RV9-List Digest Archive

Fri 12/27/02


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     1. 10:02 AM - Aligning pants and fairings (Gary)
     2. 11:59 AM - slider canopy questions (steve dwyer)
     3. 12:22 PM - Re: slider canopy questions (Norman)
     4. 01:13 PM - Re: Drain Valves (Lonnie Woodman)
     5. 01:44 PM - Re: Drain Valves (Richard Tasker)
     6. 02:17 PM - Re: slider canopy questions (Larry PERRYMAN)
     7. 03:26 PM - Re: Drain Valves (Steve Sampson)
     8. 03:28 PM - Re: slider canopy questions (Stein Bruch)
     9. 04:17 PM - Re: Drain Valves (Dave Nicholson)
    10. 06:19 PM - Re: Drain Valves (Gene)
    11. 06:28 PM - Re: Drain Valves (Todd Houg)
    12. 08:55 PM - Accidental IFR!!!! (Stein Bruch)
    13. 09:23 PM - Re: Drain Valves (Richard E. Tasker)
 
 
 


Message 1


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    Time: 10:02:51 AM PST US
    From: "Gary" <rv9er@3rivers.net>
    Subject: Aligning pants and fairings
    --> RV9-List message posted by: "Gary" <rv9er@3rivers.net> Yep, all done with that. I used a cherry-picker type engine hoist to lift the plane. I put straps around the spar connect bolts, lifted it till the wheels just barely touched the floor, and made sure it was level. Drop plumb bobs from the center belly-to-firewall rivet hole and the little hole for the purpose just ahead of the tail tiedown. Snap a chalkline on the floor. Mark a centerline on the pants all the way around. With a nice straight board, you can align the pants with the chalkline. Now, here is the trick: when doing the gear fairings, clamp a straight board across the steps. Draw a centerline on the belly. Measure from the centerline to the front of the fairing, and the centerline to the board at the step. Put a nail in the board at that point, and wrap a string around the fairing and to the nail. When the trailing edge of the fairing is centered between the strings with no weight on the gear, you are there. Using the steps instead of some exotic fixture at the tail is much easier, and I think still plenty accurate. Mark the gear leg and fairing well, so you don't lose your marks when you glass the stiffener on the leg. And DON'T cut the slots for the hose clamps at the top of the fairing! It is a crummy way to attach them. The clamp sticks out, interferes with the brake fitting, and makes extra messy layup work. Instead, make a nice little wood block on each side of the stiffener at the top, which fits against the inside of the aft part of the fairing. Then after it is glassed to the leg, put a machine screw through the whole works, and it will stay aligned and secure. Gary ----- Original Message ----- From: Andy Karmy To: Gary Sent: Friday, December 27, 2002 8:52 AM Subject: Re: cowl slot Have you done your gear leg fairings or wheel pants yet? I am doing that now and it sure is confusing trying to get then pointing in the right direction based upon the plans description... - Andy ------> --- Version: 6.0.431 / Virus Database: 242 - Release Date: 12/21/02


    Message 2


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    Time: 11:59:00 AM PST US
    From: "steve dwyer" <stdwyer@dreamscape.com>
    Subject: slider canopy questions
    --> RV9-List message posted by: "steve dwyer" <stdwyer@dreamscape.com> I'd like to add a small 1.5" long angle bracket running lengthwise at the outside aft end of the canopy frame bow. This is to assist in opening the canopy from the closed position, will this cause a turbulence error reading problem with the static port pickup located approximately 5' farther aft? I dont see a callout for any type of weather strip where the slider canopy bow meets the rollover bar at the windscreen. Isn't this a leak potential for rain while parked on the ground? I cannot find any reference to this possible problem in the instructions. Are we using the wood window casing strips as part of the gear leg fairings or not? My finish kit supplied the three fiberglass leg fairings and I overheard someone at sun n fun say that van no longer installs the wood since it is no longer necessary, comments anyone? Steve Dwyer Chirstmas is over now back to work!!!


