RV10-List Digest Archive

Sun 08/13/17


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 05:43 AM - Re: Re: Before the fuel pump exchange - one last question (Tcwtech)
     2. 05:44 AM - Re: Re: Before the fuel pump exchange - one last question (Tcwtech)
     3. 07:49 AM - Re: Before the fuel pump exchange - one last question (bill.peyton)
     4. 08:01 AM - Re: Re: Before the fuel pump exchange - one last question (Kelly McMullen)
     5. 08:38 AM - Re: Re: Before the fuel pump exchange - one last question (Phillip Perry)
     6. 03:18 PM - Mounting of Garmin GTS-800 Processor Box  (Patrick Pulis)
 
 
 


Message 1


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    Time: 05:43:48 AM PST US
    From: Tcwtech <rnewman@tcwtech.com>
    Subject: Re: Before the fuel pump exchange - one last question
    Phil, On the AFP fuel servo there is a filter screen on the input fitting. The attached photo is of the FM-200 on my rv-8. Bob Newman TCW Technologies, LLC 610-928-3420 > On Aug 12, 2017, at 7:17 PM, Phillip Perry <philperry9@gmail.com> wrote: > > > Also confirmed in AFP documentation that inlet pressures of 20-90 psi are good. > > Sent from my iPhone > >> On Aug 12, 2017, at 6:16 PM, Phillip Perry <philperry9@gmail.com> wrote: >> >> I had some fuel there prior to the fuel pump swap. I know that because the drain line had a blue tint. >> >> The low pressure pump runs 4-6 psi for carbureted engines. >> >> The model number on mine is the correct model number for the IO-540. I confirmed it from multiple online sources (Tempest, Lycoming, etc.). Also confirmed the correct model number stamped on the pump prior to installing. >> >> Frustrating...... >> >> While I'm waiting on AFP to get back to me with some ideas, I bought some fittings and a vacuum pump to draw a vacuum on various parts of the fuel system in search for a leak. >> >> I'd love to find a cracked flare or something like that and put this to bed. >> >> Phil >> >> >> >> >> Sent from my iPhone >> >>> On Aug 12, 2017, at 5:43 PM, Tim Olson <Tim@MyRV10.com> wrote: >>> >>> >>> The thing that has me wondering is if the new pressure level is too high. I know that you can buy those pumps in higher pressure versions, which would imply that they are also made in lower pressure versions. I'm wondering which one your needs required. I watched my pressure today on a flight and it was generally 24-26psi. You said yours was over 30. I'm not sure how significant the difference is, but if the pressure was higher, I can at least comprehend that perhaps the additional pressure could cause fuel to be leaked out somewhere. Maybe that's where the blue stain came from and it's all recent? Anyway, I'm sure you'll get to the bottom of it. And when you do, it will be educational for us all, so thank you very much for sharing. >>> Tim >>> >>>> On Aug 12, 2017, at 4:28 PM, Phillip Perry <philperry9@gmail.com> wrote: >>>> >>>> >>>> I did about 2 hours ago. We will see what he says. >>>>


    Message 2


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    Time: 05:44:58 AM PST US
    From: Tcwtech <rnewman@tcwtech.com>
    Subject: Re: Before the fuel pump exchange - one last question
    Now with the picture. Bob Newman TCW Technologies, LLC 610-928-3420 > On Aug 12, 2017, at 7:17 PM, Phillip Perry <philperry9@gmail.com> wrote: > > > Also confirmed in AFP documentation that inlet pressures of 20-90 psi are g ood. > > Sent from my iPhone > >> On Aug 12, 2017, at 6:16 PM, Phillip Perry <philperry9@gmail.com> wrote: >> >> I had some fuel there prior to the fuel pump swap. I know that because t he drain line had a blue tint. >> >> The low pressure pump runs 4-6 psi for carbureted engines. >> >> The model number on mine is the correct model number for the IO-540. I c onfirmed it from multiple online sources (Tempest, Lycoming, etc.). Also co nfirmed the correct model number stamped on the pump prior to installing. >> >> Frustrating...... >> >> While I'm waiting on AFP to get back to me with some ideas, I bought some fittings and a vacuum pump to draw a vacuum on various parts of the fuel sy stem in search for a leak. >> >> I'd love to find a cracked flare or something like that and put this to b ed. >> >> Phil >> >> >> >> >> Sent from my iPhone >> >>> On Aug 12, 2017, at 5:43 PM, Tim Olson <Tim@MyRV10.com> wrote: >>> >>> >>> The thing that has me wondering is if the new pressure level is too high . I know that you can buy those pumps in higher pressure versions, which wo uld imply that they are also made in lower pressure versions. I'm wondering w hich one your needs required. I watched my pressure today on a flight and it was generally 24-26psi. You said yours was over 30. I'm not sure how sign ificant the difference is, but if the pressure was higher, I can at least co mprehend that perhaps the additional pressure could cause fuel to be leaked o ut somewhere. Maybe that's where the blue stain came from and it's all recen t? Anyway, I'm sure you'll get to the bottom of it. And when you do, it wil l be educational for us all, so thank you very much for sharing. >>> Tim >>> >>>> On Aug 12, 2017, at 4:28 PM, Phillip Perry <philperry9@gmail.com> wrote : >>>> >>>> >>>> I did about 2 hours ago. We will see what he says. >>>>


