RV10-List Digest Archive

Sat 04/15/17


Total Messages Posted: 11



Today's Message Index:
----------------------
 
     1. 03:48 AM - Re: SB 14-08-29 and life of nose shock disks (Greg McFarlane)
     2. 06:15 AM - F-10108A Support Bracket Fracture (Kelly McMullen)
     3. 06:38 AM - Re: F-10108A Support Bracket Fracture (Jesse Saint)
     4. 06:48 AM - Re: F-10108A Support Bracket Fracture (Tim Olson)
     5. 06:49 AM - Re: Re: SB 14-08-29 and life of nose shock disks (Tim Olson)
     6. 07:17 AM - Re: F-10108A Support Bracket Fracture (Phillip Perry)
     7. 07:55 AM - Re: F-10108A Support Bracket Fracture (Don McDonald)
     8. 08:36 AM - Re: F-10108A Support Bracket Fracture (Carl Froehlich)
     9. 08:58 AM - Re: F-10108A Support Bracket Fracture (Lenny Iszak)
    10. 11:33 AM - Re: F-10108A Support Bracket Fracture (Bill Watson)
    11. 07:14 PM - Matronics Internet Connectivity Upgrades April 17-18 2017 (Matt Dralle)
 
 
 


Message 1


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    Time: 03:48:01 AM PST US
    Subject: Re: SB 14-08-29 and life of nose shock disks
    From: "Greg McFarlane" <grbcmcfarlane@gmail.com>
    Not directly related to the Mooney/RV10 shock discs compression question, but related to SB 14-08-29....... Has anyone considered replacing at least one of the washers under the top hat collar assembly retainer with a more forgiving material ? The compression/suspension of loads from the front wheel are taken care of by the compressing of the rubber shock discs (elastomers) but when that compression is unloaded the whole movement back down is metal to metal hammering between the isolator washers and the engine mount dyna cup. I haven't tried it, but maybe a washer made from some sort of tyre rubber would stand the load and soften the hammer blows. Any ideas/comments from the brains trust? Cheers from Western Australia Read this topic online here: http://forums.matronics.com/viewtopic.php?p=468409#468409


    Message 2


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    Time: 06:15:35 AM PST US
    From: Kelly McMullen <apilot2@gmail.com>
    Subject: F-10108A Support Bracket Fracture
    As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall. I'm thinking about using some angle aluminum to replace that bend, at least for now. I'm guessing that the bend when the part was made weakened the aluminum, and the vibration/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fasteners instead of piano hinges may focus more stress on the part. Just wondering if anyone else has had a failure there Kelly -sent from the I-droid implanted in my forearm


    Message 3


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    Time: 06:38:47 AM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: F-10108A Support Bracket Fracture
    This is very common and your proposed fix is exactly what I do. Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com C: 352-427-0285 F: 815-377-3694 Sent from my iPhone > On Apr 15, 2017, at 9:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: > > As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall. I'm thinking about using some angle aluminum to replace that bend, at least for now. I'm guessing that the bend when the part was made weakened the aluminum, and the vibration/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fasteners instead of piano hinges may focus more stress on the part. Just wondering if anyone else has had a failure there > Kelly > -sent from the I-droid implanted in my forearm


    Message 4


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    Time: 06:48:59 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: F-10108A Support Bracket Fracture
    I used screws and plates and mine has never fractured that part. Frankly I surprised of that. Just a data point. Tim > On Apr 15, 2017, at 8:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: > > As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall. I'm thinking about using some angle aluminum to replace that bend, at least for now. I'm guessing that the bend when the part was made weakened the aluminum, and the vibration/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fasteners instead of piano hinges may focus more stress on the part. Just wondering if anyone else has had a failure there > Kelly > -sent from the I-droid implanted in my forearm


    Message 5


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    Time: 06:49:14 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: SB 14-08-29 and life of nose shock disks
    I don't know that the impact is all that hard. I agree in concept though. If there was a huge gap maybe but as long as you have the gap mostly taken up when compressed the drop isn't that far so the shock can't be that bad. To me the part of the design that concerns me is that the metal strut tube that goes thru the elastomers rubs on the metal plate in the engine mount, at least on mine, and could eventually wear thru that strut tube. Maybe just enlarging that hole would work....but that could also result in the stack of elastomers being able to move more. I don't know. Tim > On Apr 15, 2017, at 5:47 AM, Greg McFarlane <grbcmcfarlane@gmail.com> wrote: > > > Not directly related to the Mooney/RV10 shock discs compression question, but related to SB 14-08-29....... Has anyone considered replacing at least one of the washers under the top hat collar assembly retainer with a more forgiving material ? The compression/suspension of loads from the front wheel are taken care of by the compressing of the rubber shock discs (elastomers) but when that compression is unloaded the whole movement back down is metal to metal hammering between the isolator washers and the engine mount dyna cup. I haven't tried it, but maybe a washer made from some sort of tyre rubber would stand the load and soften the hammer blows. Any ideas/comments from the brains trust? Cheers from Western Australia > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=468409#468409 > > > > > > > > >