    Message 3


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    Time: 12:22:28 PM PST US
    From: "Norman" <nhunger@sprint.ca>
    Subject: Re: slider canopy questions
    --> RV9-List message posted by: "Norman" <nhunger@sprint.ca> > I'd like to add a small 1.5" long angle bracket running lengthwise at the outside aft end of the canopy frame bow. > This is to assist in opening the canopy from the closed position, will this cause a turbulence error reading problem with the static port pickup located approximately 5' farther aft? > I have seen many tip up canopies with exactly that on the left side rear lower corner for lifting the canopy open. I have installed one myself but not flying yet. Norman Hunger RV6A Delta BC


    Message 4


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    Time: 01:13:25 PM PST US
    From: Lonnie Woodman <fxdlrider@yahoo.com>
    Subject: Drain Valves
    --> RV9-List message posted by: Lonnie Woodman <fxdlrider@yahoo.com> Take it for what it is worth, but this is copied and pasted from AC 43.13-1B Chapter 8 Paragraph 38 f. Do not use Teflon tape on any fuel lines to avoid getting the tape between the flare and fitting, which can cause fluid leaks. Lonnie Woodman A&P Ralph Cloud <ercouper@flash.net> wrote:--> RV9-List message posted by: "Ralph Cloud" ...The "proper" (according to Parker) way to install pipe threads > is to use a little thread sealer (teflon tape or teflon pipe dope) being > careful not to allow any loose pieces to get inside the tank,... Be careful... I do not recommend using teflon tape in any fuel nor hydraulic (brakes) systems. It is amazing how that stuff can get into and plug orifices. Ralph Livermore - Wings OTW do not archive ---------------------------------


    Message 5


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    Time: 01:44:42 PM PST US
    From: Richard Tasker <retasker@optonline.net>
    Subject: Re: Drain Valves
    --> RV9-List message posted by: Richard Tasker <retasker@optonline.net> You are absolutely correct about flare fittings. There should NEVER be any tape or pipe dope or anything else used with these fittings. The flare fitting seals by metal to metal contact between the two flared pieces and the threads only serve to hold everything together. Adding any type of sealant just serves to degrade the seal - not help it! The original question was about the fuel drain valve which is not a flare fitting but a NPT fitting. These type of fittings DO need something to seal the threads since the threaded area provides both the mechanical holding power and the sealing area. The consensus seems to be to use pipe dope - teflon or other. In fact, if done properly, teflon tape will work fine in this type of application and will not get into the fuel, etc. However, I will concede to the majority since the pipe dope is much more forgiving and cannot shed particles which teflon tape can do if not installed properly. Therefore, if you have to ask, do not use teflon tape! Dick Tasker, 90573 Lonnie Woodman wrote: >--> RV9-List message posted by: Lonnie Woodman <fxdlrider@yahoo.com> > > >Take it for what it is worth, but this is copied and pasted from AC 43.13-1B Chapter 8 Paragraph 38 f. > >Do not use Teflon tape on any fuel lines to avoid getting the tape between the flare and fitting, which can cause fluid leaks. > >Lonnie Woodman A&P > Ralph Cloud <ercouper@flash.net> wrote:--> RV9-List message posted by: "Ralph Cloud" > >...The "proper" (according to Parker) way to install pipe threads > > >>is to use a little thread sealer (teflon tape or teflon pipe dope) being >>careful not to allow any loose pieces to get inside the tank,... >> >> > > >Be careful... I do not recommend using teflon tape in any fuel nor hydraulic >(brakes) systems. It is amazing how that stuff can get into and plug >orifices. > >Ralph >Livermore - Wings OTW >do not archive > > >--------------------------------- > > > >