    Message 3


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    Time: 07:49:31 AM PST US
    Subject: Re: Before the fuel pump exchange - one last question
    From: "bill.peyton" <peyton.b@sbcglobal.net>
    Just an observation after reading this thread. I am not convinced that the pressure fluctuation and the engine stumble are related. It would seem that your pressure would have to drop below 15 psi for the engine to react. With your new pump, you are never seeing pressure that falls below an acceptable pressure for normal ops. Also, have you checked your fuel vents? Also, pull all your injector restrictions and do a clean and check. Purge the lines prior to reinstallation Have you looked at your egts? Could it be a shorted or open plug? Have you done a lean mag test on the ground and does either mag exhibit and stumble more so than the other? It seems to early for a sticking valve, but could be something has gotten under the seat of an intake valve which might account for the stain in the fab -------- Bill WA0SYV Aviation Partners, LLC Read this topic online here: http://forums.matronics.com/viewtopic.php?p=471816#471816


    Message 4


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    Time: 08:01:20 AM PST US
    Subject: Re: Before the fuel pump exchange - one last question
    From: Kelly McMullen <kellym@aviating.com>
    IMHO, doing anything with the injectors at this point would be a waste of time and wear an tear on the injector lines. Anything in an injector will cause a steady state lean condition, easily observable on EGT as higher than normal. Roughness indicates a variable condition, such as inconsistent spark, air/water in fuel, etc. Roughness after a hot start is normal for a few minutes, due to vaporized fuel in lines. I suppose a small item in an injector could move around, but not too common. Also, since I know Phil has quick build wings, any debris left in tanks would be minimal, should be caught by screens and filter in system. Kelly On 8/13/2017 7:49 AM, bill.peyton wrote: > > Just an observation after reading this thread. I am not convinced that the pressure fluctuation and the engine stumble are related. It would seem that your pressure would have to drop below 15 psi for the engine to react. With your new pump, you are never seeing pressure that falls below an acceptable pressure for normal ops. Also, have you checked your fuel vents? Also, pull all your injector restrictions and do a clean and check. Purge the lines prior to reinstallation > > Have you looked at your egts? Could it be a shorted or open plug? Have you done a lean mag test on the ground and does either mag exhibit and stumble more so than the other? > > It seems to early for a sticking valve, but could be something has gotten under the seat of an intake valve which might account for the stain in the fab > > -------- > Bill > WA0SYV > Aviation Partners, LLC > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=471816#471816 > > > > > > > > >


    Message 5


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    Time: 08:38:03 AM PST US
    From: Phillip Perry <philperry9@gmail.com>
    Subject: Re: Before the fuel pump exchange - one last question
    Thanks for all the ideas. I'm willing to entertain all of them. I am working through the stuff under the seats right now, just to 100% rule it out and drive a stake any issues or doubt lingering under there. Aside from checking screens and strainers, I'm pulling a vacuum on each segment of the fuel system and watching for a leak down on the gauge to be 100% confident there are absolutely no air leaks. At that point I can feel 100% certain all my efforts need to be focused forward if the firewall. I hate breaking apart the system to investigate because it introduces more variables. But systematically going through the thing and putting and eyeball and wrench on everything is the only way to clear them 100%. What I can tell you definitively right now. 1) There is no air leak in the fuel line segment between the boost pump and engine drive pump inlet. 2) The fuel filter is clear, minus a couple of small little fibers tucked into the bottom corner of one pleat. It's was good. 3) The finger strainer in the left tank is clear as the day it was installed. Everything beyond that is speculation right now. I will continue to run out the lines on the left side after church. Then I'll move on to the right. After vacuum testing is competed to prove no-air, I will flow test with fuel from both tanks going forward. Then, once that's done, I'm 100% focused forward of the firewall. At this point, the only way to get hard answers is systematically work through it piece by piece. I'll keep you posted. Phil Sent from my iPhone > On Aug 13, 2017, at 10:00 AM, Kelly McMullen <kellym@aviating.com> wrote: > > > IMHO, doing anything with the injectors at this point would be a waste of time and wear an tear on the injector lines. Anything in an injector will cause a steady state lean condition, easily observable on EGT as higher than normal. Roughness indicates a variable condition, such as inconsistent spark, air/water in fuel, etc. Roughness after a hot start is normal for a few minutes, due to vaporized fuel in lines. > I suppose a small item in an injector could move around, but not too common. Also, since I know Phil has quick build wings, any debris left in tanks would be minimal, should be caught by screens and filter in system. > Kelly > >> On 8/13/2017 7:49 AM, bill.peyton wrote: >> Just an observation after reading this thread. I am not convinced that the pressure fluctuation and the engine stumble are related. It would seem that your pressure would have to drop below 15 psi for the engine to react. With your new pump, you are never seeing pressure that falls below an acceptable pressure for normal ops. Also, have you checked your fuel vents? Also, pull all your injector restrictions and do a clean and check. Purge the lines prior to reinstallation >> Have you looked at your egts? Could it be a shorted or open plug? Have you done a lean mag test on the ground and does either mag exhibit and stumble more so than the other? >> It seems to early for a sticking valve, but could be something has gotten under the seat of an intake valve which might account for the stain in the fab >> -------- >> Bill >> WA0SYV >> Aviation Partners, LLC >> Read this topic online here: >> http://forums.matronics.com/viewtopic.php?p=471816#471816 > > >


    Message 6


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    Time: 03:18:14 PM PST US
    From: Patrick Pulis <rv10free2fly@yahoo.com.au>
    Subject: Mounting of Garmin GTS-800 Processor Box
    I am considering mounting my Garmin GTS-800 TCAS processor in the rear fuselage behind the the baggage bulkhead and would like to know where others who have installed the GTS-800 have mounted their processor box please? The box is fairly weighty (around 4lbs / 2.5kg) and I am mindful of the need to fabricate a suitably reinforced mounting bracket that will sufficiently handle in flight g-loads. Any pictures would be appreciated please. Warm regards Patrick




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