issue <mailto:kellym@aviating.com> kellym@aviating.com> You could download your engine data from your EFIS, and look at both fuel pressure and fuel flow simultaneously. I don't think there is an issue with your fuel pressure sensor, but it would be good to see what was happening on fuel flow at the same time pressure was dropping. The mechanical pump is supposed to be able to handle up to -2 psi input, i.e overcoming an uphill flow on the input side. There is one other possibility. You could have a leak between the electric pump and the mechanical pump. If that is the case, the mechanical pump sucks air through the leak, which reduces the pressure to the engine, while the electric pump will over come this. Rule out the chance of an air leak between boost pump and mechanical before assuming that mechanical pump is bad. On 10/20/2013 2:46 PM, Linn Walters wrote: > With the info presented I think you're spot on. I agree with the call > to Lycoming .... they should ship you a new pump. Up to you to do the > R&R which has always been a PITA for me. My best guess is that there > is some small piece of trash (don't know what else to call it) hung up > in one of the valves. > Linn > On 10/20/2013 4:47 PM, Bob Leffler wrote: >> >> As several already are aware, I had some fuel flow issues on my first >> flight. At the time, in the air, I wasn't quite sure what the issue >> may have been. It was initially looking like a blocked fuel line. The >> symptom was that the fuel pressure dropped significantly, but came >> back up with the electric fuel pump turned on and switching the >> tanks. I promptly landed and started looking for the root cause. >> >> 1.The left and right tank fuel flow (measured at the firewall, >> forward of the filter and pump) was 58 gallons/hour. Rules out a >> blockage aft of the firewall. >> >> 2.The fuel vents are not obstructed >> >> I ran the engine in a static test. Was getting about 20psi on the >> engine fuel pump and about 26psi with the electric fuel pump enabled. >> Since this is all within specifications, this is the worst of all the >> scenarios. No root cause and everything seems to be working as designed. >> >> This morning I flew for about an hour on flight #2. >> >> When I turned off the electric fuel pump, fuel pressure started to >> immediately drop. I let it drop to about 10psi before I re-engaged >> the electric fuel pump. With the electric fuel pump running, I was >> getting 26psi. I repeated this scenario multiple times on both fuel >> tanks during the flight. Results were pretty consistent. >> >> It's looking like I may have a bad fuel pump on this 1 SNEW >> YIO-540-D4A5. I plan on giving Lycoming a call in the morning. >> >> My questions is there any other scenarios that I'm overlooking that >> may yield similar symptoms? >> >> Thanks, >> >> bob >> >> * >> >> >> * >> >> No virus found in this message. >> Checked by AVG - <http://www.avg.com> www.avg.com < <http://www.avg.com> http://www.avg.com> >> 10/20/13 >> > > * > > > * http://www.matronics.com/Navigator?RV10-List http://www.matronics.com/contribution


