RV9-List Digest Archive

Wed 04/09/03


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 04:29 PM - Rudder 904 (bottom) Rib (Glenn Brasch)
     2. 05:11 PM - Re: Rudder 904 (bottom) Rib (Bob Hassel)
     3. 05:23 PM - ATTENTION: Fuel Tank Rivet Problems (Richard E. Tasker)
     4. 06:57 PM - Re: Rudder 904 (bottom) Rib (Glenn Brasch)
     5. 07:27 PM - Re: ATTENTION: Fuel Tank Rivet Problems (Merems)
     6. 07:45 PM - Re: Rudder 904 (bottom) Rib (John Oliveira)
     7. 07:56 PM - Re: Rudder 904 (bottom) Rib (Glenn Brasch)
     8. 08:10 PM - Re: Rudder 904 (bottom) Rib (Jen G)
 
 
 


Message 1


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    Time: 04:29:44 PM PST US
    From: "Glenn Brasch" <gbrasch@earthlink.net>
    Subject: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> I am waiting on an answer from Van's but thought I would check here. In putting together the rudder skeleton and matching the skins, the bottom rib pre-punched holes do not line up with the skin, they are off by about 1/4 inch. The rest of the holes match perfectly along the spar and top rib. There is really nowhere to make a mistake in the bottom skeleton assembly, i:e: putting together the rudder horn/shim/spar/rib together. I had another builder look it over also, and we are both convinced there must be an error in the way the holes were punched in the flanges of the rib. Sorry to go on so long, and ideas or similar experiences while I await Van's answer? Thanks, Glenn in AZ -9A Emp.


    Message 2


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    Time: 05:11:19 PM PST US
    From: "Bob Hassel" <bob@hassel-usa.com>
    Subject: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "Bob Hassel" <bob@hassel-usa.com> I had a problem with the holes lining up between the spar and the rudder horn. The horn is made on a different machine so the alignment isn't as perfect as the rest of the kit. I didn't have any problems with the skin and the spar holes lining up though. Do you have some pictures? Bob RV-9 Plano, Tx -----Original Message----- From: owner-rv9-list-server@matronics.com [mailto:owner-rv9-list-server@matronics.com]On Behalf Of Glenn Brasch Subject: RV9-List: Rudder 904 (bottom) Rib --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> I am waiting on an answer from Van's but thought I would check here. In putting together the rudder skeleton and matching the skins, the bottom rib pre-punched holes do not line up with the skin, they are off by about 1/4 inch. The rest of the holes match perfectly along the spar and top rib. There is really nowhere to make a mistake in the bottom skeleton assembly, i:e: putting together the rudder horn/shim/spar/rib together. I had another builder look it over also, and we are both convinced there must be an error in the way the holes were punched in the flanges of the rib. Sorry to go on so long, and ideas or similar experiences while I await Van's answer? Thanks, Glenn in AZ -9A Emp.


    Message 3


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    Time: 05:23:35 PM PST US
    From: "Richard E. Tasker" <retasker@optonline.net>
    Subject: ATTENTION: Fuel Tank Rivet Problems
    --> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net> I just received replacement closed end rivets from Van's (theoretically AD41H and AD42H) contained in wing kit bags 810 and 821 respectively. They were replacements for the rivets I received with my wing kit last fall. The two previous bags both had the same rivets in them (AD41H length I believe). Well, the replacement bags had the same problem. So Van's has a problem with at least some of the 810 and 821 bags (maybe all). You should all check the contents of these two bags carefully to make sure that they are correct, hopefully before you get the fuel tank all gooped up with pro-seal like I did. :-( From what I can determine (thanks to Curt Hoffman) the rivet lengths are: 41H- .25" from under the head to the end of the rivet 42H- .30" from under the head to the end of the rivet. Dick Tasker, 90573 left wing Do not archive


