Today's Message Index:
----------------------
1. 10:49 AM - Canopy Construction - Gluing it in place? (Dave Nicholson)
2. 03:47 PM - wing j-stringer (Paul Eastham)
3. 04:14 PM - Re: wing j-stringer (Glenn Brasch)
4. 08:18 PM - Whither the shop head ... (Gerry Filby)
5. 08:21 PM - Whither the shop head ... (Gerry Filby)
6. 08:24 PM - Whither the shop head ... (Gerry Filby)
7. 08:28 PM - Whither the shop head ... (Gerry Filby)
8. 08:44 PM - installing wing LE ribs (Paul Eastham)
9. 08:48 PM - Re: Whither the shop head ... (Jerry Calvert)
10. 08:52 PM - Re: Whither the shop head ... (Richard E. Tasker)
Message 1
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Subject: | Canopy Construction - Gluing it in place? |
--> RV9-List message posted by: "Dave Nicholson" <n347sd@insightbb.com>
After reading the "Nuts & Bolts - Craft & Technique: Fitting Plexiglas Canopies"
in the January 2004 issue of EAA Sport Aviation, I contacted the Sika Corporation
for their recommendations.
Here is what they said:
Dave,
I read the article about the RV canopy installation with Sikaflex. Let me
start by noting that we have no experience with aircraft applications and
any of the challenges found in such an application. That being said, the
following link is a set of installation instructions for using Sikaflex
295UV for marine windows. The steps would be the same for your
application.
http://www.sikaindustry.com/ind/ipd-marine/ipd-marine-window.htm
To purchase this product, contact Merritt Supply at 954-946-5350.
Regards,
Steve Padgett
Sika Corp.
Rather than use Blind Rivets to hold the Plexiglas to the Canopy Frame & Roll Bar,
I decided to drill & tap all of these holes for #6 SS Flathead Bolts, so I
intend to use the Sikaflex-295 UV in conjunction with the screws already installed.
After the Sikafles-295 UV has cured, I will "back-off" the screws slightly to relieve
any pressure they were applying to the Plexiglas.
I will also use the same material as a "sealer" between all of the Canopy Skirts
(side & aft) and the Plexiglas Canopy to prevent rain water from running into
the cockpit.
Dave
90347
N347SD (Res)
Message 2
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--> RV9-List message posted by: Paul Eastham <eastham@netapp.com>
Anybody else have trouble getting the j-stringer fastener line to
line up with the holes in the skin? The line, drawn 3/8" from the aft
end as instructed, ends up pretty far forward on the stringer, near
the bend, and the ribs don't allow me to push the stringer aft enough
to line up with the holes. It's not off by that much when the stringer
is pushed firmly against the aft edge of the rib gap, but I can't imagine
that's how it's meant to fit.
I ought to just draw a line on the center of the face of the stringer
and be done with it...
Paul
http://hmb.dyndns.org/~eastham/rv
Message 3
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Subject: | Re: wing j-stringer |
--> RV9-List message posted by: "Glenn Brasch" <gbrasch@earthlink.net>
Go ahead, draw that center line, works great.
Glenn in Arizona -9A wings
----- Original Message -----
From: "Paul Eastham" <eastham@netapp.com>
Subject: RV9-List: wing j-stringer
> --> RV9-List message posted by: Paul Eastham <eastham@netapp.com>
>
> Anybody else have trouble getting the j-stringer fastener line to
> line up with the holes in the skin? The line, drawn 3/8" from the aft
> end as instructed, ends up pretty far forward on the stringer, near
> the bend, and the ribs don't allow me to push the stringer aft enough
> to line up with the holes. It's not off by that much when the stringer
> is pushed firmly against the aft edge of the rib gap, but I can't imagine
> that's how it's meant to fit.
>
> I ought to just draw a line on the center of the face of the stringer
> and be done with it...
>
> Paul
> http://hmb.dyndns.org/~eastham/rv
>
>
Message 4
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Subject: | Whither the shop head ... |
--> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
Folks,
Trying to figure out which side of the HS-903 rear spar the
shop head of the AN470AD4 rivets should be. If my reading of
the drawings is right, the shop head should be on the forward
side, but I've been scouring around the various blogs and some
people take the opposite tack and some people mix it up.
Any big deciding factor here ?