    Message 7


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    Time: 04:10:53 PM PST US
    From: Linn Walters <flying-nut@cfl.rr.com>
    Subject: Re: Fuel Pump Issue
    Good point Kelly. I had an air leak in the fuel line between the tank and wobble pump on my Pitts. It almost drove me nuts .... well, more nuts! I couldn't see that the rudder pedal had worn a hole in the hard line. My fault .... the result of poor repairs .... but it was really difficult to find since the problem .... engine surged like an old Sopwith .... because the rudder pedal would cover the hole and 'fix' the problem!!! The leaking fuel was so slight that it evaporated and left no smell. Good call! Linn On 10/20/2013 6:37 PM, Kelly McMullen wrote: > > You could download your engine data from your EFIS, and look at both > fuel pressure and fuel flow simultaneously. I don't think there is an > issue with your fuel pressure sensor, but it would be good to see what > was happening on fuel flow at the same time pressure was dropping. The > mechanical pump is supposed to be able to handle up to -2 psi input, > i.e overcoming an uphill flow on the input side. > There is one other possibility. You could have a leak between the > electric pump and the mechanical pump. If that is the case, the > mechanical pump sucks air through the leak, which reduces the pressure > to the engine, while the electric pump will over come this. > Rule out the chance of an air leak between boost pump and mechanical > before assuming that mechanical pump is bad. > > On 10/20/2013 2:46 PM, Linn Walters wrote: >> With the info presented I think you're spot on. I agree with the call >> to Lycoming .... they should ship you a new pump. Up to you to do the >> R&R which has always been a PITA for me. My best guess is that there >> is some small piece of trash (don't know what else to call it) hung >> up in one of the valves. >> Linn >> On 10/20/2013 4:47 PM, Bob Leffler wrote: >>> >>> As several already are aware, I had some fuel flow issues on my >>> first flight. At the time, in the air, I wasnt quite sure what the >>> issue may have been. It was initially looking like a blocked fuel >>> line. The symptom was that the fuel pressure dropped significantly, >>> but came back up with the electric fuel pump turned on and switching >>> the tanks. I promptly landed and started looking for the root cause. >>> >>> 1.The left and right tank fuel flow (measured at the firewall, >>> forward of the filter and pump) was 58 gallons/hour. Rules out a >>> blockage aft of the firewall. >>> >>> 2.The fuel vents are not obstructed >>> >>> I ran the engine in a static test. Was getting about 20psi on the >>> engine fuel pump and about 26psi with the electric fuel pump >>> enabled. Since this is all within specifications, this is the worst >>> of all the scenarios. No root cause and everything seems to be >>> working as designed. >>> >>> This morning I flew for about an hour on flight #2. >>> >>> When I turned off the electric fuel pump, fuel pressure started to >>> immediately drop. I let it drop to about 10psi before I re-engaged >>> the electric fuel pump. With the electric fuel pump running, I was >>> getting 26psi. I repeated this scenario multiple times on both fuel >>> tanks during the flight. Results were pretty consistent. >>> >>> Its looking like I may have a bad fuel pump on this 1 SNEW >>> YIO-540-D4A5. I plan on giving Lycoming a call in the morning. >>> >>> My questions is there any other scenarios that Im overlooking that >>> may yield similar symptoms? >>> >>> Thanks, >>> >>> bob >>> >>> * >>> >>> >>> * >>> >>> No virus found in this message. >>> Checked by AVG - www.avg.com <http://www.avg.com> >>> 10/20/13 >>> >> >> * >> >> >> * > > > ----- > No virus found in this message. > Checked by AVG - www.avg.com > >


    Message 8


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    Time: 04:11:17 PM PST US
    From: speckter@comcast.net
    Subject: Re: Fuel Pump Issue
    Si nce you can't reproduce this on the ground I am wondering if you have an airflow created vacuum on the tank vents.=C2- I may be all wet, but if t here is a difference between flight and ground, it shouldn't be a mechanica l problem. Gary Specketer ----- Original Message ----- From: "Bob Leffler" <rv@thelefflers.com>n't Sent: Sunday, October 20, 2013 4:47:25 PM Subject: RV10-List: Fuel Pump Issue As several already are aware, I had some fuel flow issues on my first fligh t.=C2- At the time, in the air, I wasn=99t quite sure what the issu e may have been.=C2- It was initially looking like a blocked fuel line. =C2- The symptom was that the fuel pressure dropped significantly, but ca me back up with the electric fuel pump turned on and switching the tanks. =C2- I promptly landed and started looking for the root cause. =C2- 1. =C2-=C2-=C2-=C2-=C2-=C2- The left and right tank fuel flow ( measured at the firewall, forward of the filter and pump) was 58 gallons/ho ur.=C2- Rules out a blockage aft of the firewall. 2. =C2-=C2-=C2-=C2-=C2-=C2- The fuel vents are not obstructed =C2- I ran the engine in a static test.=C2-=C2- Was getting about 20psi on t he engine fuel pump and about 26psi with the electric fuel pump enabled.=C2 - Since this is all within specifications, this is the worst of all the s cenarios.=C2- No root cause and everything seems to be working as designe d. =C2- This morning I flew for about an hour on flight #2. =C2- When I turned off the electric fuel pump, fuel pressure started to immediat ely drop.=C2- I let it drop to about 10psi before I re-engaged the electr ic fuel pump.=C2- With the electric fuel pump running, I was getting 26ps i.=C2- I repeated this scenario multiple times on both fuel tanks during the flight.=C2- Results were pretty consistent. =C2- It=99s looking like I may=C2- have a bad fuel pump on this 1 SNEW Y IO-540-D4A5.=C2- I plan on giving Lycoming a call in the morning. =C2- My questions is there any other scenarios that I=99m overlooking that may yield similar symptoms? =C2- Thanks, =C2- bob =C2- ============ ==