    Message 6


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    Time: 02:17:01 PM PST US
    Subject: Re: slider canopy questions
    From: "Larry PERRYMAN" <larry.perryman@atofina.com>
    12/27/2002 11:16:36 PM, Serialize complete at 12/27/2002 11:16:36 PM --> RV9-List message posted by: "Larry PERRYMAN" <larry.perryman@atofina.com> Steve, There are many slider and tipup canopies with just such an angle. Don't worry about it. I put some weatherstrip material between my front bow and the canopy frame for a seal. Works great if you can find one that is small enough. I found some that was already adhesive backed to it went on without a problem. Wooden shims on the gear leg - per Van's support - try taxi tests first. If you do not have gear leg shimmy, then do not put them on. The vans demonstrator planes do not have them. I put them on my plane before I got the word and have not seen the problem. Regards, Larry Perryman N194DL flying 26 hours now steve dwyer <stdwyer@dreamscape.com> 12/27/2002 01:34 PM Please respond to rv9-list To: rv9-list@matronics.com cc: Subject: RV9-List: slider canopy questions --> RV9-List message posted by: "steve dwyer" <stdwyer@dreamscape.com> I'd like to add a small 1.5" long angle bracket running lengthwise at the outside aft end of the canopy frame bow. This is to assist in opening the canopy from the closed position, will this cause a turbulence error reading problem with the static port pickup located approximately 5' farther aft? I dont see a callout for any type of weather strip where the slider canopy bow meets the rollover bar at the windscreen. Isn't this a leak potential for rain while parked on the ground? I cannot find any reference to this possible problem in the instructions. Are we using the wood window casing strips as part of the gear leg fairings or not? My finish kit supplied the three fiberglass leg fairings and I overheard someone at sun n fun say that van no longer installs the wood since it is no longer necessary, comments anyone? Steve Dwyer Chirstmas is over now back to work!!!


    Message 7


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    Time: 03:26:50 PM PST US
    From: "Steve Sampson" <SSampson.SLN21@london.edu>
    Subject: Drain Valves
    --> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> Thanks all for the 'Drain Valve' responses. That helped my confidence. I have used Teflon paste not tape. Richard - I think the 'two turns' is in fact two flats ie 1/3 turn. Who is Parker? Best wishes for '03. Steve. DO NOT ARCHIVE -----Original Message----- From: owner-rv9-list-server@matronics.com [mailto:owner-rv9-list-server@matronics.com] On Behalf Of Richard E. Tasker Subject: Re: RV9-List: Drain Valves --> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net> They are 1/8 NPT - tapered pipe threads. They do only screw in a few threads. The "proper" (according to Parker) way to install pipe threads is to use a little thread sealer (teflon tape or teflon pipe dope) being careful not to allow any loose pieces to get inside the tank, screw the valve into the fitting by hand and then use a wrench to tighten it two more turns. Dick Tasker, 90573 Steve Sampson wrote: >--> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> > >Seasons greetings to you all! > >Do the drain valves screw home or are they designed so the threads lock up >so there is no leak. Mine only seem to screw in a short distance. > >Thanks, Steve. >#90360 > >


    Message 8


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    Time: 03:28:17 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: slider canopy questions
    --> RV9-List message posted by: "Stein Bruch" <stein@steinair.com> Hi Steve, I have those tabs on both sides of my canopy and am really glad I did. My canopy ended up fitting very nicely, and I needed them to get the first 2 inches open, after than the canopy slides open on it's own. Regarding weatherstripping, I put a small strip between the front bow and the windshield. It's just the cheap adhesive backed stuff from Lowe's but it works great. My rear skirts are tight enough that I didn't need any, and so were my side skirts. About leg stiffners, I don't have them and haven't yet found a need for them. I say fly it first, and if needed install them later. This seems to be very individualistic between planes. I fly of a "unsmooth" grass strip, and haven't had shimmy problems there or on pavement. Hope this helps! Cheers, Stein Bruch, Minneapolis. RV6, Flying. Just flew from MSP to MKE for lunch today. Did I mention these are awesome planes:) Just clicked 80 hrs!! -----Original Message----- From: owner-rv9-list-server@matronics.com [mailto:owner-rv9-list-server@matronics.com]On Behalf Of steve dwyer Subject: RV9-List: slider canopy questions --> RV9-List message posted by: "steve dwyer" <stdwyer@dreamscape.com> I'd like to add a small 1.5" long angle bracket running lengthwise at the outside aft end of the canopy frame bow. This is to assist in opening the canopy from the closed position, will this cause a turbulence error reading problem with the static port pickup located approximately 5' farther aft? I dont see a callout for any type of weather strip where the slider canopy bow meets the rollover bar at the windscreen. Isn't this a leak potential for rain while parked on the ground? I cannot find any reference to this possible problem in the instructions. Are we using the wood window casing strips as part of the gear leg fairings or not? My finish kit supplied the three fiberglass leg fairings and I overheard someone at sun n fun say that van no longer installs the wood since it is no longer necessary, comments anyone? Steve Dwyer Chirstmas is over now back to work!!!


