RV7-List Digest Archive

Wed 10/19/05


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 12:25 AM - Re: Re: Right Elevator (Paul Walter)
     2. 04:01 AM - Re: Re: Right Elevator (Gary Dwinal)
     3. 07:09 AM - Re: exp2v bus dc load ()
     4. 01:56 PM - Re: exp2v bus dc load ()
     5. 11:03 PM - Re: Re: Right Elevator (Jon Elford)
 
 
 


Message 1


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    Time: 12:25:42 AM PST US
    From: "Paul Walter" <pdwalter@bigpond.net.au>
    Subject: Re: Right Elevator
    Thanks Jon, Also, when taping the broom handle the skin to roll trailing edge. How far back from edge to the centre of circumference point. Does it require a small, maybe 1/2 inch of flat surface for the rivet join ?. The plan does not show in great detail. Thank you - Paul Walter ----- Original Message ----- From: Jon Elford To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 3:18 PM Subject: Re: RV7-List: Re: Right Elevator Paul, Yes, the counterbalance skin is dimpled for flush head rivets as well as dimpled for the bolts that hold the counterweight in place. The counterweight is countersunk to accomodate the large dimples for the bolts. You're doing fine... Jon Elford RV-7 N294CD Reserved ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 1:25 AM Subject: RV7-List: Re: Right Elevator Hi Dan, When preparing the right elevator I have dimpled skin. I then intern dimpled all holes in E-703 end rib and E - 704 counter balance rib. How ever as the E - 713 counter balance skin fits over these holding the counterweight, I am not sure if this was the correct construction method. Do I intern dimple the counter balance skin and use flush head rivets ?. I'm having some grief with this and I have to tackle the left elevator complete with trim tab next !!. thanks Dan Paul Walter ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 7:12 AM Subject: Re: RV7-List: Engine - cowling My 200hp angle valve injected engine is easy to hot start. No, it's not as easy as a carb'd engine, that's for sure. It definitely takes more blades to kick. But it's no problem, assuming you know the technique. I use the Airflow Performance purge valve. I also have a single Lightspeed Plasma II electronic ignition. These things can't hurt. A 200hp injected engine versus a 180hp injected engine...they should behave identically with respect to hot start traits. Did you have balanced injectors on your Cardinal when you ran LOP? Were they balanced so that EGTs peaked on all 4 cylinders within about 0.1gph of each other? Was the prop dynamically balanced? Seems like you're confident that LOP operation was the cause of the crank case fracture...curious about that. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: TylerB To: rv7-list@matronics.com Sent: Monday, October 17, 2005 1:39 PM Subject: Re: RV7-List: Engine - cowling I don't intend to run mogas in my engine. And the 180 will be a std. compression which will keep the CHT more in line. Also probably will not run lean of peak either. Did that on a Cardinal with the 200 angle valve and it did not last to 2000TBO. Fractured at 1250 hrs at the same spot the crank case did before. When I said tuned for best performance I meant flow matched , Horizontal cold air, dual electronic ignitions, injectors done by AirFlow. Dan, do you have to say a little prayer and do a little rain dance before cranking hot on your 200. I sure had to on the Cardinal Tyler N537TM Dan Checkoway wrote: Rocket...240 knots? Not. The HR-II drivers I know get around 180 KTAS burning 11-12gph. I get 180 KTAS on ~10gph. But I agree with the rest of your points. The angle valve engine is more efficient at every turn. Worth the extra bucks? To me, absolutely. But obviously not to most people, who are content running a less efficient powerplant which has less cooling fin area. Which one is gonna make it to TBO and beyond...the hopped-up 180hp parallel valve running around 400F on CHT for its life, or the kicked-back 8.7:1 angle valve running at or below 300F on the CHTs? Savings, schmavings. What compression ratio are you gonna run on your IO-360 with auto fuel? )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Hinde, Frank George (Corvallis) To: rv7-list@matronics.com Sent: Monday, October 17, 2005 7:14 AM Subject: RE: RV7-List: Engine - cowling I think the idea that the bigger engines burn more fuel is not quite right. Essentially an engine in say 120HP cruise will burn the same amount of fuel set up at the same mixture point. You have to look