    Message 9


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    Time: 04:52:11 PM PST US
    From: "Carl Froehlich" <carl.froehlich@verizon.net>
    Subject: Fuel Pump Issue
    So in summary you get good fuel pressure from the mechanical pump on the ground in a static run up, and low fuel pressure flying. The main difference between these too conditions is the actual fuel flow (low for the static test, high for flying). Additionally your testing ruled out typical fuel line issues. I agree the most obvious suspect is the mechanical fuel pump. I'd guess leaking around the pump diaphragm that at low fuel flow is not enough to drop pressure, but at high flow the leak around the diaphragm increases equivalent total fuel flow so pressure drops.. Just my guess - but I agree with you calling Lycoming for a new mechanical pump. Carl From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Bob Leffler Sent: Sunday, October 20, 2013 6:46 PM Subject: RE: RV10-List: Fuel Pump Issue Here's the Fuel Flow and Fuel Pressure overlaid. The dips are consistent when I turned off the electric fuel pump. An interesting anomaly is that the fuel pressure is higher during taxi with the boost pump off. Finding a fuel leak is pretty straight forward, especially with the aid of the blue dye. How do you find a connection that doesn't leak fuel, but does allow air? bob -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Sunday, October 20, 2013 6:37 PM Subject: Re: RV10-List: Fuel Pump Issue <mailto:kellym@aviating.com> kellym@aviating.com> You could download your engine data from your EFIS, and look at both fuel pressure and fuel flow simultaneously. I don't think there is an issue with your fuel pressure sensor, but it would be good to see what was happening on fuel flow at the same time pressure was dropping. The mechanical pump is supposed to be able to handle up to -2 psi input, i.e overcoming an uphill flow on the input side. There is one other possibility. You could have a leak between the electric pump and the mechanical pump. If that is the case, the mechanical pump sucks air through the leak, which reduces the pressure to the engine, while the electric pump will over come this. Rule out the chance of an air leak between boost pump and mechanical before assuming that mechanical pump is bad. On 10/20/2013 2:46 PM, Linn Walters wrote: > With the info presented I think you're spot on. I agree with the call > to Lycoming .... they should ship you a new pump. Up to you to do the > R&R which has always been a PITA for me. My best guess is that there > is some small piece of trash (don't know what else to call it) hung up > in one of the valves. > Linn > On 10/20/2013 4:47 PM, Bob Leffler wrote: >> >> As several already are aware, I had some fuel flow issues on my first >> flight. At the time, in the air, I wasn't quite sure what the issue >> may have been. It was initially looking like a blocked fuel line. The >> symptom was that the fuel pressure dropped significantly, but came >> back up with the electric fuel pump turned on and switching the >> tanks. I promptly landed and started looking for the root cause. >> >> 1.The left and right tank fuel flow (measured at the firewall, >> forward of the filter and pump) was 58 gallons/hour. Rules out a >> blockage aft of the firewall. >> >> 2.The fuel vents are not obstructed >> >> I ran the engine in a static test. Was getting about 20psi on the >> engine fuel pump and about 26psi with the electric fuel pump enabled. >> Since this is all within specifications, this is the worst of all the >> scenarios. No root cause and everything seems to be working as designed. >> >> This morning I flew for about an hour on flight #2. >> >> When I turned off the electric fuel pump, fuel pressure started to >> immediately drop. I let it drop to about 10psi before I re-engaged >> the electric fuel pump. With the electric fuel pump running, I was >> getting 26psi. I repeated this scenario multiple times on both fuel >> tanks during the flight. Results were pretty consistent. >> >> It's looking like I may have a bad fuel pump on this 1 SNEW >> YIO-540-D4A5. I plan on giving Lycoming a call in the morning. >> >> My questions is there any other scenarios that I'm overlooking that >> may yield similar symptoms? >> >> Thanks, >> >> bob >> >> * >> >> >> * >> >> No virus found in this message. >> Checked by AVG - <http://www.avg.com> www.avg.com < <http://www.avg.com> http://www.avg.com> >> 10/20/13 >> > > * > > > * http://www.matronics.com/Navigator?RV10-List http://forums.matronics.com <http://www.matronics.com/contribution> http://www.matronics.com/contribution


