RV7-List Digest Archive

Mon 12/06/04


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 02:21 AM - 2004 List of Contributors - A Special Thank You... (Matt Dralle)
     2. 10:30 AM - Riveting Question (Scott R. Shook)
     3. 10:45 AM - Re: Riveting Question (Hinde, Frank George (Corvallis))
     4. 10:50 AM - Re: Another riveting question (Hinde, Frank George (Corvallis))
     5. 11:02 AM - Re: Riveting Question (Dan Checkoway)
     6. 11:06 AM - Re: Another riveting question (Franz Fux)
     7. 11:36 AM - Re: Another riveting question (George Neal E Capt AU/PC)
     8. 11:46 AM - Fuselage Parts (George Neal E Capt AU/PC)
     9. 11:54 AM - Re: Riveting Question (Hull, Don)
    10. 12:03 PM - Re: Fuselage Parts (DonVS)
    11. 12:13 PM - Re: Riveting Question (Walter Tondu)
    12. 01:14 PM - Re: Another riveting question (Herron, Al)
    13. 01:20 PM - Re: MEK (Frank Stringham)
    14. 01:52 PM - Re: Another riveting question (Bob Collins)
    15. 02:03 PM - Re: Another riveting question (Hinde, Frank George (Corvallis))
    16. 02:18 PM - Re: Another riveting question (Hinde, Frank George (Corvallis))
    17. 07:05 PM - Re: Fuselage Parts (LarryRobertHelming)
 
 
 


