Today's Message Index:
----------------------
1. 10:10 PM - Re: RV-7 F-770 forward side skin 'pucker factor' question (Don Hall)
2. 10:45 PM - Re: RV-7 F-770 forward side skin 'pucker factor' question (Dan Checkoway)
Message 1
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Subject: | RV-7 F-770 forward side skin 'pucker factor' question |
--> RV7-List message posted by: "Don Hall" <dhall@donka.net>
The directions get more vague with every step eh?
I'm just a few steps ahead of you. I'm about to rivet the side skins into
place. I don't have any "pucker", but I think I know what you're referring
to. Where the bend in the side skin begins, there's essentially about a
partial #30 size hole drilled at the corner likely to discourage cracking.
I think there's an inevitable amount of daylight that will be visible
through that "hole" at the intersection of the bottom skin, side skin and
623 rib.
In my case, I feel confident that it's all fitting like it appears it
should, and I do expect some daylight at this point. I expect it will look a
little better after riveting, so I'm reserving final judgement. I might
plunk a dab of proseal or rtv in that area from the inside.
Here's a pic of my fuse from when I was originally doing the bend. Note that
I smoothed out the two small sharp points in the side skin at that
intersection. I'll take another pic of that intersection after I rivet it.
(Might be a few weeks out due to imminent biz trip...)
http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06
382
******************************************
Don Hall
N517DG (registered)
rv7 fuselage
http://rv7.donka.net
******************************************
-----Original Message-----
From: owner-rv7-list-server@matronics.com
[mailto:owner-rv7-list-server@matronics.com] On Behalf Of Charlie England
Sent: Sunday, September 10, 2006 1:21 PM
Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question
--> RV7-List message posted by: Charlie England
--> <ceengland@bellsouth.net>
Greetings -7 fuselage builders,
I've got a glitch with my F-770 forward side skins. With the mid section
belly skin clecoed to the tailcone @ F706, when I add the F770 side skins &
cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom
edge of the skin between the rear spar carry-through & the change in angle
of the bottom skin where the F-770 curved portion starts. This is where the
770 would (I assume) get riveted to the flange of the F-623 rib that lies
flat in the belly skin on each side.
Both sides do this. I've removed one skin & rolled the bottom corner to fit
the tailcone, & it still has the 'pucker'. With the 770 clecoed to
F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar &
the point at which the curved transistion begins.
Again, one side has been curved to transition around to the belly & the
other is still unbent; both exhibit the same bulge.
Related question: I see in my instructions one note that says 'don't install
the F-623 ribs now' but I can't find any instruction to actually install
them. Anyone seen that instruction? All I've seen is an instruction to
install the forward doubler attach tab for the F-623's.
Thanks,
Charlie
Message 2
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Subject: | Re: RV-7 F-770 forward side skin 'pucker factor' question |
--> RV7-List message posted by: "Dan Checkoway" <dan@rvproject.com>
Don,
Pretty sure the bent side skin flap is supposed to lay beneath the belly
skin, not sit on top of it. See this photo:
http://rvimg.com/images/2002/20021101_bend_in_place.jpg
)_( Dan
RV-7 N714D
http://www.rvproject.com
----- Original Message -----
From: "Don Hall" <dhall@donka.net>
Sent: Monday, September 11, 2006 10:10 PM
Subject: RE: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question
> --> RV7-List message posted by: "Don Hall" <dhall@donka.net>
>
> The directions get more vague with every step eh?
>
> I'm just a few steps ahead of you. I'm about to rivet the side skins into
> place. I don't have any "pucker", but I think I know what you're referring
> to. Where the bend in the side skin begins, there's essentially about a
> partial #30 size hole drilled at the corner likely to discourage cracking.
> I think there's an inevitable amount of daylight that will be visible
> through that "hole" at the intersection of the bottom skin, side skin and
> 623 rib.
>
> In my case, I feel confident that it's all fitting like it appears it
> should, and I do expect some daylight at this point. I expect it will look
> a
> little better after riveting, so I'm reserving final judgement. I might
> plunk a dab of proseal or rtv in that area from the inside.
>
> Here's a pic of my fuse from when I was originally doing the bend. Note
> that
> I smoothed out the two small sharp points in the side skin at that
> intersection. I'll take another pic of that intersection after I rivet it.
> (Might be a few weeks out due to imminent biz trip...)
>
> http://donka.net/gallery/view_photo.php?set_albumName=rv7fwdsection&id=DSC06
> 382
>
>
> ******************************************
> Don Hall
> N517DG (registered)
> rv7 fuselage
> http://rv7.donka.net
> ******************************************
>
> -----Original Message-----
> From: owner-rv7-list-server@matronics.com
> [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Charlie England
> Sent: Sunday, September 10, 2006 1:21 PM
> To: rv7-list@matronics.com; RV list
> Subject: RV7-List: RV-7 F-770 forward side skin 'pucker factor' question
>
> --> RV7-List message posted by: Charlie England
> --> <ceengland@bellsouth.net>
>
> Greetings -7 fuselage builders,
>
> I've got a glitch with my F-770 forward side skins. With the mid section
> belly skin clecoed to the tailcone @ F706, when I add the F770 side skins
> &
> cleco them to the F704, 705 & 706 bulkheads I get a 'pucker' in the bottom
> edge of the skin between the rear spar carry-through & the change in angle
> of the bottom skin where the F-770 curved portion starts. This is where
> the
> 770 would (I assume) get riveted to the flange of the F-623 rib that lies
> flat in the belly skin on each side.
>
> Both sides do this. I've removed one skin & rolled the bottom corner to
> fit
> the tailcone, & it still has the 'pucker'. With the 770 clecoed to
> F705 bulkhead there is about a 1/4" gap at midpoint between the rear spar
> &
> the point at which the curved transistion begins.
>
> Again, one side has been curved to transition around to the belly & the
> other is still unbent; both exhibit the same bulge.
>
> Related question: I see in my instructions one note that says 'don't
> install
> the F-623 ribs now' but I can't find any instruction to actually install
> them. Anyone seen that instruction? All I've seen is an instruction to
> install the forward doubler attach tab for the F-623's.
>
> Thanks,
>
> Charlie
>
>
>
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