at the BFSC numbers which tell you how much fuel is burned for how much HP is produced at various mixture and power settings. Think you'll find they are all about the same. Note Dan Checkoway gets avout 7.5 GPH on an angle Valved IO360 when trimmed lean of peak. Even the HArmon rocket guys get like 240knots at very low fuel consumption when trimmed to LOP cruise and that is an IO540. So I think the idea that a bigger engine equals more fuel is only true for cars, airplanes have a choice..:) As for me I went with and IO360 (180HP plus FF induction). The idea is to run the motor on autofuel (I have a bit different pumping system) and there is a $1 per gallon saving right there. Frank From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of TylerB Sent: Monday, October 17, 2005 6:40 AM To: rv7-list@matronics.com Subject: Re: RV7-List: Engine - cowling As I am now evaluating engines for my RV7A build, I would appreciate advice on this selection. The questions are more about weight than horsepower. If I compare the IO360M1XX 180 HP to the IO360 - 200 HP and the IO390 -210 HP in the terms of Weight, actual produced HP, fuel consumption, hot starting tendencies, and overall performance in climb, airspeed etc. I cannot see a reason to spend $5000-$10000 more for anything beyond the 180 HP built to maximize perfomance. All three engines will take the airplane past Vne, the bigger two use significantly more fuel, and if have ever tried to hot start one of the angle valve engines you understand. The 200 HP weighs 30 # more and the 390-210 weighs 40 # more than that. Both burn 10-13 GPH at cruise where the 180 burns 8 or less. Even at $4.10 a gallon the cost savings alone are significant. Am I missing something here? Tyler, N537TM Dan Checkoway wrote: http://www.lycoming.textron.com/main.jsp?bodyPage/pressReleases/july02/mostPowerfulFourCylinder.html http://www.avweb.com/news/columns/189629-1.html There are apparently 11 shops which are now approved by Lycoming to do 390 build-ups. I would definitely talk to AeroSport Power (www.aerosportpower.com) and Mattituck (www.mattituck.com), and shop around to other build-up shops. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:18 PM Subject: Re: RV7-List: Engine - cowling Dan, This is of course true, the cowling can be replaced being the least expensive item. Being new to he building process I've not heard of the 390 version. Where can I get some info ?. Regards - Paul ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Monday, October 17, 2005 2:12 AM Subject: Re: RV7-List: Engine - cowling Paul, My personal choice for an engine is exactly what I have on my plane, the IO-360-A1B6. I'm studying the IO-390 as well, and I look forward to seeing whether it really lives up to the claims. I wonder whether the 390 will be capable of achieving the same degree of economy as the IO-360-A1B6. In any case, if you have the 180hp cowling, the angle valve engine most likely won't fit, so I'd recommend using a parallel valve 180hp variant. But to me it seems kinda silly to pick an engine based on which cowling you have, rather than vice versa. So it's hard for me to make a recommendation. Which powerplant do you WANT? )_( Dan ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 12:33 AM Subject: Re: RV7-List: Engine - cowling Thanks Dan, I have studied your site so it was nice to hear from the man him self. I'm not sure that there would be to many wanting to trade down here in Australia, how ever if need be I may purchase a new cowl if it is to big a task to alter the one I have. Which engine would be you choice for my 7A ?. Paul Walter ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:11 PM Subject: Re: RV7-List: Engine - cowling Charlie already covered the mount thing. I suspect you could sell or trade the cowling if you didn't want to get into modifications. Seems like I see a cowling trade mentioned about once a month or so on the lists & forums. Try posting to the forums at http://www.vansairforce.net. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Saturday, October 15, 2005 7:15 PM Subject: RV7-List: Engine - cowling Hi guys, Glad to post my first question to the group, and is as follows. When ordering my kit I selected the engine mount and cowl for the 180 hp io 360. My question is can I at this point choose to change to the 200 hp model and then alter the cowling to remove air intake snorkel later and glass repair. Or is the whole engine mount for the 200hp a different configuration. Thanks guys Paul Walter