Message 1


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    Time: 02:21:08 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: 2004 List of Contributors - A Special Thank You...
    --> RV7-List message posted by: Matt Dralle <dralle@matronics.com> Dear Listers, First let me say Thank You to everyone that made a Contribution in support of the Lists this year! I was particularly touched by all of the wonderful comments people made regarding the Lists and how much they mean to them. As I have said many times before, running these Lists and creating the many new features is truly a labor of love. This is why your comments of support and appreciation have particular meaning for me. Your generosity during this time of List support only underscores the delightful sentiments people have made regarding the Lists. I would also once again like to thank Andy Gold of the Builder's Bookstore ( http://www.buildersbooks.com ) who so generously supported this year's Fund Raiser with both free and substantially discounted merchandise!! Andy is truly one of a kind, and a superb businessman, and I cannot thank him enough for all that he's done! If you have any aircraft media needs in the near future, I would ask that you please give his great web site a look. Thanks again Andy, for all your support! And I would also like to thank Paul Besing of Aeroware Enterprises (www.kitlog.com) who has generously contributed free registered copies of his great Windows Kit Logging software called Kitlog Pro in support of this year's List Fund Raiser! Thank you, Paul! For those of you that selected this sweet gift, you should be receiving your Registration Key directly from Paul in the next week or so. And finally, below you will find the 2004 List of Contributors current as of 12/5/04! Have a look at the list of names there as these are the people that make all of these List services possible! I can't thank you all enough for your support and great feedback during this year's Fund Raiser! THANK YOU! There are still a few of the various Free Gifts left, so please feel free to yet make your Contribution and get a great Free Gift to-boot! Once again, the URL for the Contributions web site is: http://www.matronics.com/contribution I will be shipping out all of the gifts in the next few weeks. I hope to have everything shipping out by the end of the month. Generally everything will go out via USPS, so be nice to your postman this month, he might be bringing you something fun! Once again, thank you for making this year's List Fund Raiser successful! Best regards, Matt Dralle Email List Administrator ------------------ 2004 List of Contributors --------------------- Aldrich, Scott Alexander, George Aller, Daniel Alley, Brian Amos, Paul Amundsen, Blair Anderson, Edward Anthony, Bruce Applefeld, Gerald Applegate, William Arbeitman, Gordon Archer, Matt Ashcraft, Keith Ashford, James Austin, Peter Ayers, Jim Babb, Tony Bahrns, Stan Bailey, Rick Baker, Jim Baker, Mike Baker, Owen Baker, Roger Baker, Victor Bakke, Bj%f8rn Baldwin, James Ballard, Jerry Ballenger, James Banes, John Banyai, Michael Barnes, Tom Barnett, W.Mark Barrie, Darwin Barter, Tom Basiliere, Rick Bates, Jr, Marcus BauerJr, Fred Bean, James Bean, Robert Beauchamp, Norm Beene, Kenneth Bell, Bruce Benjamin, Hal Benson, Lonn Benson, Lonnie Bergh, Dave Bernard, William Berner, Walter Bernier, Jim Bertelli, John Berthet, Andre Bertz, Gary Bettmeng, Rick Bezzard, Richard Bidle, Jerry Bieberdorf, Roger Bikle, Alan Bish, Dan Blackwell, Charles Blackwell, Jimmie Blake, James Boardman, Don Bockelman, David Boetto, Steve Bonds, Kevin Boothe, Gary Booze, George Borger, Robert Borne, Chuck Bothe, Andreas Boucher, Michel Boulet, Paul Bourne, Larry Bowden, Terry Bowen, Larry Bowhay, Eustance Bowman, John Boyd, Don Boyer, James Brame, Charles Brandt, Leroy Branscomb, Warren Brasch, Glenn Breckenridge, Bruce Brick, John Briggs, Tracy Brooks, John Brooks, Sterling Broom, Richard Brown, David Brown, Ken Brown, Kent Brown, Robert Brunke, John Bryan, Mark Bryan, Tim Bryant, Geoff Buchanan, Guy Buchanan, Sam Buchmann, Kenneth Buehlmann, Peter Buess, Alfred Bullock, Jack Burden, Ronald Burke, James Burnett, Ron Burns, Mark Burrill, Phil Burton, Charlie Burton, James Butcher, Jim Butcher, Ron Butler, Francis Butler, Sherman Butler, Thomas Butterfield, John Buyse, Lieven Caldwell, Lapsley Calloway, Terry Cann, Robert Cannon, Paul Cantrell, Jimmy Cantrell, Kenneth Capen, Ralph Capra, Salvatore Carlton, Raymond Carpenter, Kenneth Carroll, Randy Carter, David Carter, Howard Cary, William Celestre, Rich Challgren, Stanley Chambers, Leslie Chandler, Rick Chatham, Bob Chenoweth, William Chevaillier, Mason Ciolino, John Clark, James Clark, John Clay, Dennis Clayton, James Clement, Jim Clyma, Frank Coalwell, Timothy Cochran, Stewart Cockrell, Alan Coggins, Mickey Cole, Gary Cole, Gerry Collins, Bob Colucci, Tony Combs, Doyle Compton, Scott Condrey, Bob Conkling, J.Michael Connell, Joseph Conrad, Gerald Constant, Jeremy Cook, Craig Cook, Doug Cooley, John Cooper, James Copeland, Garrett Corbalis, .Leo Corbett, Claude Corder, Michael Corner, Jim Corriveau, Grant Cottingham, Richard Cottrell, Larry Coursey, William Courtney, James Cox, JimL. Crane, James