    Message 9


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    Time: 04:17:58 PM PST US
    From: "Dave Nicholson" <dnick2@insightbb.com>
    Subject: Re: Drain Valves
    --> RV9-List message posted by: "Dave Nicholson" <dnick2@insightbb.com> Steve, The NPT threads should engage at least 2 turns, finger tight, before needing a wrench for tightening. If you're only getting 1/3 Turn, something is wrong. NPT Threads are "tapered", unlike Metric Threads that are "straight". The theory is the taper "bottoms out" the threads of the fittings and there is less space for the sealant between the threads and hence less area for pressure to act on the sealant. Metric Threads rely completely on the thread dope for the seal. Some Metric Pipe Fittings are even set up to use O-rings or gaskets rather than thread dope. You may have a defective taped hole, or perhaps a thread on the plug is dinged. When you're done, at least half of the male threaded section should be engaged with the female threaded section, and often even more. If the fittings "bottom out" where there is no male threads showing, something is also wrong. Dave BTW, Parker is Parker Hannifin, a major manufacture of pipe fittings in the USA. ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21@london.edu> Subject: RE: RV9-List: Drain Valves > --> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> > > Thanks all for the 'Drain Valve' responses. That helped my confidence. I > have used Teflon paste not tape. > > Richard - I think the 'two turns' is in fact two flats ie 1/3 turn. Who is > Parker? > > Best wishes for '03. > Steve. >


    Message 10


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    Time: 06:19:56 PM PST US
    From: "Gene" <gene@nvaircraft.com>
    Subject: Re: Drain Valves
    --> RV9-List message posted by: "Gene" <gene@nvaircraft.com> Steve, I had to run a tap in all of the VA-112 drain flanges so far. I used about two turns and that made the Q/D fitting lack about 3/32" of bottoming out on the flange. If the tap was not used then the quick drain stuck out about 3/16" + unnecessary and sticking out in the wind. I also used teflon paste. Gene N557RV (res.) waiting on fuse.