    Message 4


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    Time: 06:57:32 PM PST US
    From: "Glenn Brasch" <gbrasch@earthlink.net>
    Subject: Re: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> I don't have any pictures, but these holes are not even close, like I said, at least 1/4 inch off, yet everything else lines up perfectly. Forgot to say before- do not archive ----- Original Message ----- From: "Bob Hassel" <bob@hassel-usa.com> Subject: RE: RV9-List: Rudder 904 (bottom) Rib > --> RV9-List message posted by: "Bob Hassel" <bob@hassel-usa.com> > > I had a problem with the holes lining up between the spar and the rudder > horn. The horn is made on a different machine so the alignment isn't as > perfect as the rest of the kit. > > I didn't have any problems with the skin and the spar holes lining up > though. Do you have some pictures? > > Bob > RV-9 > Plano, Tx > > -----Original Message----- > From: owner-rv9-list-server@matronics.com > [mailto:owner-rv9-list-server@matronics.com]On Behalf Of Glenn Brasch > To: rv9-list@matronics.com; RV-9A@yahoogroups.com > Subject: RV9-List: Rudder 904 (bottom) Rib > > > --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> > > I am waiting on an answer from Van's but thought I would check here. In > putting together the rudder skeleton and matching the skins, the bottom rib > pre-punched holes do not line up with the skin, they are off by about 1/4 > inch. The rest of the holes match perfectly along the spar and top rib. > There is really nowhere to make a mistake in the bottom skeleton assembly, > i:e: putting together the rudder horn/shim/spar/rib together. I had another > builder look it over also, and we are both convinced there must be an error > in the way the holes were punched in the flanges of the rib. Sorry to go on > so long, and ideas or similar experiences while I await Van's answer? > Thanks, Glenn in AZ -9A Emp. > >


    Message 5


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    Time: 07:27:29 PM PST US
    From: "Merems" <merems@cox.net>
    Subject: Re: ATTENTION: Fuel Tank Rivet Problems
    --> RV9-List message posted by: "Merems" <merems@cox.net> I am building an RV-7 and have the same problem. I just finished inventory and found the bags contain the same rivets. It appears the "bins" over at the factory have been loaded with the same rivets. I will be calling Van's tomorrow with my list of MIA and "Battle" damaged wing parts. Paul ----- Original Message ----- From: "Richard E. Tasker" <retasker@optonline.net> Subject: RV9-List: ATTENTION: Fuel Tank Rivet Problems > --> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net> > > I just received replacement closed end rivets from Van's (theoretically > AD41H and AD42H) contained in wing kit bags 810 and 821 respectively. > They were replacements for the rivets I received with my wing kit last > fall. The two previous bags both had the same rivets in them (AD41H > length I believe). > > Well, the replacement bags had the same problem. So Van's has a problem > with at least some of the 810 and 821 bags (maybe all). > > You should all check the contents of these two bags carefully to make > sure that they are correct, hopefully before you get the fuel tank all > gooped up with pro-seal like I did. :-( > > From what I can determine (thanks to Curt Hoffman) the rivet lengths are: > 41H- .25" from under the head to the end of the rivet > 42H- .30" from under the head to the end of the rivet. > > Dick Tasker, 90573 > left wing > > Do not archive > >


    Message 6


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    Time: 07:45:42 PM PST US
    From: "John Oliveira" <oliveira@frontiernet.net>
    Subject: Re: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "John Oliveira" <oliveira@frontiernet.net> Silly question, but is the rib upside down? John Oliveira Fuselage Just Arrived 90054 ----- Original Message ----- From: "Glenn Brasch" <gbrasch@earthlink.net> Subject: Re: RV9-List: Rudder 904 (bottom) Rib > --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> > > I don't have any pictures, but these holes are not even close, like I said, > at least 1/4 inch off, yet everything else lines up perfectly. > > Forgot to say before- do not archive > > ----- Original Message ----- > From: "Bob Hassel" <bob@hassel-usa.com> > To: <rv9-list@matronics.com> > Subject: RE: RV9-List: Rudder 904 (bottom) Rib > > > > --> RV9-List message posted by: "Bob Hassel" <bob@hassel-usa.com> > > > > I had a problem with the holes lining up between the spar and the rudder > > horn. The horn is made on a different machine so the alignment isn't as > > perfect as the rest of the kit. > > > > I didn't have any problems with the skin and the spar holes lining up > > though. Do you have some pictures? > > > > Bob > > RV-9 > > Plano, Tx > > > > -----Original Message----- > > From: owner-rv9-list-server@matronics.com > > [mailto:owner-rv9-list-server@matronics.com]On Behalf Of Glenn Brasch > > To: rv9-list@matronics.com; RV-9A@yahoogroups.com > > Subject: RV9-List: Rudder 904 (bottom) Rib > > > > > > --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> > > > > I am waiting on an answer from Van's but thought I would check here. In > > putting together the rudder skeleton and matching the skins, the bottom > rib > > pre-punched holes do not line up with the skin, they are off by about 1/4 > > inch. The rest of the holes match perfectly along the spar and top rib. > > There is really nowhere to make a mistake in the bottom skeleton assembly, > > i:e: putting together the rudder horn/shim/spar/rib together. I had > another > > builder look it over also, and we are both convinced there must be an > error > > in the way the holes were punched in the flanges of the rib. Sorry to go > on > > so long, and ideas or similar experiences while I await Van's answer? > > Thanks, Glenn in AZ -9A Emp. > > > > > >