Cravener, Don Craze, Gary Cribb, William Crimm, Steve Crockett, James Crosby, Harry Crosley, Rich Crowe, Michael Cruikshank, Bruce Cummings, Tom Dalstrom, Douglas Dalton, Bob Danclovic, Paul Danielsen, HansJ%f8rgen Danner, Robert Daudt, Larry Daughenbaugh, Rj Daves, Russell Davidson, Janet Davidson, Jeff Davies, Brian Davis, Charles Davis, Peter Davis, Robert Dawson, Clif Dawson, Garth De Jong, Jan Decuir, John Deford, David Deits, DPaul Dennis, Chris Dettmer, Randy Dewees, Ron Dial, Larry Diehl, Donald Disher, John Dixon, Thomas Dominey, Clifford Dominy, Kenneth Donaghue, James Donaldson, Norman Donato, John Dornseif, Keith Dowling, Jeff Dresden, Robert Dubroc, Tommy Dudley, Richard Duffy, Russell Dukerich, Tom Duncan, Rod Durakovich, David Durbrow, John Eckel, John Edwards, Joseph Ehlers, ClydeD. Elder,jr, William Eli, Robert Ellenberger, Mike Elliott, Andrew Ellis, Dale Ellsworth, Jim Elrod, Michael Emberson, Cory Engh, Duncan Enns, Dennis Ensing, Dale Erb, Robert Erickson, Alan Ervin, Thomas Erwin, Chip Esterhuizen, Deon Evans, Kathleen Evans, Marion Fackler, Ken Fair, WilliamD Falik, Donald Farrell, Patrick Farris, Greg Fasching, John Faulkner, Thomas Featherston, Les Feldman, Herb Ferguson, Darren Ferguson, Jay Ferguson, John Fifield, Scott Figgins, David Filucci, Michael Firm, Howard Fischer, Douglas Fischer, John Fishe, JF Fisher, Michael Fitt, Lowell Fitzpatrick, Robert Fix, Douglas Flavin, John Fluent, Grant Foerster, James Fogerson, Richard Ford, John Ford, Larry Fordham, Chris Forsberg, Erik Fox, Byron Frantz, Terry Frederickson, John French, James Friel, Christopher Frye, Dwight Fulgham, Bill Fullilove, Ken Fulmer, JosephA Fulp, John Fussell, Larry Futrell, Billie Fux, Franz Gagnon, Laurent Gagnon, Tim Gardner, Albert Garforth, Richard Gates, Leo Gauthier, Alain Geese, Ronald Geldermann, Daniel Genzlinger, Reade George, Joseph George, Neal George, William German, Mark Gernetzke, Jill Gherardini, Don Giacona, William Gibbons, Robert Gibbs, Al Giddens, Gerald Giles, Tom Gillespie, Rl Gilliatt, Jim Gingell, Rob Gitt, Larry Glaeser, Dennis Glass, Roy Glauser, David Gleason, Mike Goguen, Nelson Golden, Shane Goode, Richard Goodings, John Goodridge, Stuart Goolsby, Jim Gordon, Keith Gott, Shelby Gottelt, Herbert Goudinoff, Peter Gowing, John Grabb, Gary Graber, Joel GrahamJr, WDoyce Graichen, Peter Grant, Jordan Grantz, Alan Green, Luther Greenough, James Gregory, Steve Griese, Wayne Griffin, Bill Griffin, Robert Grosse, John Gummo, Thomas Gunn, Jim Gunn, John Gustafson, Aaron Haecker, H.Ivan Haertlein, Frank Hagar, Steve Hale, Adrian Hale, Michael Haley, Gary Hall, Charles Hall, Joel Hallsten, Keith Hamer, Steve Hamilton, Red Hamilton, William J Hankins, Roger Hansen, Graham Hansen, Ronald Harding, Christopher Haring, Robert Harmon, John Harmon, Loren Harrison, Nigel Harrod, Peter Hart, Jack Hartley, Keith Harvey, Dale Hasler, James Hasper, Jim Hatch, Pat Hatfield, Cicil Hauck, John Haverlah, Dennis Heath, Donald Heaton, Herb Hedrick, Keith Hefner, Jim Hegler, Freddie Heindl, Karl Helming, Larry Henson, Eric Henwick, Mark Heritch, Ian Herminghaus, John Herrick, DavidC Herron, Al Hershberger, Edward Hetrick, Dale Heykoop, John Hibbing, William Higgins, Floran Higgins, Graham Hilker, David Hill, Buryl Hill, Jeff Hill, StanleyA. 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Krysztopik, Gary Kuehn, George Kunkel, Fred Kuntz, Paul Kyle, Fergus Laird, Dave Lake, Bob Lalonde, Bart Landucci, Larry Lannon, Walter Lansden, John Larzilliere, Alain Lathrop, Jim Laughlin, Ron Laurence, Peter Laurie, Kip Lawson, John Lawton, John Lax, Chuck Lechkun, Dave Ledbetter, Gene Ledoux, Paul Lee, BoonLeong Lefler, Fabian Leggette, Edward Lehmann, August Leinberger, Construction Lekven, Carl Lemen, Ted Lemen Lenton, Dennis Lerohl, Gaylen Lewis, Terry Licking, Lawrence Liebmann, Ron Lind, David Lineberry, Gary Linse, Michael Lively, Chad Long, Charles Long, Eugene Long, PatrickG Longwell, Anna Loring, Arthur Loubert, Gary Lovchik, Alan Lovley, Forrest Luther, Mike Lyden, Jim Macdonald, Larry Macinnes, Bruce Mackay, Alex Madden, Peter Mader, David Madigan, Bob Mains, Ralph Malczynski, Fran Mansfield, Ray Markey, John Markle, Jim Markwwell, Cleone Marr, Giffen Marshall, Tony Marshall, William Martin, Brad Martin, Bryan Martin, Mickey Martinez, Ernest Martinez, Ernest Marzluf, John P. 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Wagoner, Richard Walker, Thomas Walker, Weston Walmsley, Brett Walrath, Howard Walsh, Denis Walter, Daniel Wanamaker, John Washburn, Ollie Waters, Pete Watson, Richard Watson, Terrence Weaver, Fred Webb, Randol Wehner, Clement Weiler, Douglas Wells, George Welsh, Don Wetzel, Bob Whelan, Thomas White, Charles White, Phil Whiteley, Kenneth Whitman, Timothy Whittington, Dewitt Wigney, John Wikstrom, Michael Wiley, Robert Williams, Terry Williamson, Danny Willig, Louis Wimmer, Thomas Winfree, Anthony Woboril, David Wolf, James Wolfe, Brooks Wood, Callbie Wood, Frank Wood, Larry Wright, David Wright, Jim Wsiaki, Michael Wymer, Gerald Yager, Jack Yeamans, David Young, Dee Young, Greg Young, John Zinkham, Ralph Zollinger, Duane Zuniga, Oscar Zweifel, Ron Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft do not archive