    Message 2


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    Time: 04:01:51 AM PST US
    Subject: Re: Right Elevator
    From: "Gary Dwinal" <GDwinal@fisherplows.com>
    If you start right at the edge you will end up with a flat surface where the rivets go. Also, I used a section of 1" electrical conduit after breaking an old broom handle I used first. The broom handle seemed to twist a lot and not roll the edge evenly from end to the other. The electrical conduit worked great! Gary Dwinal -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Paul Walter Sent: Wednesday, October 19, 2005 3:24 AM To: rv7-list@matronics.com Subject: Re: RV7-List: Re: Right Elevator Thanks Jon, Also, when taping the broom handle the skin to roll trailing edge. How far back from edge to the centre of circumference point. Does it require a small, maybe 1/2 inch of flat surface for the rivet join ?. The plan does not show in great detail. Thank you - Paul Walter ----- Original Message ----- From: Jon Elford <mailto:rmkelfords@verizon.net> To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 3:18 PM Subject: Re: RV7-List: Re: Right Elevator Paul, Yes, the counterbalance skin is dimpled for flush head rivets as well as dimpled for the bolts that hold the counterweight in place. The counterweight is countersunk to accomodate the large dimples for the bolts. You're doing fine... Jon Elford RV-7 N294CD Reserved ----- Original Message ----- From: Paul Walter <mailto:pdwalter@bigpond.net.au> To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 1:25 AM Subject: RV7-List: Re: Right Elevator Hi Dan, When preparing the right elevator I have dimpled skin. I then intern dimpled all holes in E-703 end rib and E - 704 counter balance rib. How ever as the E - 713 counter balance skin fits over these holding the counterweight, I am not sure if this was the correct construction method. Do I intern dimple the counter balance skin and use flush head rivets ?. I'm having some grief with this and I have to tackle the left elevator complete with trim tab next !!. thanks Dan Paul Walter ----- Original Message ----- From: Dan Checkoway <mailto:dan@rvproject.com> To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 7:12 AM Subject: Re: RV7-List: Engine - cowling My 200hp angle valve injected engine is easy to hot start. No, it's not as easy as a carb'd engine, that's for sure. It definitely takes more blades to kick. But it's no problem, assuming you know the technique. I use the Airflow Performance purge valve. I also have a single Lightspeed Plasma II electronic ignition. These things can't hurt. A 200hp injected engine versus a 180hp injected engine...they should behave identically with respect to hot start traits. Did you have balanced injectors on your Cardinal when you ran LOP? Were they balanced so that EGTs peaked on all 4 cylinders within about 0.1gph of each other? Was the prop dynamically balanced? Seems like you're confident that LOP operation was the cause of the crank case fracture...curious about that. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: TylerB <mailto:tylerii@InfoAve.Net> To: rv7-list@matronics.com Sent: Monday, October 17, 2005 1:39 PM Subject: Re: RV7-List: Engine - cowling I don't intend to run mogas in my engine. And the 180 will be a std. compression which will keep the CHT more in line. Also probably will not run lean of peak either. Did that on a Cardinal with the 200 angle valve and it did not last to 2000TBO. Fractured at 1250 hrs at the same spot the crank case did before. When I said tuned for best performance I meant flow matched , Horizontal cold air, dual electronic ignitions, injectors done by AirFlow. Dan, do you have to say a little prayer and do a little rain dance before cranking hot on your 200. I sure had to on the Cardinal Tyler N537TM Dan Checkoway wrote: Rocket...240 knots? Not. The HR-II drivers I know get around 180 KTAS burning 11-12gph. I get 180 KTAS on ~10gph. But I agree with the rest of your points. The angle valve engine is more efficient at every turn. Worth the extra bucks? To me, absolutely. But obviously not to most people, who are content running a less efficient powerplant which has less cooling fin area. Which one is gonna make it to TBO and beyond...the hopped-up 180hp parallel valve running around 400F on CHT for its life, or the kicked-back 8.7:1 angle valve running at or below 300F on the CHTs? Savings, schmavings. What compression ratio are you gonna run on your IO-360 with auto fuel? )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Hinde, Frank George (Corvallis) <mailto:frank.hinde@hp.com> To: rv7-list@matronics.com Sent: Monday, October 17, 2005 7:14 AM Subject: RE: RV7-List: Engine - cowling I think the idea that the bigger engines burn more fuel is not quite right. Essentially an engine in say 120HP cruise will burn the same amount of fuel set up at the same mixture point. You have to look at the BFSC numbers which tell you how much fuel is burned for how much HP is produced at various mixture and power settings. Think you'll find they are all about the same. Note Dan Checkoway gets avout 7.5 GPH on an angle Valved IO360 when trimmed lean of peak. Even