    Message 7


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    Time: 07:56:37 PM PST US
    From: "Glenn Brasch" <gbrasch@earthlink.net>
    Subject: Re: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> No, I triple checked that and the cleckoed assembly. But thanks anyway, I am open to anything! Glenn in AZ. ----- Original Message ----- From: "John Oliveira" <oliveira@frontiernet.net> Subject: Re: RV9-List: Rudder 904 (bottom) Rib > --> RV9-List message posted by: "John Oliveira" <oliveira@frontiernet.net> > > Silly question, but is the rib upside down? > > John Oliveira > Fuselage Just Arrived 90054 > ----- Original Message ----- > From: "Glenn Brasch" <gbrasch@earthlink.net> > To: <rv9-list@matronics.com> > Subject: Re: RV9-List: Rudder 904 (bottom) Rib > > > > --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> > > > > I don't have any pictures, but these holes are not even close, like I > said, > > at least 1/4 inch off, yet everything else lines up perfectly. > > > > Forgot to say before- do not archive > > > > ----- Original Message ----- > > From: "Bob Hassel" <bob@hassel-usa.com> > > To: <rv9-list@matronics.com> > > Subject: RE: RV9-List: Rudder 904 (bottom) Rib > > > > > > > --> RV9-List message posted by: "Bob Hassel" <bob@hassel-usa.com> > > > > > > I had a problem with the holes lining up between the spar and the rudder > > > horn. The horn is made on a different machine so the alignment isn't as > > > perfect as the rest of the kit. > > > > > > I didn't have any problems with the skin and the spar holes lining up > > > though. Do you have some pictures? > > > > > > Bob > > > RV-9 > > > Plano, Tx > > > > > > -----Original Message----- > > > From: owner-rv9-list-server@matronics.com > > > [mailto:owner-rv9-list-server@matronics.com]On Behalf Of Glenn Brasch > > > To: rv9-list@matronics.com; RV-9A@yahoogroups.com > > > Subject: RV9-List: Rudder 904 (bottom) Rib > > > > > > > > > --> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net> > > > > > > I am waiting on an answer from Van's but thought I would check here. In > > > putting together the rudder skeleton and matching the skins, the bottom > > rib > > > pre-punched holes do not line up with the skin, they are off by about > 1/4 > > > inch. The rest of the holes match perfectly along the spar and top rib. > > > There is really nowhere to make a mistake in the bottom skeleton > assembly, > > > i:e: putting together the rudder horn/shim/spar/rib together. I had > > another > > > builder look it over also, and we are both convinced there must be an > > error > > > in the way the holes were punched in the flanges of the rib. Sorry to > go > > on > > > so long, and ideas or similar experiences while I await Van's answer? > > > Thanks, Glenn in AZ -9A Emp. > > > > > > > > > > > >


    Message 8


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    Time: 08:10:42 PM PST US
    From: "Jen G" <cfiijen@hotmail.com>
    Subject: Re: Rudder 904 (bottom) Rib
    --> RV9-List message posted by: "Jen G" <cfiijen@hotmail.com> Glenn, I had a HS rib that was stamped wrong. It seems to have been placed in the die 180 degrees off, all of the holes ended up on top of the flutes. The remaining ribs were correct. Van's was very good and sent me a new rib right away. Everyone is away at Sun N Fun right now. It is possible that the rib was stamped wrong. Jennifer RV9A #90349 N349RV Reserved




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