    Message 2


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    Time: 10:30:52 AM PST US
    From: "Scott R. Shook" <sshook@cox.net>
    Subject: Riveting Question
    --> RV7-List message posted by: "Scott R. Shook" <sshook@cox.net> Ok so I have the skins, ribs, and spars of the HS dimpled, primed, etc. and I have a question. If you are using the same dimple die for dimpling the skins and spars/ribs, how does one account for the thickness of the skin? There are spots where the skins appear to have a very slight gap between the rib/spar to which they attach on spot I noticed this was on the outboard end of the rear spar to the skin. I thought about this while I was countersinking my 710/714 but really did not revisit it until now. If you are dimpling the skin to account for a flush AN426 on the skin and this same dimple die is used on your ribs/spars, would there not be a clearance issue with the ribs/spars. The rivets on the skins sit perfectly flush but I am wondering if this is normal or if I did something wrong. Thank You, Scott RV-7A Empennage


    Message 3


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    Time: 10:45:18 AM PST US
    Subject: Riveting Question
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> I just finished my VS and it came out OK...I did have the same concern but I did not notice and gaps when I rivited it all together. Frank -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Scott R. Shook Subject: RV7-List: Riveting Question --> RV7-List message posted by: "Scott R. Shook" <sshook@cox.net> Ok so I have the skins, ribs, and spars of the HS dimpled, primed, etc. and I have a question. If you are using the same dimple die for dimpling the skins and spars/ribs, how does one account for the thickness of the skin? There are spots where the skins appear to have a very slight gap between the rib/spar to which they attach on spot I noticed this was on the outboard end of the rear spar to the skin. I thought about this while I was countersinking my 710/714 but really did not revisit it until now. If you are dimpling the skin to account for a flush AN426 on the skin and this same dimple die is used on your ribs/spars, would there not be a clearance issue with the ribs/spars. The rivets on the skins sit perfectly flush but I am wondering if this is normal or if I did something wrong. Thank You, Scott RV-7A Empennage


    Message 4


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    Time: 10:50:35 AM PST US
    Subject: Another riveting question
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Ok so I built my VS this W/E and I have never driven a solid rivet before. They all came out OK except that the flush rivet set marks the skins when driving the 426's. Nothing a rub with a scotchbite pad won't take out so presumably no big deal? I was doing the riveting and bucking by myself which is a little trickier because the 2x gun tends to slide around but as the rivets are flush I can't see how you can aviod marking the skins? Am I doing something wrong or is this just a fact of life? Thanks Frank


    Message 5


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    Time: 11:02:03 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Riveting Question
    --> RV7-List message posted by: "Dan Checkoway" <dan@rvproject.com> > If you are using the same dimple die for dimpling the skins and > spars/ribs, how does one account for the thickness of the skin? Use a bigger hammer. ;-) Are you sure you're getting fully-formed dimples? In theory, the end result after dimpling should be symmetrical on the top and bottom surface of the skin. If the dies fit together, then skin dimples should fit into each other. Also, quality of dimple dies may play into the equation. I learned late in the project that not all dimple dies are created equal. Some of the best dimple dies, which form the cleanest, most properly deep dimples I've seen are the ones my hangar-mate Linas has: http://images.rvproject.com/images/2004/20041023_dimple_dies.jpg I'll be getting (or stealing) a set of these before my next project begins. Your mileage may vary -- at some rare times you may have to "touch up" dimples using a countersink tool. Try to avoid that if possible, but whatever works for you! )_( Dan RV-7 N714D http://www.rvproject.com


    Message 6


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    Time: 11:06:51 AM PST US
    From: "Franz Fux" <franz@lastfrontierheli.com>
    Subject: Another riveting question
    --> RV7-List message posted by: "Franz Fux" <franz@lastfrontierheli.com> Just put a piece of masking tape over the part of the gun that contacts the rivet and it will slide less and will mark the skin less. Other than that the marks are pretty normal and will come out during the prep for painting. Franz -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com]On Behalf Of Hinde, Frank George (Corvallis) Subject: RE: RV7-List: Another riveting question --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Ok so I built my VS this W/E and I have never driven a solid rivet before. They all came out OK except that the flush rivet set marks the skins when driving the 426's. Nothing a rub with a scotchbite pad won't take out so presumably no big deal? I was doing the riveting and bucking by myself which is a little trickier because the 2x gun tends to slide around but as the rivets are flush I can't see how you can aviod marking the skins? Am I doing something wrong or is this just a fact of life? Thanks Frank -- No virus found in this incoming message. Checked by AVG Anti-Virus. -- No virus found in this outgoing message. Checked by AVG Anti-Virus.