the HArmon rocket guys get like 240knots at very low fuel consumption when trimmed to LOP cruise and that is an IO540. So I think the idea that a bigger engine equals more fuel is only true for cars, airplanes have a choice..:) As for me I went with and IO360 (180HP plus FF induction). The idea is to run the motor on autofuel (I have a bit different pumping system) and there is a $1 per gallon saving right there. Frank ________________________________ From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of TylerB Sent: Monday, October 17, 2005 6:40 AM To: rv7-list@matronics.com Subject: Re: RV7-List: Engine - cowling As I am now evaluating engines for my RV7A build, I would appreciate advice on this selection. The questions are more about weight than horsepower. If I compare the IO360M1XX 180 HP to the IO360 - 200 HP and the IO390 -210 HP in the terms of Weight, actual produced HP, fuel consumption, hot starting tendencies, and overall performance in climb, airspeed etc. I cannot see a reason to spend $5000-$10000 more for anything beyond the 180 HP built to maximize perfomance. All three engines will take the airplane past Vne, the bigger two use significantly more fuel, and if have ever tried to hot start one of the angle valve engines you understand. The 200 HP weighs 30 # more and the 390-210 weighs 40 # more than that. Both burn 10-13 GPH at cruise where the 180 burns 8 or less. Even at $4.10 a gallon the cost savings alone are significant. Am I missing something here? Tyler, N537TM Dan Checkoway wrote: http://www.lycoming.textron.com/main.jsp?bodyPage/pressReleases/july02/ mostPowerfulFourCylinder.html http://www.avweb.com/news/columns/189629-1.html There are apparently 11 shops which are now approved by Lycoming to do 390 build-ups. I would definitely talk to AeroSport Power (www.aerosportpower.com) and Mattituck (www.mattituck.com), and shop around to other build-up shops. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter <mailto:pdwalter@bigpond.net.au> To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:18 PM Subject: Re: RV7-List: Engine - cowling Dan, This is of course true, the cowling can be replaced being the least expensive item. Being new to he building process I've not heard of the 390 version. Where can I get some info ?. Regards - Paul ----- Original Message ----- From: Dan Checkoway <mailto:dan@rvproject.com> To: rv7-list@matronics.com Sent: Monday, October 17, 2005 2:12 AM Subject: Re: RV7-List: Engine - cowling Paul, My personal choice for an engine is exactly what I have on my plane, the IO-360-A1B6. I'm studying the IO-390 as well, and I look forward to seeing whether it really lives up to the claims. I wonder whether the 390 will be capable of achieving the same degree of economy as the IO-360-A1B6. In any case, if you have the 180hp cowling, the angle valve engine most likely won't fit, so I'd recommend using a parallel valve 180hp variant. But to me it seems kinda silly to pick an engine based on which cowling you have, rather than vice versa. So it's hard for me to make a recommendation. Which powerplant do you WANT? )_( Dan ----- Original Message ----- From: Paul Walter <mailto:pdwalter@bigpond.net.au> To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 12:33 AM Subject: Re: RV7-List: Engine - cowling Thanks Dan, I have studied your site so it was nice to hear from the man him self. I'm not sure that there would be to many wanting to trade down here in Australia, how ever if need be I may purchase a new cowl if it is to big a task to alter the one I have. Which engine would be you choice for my 7A ?. Paul Walter ----- Original Message ----- From: Dan Checkoway <mailto:dan@rvproject.com> To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:11 PM Subject: Re: RV7-List: Engine - cowling Charlie already covered the mount thing. I suspect you could sell or trade the cowling if you didn't want to get into modifications. Seems like I see a cowling trade mentioned about once a month or so on the lists & forums. Try posting to the forums at http://www.vansairforce.net. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter <mailto:pdwalter@bigpond.net.au> To: rv7-list@matronics.com Sent: Saturday, October 15, 2005 7:15 PM Subject: RV7-List: Engine - cowling Hi guys, Glad to post my first question to the group, and is as follows. When ordering my kit I selected the engine mount and cowl for the 180 hp io 360. My question is can I at this point choose to change to the 200 hp model and then alter the cowling to remove air intake snorkel later and glass repair. Or is the whole engine mount for the 200hp a different configuration. Thanks guys Paul Walter NOTICE: The information contained in this communication is intended solely for use by the designated recipient(s). This communication may also contain confidential or proprietary information and may be subject to confidentiality protection under the law. If you are not a designated recipient, you may not review, copy, or distribute this message. If you receive this message in error, please notify the sender and destroy your copy. Thank you for your cooperation. Fisher Engineering, a subsidiary of Douglas Dynamics, LLC


