RV7-List Digest Archive

Mon 09/14/09


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 07:04 PM - Initial Baffle-To-Top-Cowling Fit... (Matt Dralle)
     2. 09:16 PM - Re: Initial Baffle-To-Top-Cowling Fit... (Don Owens)
     3. 11:14 PM - Re: Initial Baffle-To-Top-Cowling Fit... (Karl Ahamer)
 
 
 


Message 1


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    Time: 07:04:42 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Initial Baffle-To-Top-Cowling Fit...
    Dear Listers, The RV-8's cowling done and fits like a glove. I started the baffling last night and its coming along nicely. The fit on the sides and back are very good considering the IO-390 installation (and the use of the IO-360 baffle kit). The front baffling is completely different, however, and I'm slogging through the custom fitting. But here's my question. I decided to put the top cowling on top of the baffling that I've got installed so far and I was shocked that the baffling appears to be a good 1 to 1.5" too tall!! Is this because of the IO-390 or is that just where Van's expects you to start in your "cutting-it-down-to-size" phase? That's a lot of snipping and fitting and snipping and fitting. I was expecting to have to trim some, but not over a inch... Also, it looks like the over-sized oil cooler is going to fit nicely on the rear baffle with only a little "modification". But I'm not sure if the back, upper corner is going to clear the cowling. Since the cowling is sitting over a inch high right now, I've got no way to really trial fit the oil cooler and check for cowling clearance until I trim the baffling down. Worst-case I could put a blister on the cowling for the rear, upper flange of the oil cooler, I suppose, but that's kind of hokey. There is room to move the oil cooler in towards the centerline about 1", but then the mount will no longer line up with the flange on the outboard edge and will require more modifications. Thoughts...? Attached are some pics. ( Digest viewers check http://forums.matronics.com ). Matt Dralle RV-8 #82880 N998RV http://www.mykitlog.com/dralle Baffling and Oil Cooler...


    Message 2


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    Time: 09:16:19 PM PST US
    From: "Don Owens" <springcanyon@methow.com>
    Subject: Initial Baffle-To-Top-Cowling Fit...
    Hi Matt, I can see that you are doing your usual fine work. My baffling was about 1 to 1 1/2" too tall also - lots of cutting and fitting. It took me forever to finish the baffling. Wow! That's a big oil cooler. I found that the left, rear corner of the baffling was very close to the top cowl. Be sure and do a trial fit before you cut the big hole for the oil cooler. Regards, Don Owens Dear Listers, The RV-8's cowling done and fits like a glove. I started the baffling last night and its coming along nicely. The fit on the sides and back are very good considering the IO-390 installation (and the use of the IO-360 baffle kit). The front baffling is completely different, however, and I'm slogging through the custom fitting. But here's my question. I decided to put the top cowling on top of the baffling that I've got installed so far and I was shocked that the baffling appears to be a good 1 to 1.5" too tall!! Is this because of the IO-390 or is that just where Van's expects you to start in your "cutting-it-down-to-size" phase? That's a lot of snipping and fitting and snipping and fitting. I was expecting to have to trim some, but not over a inch... Also, it looks like the over-sized oil cooler is going to fit nicely on the rear baffle with only a little "modification". But I'm not sure if the back, upper corner is going to clear the cowling. Since the cowling is sitting over a inch high right now, I've got no way to really trial fit the oil cooler and check for cowling clearance until I trim the baffling down. Worst-case I could put a blister on the cowling for the rear, upper flange of the oil cooler, I suppose, but that's kind of hokey. There is room to move the oil cooler in towards the centerline about 1", but then the mount will no longer line up with the flange on the outboard edge and will require more modifications. Thoughts...? Attached are some pics. ( Digest viewers check http://forums.matronics.com ). Matt Dralle RV-8 #82880 N998RV http://www.mykitlog.com/dralle Baffling and Oil Cooler...


    Message 3


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    Time: 11:14:34 PM PST US
    From: "Karl Ahamer" <kahamer@bigpond.net.au>
    Subject: Initial Baffle-To-Top-Cowling Fit...
    Hi Matt, I put a number of paper clips onto the baffles to find the right hight. Also made a strut to support the baffle where the cooler mounts. Regards Karl Ahamer 7A 85 hours -----Original Message----- From: owner-rv7-list-server@matronics.com [mailto:owner-rv7-list-server@matronics.com] On Behalf Of Don Owens Sent: Tuesday, 15 September 2009 2:10 PM Subject: RE: RV7-List: Initial Baffle-To-Top-Cowling Fit... Hi Matt, I can see that you are doing your usual fine work. My baffling was about 1 to 1 1/2" too tall also - lots of cutting and fitting. It took me forever to finish the baffling. Wow! That's a big oil cooler. I found that the left, rear corner of the baffling was very close to the top cowl. Be sure and do a trial fit before you cut the big hole for the oil cooler. Regards, Don Owens Dear Listers, The RV-8's cowling done and fits like a glove. I started the baffling last night and its coming along nicely. The fit on the sides and back are very good considering the IO-390 installation (and the use of the IO-360 baffle kit). The front baffling is completely different, however, and I'm slogging through the custom fitting. But here's my question. I decided to put the top cowling on top of the baffling that I've got installed so far and I was shocked that the baffling appears to be a good 1 to 1.5" too tall!! Is this because of the IO-390 or is that just where Van's expects you to start in your "cutting-it-down-to-size" phase? That's a lot of snipping and fitting and snipping and fitting. I was expecting to have to trim some, but not over a inch... Also, it looks like the over-sized oil cooler is going to fit nicely on the rear baffle with only a little "modification". But I'm not sure if the back, upper corner is going to clear the cowling. Since the cowling is sitting over a inch high right now, I've got no way to really trial fit the oil cooler and check for cowling clearance until I trim the baffling down. Worst-case I could put a blister on the cowling for the rear, upper flange of the oil cooler, I suppose, but that's kind of hokey. There is room to move the oil cooler in towards the centerline about 1", but then the mount will no longer line up with the flange on the outboard edge and will require more modifications. Thoughts...? Attached are some pics. ( Digest viewers check http://forums.matronics.com ). Matt Dralle RV-8 #82880 N998RV http://www.mykitlog.com/dralle Baffling and Oil Cooler... Checked by AVG - www.avg.com 17:52:00




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