    Message 7


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    Time: 11:36:35 AM PST US
    From: George Neal E Capt AU/PC <Neal.George@maxwell.af.mil>
    Subject: Another riveting question
    --> RV7-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL> Frank - You may be hitting too hard. Try turning the air pressure down. With my Taylor 2X gun I never use more than 30-psi on -3 rivets. Use a *regulator* to control the pressure. The cute little swivel-valve contraption that came with my Cleveland kit makes a fair swivel and a horrible regulator. Use the heaviest bucking bar that you can to reduce the number of hits required. Neal RV-7 N8ZG (tanks closed!) RV-8 N998GM (HS dimpled) > except that the flush rivet set marks the skins when driving the 426's. Frank <


    Message 8


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    Time: 11:46:14 AM PST US
    From: George Neal E Capt AU/PC <Neal.George@maxwell.af.mil>
    Subject: Fuselage Parts
    --> RV7-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL> Listers - I'm pondering the fuselage order (RV-7 Slider), and would appreciate some guidance. I plan to delete the chains (Rocket Steering Link) and boiler valve (Andair) and add the firewall recess. What other substitutions or changes would you make if you had it to do over? Neal


    Message 9


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    Time: 11:54:20 AM PST US
    From: "Hull, Don" <Donald.C.Hull@nasa.gov>
    Subject: Riveting Question
    --> RV7-List message posted by: "Hull, Don" <Donald.C.Hull@nasa.gov> Scott, Some builders use "Tank Skin Dimple Dies" from Cleaveland Tool. See www.cleavelandtool.com The item number is DIE4263T When used on the ribs/spars, they provide a slightly deeper dimple for the dimpled skin to set into. Notice they are only used on the underlying ribs or spars. A standard 3/32" dimple die is used to dimple the skin. I've been pleased with the results on my RV-7 empennage. Don Hull -----Original Message----- From: Scott R. Shook [mailto:sshook@cox.net] Subject: RV7-List: Riveting Question --> RV7-List message posted by: "Scott R. Shook" <sshook@cox.net> Ok so I have the skins, ribs, and spars of the HS dimpled, primed, etc. and I have a question. If you are using the same dimple die for dimpling the skins and spars/ribs, how does one account for the thickness of the skin? There are spots where the skins appear to have a very slight gap between the rib/spar to which they attach on spot I noticed this was on the outboard end of the rear spar to the skin. I thought about this while I was countersinking my 710/714 but really did not revisit it until now. If you are dimpling the skin to account for a flush AN426 on the skin and this same dimple die is used on your ribs/spars, would there not be a clearance issue with the ribs/spars. The rivets on the skins sit perfectly flush but I am wondering if this is normal or if I did something wrong. Thank You, Scott RV-7A Empennage advertising on the Matronics Forums.


    Message 10


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    Time: 12:03:41 PM PST US
    From: "DonVS" <dsvs@comcast.net>
    Subject: Fuselage Parts
    --> RV7-List message posted by: "DonVS" <dsvs@comcast.net> You may have problems getting the rocket steering link. Repeated requests for information and how to order have not been answered. Don -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com]On Behalf Of George Neal E Capt AU/PC Subject: RV7-List: Fuselage Parts --> RV7-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL> Listers - I'm pondering the fuselage order (RV-7 Slider), and would appreciate some guidance. I plan to delete the chains (Rocket Steering Link) and boiler valve (Andair) and add the firewall recess. What other substitutions or changes would you make if you had it to do over? Neal


    Message 11


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    Time: 12:13:58 PM PST US
    From: Walter Tondu <walter@tondu.com>
    Subject: Re: Riveting Question
    --> RV7-List message posted by: Walter Tondu <walter@tondu.com> On 12/06 11:01, Dan Checkoway wrote: > --> RV7-List message posted by: "Dan Checkoway" <dan@rvproject.com> > > > If you are using the same dimple die for dimpling the skins and > > spars/ribs, how does one account for the thickness of the skin? > > Use a bigger hammer. ;-) > > Are you sure you're getting fully-formed dimples? In theory, the end result > after dimpling should be symmetrical on the top and bottom surface of the > skin. If the dies fit together, then skin dimples should fit into each > other. > > Also, quality of dimple dies may play into the equation. I learned late in > the project that not all dimple dies are created equal. Some of the best > dimple dies, which form the cleanest, most properly deep dimples I've seen > are the ones my hangar-mate Linas has: > http://images.rvproject.com/images/2004/20041023_dimple_dies.jpg I'll be > getting (or stealing) a set of these before my next project begins. I concur. These dies are fantastic. Plus PART sells a great pneumatic squeezer for a very good price. And the dimple dies come with the squeezer, or at least they did when I bought them. -- Walter Tondu http://www.rv7-a.com


