RV6-List Digest Archive

Tue 05/23/06


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 09:39 PM - Re: RV6-List Digest: 2 Msgs - 05/18/06 (normanjd@aol.com)
     2. 09:39 PM - Re: RV6-List Digest: 2 Msgs - 05/18/06 (normanjd@aol.com)
 
 
 


Message 1


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    Time: 09:39:42 PM PST US
    From: normanjd@aol.com
    Subject: Re: RV6-List Digest: 2 Msgs - 05/18/06
    --> RV6-List message posted by: normanjd@aol.com Norman Donaldson (734) 676-7366 -----Original Message----- From: RV6-List Digest Server <rv6-list@matronics.com> Sent: Thu, 18 May 2006 23:57:36 -0700 Subject: RV6-List Digest: 2 Msgs - 05/18/06 * ================================================ Online Versions of Today's List Digest Archive ================================================ Today's complete RV6-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV6-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2006-05-18.html Text Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2006-05-18.txt ============================================== EMail Version of Today's List Digest Archive ============================================== RV6-List Digest Archive --- Total Messages Posted Thu 05/18/06: 2 Today's Message Index: ---------------------- 1. 08:01 AM - Re: drilling out rivets (sharkey@sover.net) 2. 08:44 AM - Re: drilling out rivets (J. Brunke) ________________________________ Message 1 _____________________________________ Time: 08:01:11 AM PST US Subject: Re: RV6-List: drilling out rivets From: sharkey@sover.net --> RV6-List message posted by: sharkey@sover.net Structural AD rivets have a small dimple in the factory head for identification. Use this to center a size smaller drill and make a hole through or nearly through the rivet without hitting the parent metal if at all possible. This should relieve some of the expansion pressure on the hole from the set rivet. Next using a same size drill remove the head of the rivet without touching the parent metal if possible. The rivet stem can then be driven out of the hole with a drift punch. If its still tight drill it out as far as necessary to loosen it, again without damaging the parent metal. Ironically if a rivet is hard to remove it was well set and strong, regardless of how ugly it looked. Poorly set rivets tend to fall out of the hole when the head is removed so you know that you were right to replace them. Jim Sharkey RV6 Tip Up Finishing > Most rivets will have to be drilled out from the manufactured head side > since in most cases you won't be able to get to the shop head side. For > this reason you should learn the conventional way of removing them, it's > not difficult, it just takes a little practice and then you won't have > to go looking for the special tool every time you have to drill out a > rivet, which for most of us is/was OFTEN. Also, because most rivets on > an RV are dimpled or countersunk, the shank will have to be driven out > towards the shop head side which means that the manufactured head must > be removed. > > Dave B. -6 So Cal > EAA Technical Counselor > > J. Brunke wrote: > >> --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> >> >> Dear Listers, >> >> I've been following this list for a long time and know I'll see some >> good replys. >> >> I just started a -7 tail kit. Obviously drilling out rivets becomes >> part of the process. >> >> There is a tool called a "multi-master" made by Fein. It is usually >> used in woodworking but I >> tried using it as a rivet removal tool on a test piece that I put >> together. The multi-master is usually used >> for sanding, but comes with cutting tools. The cutting tool can lie >> flat on a surface and make a cut to >> material sticking up from that flat surface such as a shop head on a >> rivet. I was able to cut through the >> shop head very easily and used a punch to remove the rest of the >> rivet. It was quick and I didn't have to >> worry about enlarging the drilled hole. I don't think it would work >> well where the hole was dimpled, but >> did well on a flat surface. >> >> My question is to ask anyone to tell me what is wrong with using this >> procedure? I welcome any comments. >> >> Thanks, >> John Brunke >> >> >> >> http://www.matronics.com/Navigator?RV6-List >> http://wiki.matronics.com >> >> >> >> >> >> >> >> >> >> > ________________________________ Message 2 _____________________________________ Time: 08:44:29 AM PST US From: "J. Brunke" <jdoody727@comcast.net> Subject: Re: RV6-List: drilling out rivets --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> Thanks for all the replys. I agree that drilling out is probably the best way to remove rivets. I was just looking for another way that might be just as easy as drilling out. It's all part of the learning experience. And man, I'm learning! John ----- Original Message ----- From: <sharkey@sover.net> Sent: Thursday, May 18, 2006 9:59 AM Subject: Re: RV6-List: drilling out rivets > --> RV6-List message posted by: sharkey@sover.net > > Structural AD rivets have a small dimple in the factory head for > identification. Use this to center a "size smaller" drill and make a hole > through or nearly through the rivet without hitting the parent metal if at > all possible. This should relieve some of the expansion pressure on the > hole from the set rivet. Next using a "same size" drill remove the head > of the rivet without touching the parent metal if possible. The rivet > stem can then be driven out of the hole with a drift punch. If it's still > tight drill it out as far as necessary to loosen it, again without > damaging the parent metal. Ironically if a rivet is hard to remove it was > well set and strong, regardless of how ugly it looked. Poorly set rivets > tend to fall out of the hole when the head is removed so you know that you > were right to replace them. > Jim Sharkey > RV6 Tip Up Finishing > >> Most rivets will have to be drilled out from the manufactured head side >> since in most cases you won't be able to get to the shop head side. For >> this reason you should learn the conventional way of removing them, it's >> not difficult, it just takes a little practice and then you won't have >> to go looking for the special tool every time you have to drill out a >> rivet, which for most of us is/was OFTEN. Also, because most rivets on >> an RV are dimpled or countersunk, the shank will have to be driven out >> towards the shop head side which means that the manufactured head must >> be removed. >> >> Dave B. -6 So Cal >> EAA Technical Counselor >> >> J. Brunke wrote: >> >>> --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> >>> >>> Dear Listers, >>> >>> I've been following this list for a long time and know I'll see some >>> good replys. >>> >>> I just started a -7 tail kit. Obviously drilling out rivets becomes >>> part of the process. >>> >>> There is a tool called a "multi-master" made by Fein. It is usually >>> used in woodworking but I >>> tried using it as a rivet removal tool on a test piece that I put >>> together. The multi-master is usually used >>> for sanding, but comes with cutting tools. The cutting tool can lie >>> flat on a surface and make a cut to >>> material sticking up from that flat surface such as a shop head on a >>> rivet. I was able to cut through the >>> shop head very easily and used a punch to remove the rest of the >>> rivet. It was quick and I didn't have to >>> worry about enlarging the drilled hole. I don't think it would work >>> well where the hole was dimpled, but >>> did well on a flat surface. >>> >>> My question is to ask anyone to tell me what is wrong with using this >>> procedure? I welcome any comments. >>> >>> Thanks, >>> John Brunke >>> >>> >>> >>> http://www.matronics.com/Navigator?RV6-List >>> http://wiki.matronics.com >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> > >