Regards,
g
==========================================================
Gerry Filby gerf@gerf.com
Home (415) 239 4846
Cell (415) 203 9177
Message 5
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Subject: | Whither the shop head ... |
--> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
Folks,
Trying to figure out which side of the HS-903 rear spar the
shop head of the AN470AD4 rivets should be. If my reading of
the drawings is right, the shop head should be on the forward
side, but I've been scouring around the various blogs and some
people take the opposite tack and some people mix it up.
Any big deciding factor here ?
Regards,
g
==========================================================
Gerry Filby gerf@gerf.com
Home (415) 239 4846
Cell (415) 203 9177
Message 6
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Subject: | Whither the shop head ... |
--> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
Folks,
Trying to figure out which side of the HS-903 rear spar the
shop head of the AN470AD4 rivets should be. If my reading of
the drawings is right, the shop head should be on the forward
side, but I've been scouring around the various blogs and some
people take the opposite tack and some people mix it up.
Any big deciding factor here ?
Regards,
g
==========================================================
Gerry Filby gerf@gerf.com
Home (415) 239 4846
Cell (415) 203 9177
Message 7
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Subject: | Whither the shop head ... |
--> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
Folks,
Trying to figure out which side of the HS-903 rear spar the
shop head of the AN470AD4 rivets should be. If my reading of
the drawings is right, the shop head should be on the forward
side, but I've been scouring around the various blogs and some
people take the opposite tack and some people mix it up.
Any big deciding factor here ?
Regards,
g
==========================================================
Gerry Filby gerf@gerf.com
Home (415) 239 4846
Cell (415) 203 9177
Message 8
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Subject: | installing wing LE ribs |
--> RV9-List message posted by: Paul Eastham <eastham@netapp.com>
So what's the secret? My hands are black and blue from trying to
press those guys into the skin. I've been good about fluting and
flanging... I got one in with a lot of struggle but the rest require
at least 100 pounds of pressure to get the bottom flange anywhere
close after clecoing the top flange. I've put some boelube on the
flanges too.
Can't imagine how the tanks are going to be...
Paul
http://hmb.dyndns.org/~eastham/rv
Message 9
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Subject: | Re: Whither the shop head ... |
--> RV9-List message posted by: "Jerry Calvert" <rv6@cox.net>
I believe as a general rule, the machined head goes on the side with thinner
aluminum, but sometimes circumstances make that difficult. So, shop head
,as general rule, goes on thicker material.
Jerry Calvert
Edmond Ok
RV6
N296JC
----- Original Message -----
From: "Gerry Filby" <gerf@gerf.com>
Subject: RV9-List: Whither the shop head ...
> --> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
>
>
> Folks,
>
> Trying to figure out which side of the HS-903 rear spar the
> shop head of the AN470AD4 rivets should be. If my reading of
> the drawings is right, the shop head should be on the forward
> side, but I've been scouring around the various blogs and some
> people take the opposite tack and some people mix it up.
>
> Any big deciding factor here ?
>
> Regards,
>
> g
>
>
> ==========================================================
> Gerry Filby gerf@gerf.com
> Home (415) 239 4846
> Cell (415) 203 9177
>
>
Message 10
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Subject: | Re: Whither the shop head ... |
--> RV9-List message posted by: "Richard E. Tasker" <retasker@optonline.net>
Two possible deciding factors that I have found:
1. Put the shop head on the side that is not normally visible if you
have a choice (if you are going for looks).
2. Put the shop head on the side with the thickest material so it
doesn't tend to deform the metal as you form the head (if you are going
for function).
3. Put it where it works (sometimes you really don't have a choice).
My $0.02.
Dick Tasker, RV9A 90573
Finishing the fuselage (when it is warm enough...)
Gerry Filby wrote:
>--> RV9-List message posted by: Gerry Filby <gerf@gerf.com>
>
>
>Folks,
>
>Trying to figure out which side of the HS-903 rear spar the
>shop head of the AN470AD4 rivets should be. If my reading of
>the drawings is right, the shop head should be on the forward
>side, but I've been scouring around the various blogs and some
>people take the opposite tack and some people mix it up.
>
>Any big deciding factor here ?
>
>Regards,
>
>g
>
>
>==========================================================
>Gerry Filby gerf@gerf.com
> Home (415) 239 4846
> Cell (415) 203 9177
>
>
>
>
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