---------------------------------------------------------- RV9-List Digest Archive --- Total Messages Posted Wed 04/20/05:3 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 09:29 AM - Elevator end-caps and trailing edge thickness (Bob Smith) 2. 12:58 PM - Re: Elevator end-caps and trailing edge thickness (Gerry Filby) 3. 10:32 PM - Re: Elevator end-caps and trailing edge thickness (D,C,Jones) ________________________________ Message 1 _____________________________________ Time: 09:29:17 AM PST US From: "Bob Smith" Subject: RV9-List: Elevator end-caps and trailing edge thickness 10:27:15, Serialize by Router on slcnot1/SCT(Release 6.0.4|June 01, 2004) at 04/20/2005 10:27:17, Serialize complete at 04/20/2005 10:27:17, Itemize by SMTP Server on sctmnot9/SCT(Release 6.0.5|March 27, 2005) at 04/20/2005 12:27:17, Serialize by Router on sctmnot9/SCT(Release 6.0.5|March 27, 2005) at 04/20/2005 12:27:18, Serialize complete at 04/20/2005 12:27:18 --> RV9-List message posted by: "Bob Smith" I have a question about the fiberglass end-caps for the elevator. The thickness of the fiberglass at the trailing edge of the cap is significantly thicker than the trailing edge of the elevator where they meet up. Is it OK, or even desirable, to sand down the fiberglass so the trailing edge matches? Or will this make the fiberglass cap too thin and weak? Thanks, Bob Smith ________________________________ Message 2 _____________________________________ Time: 12:58:20 PM PST US Subject: Re: RV9-List: Elevator end-caps and trailing edge thickness From: Gerry Filby --> RV9-List message posted by: Gerry Filby I had a similar question, although in the other direction - I ended up with the trailing edge of my aileron (same construction process) thicker than I'd expected. The advice I received from the group was that it made little or no difference. I think you can assume the same for the fiberglass tip of the elevator. You'll probably do more harm than good reducing its thickness. Best of luck ... __g__ > > --> RV9-List message posted by: "Bob Smith" > > I have a question about the fiberglass end-caps for the elevator. The > thickness of the fiberglass at the trailing edge of the cap is > significantly > thicker than the trailing edge of the elevator where they meet > up. Is it > OK, or even desirable, to sand down the fiberglass so the trailing edge > matches? Or will this make the fiberglass cap too thin and weak? > > Thanks, > > Bob Smith > > > > > > > ________________________________ Message 3 _____________________________________ Time: 10:32:44 PM PST US From: "D,C,Jones" Subject: Re: RV9-List: Elevator end-caps and trailing edge thickness autolearn=no version=2.63 --> RV9-List message posted by: "D,C,Jones" Bob I had the same problem with mine. One of them was over 1/4" thick at the end and the other about 1/4". They looked really ugly. Also, the fit was not good - they were somewhat twisted. I used a dremel cut-off wheel (you could use a hack saw) to open up the trailing edge. I followed up the joint line about 4" and kept removing material until the trailing edge was an acceptable thickness - about 1/8". I used a structural adhesive compatable with fibreglass (Proform Structural Adhesive #PF704, flexible plastic repair kit - works well on FG) and rebonded the opened up joint. Make sure that there is no twist when rebonding. I also used the Proform to fill some nasty blemishes on the elevator tips. Don't sand the outside of the fibreglass, because the outside is gelcoat, which gives you a nice smooth finish. Hope this helps. Cliff, 9A wings/fuse Chase, BC - Original Message ----- From: "Bob Smith" Subject: RV9-List: Elevator end-caps and trailing edge thickness > --> RV9-List message posted by: "Bob Smith" > > I have a question about the fiberglass end-caps for the elevator. The > thickness of the fiberglass at the trailing edge of the cap is significantly > thicker than the trailing edge of the elevator where they meet up. Is it > OK, or even desirable, to sand down the fiberglass so the trailing edge > matches? Or will this make the fiberglass cap too thin and weak? > > Thanks, > > Bob Smith > > > -- > > --