    Message 2


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    Time: 09:39:42 PM PST US
    From: normanjd@aol.com
    Subject: Re: RV6-List Digest: 2 Msgs - 05/18/06
    --> RV6-List message posted by: normanjd@aol.com Norman Donaldson (734) 676-7366 -----Original Message----- From: RV6-List Digest Server <rv6-list@matronics.com> Sent: Thu, 18 May 2006 23:57:36 -0700 Subject: RV6-List Digest: 2 Msgs - 05/18/06 * ================================================ Online Versions of Today's List Digest Archive ================================================ Today's complete RV6-List Digest can also be found in either of the two Web Links listed below. The .html file includes the Digest formatted in HTML for viewing with a web browser and features Hyperlinked Indexes and Message Navigation. The .txt file includes the plain ASCII version of the RV6-List Digest and can be viewed with a generic text editor such as Notepad or with a web browser. HTML Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2006-05-18.html Text Version: http://www.matronics.com/digest/rv6-list/Digest.RV6-List.2006-05-18.txt ============================================== EMail Version of Today's List Digest Archive ============================================== RV6-List Digest Archive --- Total Messages Posted Thu 05/18/06: 2 Today's Message Index: ---------------------- 1. 08:01 AM - Re: drilling out rivets (sharkey@sover.net) 2. 08:44 AM - Re: drilling out rivets (J. Brunke) ________________________________ Message 1 _____________________________________ Time: 08:01:11 AM PST US Subject: Re: RV6-List: drilling out rivets From: sharkey@sover.net --> RV6-List message posted by: sharkey@sover.net Structural AD rivets have a small dimple in the factory head for identification. Use this to center a size smaller drill and make a hole through or nearly through the rivet without hitting the parent metal if at all possible. This should relieve some of the expansion pressure on the hole from the set rivet. Next using a same size drill remove the head of the rivet without touching the parent metal if possible. The rivet stem can then be driven out of the hole with a drift punch. If its still tight drill it out as far as necessary to loosen it, again without damaging the parent metal. Ironically if a rivet is hard to remove it was well set and strong, regardless of how ugly it looked. Poorly set rivets tend to fall out of the hole when the head is removed so you know that you were right to replace them. Jim Sharkey RV6 Tip Up Finishing > Most rivets will have to be drilled out from the manufactured head side > since in most cases you won't be able to get to the shop head side. For > this reason you should learn the conventional way of removing them, it's > not difficult, it just takes a little practice and then you won't have > to go looking for the special tool every time you have to drill out a > rivet, which for most of us is/was OFTEN. Also, because most rivets on > an RV are dimpled or countersunk, the shank will have to be driven out > towards the shop head side which means that the manufactured head must > be removed. > > Dave B. -6 So Cal > EAA Technical Counselor > > J. Brunke wrote: > >> --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> >> >> Dear Listers, >> >> I've been following this list for a long time and know I'll see some >> good replys. >> >> I just started a -7 tail kit. Obviously drilling out rivets becomes >> part of the process. >> >> There is a tool called a "multi-master" made by Fein. It is usually >> used in woodworking but I >> tried using it as a rivet removal tool on a test piece that I put >> together. The multi-master is usually used >> for sanding, but comes with cutting tools. The cutting tool can lie >> flat on a surface and make a cut to >> material sticking up from that flat surface such as a shop head on a >> rivet. I was able to cut through the >> shop head very easily and used a punch to remove the rest of the >> rivet. It was quick