    Message 10


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    Time: 05:05:38 PM PST US
    From: Kelly McMullen <kellym@aviating.com>
    Subject: Re: Fuel Pump Issue
    On the ground, throttle and mixture full aft, idle cutoff; turn on electric pump with tunnel open and cowling off. After pressure comes up, look for leaks. Anything that lets in air under suction will leak under pressure. Ideally a couple observers, one in reach of the switch to kill pressure as soon as leak is spotted. On 10/20/2013 3:45 PM, Bob Leffler wrote: > > Heres the Fuel Flow and Fuel Pressure overlaid. The dips are > consistent when I turned off the electric fuel pump. An interesting > anomaly is that the fuel pressure is higher during taxi with the boost > pump off. > > Finding a fuel leak is pretty straight forward, especially with the > aid of the blue dye. How do you find a connection that doesnt leak > fuel, but does allow air? > > bob > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen > Sent: Sunday, October 20, 2013 6:37 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Fuel Pump Issue > > <mailto:kellym@aviating.com>> > > You could download your engine data from your EFIS, and look at both > fuel pressure and fuel flow simultaneously. I don't think there is an > issue with your fuel pressure sensor, but it would be good to see what > was happening on fuel flow at the same time pressure was dropping. The > mechanical pump is supposed to be able to handle up to -2 psi input, > i.e overcoming an uphill flow on the input side. > > There is one other possibility. You could have a leak between the > electric pump and the mechanical pump. If that is the case, the > mechanical pump sucks air through the leak, which reduces the pressure > to the engine, while the electric pump will over come this. > > Rule out the chance of an air leak between boost pump and mechanical > before assuming that mechanical pump is bad. > > On 10/20/2013 2:46 PM, Linn Walters wrote: > > > With the info presented I think you're spot on. I agree with the call > > > to Lycoming .... they should ship you a new pump. Up to you to do the > > > R&R which has always been a PITA for me. My best guess is that there > > > is some small piece of trash (don't know what else to call it) hung up > > > in one of the valves. > > > Linn > > > On 10/20/2013 4:47 PM, Bob Leffler wrote: > > >> > > >> As several already are aware, I had some fuel flow issues on my first > > >> flight. At the time, in the air, I wasnt quite sure what the issue > > >> may have been. It was initially looking like a blocked fuel line. The > > >> symptom was that the fuel pressure dropped significantly, but came > > >> back up with the electric fuel pump turned on and switching the > > >> tanks. I promptly landed and started looking for the root cause. > > >> > > >> 1.The left and right tank fuel flow (measured at the firewall, > > >> forward of the filter and pump) was 58 gallons/hour. Rules out a > > >> blockage aft of the firewall. > > >> > > >> 2.The fuel vents are not obstructed > > >> > > >> I ran the engine in a static test. Was getting about 20psi on the > > >> engine fuel pump and about 26psi with the electric fuel pump enabled. > > >> Since this is all within specifications, this is the worst of all the > > >> scenarios. No root cause and everything seems to be working as > designed. > > >> > > >> This morning I flew for about an hour on flight #2. > > >> > > >> When I turned off the electric fuel pump, fuel pressure started to > > >> immediately drop. I let it drop to about 10psi before I re-engaged > > >> the electric fuel pump. With the electric fuel pump running, I was > > >> getting 26psi. I repeated this scenario multiple times on both fuel > > >> tanks during the flight. Results were pretty consistent. > > >> > > >> Its looking like I may have a bad fuel pump on this 1 SNEW > > >> YIO-540-D4A5. I plan on giving Lycoming a call in the morning. > > >> > > >> My questions is there any other scenarios that Im overlooking that > > >> may yield similar symptoms? > > >> > > >> Thanks, > > >> > > >> bob > > >> > > >> * > > >> > > >> > > >> * > > >> > > >> No virus found in this message. > > >> Checked by AVG - www.avg.com <http://www.avg.com> <http://www.avg.com> > > >> 10/20/13 > > >> > > > > > > * > > > > > > > > > * > > http://www.matronics.com/Navigator?RV10-List > > http://forums.matronics.com > > http://www.matronics.com/contribution >