    Message 3


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    Time: 07:09:54 AM PST US
    From: <i.perry@lipogen.co.il>
    Subject: Re: exp2v bus dc load
    Hi pete !Can you be more accurate regarding integration betweenEXP2v BUS.. and ESWH7 kits. Thanks Ilan perry. ----- Original Message ----- From: Peter DeCraene To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 12:10 AM Subject: Re: RV7-List: exp2v bus dc load we used the x-bus and also bought the electric wiring kit from van's. I was able to use most of what came with the wiring kit and it served as a good starting point for the wiring. I t also had some basic wiring diagrams that helped. I did take the wiring harness apart but used all of the wire, and bought alot more. Pete DeCraene N526PD ----- Original Message ----- From: i.perry@lipogen.co.il To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 3:46 PM Subject: RV7-List: exp2v bus dc load Hi !there is anyone with an experience with EXP2VBUS dc load center kit,and van's -es wh7kit (wire harness).integration between both of kits.Best regards i.perry.


    Message 4


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    Time: 01:56:19 PM PST US
    From: <i.perry@lipogen.co.il>
    Subject: Re: exp2v bus dc load
    ----- Original Message ----- From: i.perry@lipogen.co.il To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 4:08 PM Subject: Re: RV7-List: exp2v bus dc load Hi peter !Can you be more accurate regarding integration betweenEXP2v BUS.. and ESWH7 kits. Thanks Ilan perry. ----- Original Message ----- From: Peter DeCraene To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 12:10 AM Subject: Re: RV7-List: exp2v bus dc load we used the x-bus and also bought the electric wiring kit from van's. I was able to use most of what came with the wiring kit and it served as a good starting point for the wiring. I t also had some basic wiring diagrams that helped. I did take the wiring harness apart but used all of the wire, and bought alot more. Pete DeCraene N526PD ----- Original Message ----- From: i.perry@lipogen.co.il To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 3:46 PM Subject: RV7-List: exp2v bus dc load Hi !there is anyone with an experience with EXP2VBUS dc load center kit,and van's -es wh7kit (wire harness).integration between both of kits.Best regards i.perry.