and I didn't have to >> worry about enlarging the drilled hole. I don't think it would work >> well where the hole was dimpled, but >> did well on a flat surface. >> >> My question is to ask anyone to tell me what is wrong with using this >> procedure? I welcome any comments. >> >> Thanks, >> John Brunke >> >> >> >> http://www.matronics.com/Navigator?RV6-List >> http://wiki.matronics.com >> >> >> >> >> >> >> >> >> >> > ________________________________ Message 2 _____________________________________ Time: 08:44:29 AM PST US From: "J. Brunke" <jdoody727@comcast.net> Subject: Re: RV6-List: drilling out rivets --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> Thanks for all the replys. I agree that drilling out is probably the best way to remove rivets. I was just looking for another way that might be just as easy as drilling out. It's all part of the learning experience. And man, I'm learning! John ----- Original Message ----- From: <sharkey@sover.net> Sent: Thursday, May 18, 2006 9:59 AM Subject: Re: RV6-List: drilling out rivets > --> RV6-List message posted by: sharkey@sover.net > > Structural AD rivets have a small dimple in the factory head for > identification. Use this to center a "size smaller" drill and make a hole > through or nearly through the rivet without hitting the parent metal if at > all possible. This should relieve some of the expansion pressure on the > hole from the set rivet. Next using a "same size" drill remove the head > of the rivet without touching the parent metal if possible. The rivet > stem can then be driven out of the hole with a drift punch. If it's still > tight drill it out as far as necessary to loosen it, again without > damaging the parent metal. Ironically if a rivet is hard to remove it was > well set and strong, regardless of how ugly it looked. Poorly set rivets > tend to fall out of the hole when the head is removed so you know that you > were right to replace them. > Jim Sharkey > RV6 Tip Up Finishing > >> Most rivets will have to be drilled out from the manufactured head side >> since in most cases you won't be able to get to the shop head side. For >> this reason you should learn the conventional way of removing them, it's >> not difficult, it just takes a little practice and then you won't have >> to go looking for the special tool every time you have to drill out a >> rivet, which for most of us is/was OFTEN. Also, because most rivets on >> an RV are dimpled or countersunk, the shank will have to be driven out >> towards the shop head side which means that the manufactured head must >> be removed. >> >> Dave B. -6 So Cal >> EAA Technical Counselor >> >> J. Brunke wrote: >> >>> --> RV6-List message posted by: "J. Brunke" <jdoody727@comcast.net> >>> >>> Dear Listers, >>> >>> I've been following this list for a long time and know I'll see some >>> good replys. >>> >>> I just started a -7 tail kit. Obviously drilling out rivets becomes >>> part of the process. >>> >>> There is a tool called a "multi-master" made by Fein. It is usually >>> used in woodworking but I >>> tried using it as a rivet removal tool on a test piece that I put >>> together. The multi-master is usually used >>> for sanding, but comes with cutting tools. The cutting tool can lie >>> flat on a surface and make a cut to >>> material sticking up from that flat surface such as a shop head on a >>> rivet. I was able to cut through the >>> shop head very easily and used a punch to remove the rest of the >>> rivet. It was quick and I didn't have to >>> worry about enlarging the drilled hole. I don't think it would work >>> well where the hole was dimpled, but >>> did well on a flat surface. >>> >>> My question is to ask anyone to tell me what is wrong with using this >>> procedure? I welcome any comments. >>> >>> Thanks, >>> John Brunke >>> >>> >>> >>> http://www.matronics.com/Navigator?RV6-List >>> http://wiki.matronics.com >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> > >




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