    Message 11


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    Time: 06:28:55 PM PST US
    From: Todd Houg <thoug@attglobal.net>
    Subject: Drain Valves
    --> RV9-List message posted by: Todd Houg <thoug@attglobal.net> When I first installed the drain valves in the machined aluminum I wasn't pleased with how far they extended. They had two or three threads fully engaged, but there was a lot of thread showing yet. I used a standard 1/8" NPT tap and tapped out the aluminum to gain some additionaly thread depth. I was careful not to go to deep since I didn't want to bottom the threads out. I frequently checked the depth during tapping until I had just a couple of threads exposed. I'm sure I'll gain at least .0001 Knots by having less drag from the exposed fittings! ;) Todd Houg =09 -----Original Message----- From: Dave Nicholson Subject: Re: RV9-List: Drain Valves --> RV9-List message posted by: "Dave Nicholson" <dnick2@insightbb.com> Steve, The NPT threads should engage at least 2 turns, finger tight, before needing a wrench for tightening. If you're only getting 1/3 Turn, something is wrong. NPT Threads are "tapered", unlike Metric Threads that are "straight". The theory is the taper "bottoms out" the threads of the fittings and there is less space for the sealant between the threads and hence less area for pressure to act on the sealant. Metric Threads rely completely on the thread dope for the seal. Some Metric Pipe Fittings are even set up to use O-rings or gaskets rather than thread dope. You may have a defective taped hole, or perhaps a thread on the plug is dinged. When you're done, at least half of the male threaded section should be engaged with the female threaded section, and often even more. If the fittings "bottom out" where there is no male threads showing, something is also wrong. Dave BTW, Parker is Parker Hannifin, a major manufacture of pipe fittings in the USA. ----- Original Message ----- From: "Steve Sampson" <SSampson.SLN21@london.edu> Subject: RE: RV9-List: Drain Valves > --> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> > > Thanks all for the 'Drain Valve' responses. That helped my confidence. I > have used Teflon paste not tape. > > Richard - I think the 'two turns' is in fact two flats ie 1/3 turn. Who is > Parker? > > Best wishes for '03. > Steve. > eJ8+IioCAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEkAYAtAEAAAEAAAAQAAAAAwAAMAIAAAAL AA8OAAAAAAIB/w8BAAAASwAAAAAAAACBKx+kvqMQGZ1uAN0BD1QCAAAAAHJ2OS1saXN0QG1hdHJv bmljcy5jb20AU01UUABydjktbGlzdEBtYXRyb25pY3MuY29tAAAeAAIwAQAAAAUAAABTTVRQAAAA AB4AAzABAAAAFwAAAHJ2OS1saXN0QG1hdHJvbmljcy5jb20AAAMAFQwBAAAAAwD+DwYAAAAeAAEw AQAAABkAAAAncnY5LWxpc3RAbWF0cm9uaWNzLmNvbScAAAAAAgELMAEAAAAcAAAAU01UUDpSVjkt TElTVEBNQVRST05JQ1MuQ09NAAMAADkAAAAACwBAOgEAAAAeAPZfAQAAABcAAABydjktbGlzdEBt YXRyb25pY3MuY29tAAACAfdfAQAAAEsAAAAAAAAAgSsfpL6jEBmdbgDdAQ9UAgAAAABydjktbGlz dEBtYXRyb25pY3MuY29tAFNNVFAAcnY5LWxpc3RAbWF0cm9uaWNzLmNvbQAAAwD9XwEAAAADAP9f AAAAAAIB9g8BAAAABAAAAAAAAAJpXgEEgAEAGwAAAFJFOiBSVjktTGlzdDogRHJhaW4gVmFsdmVz AHQIAQWAAwAOAAAA0gcMABsAFAAcACYABQBbAQEggAMADgAAANIHDAAbABQAGAAQAAUAQQEBCYAB ACEAAABGQTQzRDZDOEQ2MTlENzExQkIzRDAwQzA5NUVDMTc5QgBLBwEDkAYAwAwAACEAAAALAAIA 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    Message 12


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    Time: 08:55:18 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    "Rv6-List" <rv6-list@matronics.com>, "Rv7-List" <rv7-list@matronics.com>
    Subject: Accidental IFR!!!!
    --> RV9-List message posted by: "Stein Bruch" <stein@steinair.com> Hi All, Slightly off-topic, but VERY pertinent none the less. Today a friend and I had the day off so we decided to fly from Minneapolis to Milwaukee to see some old buds at the Citabria factory. Weather online looked good...checked METARS,TAFS,RADAR,SATELLITE, etc.. Forecast was great...so.... We took off around 10:00 am for an expected 1.5 hour flight to Milwaukee. Great flight, 205mph over the ground and arrived at the Citabria factory's airport ahead of schedule to some hefty crosswinds, but nothing else. Stayed there until about 2:00pm then went outside to head home. Here starts my flight from hell. There was an overcast layer about 3500', but clear below and the forecasts looked OK, so off we went for MSP. Winds had picked up to 18G22 directly across the runway, but not a huge deal since the wind at home was only 8-12KT. Flew for about .5 hour and started running into some haze and the clouds were getting lower. We pressed on, but had decided to turn back if it didn't get better. Well, it didn't and about 5 minutes later the clouds dropped all the way to the ground and into a wall of fog/haze/clouds/overcast we went:( Made an immediate 180 to go back, but the weather suddenly had dropped all over the place. SOLID IFR/IMC and 0/0 visibility! Heading back didn't help. Called flight watch and found out the layer was only about 2000' thick and VFR on top. Since these planes just love to climb, we immediately went up above. Beautiful sun over the clouds and away towards Minneapolis we go! Fly back to the flight plan that was plugged into my SkyforceIIIc and proceeded to fly towards home when about 5 minutes later the GPS lost all satellite signals and I got a "no fix possible" warning. GREAT, no ground to look at and no GPS. We were originally just going to follow the good old Mississippi river home, but no good above a solid cloud deck. All this while flying against a 35Kt Cross/Headwind that made flying straight & level miserable, terribly bumpy (+4/-2G), and overall NO FUN. I had to revert to flying with the VOR---GOD I'm glad I put that thing in my panel! Pulled out the sectional, found some VOR's and got back on track towards home. Called flight watch and found out the clouds were breaking near Minneapolis so everything was pretty smooth from there. About 20 miles south of MSP the clouds broke and we arrived safely, albeit a bit tired, stressed, and somewhat rattled. Anyway, my whole point is that I've become some dependent on my GPS and it's flight plans that I've rarely had occasion to use my charts and VOR. Just thought I'd pass on a reminder to everyone that it definately pays to keep a sectional handy. Additionally, if you have a VOR, it pays to keep at least somewhat current! Oh, one last thing...flying IFR/IMC "accidently" is NO FUN and definately NOT SAFE when you're not prepared. Well, happy flying and CLEAR SKIES! Cheers, Stein Bruch RV6, Minneapolis Do Not Archive. P.S. I looked at the weather when I got home, and it looked much better than it actually was. Lesson Learned.