    Message 5


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    Time: 11:03:21 PM PST US
    From: "Jon Elford" <rmkelfords@verizon.net>
    Subject: Re: Right Elevator
    <96ECC502D2678A4192F48386A524718D02CF0E43@cacexc07.americas.cpqcorp.net> <006001c5d33c$034e78a0$0700a8c0@hole> <43540C1E.3030903@infoave.net> <002001c5d35f$83aa3110$0700a8c0@hole> <000c01c5d3bd$90a46620$0100000a@PDWALTER> <001801c5d46c$882b9040$2f01a8c0@LAPTOP> <003d01c5d47e$217bb390$0100000a@PDWALTER> Paul, Use whatever works for you. I used a piece of broom handle that I cannibalized from around the shop. I cut it down so that it was a little more manageable. One thing I did was to do only one section at a time. I started with the section farthest to the tip, rolled it, clecoed it and moved to the next section inboard. I just taped the handle along the entire length of the section of skin overhang I was going to work with. Make sure to determine which section overlaps the other one and do the underlying section first. I used two layers of duct tape, which held just fine. It will be nearly impossible to leave a flat area due to the way the skin rolls around the handle. It's not necessary anyway, so don't worry about it. Two things come to mind: 1) don't "overcurl" the skins - roll it too much and you'll spend twice as much time trying to "uncurl" it so it fits without stress inward and 2) don't make too big a deal out of it - just get in there and do it. I paced back and forth trying to surmise the best way to do it flawlessly, only to determine that it wasn't going to do itself, so I just jumped in there and did it. It came out just fine. The nice consolation is that once it's installed on the HS, the leading edge is largely hidden from view. :-) Jon Elford RV-7 N294CD Reserved ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 12:24 AM Subject: Re: RV7-List: Re: Right Elevator Thanks Jon, Also, when taping the broom handle the skin to roll trailing edge. How far back from edge to the centre of circumference point. Does it require a small, maybe 1/2 inch of flat surface for the rivet join ?. The plan does not show in great detail. Thank you - Paul Walter ----- Original Message ----- From: Jon Elford To: rv7-list@matronics.com Sent: Wednesday, October 19, 2005 3:18 PM Subject: Re: RV7-List: Re: Right Elevator Paul, Yes, the counterbalance skin is dimpled for flush head rivets as well as dimpled for the bolts that hold the counterweight in place. The counterweight is countersunk to accomodate the large dimples for the bolts. You're doing fine... Jon Elford RV-7 N294CD Reserved ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 1:25 AM Subject: RV7-List: Re: Right Elevator Hi Dan, When preparing the right elevator I have dimpled skin. I then intern dimpled all holes in E-703 end rib and E - 704 counter balance rib. How ever as the E - 713 counter balance skin fits over these holding the counterweight, I am not sure if this was the correct construction method. Do I intern dimple the counter balance skin and use flush head rivets ?. I'm having some grief with this and I have to tackle the left elevator complete with trim tab next !!. thanks Dan Paul Walter ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Tuesday, October 18, 2005 7:12 AM Subject: Re: RV7-List: Engine - cowling My 200hp angle valve injected engine is easy to hot start. No, it's not as easy as a carb'd engine, that's for sure. It definitely takes more blades to kick. But it's no problem, assuming you know the technique. I use the Airflow Performance purge valve. I also have a single Lightspeed Plasma II electronic ignition. These things can't hurt. A 200hp injected engine versus a 180hp injected engine...they should behave identically with respect to hot start traits. Did you have balanced injectors on your Cardinal when you ran LOP? Were they balanced so that EGTs peaked on all 4 cylinders within about 0.1gph of each other? Was the prop dynamically balanced? Seems like you're confident that LOP operation was the cause of the crank case fracture...curious about that. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: TylerB To: rv7-list@matronics.com Sent: Monday, October 17, 2005 1:39 PM Subject: Re: RV7-List: Engine - cowling I don't intend to run mogas in my engine. And the 180 will be a std. compression which will keep the CHT more in line. Also probably will not run lean of peak either. Did that on a Cardinal with the 200 angle valve and it did not last to 2000TBO. Fractured at 1250 hrs at the same spot the crank case did before. When I said tuned for best performance I meant flow matched , Horizontal cold air, dual electronic ignitions, injectors done by AirFlow. Dan, do you have to say a little prayer and do a little rain dance before cranking hot on your 200. I sure had to on the Cardinal Tyler N537TM Dan Checkoway wrote: Rocket...240 knots? Not. The HR-II drivers I know get around 180 KTAS burning 11-12gph. I get 180 KTAS on ~10gph. But I agree with the rest of your points. The angle valve engine is more efficient at every turn. Worth the extra bucks? To me, absolutely. But obviously not to most people, who are content running a less efficient powerplant which has less cooling fin area. Which one is gonna make it to TBO and beyond...the hopped-up 180hp