    Message 12


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    Time: 01:14:57 PM PST US
    From: "Herron, Al" <Al.Herron@aerojet.com>
    Subject: Another riveting question
    --> RV7-List message posted by: "Herron, Al" <Al.Herron@Aerojet.com> The marks won't hurt anything as long as they're not actual dents in the skin - you're probably going to paint your plane anyway, right? Even if you don't the surface marks will polish out. One tip: the mushroom-style sets (slightly concave surface) are a lot more forgiving of slight misalignments than the flat set with a "square shoulder". Found this out the hard way (nothing a little Bondo won't fix!) : { -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com]On Behalf Of Hinde, Frank George (Corvallis) Subject: RE: RV7-List: Another riveting question --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Ok so I built my VS this W/E and I have never driven a solid rivet before. They all came out OK except that the flush rivet set marks the skins when driving the 426's. Nothing a rub with a scotchbite pad won't take out so presumably no big deal? I was doing the riveting and bucking by myself which is a little trickier because the 2x gun tends to slide around but as the rivets are flush I can't see how you can aviod marking the skins? Am I doing something wrong or is this just a fact of life? Thanks Frank


    Message 13


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    Time: 01:20:43 PM PST US
    DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=IyRzjyt+bVaVaV3Bf2N472rrmn5ZsejI/TfXeWoXDzANCUCVQzstRy/k6wbdrwG8tLghN4knJCPuyhKNeLYEVGcl/F3jgZIrrhSog78FBPUiu4lXTYwkSNdUGLqdyhN3gAYHfUqRKJ30VgEz9S/YTxUXAq+XcGNEOUpIrfQD5WE= ;
    From: Frank Stringham <fstringham7a@yahoo.com>
    Subject: RE: MEK
    --> RV7-List message posted by: Frank Stringham <fstringham7a@yahoo.com> Hi to all Don't you just love the smell of MEK and Proseal in the morning. Kind of reminds of Robert Duvall in Apocalyse Now when he said, " don't you just love the smell of napalm in the morining"..... Had my baptism to the gouuuuuuuuuuuuie stuff this AM. Got all the tools, towels, Mek, Rubber gloves covered with through away surgical gloves, paint respiriator.............and went to it. Mixed a cartridge of Proseal: very thick, hard to mix, and really hard to expel from the cartridge. Used a popcicle stick to glob the stuff on the aft stiffener of the rudder. Smoothed out.....got some on the gloves...get new gloves...........the old gloves now stuck to my shoes...........new gloves now stuck to the rubber gloves ...................get new rubber gloves covered again with new surgical gloves...................paper towel moved and now the stuff is on the work table..................back to the stiffener after clean up of table. Put stiffener in the aft rudder ...tight fit..........change surgical gloves.......slowly open aft edge of rudder and push siffener in.....................cleco Aluminum angle to aft edge of rudder. Boy that baby is as straight as an arrow..........................................DONE.....Crap I still have to clean up.................again don';t you just love the smell of Proseal in the morning. Now the ?????????How long will the excess proseal keep that is in the cartridge Thanks for you listening ear and help Frank @SGU and SLC Ready to start the wing this week!!!!!!!!!!!!! ---------------------------------


