RV6-List Digest Archive

Tue 01/25/05


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 01:21 AM - Re : plenum sealing.. (Martin Hone)
     2. 03:58 PM - Plemum design (PeterHunt1@aol.com)
 
 
 


Message 1


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    Time: 01:21:48 AM PST US
    From: "Martin Hone" <mctrader@bigpond.net.au>
    Subject: Re : plenum sealing..
    --> RV6-List message posted by: "Martin Hone" <mctrader@bigpond.net.au> Hi Norman, I made an enclosed plenum using the Van's Baffle Kit, but added my own aluminum cover plate. The inlets use baffle rubber/silicone seals bent around the shape of the upper cowl so as to form a seal similar to the lower cowl seals. None of them are particularly efficient or even attractive, but they are effective enough, and I have had absolutely no cooling problems, even with a factory new engine and 45 degree C days ( over 100 deg F) Make sure you seal all the other gaps with hi-temp silicone and you will be fine. I added small dams in front of the cylinders to even out the temps, but the front left baffle mounted oil cooler keeps the oil too cool most days. Martin in Oz -----Original Message----- From: owner-rv6-list-server@matronics.com [mailto:owner-rv6-list-server@matronics.com] On Behalf Of RV6-List Digest Server Subject: RV6-List Digest: 1 Msgs - 01/24/05 * ================================================== Online Versions of Today's List Digest Archive ================================================== Today's complete RV6-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV6-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2005-01-24.html Text Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2005-01-24.txt ================================================ EMail Version of Today's List Digest Archive ================================================ RV6-List Digest Archive --- Total Messages Posted Mon 01/24/05: 1 Today's Message Index: ---------------------- 1. 07:31 AM - plenum design (Normanjd@aol.com) ________________________________ Message 1 _____________________________________ Time: 07:31:11 AM PST US From: Normanjd@aol.com Subject: RV6-List: plenum design --> RV6-List message posted by: Normanjd@aol.com I am constructing an aluminum plenum using photos obtained on this website. The photos did not show how to seal between the plenum and cowl inlets on my RV6 cowl. I am using the standard RV6 cowl. I would appreciate some photos of how you have transitioned and sealed the area. I think a lower seal of rubber is easy enough but how do you attach the upper seal? advertising on the Matronics Forums.


    Message 2


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    Time: 03:58:08 PM PST US
    From: PeterHunt1@aol.com
    Subject: Plemum design
    --> RV6-List message posted by: PeterHunt1@aol.com Norman, I just finished my aluminum plenum. Worked out really nice. I don't have pictures yet, but perhaps a brief written answer to your asking how to tie the cowl in will help. On the lower cowl I made a removable rubber strip which screws under the inlet and up each side ("U" shaped). Under the rubber strip is an aluminum backing strip with four nutplates. The four #6 countersunk stainless steel screws (each side with no tinnerman washers) and the backing strip remain attached to the lower cowl at all times. The lower cowl is installed without the rubber strip. Once installed the rubber strip is slipped in between the lower edge of the inlet and the backing strip. The rubber strip has "V's" cut in it to guide in around the screws and center it properly. Then the screws (unpainted stainless steel) are tightened before the top cowl is installed holding the rubber strip tightly in place. The top cowl air intake opening has a similar rubber strip and backing plate with nutplates, except it remains permanently in place (with cad plated and painted #6 countersunk screws). It just goes across the top (not down the sides) of the opening. On both the top and bottom cowl the rubber is on the underside of the inlets of the cowl and rests on the inside of the aluminum making up the baffles and plenum. Therefore, when installing the top cowl I must use my finger tips to pull the rubber down into the inside (underside) of the plenum. My baffling and plenum come within one quarter inch of the inside (rear) edge of the cowl inlet. It was a lot of work, but I have a beautiful fit with room for the engine to vibrate around the rubber seals. Good luck Pete in Clearwater RV-6 N216PH, Getting ready to start engine




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