parallel valve running around 400F on CHT for its life, or the kicked-back 8.7:1 angle valve running at or below 300F on the CHTs? Savings, schmavings. What compression ratio are you gonna run on your IO-360 with auto fuel? )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Hinde, Frank George (Corvallis) To: rv7-list@matronics.com Sent: Monday, October 17, 2005 7:14 AM Subject: RE: RV7-List: Engine - cowling I think the idea that the bigger engines burn more fuel is not quite right. Essentially an engine in say 120HP cruise will burn the same amount of fuel set up at the same mixture point. You have to look at the BFSC numbers which tell you how much fuel is burned for how much HP is produced at various mixture and power settings. Think you'll find they are all about the same. Note Dan Checkoway gets avout 7.5 GPH on an angle Valved IO360 when trimmed lean of peak. Even the HArmon rocket guys get like 240knots at very low fuel consumption when trimmed to LOP cruise and that is an IO540. So I think the idea that a bigger engine equals more fuel is only true for cars, airplanes have a choice..:) As for me I went with and IO360 (180HP plus FF induction). The idea is to run the motor on autofuel (I have a bit different pumping system) and there is a $1 per gallon saving right there. Frank From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of TylerB Sent: Monday, October 17, 2005 6:40 AM To: rv7-list@matronics.com Subject: Re: RV7-List: Engine - cowling As I am now evaluating engines for my RV7A build, I would appreciate advice on this selection. The questions are more about weight than horsepower. If I compare the IO360M1XX 180 HP to the IO360 - 200 HP and the IO390 -210 HP in the terms of Weight, actual produced HP, fuel consumption, hot starting tendencies, and overall performance in climb, airspeed etc. I cannot see a reason to spend $5000-$10000 more for anything beyond the 180 HP built to maximize perfomance. All three engines will take the airplane past Vne, the bigger two use significantly more fuel, and if have ever tried to hot start one of the angle valve engines you understand. The 200 HP weighs 30 # more and the 390-210 weighs 40 # more than that. Both burn 10-13 GPH at cruise where the 180 burns 8 or less. Even at $4.10 a gallon the cost savings alone are significant. Am I missing something here? Tyler, N537TM Dan Checkoway wrote: http://www.lycoming.textron.com/main.jsp?bodyPage/pressReleases/july02/mostPowerfulFourCylinder.html http://www.avweb.com/news/columns/189629-1.html There are apparently 11 shops which are now approved by Lycoming to do 390 build-ups. I would definitely talk to AeroSport Power (www.aerosportpower.com) and Mattituck (www.mattituck.com), and shop around to other build-up shops. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:18 PM Subject: Re: RV7-List: Engine - cowling Dan, This is of course true, the cowling can be replaced being the least expensive item. Being new to he building process I've not heard of the 390 version. Where can I get some info ?. Regards - Paul ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Monday, October 17, 2005 2:12 AM Subject: Re: RV7-List: Engine - cowling Paul, My personal choice for an engine is exactly what I have on my plane, the IO-360-A1B6. I'm studying the IO-390 as well, and I look forward to seeing whether it really lives up to the claims. I wonder whether the 390 will be capable of achieving the same degree of economy as the IO-360-A1B6. In any case, if you have the 180hp cowling, the angle valve engine most likely won't fit, so I'd recommend using a parallel valve 180hp variant. But to me it seems kinda silly to pick an engine based on which cowling you have, rather than vice versa. So it's hard for me to make a recommendation. Which powerplant do you WANT? )_( Dan ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 12:33 AM Subject: Re: RV7-List: Engine - cowling Thanks Dan, I have studied your site so it was nice to hear from the man him self. I'm not sure that there would be to many wanting to trade down here in Australia, how ever if need be I may purchase a new cowl if it is to big a task to alter the one I have. Which engine would be you choice for my 7A ?. Paul Walter ----- Original Message ----- From: Dan Checkoway To: rv7-list@matronics.com Sent: Sunday, October 16, 2005 2:11 PM Subject: Re: RV7-List: Engine - cowling Charlie already covered the mount thing. I suspect you could sell or trade the cowling if you didn't want to get into modifications. Seems like I see a cowling trade mentioned about once a month or so on the lists & forums. Try posting to the forums at http://www.vansairforce.net. )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Paul Walter To: rv7-list@matronics.com Sent: Saturday, October 15, 2005 7:15 PM Subject: RV7-List: Engine - cowling Hi guys, Glad to post my first question to the group, and is as follows. When ordering my kit I selected the engine mount and cowl for the 180 hp io 360. My question is can I at this point choose to change to the 200 hp model and then alter the cowling to remove air intake snorkel later and glass repair. Or is the whole engine mount for the 200hp a different configuration. Thanks guys Paul Walter




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