    Message 14


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    Time: 01:52:36 PM PST US
    DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=s9VAwKz44e4JYjYpNFptXj4nSf2cXHqo1bdLcdxFxJuVbnWs7CH1LHUKQWO5sBGEHsxTaCbTpw1Eep1jFi+UI6M9wJ41VvvBPe8Fyb4Xtkq6ZGJX7uhrtOXaNRsNcUtexm21CR4rEx4FR4u00dvQPkUQ8hQu8NYTaWzGeSOjfkg= ;
    From: Bob Collins <bcollins747_1999@yahoo.com>
    Subject: Another riveting question
    --> RV7-List message posted by: Bob Collins <bcollins747_1999@yahoo.com> Expanding on this a bit more, I've done almost all of my riveting solo, and that includes the bottom skins on both wings without any help. I finished the right wing this weekend and I'm amazed at how nice they came out. First, on the subject of marks, don't worry about it. When you first pull off the blue plastic, it's so nice and pretty and shiney you just want it to be that way forever. Then a fingerprint here, a fingerprint there and all of a sudden they're not shiny anymore. Bummer. But unless we're talking dings, it doesn't matter. It's true you can put some masking tape on the rivet set and that helps. But you really have to monitor the condition of that tape because as it wears away (and it'll wear away relatively quickly), it's possible that as you drive a rivet and the gun slides a little bit, a little sliver of that adhesive will get under the rivet. And you'll have a crappy rivet. I use the swivel head set with the rubber guard (the one that Cleaveland use to put in their catalog with the notation, "recommended by others, but not by us." I never understood why because I think it's great. Your riveting will improve over time but there are some principles available to you know which become clear only through experience and, more important, bucking by yourself in tight spots. The most important thing is to prevent the rivet set from sliding AND to make sure the bucking bar is flat. If you make sure the gun is centered on the flush head, and the bucking bar is flat on the shop head side, you'll be less likely to skid. How can you check this? Simple. And this works great when you're bucking blind (that is, you can't see the bucking bar). Just before you shoot. Push on the bucking bar. It'll lift the rivet set off the skin. As it does, does the set, or the gun lean one way or the other? If it does, it's not centered. So move the gun up or down slightly. The other mistake that some people make is putting too much pressure on the bucking bar when shooting... as if the harder you push, the better the shop head. It won't work that way because what you end up doing is pushing back on the gun, via the rivet, which will lift the gun off the skin ever so slightly and away you go. Just place that bucking bar on the rivet and hold enough pressure there to keep it there. It'll do all the work. Also, check the psi for the gun if it's really skidding around. It might be possible to lower the setting to something less likely to make it bounce, and get better rivets in the process. Flush rivets are fun to shoot because when you first start, yeah, they're flush....but you can almost feel the depression. Eventually, you'll run your finger over the surface, and you'll have a hard time telling where the skin ends and the rivet begins. And finally, the BEST part of the technique you can learn? Don't take the bucking bar off or the gun off the material until it's stopped. This sounds like a real "duh," but I found that counting "one thousand one, one thousand two" after you let go of the trigger teaches you a technique that eventually becomes reflexive. But, especially on universal heads, you'll be amazed at how easy is to put a smiley on these things and much of it is avoidable through just two things: everything straight and perpendicular....and don't lift anything off the surface until you're sure you've stopped. Bob St. Paul --- Franz Fux <franz@lastfrontierheli.com> wrote: > --> RV7-List message posted by: "Franz Fux" > <franz@lastfrontierheli.com> > > Just put a piece of masking tape over the part of > the gun that contacts the > rivet and it will slide less and will mark the skin > less. Other than that > the marks are pretty normal and will come out during > the prep for painting. > Franz > > -----Original Message----- > From: owner-rv7-list-server@matronics.com > [mailto:owner-rv7-list-server@matronics.com]On > Behalf Of Hinde, Frank > George (Corvallis) > To: rv7-list@matronics.com > Subject: RE: RV7-List: Another riveting question > > > --> RV7-List message posted by: "Hinde, Frank George > (Corvallis)" > <frank.hinde@hp.com> > > Ok so I built my VS this W/E and I have never driven > a solid rivet > before. They all came out OK except that the flush > rivet set marks the > skins when driving the 426's. Nothing a rub with a > scotchbite pad won't > take out so presumably no big deal? > > I was doing the riveting and bucking by myself which > is a little > trickier because the 2x gun tends to slide around > but as the rivets are > flush I can't see how you can aviod marking the > skins? > > Am I doing something wrong or is this just a fact of > life? > > Thanks >


    Message 15


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    Time: 02:03:01 PM PST US
    Subject: Another riveting question
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Funny you should mention paint...As I was musing on how good Dan Checkoway's plane looks as he is polishing it, my Wife exclaimed..."Oh no. This plane is not going to be like the last one (pop riveted zodiac). If we are spending $80K on this thing its going to have paint"....Bummer, another 3 months in the shop!...:) Nope, not dents, one small crease from the underside where I was balancing the bucking bar on my fingertips but that dressed out just fine. Thanks Frank VS done....."And he's off!"...:) Do not archive -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Herron, Al Subject: RE: RV7-List: Another riveting question --> RV7-List message posted by: "Herron, Al" <Al.Herron@Aerojet.com> The marks won't hurt anything as long as they're not actual dents in the skin - you're probably going to paint your plane anyway, right? Even if you don't the surface marks will polish out. One tip: the mushroom-style sets (slightly concave surface) are a lot more forgiving of slight misalignments than the flat set with a "square shoulder". Found this out the hard way (nothing a little Bondo won't fix!) : { -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com]On Behalf Of Hinde, Frank George (Corvallis) Subject: RE: RV7-List: Another riveting question --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Ok so I built my VS this W/E and I have never driven a solid rivet before. They all came out OK except that the flush rivet set marks the skins when driving the 426's. Nothing a rub with a scotchbite pad won't take out so presumably no big deal? I was doing the riveting and bucking by myself which is a little trickier because the 2x gun tends to slide around but as the rivets are flush I can't see how you can aviod marking the skins? Am I doing something wrong or is this just a fact of life? Thanks Frank


