RV7-List Digest Archive

Wed 08/17/05


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 05:40 PM - Gusset questions (Bob Collins)
     2. 06:50 PM - Re: Gusset questions (Brian Meyette)
     3. 08:54 PM - Re: Gusset questions (Merems)
 
 
 


Message 1


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    Time: 05:40:47 PM PST US
    From: "Bob Collins" <bcollinsrv7a@comcast.net>
    Subject: Gusset questions
    --> RV7-List message posted by: "Bob Collins" <bcollinsrv7a@comcast.net> I have a couple of questions on gussets and Van's has been relatively curt and unhelpful on one of them. The first one involves the gusset on the seatbacks to the main longeron. Here's my situation. Following Van's instructions, I have riveted onlyt he "keeper" rivets in the longeron and no others. I have fitted, modified and prepped the gusset (I think it's 656). There's that big honkin' piece of angle I prepped months ago but did not drill to the 705 bulkhead,,,these are the four prepunched holes in the bulkhead and in the gusset itself. But after fitting the three. I drilled these four holes. So the longeron rivets on the skin have not been shot. And I notice that the large piece of angle -- the 705G -- is slightly blocking the side skin to longeron holes. Being mindful of the warnings not to rivet the side skin to the longeron except for the "keeper" rivet holes provided, I am thus faced with riveting the gussets/705g and 705 bulkhead now...leaving me with a real problem when I go to shoot those side skin-to-longeron rivets are going to be blocked by the angle when I got to shoot them. So it seems that the only logical solution is to shoot those side skin-to-longeron rivets now....THEN rivet the 705G-bulkhead-and gusset together and screw the instructions about the longeron rivets. That's what I asked Van's. But they (well, Ken) sent me back this detailed e-mail, "or rivet in 705g after skins are on as suggested in note 5." Nice. Not only didn't I get an answer to the question I asked. I also got a little "shot" for no extra charge. The point was, I know all about Note 5. I read Note 5. I DID wait to rivet the 705G until the skins are already on. THE SKINS _are_ ALREADY ON!! (Sorry). That's why I wrote you, Van's. The skins are, you told me not to rivet the longerons, yo told me TO rivet the gusset. If I rivet the gusset, my path to those longeron rivets is going to be blocked by the 705G. It seemed like a simple question. Van's punted. What do you folks say? -0- On the next gusset. The 695-- that connects the longeron to the firewall, everything has fit perfectly and I've drilled it. Everything's great. But I'm concerned that the rivet holes are too close to the web of the engine mount reinforcement bracket... 7/32" as near as I can tell. Pretty tight. Wondering if anyone has had similar measurements and whether you had any problems setting those rivets? I love Van's. I love this kit. I'm having a great time. But I wouldn't mind seeing a full-time tech support guy to replace 5 guys who obviously have other stuff to do. Bob St. Paul


    Message 2


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    Time: 06:50:54 PM PST US
    From: "Brian Meyette" <brianpublic@starband.net>
    Subject: Gusset questions
    --> RV7-List message posted by: "Brian Meyette" <brianpublic@starband.net> Ken isn't Van's most gushingly friendly employee - he can be rather curt & sometimes unhelpful brian -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com]On Behalf Of Bob Collins Subject: RV7-List: Gusset questions --> RV7-List message posted by: "Bob Collins" <bcollinsrv7a@comcast.net> I have a couple of questions on gussets and Van's has been relatively curt and unhelpful on one of them. The first one involves the gusset on the seatbacks to the main longeron. Here's my situation. Following Van's instructions, I have riveted onlyt he "keeper" rivets in the longeron and no others. I have fitted, modified and prepped the gusset (I think it's 656). There's that big honkin' piece of angle I prepped months ago but did not drill to the 705 bulkhead,,,these are the four prepunched holes in the bulkhead and in the gusset itself. But after fitting the three. I drilled these four holes. So the longeron rivets on the skin have not been shot. And I notice that the large piece of angle -- the 705G -- is slightly blocking the side skin to longeron holes. Being mindful of the warnings not to rivet the side skin to the longeron except for the "keeper" rivet holes provided, I am thus faced with riveting the gussets/705g and 705 bulkhead now...leaving me with a real problem when I go to shoot those side skin-to-longeron rivets are going to be blocked by the angle when I got to shoot them. So it seems that the only logical solution is to shoot those side skin-to-longeron rivets now....THEN rivet the 705G-bulkhead-and gusset together and screw the instructions about the longeron rivets. That's what I asked Van's. But they (well, Ken) sent me back this detailed e-mail, "or rivet in 705g after skins are on as suggested in note 5." Nice. Not only didn't I get an answer to the question I asked. I also got a little "shot" for no extra charge. The point was, I know all about Note 5. I read Note 5. I DID wait to rivet the 705G until the skins are already on. THE SKINS _are_ ALREADY ON!! (Sorry). That's why I wrote you, Van's. The skins are, you told me not to rivet the longerons, yo told me TO rivet the gusset. If I rivet the gusset, my path to those longeron rivets is going to be blocked by the 705G. It seemed like a simple question. Van's punted. What do you folks say? -0- On the next gusset. The 695-- that connects the longeron to the firewall, everything has fit perfectly and I've drilled it. Everything's great. But I'm concerned that the rivet holes are too close to the web of the engine mount reinforcement bracket... 7/32" as near as I can tell. Pretty tight. Wondering if anyone has had similar measurements and whether you had any problems setting those rivets? I love Van's. I love this kit. I'm having a great time. But I wouldn't mind seeing a full-time tech support guy to replace 5 guys who obviously have other stuff to do. Bob St. Paul -- --