    Message 6


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    Time: 07:17:40 AM PST US
    From: Phillip Perry <philperry9@gmail.com>
    Subject: Re: F-10108A Support Bracket Fracture
    I've noticed that mine will fold up under the cowling if I'm not careful when sliding the lower cowl on. Then it takes some effort to get into out of a bind and into the right position. It's certainly a bracket prone to eventually failing on my plane at least. If I'm careful it will be fine, but it's hard to be careful when you're wrestling that lower cowling around 3 blades and a nose gear. Practice makes closer to perfect anyway. Phil Sent from my iPhone > On Apr 15, 2017, at 8:36 AM, Jesse Saint <jesse@saintaviation.com> wrote: > > > This is very common and your proposed fix is exactly what I do. > > Jesse Saint > Saint Aviation, Inc. > jesse@saintaviation.com > C: 352-427-0285 > F: 815-377-3694 > > Sent from my iPhone > >> On Apr 15, 2017, at 9:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: >> >> As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall. I'm thinking about using some angle aluminum to replace that bend, at least for now. I'm guessing that the bend when the part was made weakened the aluminum, and the vibration/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fasteners instead of piano hinges may focus more stress on the part. Just wondering if anyone else has had a failure there >> Kelly >> -sent from the I-droid implanted in my forearm > > > > >


    Message 7


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    Time: 07:55:26 AM PST US
    From: Don McDonald <building_partner@yahoo.com>
    Subject: Re: F-10108A Support Bracket Fracture
    Never even installed it on my 10. =C2-Looked like the weak link to me. =C2-So I made my own. =C2-A little wider at the small bend end, and sli ghtly heavier gauge.Don McDonald From: Phillip Perry <philperry9@gmail.com> To: rv10-list@matronics.com Sent: Saturday, April 15, 2017 9:29 AM Subject: Re: RV10-List: F-10108A Support Bracket Fracture I've noticed that mine will fold up under the cowling if I'm not careful wh en sliding the lower cowl on.=C2- Then it takes some effort to get into o ut of a bind and into the right position.=C2- It's certainly a bracket prone to eventually failing on my plane at least. =C2- If I'm careful it will be fine, but it's hard to be careful when you 're wrestling that lower cowling around 3 blades and a nose gear.=C2- Pra ctice makes closer to perfect anyway. Phil Sent from my iPhone > On Apr 15, 2017, at 8:36 AM, Jesse Saint <jesse@saintaviation.com> wrote: > > > This is very common and your proposed fix is exactly what I do. > > Jesse Saint > Saint Aviation, Inc. > jesse@saintaviation.com > C: 352-427-0285 > F: 815-377-3694 > > Sent from my iPhone > >> On Apr 15, 2017, at 9:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: >> >> As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall.=C2- I'm thinking about using some angle aluminum to replace that bend, at least for now.=C2- I'm guessing that the bend when the part was made weakened the aluminum, and the vibrati on/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fastene rs instead of piano hinges may focus more stress on the part.=C2- Just wo ndering if anyone else has had a failure there >> Kelly >> -sent from the I-droid implanted in my forearm > > > > > S - WIKI - - =C2- =C2- =C2- =C2- =C2- -Matt Dralle, List Admin.