    Message 13


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    Time: 09:23:55 PM PST US
    From: "Richard E. Tasker" <retasker@optonline.net>
    Subject: Re: Drain Valves
    --> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net> No, the two turns is two turns after finger tight (unless you have really strong fingers :-) ). Two flats is more like what a flare fitting is turned after finger tight - actually this is normally approximately 1.5 flats for proper sealing. As Dave correctly stated, Parker is Parker Hannifin. My company manufactures pressure sensors and we deal with almost two dozen different thread types. The NPT are very common in the US, although the SAE type which seal with an o-ring are a close second. There are also the flare fittings used primarily in aerospace applications which have the same thread size as the SAE fittings but seal with an o-ring. There are basically three types of fittings (with lots of variations and sizes): 1. Tapered (NPT) - 2-2.5 turns after finger tight and some type of thread sealant is necessary. There is a subclass of these that are call "dryseal" threads which are precision machined and do not use thread sealant but you will probably never see any of these. 2. AN (and similar) fittings - approximately 1.5 flats after finger tight and DO NOT use any type of sealant - they seal on the metal faces of the tapers. 3. SAE and metric (straight thread with o-ring) - just past finger tight (not even one flat) and NO thread sealant - the o-ring provides the seal. Dick Tasker, 90573. Steve Sampson wrote: >--> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> > >Thanks all for the 'Drain Valve' responses. That helped my confidence. I >have used Teflon paste not tape. > >Richard - I think the 'two turns' is in fact two flats ie 1/3 turn. Who is >Parker? > >Best wishes for '03. >Steve. > >DO NOT ARCHIVE > > -----Original Message----- >From: owner-rv9-list-server@matronics.com >[mailto:owner-rv9-list-server@matronics.com] On Behalf Of Richard E. Tasker >Sent: 27 December 2002 01:09 >To: rv9-list@matronics.com >Subject: Re: RV9-List: Drain Valves > >--> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net> > >They are 1/8 NPT - tapered pipe threads. They do only screw in a few >threads. The "proper" (according to Parker) way to install pipe threads >is to use a little thread sealer (teflon tape or teflon pipe dope) being >careful not to allow any loose pieces to get inside the tank, screw the >valve into the fitting by hand and then use a wrench to tighten it two >more turns. > >Dick Tasker, 90573 > >Steve Sampson wrote: > > > >>--> RV9-List message posted by: "Steve Sampson" <SSampson.SLN21@london.edu> >> >>Seasons greetings to you all! >> >>Do the drain valves screw home or are they designed so the threads lock up >>so there is no leak. Mine only seem to screw in a short distance. >> >>Thanks, Steve. >>#90360 >> >> >> >> > > > >




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