    Message 3


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    Time: 08:54:06 PM PST US
    From: "Merems" <merems@cox.net>
    Subject: Re: Gusset questions
    --> RV7-List message posted by: "Merems" <merems@cox.net> Bob, I am a month or so behind you and hope to learn from your posting. Paul ----- Original Message ----- From: Bob Collins To: rv7-list@matronics.com Sent: Wednesday, August 17, 2005 5:40 PM Subject: RV7-List: Gusset questions --> RV7-List message posted by: "Bob Collins" <bcollinsrv7a@comcast.net> I have a couple of questions on gussets and Van's has been relatively curt and unhelpful on one of them. The first one involves the gusset on the seatbacks to the main longeron. Here's my situation. Following Van's instructions, I have riveted onlyt he "keeper" rivets in the longeron and no others. I have fitted, modified and prepped the gusset (I think it's 656). There's that big honkin' piece of angle I prepped months ago but did not drill to the 705 bulkhead,,,these are the four prepunched holes in the bulkhead and in the gusset itself. But after fitting the three. I drilled these four holes. So the longeron rivets on the skin have not been shot. And I notice that the large piece of angle -- the 705G -- is slightly blocking the side skin to longeron holes. Being mindful of the warnings not to rivet the side skin to the longeron except for the "keeper" rivet holes provided, I am thus faced with riveting the gussets/705g and 705 bulkhead now...leaving me with a real problem when I go to shoot those side skin-to-longeron rivets are going to be blocked by the angle when I got to shoot them. So it seems that the only logical solution is to shoot those side skin-to-longeron rivets now....THEN rivet the 705G-bulkhead-and gusset together and screw the instructions about the longeron rivets. That's what I asked Van's. But they (well, Ken) sent me back this detailed e-mail, "or rivet in 705g after skins are on as suggested in note 5." Nice. Not only didn't I get an answer to the question I asked. I also got a little "shot" for no extra charge. The point was, I know all about Note 5. I read Note 5. I DID wait to rivet the 705G until the skins are already on. THE SKINS _are_ ALREADY ON!! (Sorry). That's why I wrote you, Van's. The skins are, you told me not to rivet the longerons, yo told me TO rivet the gusset. If I rivet the gusset, my path to those longeron rivets is going to be blocked by the 705G. It seemed like a simple question. Van's punted. What do you folks say? -0- On the next gusset. The 695-- that connects the longeron to the firewall, everything has fit perfectly and I've drilled it. Everything's great. But I'm concerned that the rivet holes are too close to the web of the engine mount reinforcement bracket... 7/32" as near as I can tell. Pretty tight. Wondering if anyone has had similar measurements and whether you had any problems setting those rivets? I love Van's. I love this kit. I'm having a great time. But I wouldn't mind seeing a full-time tech support guy to replace 5 guys who obviously have other stuff to do. Bob St. Paul




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