    Message 16


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    Time: 02:18:07 PM PST US
    Subject: Another riveting question
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> RV7-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Thanks Bob....I'm printing this off and will try my technique on a few scraps before proceeding... Frank Do not archive -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Bob Collins Subject: RE: RV7-List: Another riveting question --> RV7-List message posted by: Bob Collins <bcollins747_1999@yahoo.com> Expanding on this a bit more, I've done almost all of my riveting solo, and that includes the bottom skins on both wings without any help. I finished the right wing this weekend and I'm amazed at how nice they came out. First, on the subject of marks, don't worry about it. When you first pull off the blue plastic, it's so nice and pretty and shiney you just want it to be that way forever. Then a fingerprint here, a fingerprint there and all of a sudden they're not shiny anymore. Bummer. But unless we're talking dings, it doesn't matter. It's true you can put some masking tape on the rivet set and that helps. But you really have to monitor the condition of that tape because as it wears away (and it'll wear away relatively quickly), it's possible that as you drive a rivet and the gun slides a little bit, a little sliver of that adhesive will get under the rivet. And you'll have a crappy rivet. I use the swivel head set with the rubber guard (the one that Cleaveland use to put in their catalog with the notation, "recommended by others, but not by us." I never understood why because I think it's great. Your riveting will improve over time but there are some principles available to you know which become clear only through experience and, more important, bucking by yourself in tight spots. The most important thing is to prevent the rivet set from sliding AND to make sure the bucking bar is flat. If you make sure the gun is centered on the flush head, and the bucking bar is flat on the shop head side, you'll be less likely to skid. How can you check this? Simple. And this works great when you're bucking blind (that is, you can't see the bucking bar). Just before you shoot. Push on the bucking bar. It'll lift the rivet set off the skin. As it does, does the set, or the gun lean one way or the other? If it does, it's not centered. So move the gun up or down slightly. The other mistake that some people make is putting too much pressure on the bucking bar when shooting... as if the harder you push, the better the shop head. It won't work that way because what you end up doing is pushing back on the gun, via the rivet, which will lift the gun off the skin ever so slightly and away you go. Just place that bucking bar on the rivet and hold enough pressure there to keep it there. It'll do all the work. Also, check the psi for the gun if it's really skidding around. It might be possible to lower the setting to something less likely to make it bounce, and get better rivets in the process. Flush rivets are fun to shoot because when you first start, yeah, they're flush....but you can almost feel the depression. Eventually, you'll run your finger over the surface, and you'll have a hard time telling where the skin ends and the rivet begins. And finally, the BEST part of the technique you can learn? Don't take the bucking bar off or the gun off the material until it's stopped. This sounds like a real "duh," but I found that counting "one thousand one, one thousand two" after you let go of the trigger teaches you a technique that eventually becomes reflexive. But, especially on universal heads, you'll be amazed at how easy is to put a smiley on these things and much of it is avoidable through just two things: everything straight and perpendicular....and don't lift anything off the surface until you're sure you've stopped. Bob St. Paul --- Franz Fux <franz@lastfrontierheli.com> wrote: > --> RV7-List message posted by: "Franz Fux" > <franz@lastfrontierheli.com> > > Just put a piece of masking tape over the part of > the gun that contacts the > rivet and it will slide less and will mark the skin > less. Other than that > the marks are pretty normal and will come out during > the prep for painting. > Franz > > -----Original Message----- > From: owner-rv7-list-server@matronics.com > [mailto:owner-rv7-list-server@matronics.com]On > Behalf Of Hinde, Frank > George (Corvallis) > To: rv7-list@matronics.com > Subject: RE: RV7-List: Another riveting question > > > --> RV7-List message posted by: "Hinde, Frank George > (Corvallis)" > <frank.hinde@hp.com> > > Ok so I built my VS this W/E and I have never driven > a solid rivet > before. They all came out OK except that the flush > rivet set marks the > skins when driving the 426's. Nothing a rub with a > scotchbite pad won't > take out so presumably no big deal? > > I was doing the riveting and bucking by myself which > is a little > trickier because the 2x gun tends to slide around > but as the rivets are > flush I can't see how you can aviod marking the > skins? > > Am I doing something wrong or is this just a fact of > life? > > Thanks >


    Message 17


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    Time: 07:05:04 PM PST US
    From: "LarryRobertHelming" <lhelming@sigecom.net>
    Subject: Re: Fuselage Parts
    --> RV7-List message posted by: "LarryRobertHelming" <lhelming@sigecom.net> When I got my fuselage kit, they did not ship the fairing that fits the wing to the fuselage. I would ask that it be sent with the fuselage kit and not the finish kit. Indiana Larry, RV7 TipUp "SunSeeker" The sincerest satisfactions in life come in doing and not dodging duty; in meeting and solving problems, in facing facts; in flying a virgin plane never flown before. - Richard L. Evans & Larry R Helming ----- Original Message ----- From: "George Neal E Capt AU/PC" <Neal.George@maxwell.af.mil> Subject: RV7-List: Fuselage Parts > --> RV7-List message posted by: George Neal E Capt AU/PC <Neal.George@MAXWELL.AF.MIL> > > Listers - > > I'm pondering the fuselage order (RV-7 Slider), and would appreciate some > guidance. > > I plan to delete the chains (Rocket Steering Link) and boiler valve (Andair) > and add the firewall recess. > > What other substitutions or changes would you make if you had it to do over? > > Neal > >




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