    Message 8


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    Time: 08:36:37 AM PST US
    From: Carl Froehlich <carl.froehlich@verizon.net>
    Subject: Re: F-10108A Support Bracket Fracture
    +1. And slightly modified for the James Cowl. Carl > On Apr 15, 2017, at 10:45 AM, Don McDonald <building_partner@yahoo.com> wr ote: > > Never even installed it on my 10. Looked like the weak link to me. So I m ade my own. A little wider at the small bend end, and slightly heavier gaug e. > Don McDonald > > > From: Phillip Perry <philperry9@gmail.com> > To: rv10-list@matronics.com > Sent: Saturday, April 15, 2017 9:29 AM > Subject: Re: RV10-List: F-10108A Support Bracket Fracture > > > I've noticed that mine will fold up under the cowling if I'm not careful w hen sliding the lower cowl on. Then it takes some effort to get into out of a bind and into the right position. > > It's certainly a bracket prone to eventually failing on my plane at least. If I'm careful it will be fine, but it's hard to be careful when you're wr estling that lower cowling around 3 blades and a nose gear. Practice makes c loser to perfect anyway. > > Phil > > > Sent from my iPhone > > > On Apr 15, 2017, at 8:36 AM, Jesse Saint <jesse@saintaviation.com> wrote : > > > > > > This is very common and your proposed fix is exactly what I do. > > > > Jesse Saint > > Saint Aviation, Inc. > > jesse@saintaviation.com > > C: 352-427-0285 > > F: 815-377-3694 > > > > Sent from my iPhone > > > >> On Apr 15, 2017, at 9:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: > >> > >> As I thought I was closing up from my condition inspection, I discovere d that the rear cowl support, F-10108A (page 47-11&12) had fractured at the b end where it attaches to the firewall. I'm thinking about using some angle a luminum to replace that bend, at least for now. I'm guessing that the bend w hen the part was made weakened the aluminum, and the vibration/fiberglass fl exing and stress from removal and reinstall of cowling made the failure inev itable. Perhaps the fact that I used quick release fasteners instead of pian o hinges may focus more stress on the part. Just wondering if anyone else h as had a failure there > >> Kelly > >> -sent from the I-droid implanted in my forearm > > > > > > > > > > > > " target="_blank">http://www.matronics.com/Navigator?RV10-List > http://forums.matronics.com > <= Add some info to the Matronics Email List Wiki! > -Matt Dralle, List Admin. > http://www.matronics.com/contribution > > > > >


    Message 9


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    Time: 08:58:33 AM PST US
    Subject: Re: F-10108A Support Bracket Fracture
    From: "Lenny Iszak" <lenard@rapiddecision.com>
    I had to make a new one, because my James cowl has a slightly taller exit area. Used a bit thicker aluminum and angles on both top and bottom. Much sturdier and so far no signs of issues in 280 hours. Here's a picture. I also have camlocks on the bottom of the cowl, the floating ones too. Lenny Read this topic online here: http://forums.matronics.com/viewtopic.php?p=468426#468426 Attachments: http://forums.matronics.com//files/img_2028_165.jpg


    Message 10


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    Time: 11:33:04 AM PST US
    Subject: Re: F-10108A Support Bracket Fracture
    From: Bill Watson <Mauledriver@nc.rr.com>
    I copied Tim's solution during the build. No problems at 900hrs other than a smoking rivet. On 4/15/2017 9:43 AM, Tim Olson wrote: > > I used screws and plates and mine has never fractured that part. Frankly I surprised of that. Just a data point. > Tim > >> On Apr 15, 2017, at 8:15 AM, Kelly McMullen <apilot2@gmail.com> wrote: >> >> As I thought I was closing up from my condition inspection, I discovered that the rear cowl support, F-10108A (page 47-11&12) had fractured at the bend where it attaches to the firewall. I'm thinking about using some angle aluminum to replace that bend, at least for now. I'm guessing that the bend when the part was made weakened the aluminum, and the vibration/fiberglass flexing and stress from removal and reinstall of cowling made the failure inevitable. Perhaps the fact that I used quick release fasteners instead of piano hinges may focus more stress on the part. Just wondering if anyone else has had a failure there >> Kelly >> -sent from the I-droid implanted in my forearm > > --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus


    Message 11


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    Time: 07:14:11 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Matronics Internet Connectivity Upgrades April 17-18 2017
    Dear Matronics Email List an/or Forum User, The Matronics Internet connectivity will be upgraded on April 17 through April 18, 2017. During the upgrade connections to the Matronics and AeroElectric web servers may be unavailable. Additionally, Matronics Email List email will not be redistributed. Internet Connectivity bandwidth will be significantly increased by a factor of 7X for downloads and 50X for uploads, which represents a significant increase in performance. Reliability should also increase in terms. I will send out a follow up message when the upgrade has been completed. Best Regards, Matt Dralle Matronics Email List and Forum Admin. Matt G Dralle | Matronics | 581 Jeannie Way | Livermore | CA | 94550 925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft




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