    Message 11


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    Time: 05:54:19 PM PST US
    From: Marcus Cooper <cooprv7@yahoo.com>
    Subject: Re: Fuel Pump Issue
    The likely culprit does sound like the fuel pump, although the fact that all is well on the ground is interesting. My first project was a Q-2 and when I upgraded from the VW engine to an O-200 I had lots of fuel starvation issues. After an eternity I chased it down to the fact that when I had to modify the shape of the cowl it created an area of negative pressure at the fuel vent. While not too likely your issue, I'd make sure you have your vents as directed in the plans. Even something as simple as having the angled cutoff facing the wrong way could make for interesting problems. Good luck, Marcus On Oct 20, 2013, at 7:11 PM, speckter@comcast.net wrote: Since you can't reproduce this on the ground I am wondering if you have an airflow created vacuum on the tank vents. I may be all wet, but if there is a difference between flight and ground, it shouldn't be a mechanical problem. Gary Specketer From: "Bob Leffler" <rv@thelefflers.com>n't Sent: Sunday, October 20, 2013 4:47:25 PM Subject: RV10-List: Fuel Pump Issue As several already are aware, I had some fuel flow issues on my first flight. At the time, in the air, I wasn=92t quite sure what the issue may have been. It was initially looking like a blocked fuel line. The symptom was that the fuel pressure dropped significantly, but came back up with the electric fuel pump turned on and switching the tanks. I promptly landed and started looking for the root cause. 1. The left and right tank fuel flow (measured at the firewall, forward of the filter and pump) was 58 gallons/hour. Rules out a blockage aft of the firewall. 2. The fuel vents are not obstructed I ran the engine in a static test. Was getting about 20psi on the engine fuel pump and about 26psi with the electric fuel pump enabled. Since this is all within specifications, this is the worst of all the scenarios. No root cause and everything seems to be working as designed. This morning I flew for about an hour on flight #2. When I turned off the electric fuel pump, fuel pressure started to immediately drop. I let it drop to about 10psi before I re-engaged the electric fuel pump. With the electric fuel pump running, I was getting 26psi. I repeated this scenario multiple times on both fuel tanks during the flight. Results were pretty consistent. It=92s looking like I may have a bad fuel pump on this 1 SNEW YIO-540-D4A5. I plan on giving Lycoming a call in the morning. My questions is there any other scenarios that I=92m overlooking that may yield similar symptoms? Thanks, bob get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution


    Message 12


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    Time: 05:56:02 PM PST US
    From: "Chris" <toaster73@embarqmail.com>
    Subject: Prop spinner cutouts
    The attached was floating around the archives at some point. I cannot attest to how well it would work. Also I would advise just waiting until all is on the plane and an actual sweep of the blades can be down. -Chris N919AR From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Hukill Sent: Sunday, October 20, 2013 6:03 PM Subject: RV10-List: Prop spinner cutouts I'm trying to determine the optimum cutout dimensions for the blades on the 2 bladed Hartzell blended airfoil prop as Vans sells, using the standard spinner kit. The instructions tell you to rotate the blades thru full travel to check for clearance, however I don't have an engine to mount the prop to yet, and it's not possible to move the blades without one. I am trying to get as tight of fit as is possible. I have looked at production airplane's installations, and they have a much larger clearance than I would consider aesthetic. Has anyone made a template or drawings that would provide the dimensions that I need? Chris Hukill


    Message 13


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    Time: 05:59:31 PM PST US
    From: "Bob-tcw" <rnewman@tcwtech.com>
    Subject: Re: Prop spinner cutouts
    Chris, I made a plate that allowed me to use compressed air via a regulator to move the blades on the prop. then used cardboard to make the template. See the following web album for the details. I=99d be willing to share the plate I made that=99s shown in the album. https://plus.google.com/photos/102955683430141812381/albums/5303216259724 767969 Bob Newman N541RV From: Chris Hukill Sent: Sunday, October 20, 2013 6:03 PM Subject: RV10-List: Prop spinner cutouts I'm trying to determine the optimum cutout dimensions for the blades on the 2 bladed Hartzell blended airfoil prop as Vans sells, using the standard spinner kit. The instructions tell you to rotate the blades thru full travel to check for clearance, however I don't have an engine to mount the prop to yet, and it's not possible to move the blades without one. I am trying to get as tight of fit as is possible. I have looked at production airplane's installations, and they have a much larger clearance than I would consider aesthetic. Has anyone made a template or drawings that would provide the dimensions that I need? Chris Hukill


    Message 14


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    Time: 06:05:56 PM PST US
    From: Linn Walters <flying-nut@cfl.rr.com>
    Subject: Re: Fuel Pump Issue




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