---------------------------------------------------------- Stratus-List Digest Archive --- Total Messages Posted Thu 09/22/05: 9 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 02:40 AM - Re: Cylinder head removal (Bryan Martin) 2. 07:34 AM - Re: Cylinder head removal (Larry McFarland) 3. 07:36 AM - Re: Cylinder head removal (Hinde, Frank George (Corvallis)) 4. 09:54 AM - Re: Cylinder head removal (Michel Therrien) 5. 03:48 PM - Re: Cylinder head removal (Kelly Meiste) 6. 04:05 PM - Re: Cylinder head removal (Hinde, Frank George (Corvallis)) 7. 04:28 PM - Re: Carb Elbows (Kelly Meiste) 8. 04:37 PM - Re: Carb Elbows (Hinde, Frank George (Corvallis)) 9. 05:27 PM - Re: Carb Elbows (Kelly Meiste) ________________________________ Message 1 _____________________________________ Time: 02:40:23 AM PST US Subject: Re: Stratus-List: Cylinder head removal From: Bryan Martin --> Stratus-List message posted by: Bryan Martin I retorqued mine at 120 hours, it should have been done at 10 hours. It's not a very difficult task. If the bolts do get too loose, the worst that can happen is blowing the head gasket which, depending on where the failure occurs, will cause some loss of compression in one or both cylinders and may allow oil and/or coolant into the cylinders. It's not likely that the bolt will come loose but retorquing at 10 hours on a new engine is a highly recommended precaution. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. on 9/21/05 10:00 PM, Kelly Meiste at kellymeiste@jcwifi.com wrote: > --> Stratus-List message posted by: "Kelly Meiste" > > This post has me wondering???? > My Stratus came with no warning to re-torque the heads after 10 hours. So > after 125 hours on my hobbs I have yet to re-torque them. Has everyone let > this go also, or has everyone but me re-torqued their heads? > I've been trying to get a hold of Mykal for the past week with no luck, has > anyone else heard from him lately? > Thanks in advance for any advice. > > Kelly Meiste > 601 HD > > Do not achieve > > > ----- Original Message ----- > From: "Hinde, Frank George (Corvallis)" > To: > Subject: RE: Stratus-List: Cylinder head removal > > >> --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" >> >> >> The Ram mod definatly is worth the effort...The sickening feeling the >> torque reversal makes as the motor eats a guide makes almost any pain >> worth it. >> >> You describe two problems...U say the bolts are torqued up too tight >> (meaning you can't undo them?) or the head won't come off after you >> taken all the bolts out? >> >> I suspect it's the latter...Have you removed the bolts holding the >> rocker arms in place?....also The bolt in the middle under the rocker >> shaft? >> >> Beyond that you should be able to beat them off...Use a hammer and block >> of wood to beat on the head casting...Do not try to lever between the >> head and block. >> >> When you put it back together you will have to grind a 17mm socket way >> down so you can torque the center bolt without removing the rocker >> arms,,,you will need to re torque the head bolts and re adjust the >> valves after 10 hours or so of runnning....when you get the motor back >> together that is. >> >> Feel free to call me if you need more help.. >> >> Frank >> 514-715-7568 (w) >> 541-745-6387 (h) >> >> -----Original Message----- >> From: owner-stratus-list-server@matronics.com >> [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Hansen, >> Ronald >> To: stratus-list@matronics.com >> Subject: Stratus-List: Cylinder head removal >> >> --> Stratus-List message posted by: "Hansen, Ronald" >> >> Help! I got the pesky 17mm cylinder head nuts off and want to get the >> heads off to send to Ram Performance for new valve guides and springs. >> Seems like Stratus torqued those nuts on to about 200 ft lbs. >> The heads seem pretty stuck. How do you get them off? I don't see any >> other fasteners in the maintenance manual diagrams. I'm not an engine >> mechanic and don't want to be one, but the Ram alteration seems worth >> the effort. >> Thanks in advance, >> Ron Hansen >> Los Angeles >> Zenair 601HDS, Stratus, BRS >> 95% and holding >> >> >> > > > > > > ________________________________ Message 2 _____________________________________ Time: 07:34:03 AM PST US From: Larry McFarland Subject: Re: Stratus-List: Cylinder head removal --> Stratus-List message posted by: Larry McFarland Kelly, I do remember having to re torque the heads, but it didn't register any additional movement at the wrench. All I got was a click on each bolt/stud. This was after Ram redid the valves and it had run for several hours, so the re torque info probably came from Ram. You won't have harmed anything unless you develop leakage between heads and case. Do it when you decide to adjust the valves next time. I sent an email to Mykal on the advisability of using the in-flight adjustable-prop last week and he responded by email within a couple of days. Said to watch the bearings more closely for a while. No other anticipated problems with it on a Stratus. Larry McFarland do not archive Kelly Meiste wrote: >--> Stratus-List message posted by: "Kelly Meiste" > >This post has me wondering???? >My Stratus came with no warning to re-torque the heads after 10 hours. So >after 125 hours on my hobbs I have yet to re-torque them. Has everyone let >this go also, or has everyone but me re-torqued their heads? >I've been trying to get a hold of Mykal for the past week with no luck, has >anyone else heard from him lately? >Thanks in advance for any advice. > >Kelly Meiste >601 HD > >Do not achieve > > >----- Original Message ----- >From: "Hinde, Frank George (Corvallis)" >To: >Subject: RE: Stratus-List: Cylinder head removal > > > > >>--> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" >> >> >>The Ram mod definatly is worth the effort...The sickening feeling the >>torque reversal makes as the motor eats a guide makes almost any pain >>worth it. >> >>You describe two problems...U say the bolts are torqued up too tight >>(meaning you can't undo them?) or the head won't come off after you >>taken all the bolts out? >> >>I suspect it's the latter...Have you removed the bolts holding the >>rocker arms in place?....also The bolt in the middle under the rocker >>shaft? >> >>Beyond that you should be able to beat them off...Use a hammer and block >>of wood to beat on the head casting...Do not try to lever between the >>head and block. >> >>When you put it back together you will have to grind a 17mm socket way >>down so you can torque the center bolt without removing the rocker >>arms,,,you will need to re torque the head bolts and re adjust the >>valves after 10 hours or so of runnning....when you get the motor back >>together that is. >> >>Feel free to call me if you need more help.. >> >>Frank >>514-715-7568 (w) >>541-745-6387 (h) >> >>-----Original Message----- >>From: owner-stratus-list-server@matronics.com >>[mailto:owner-stratus-list-server@matronics.com] On Behalf Of Hansen, >>Ronald >>To: stratus-list@matronics.com >>Subject: Stratus-List: Cylinder head removal >> >>--> Stratus-List message posted by: "Hansen, Ronald" >> >>Help! I got the pesky 17mm cylinder head nuts off and want to get the >>heads off to send to Ram Performance for new valve guides and springs. >>Seems like Stratus torqued those nuts on to about 200 ft lbs. >>The heads seem pretty stuck. How do you get them off? I don't see any >>other fasteners in the maintenance manual diagrams. I'm not an engine >>mechanic and don't want to be one, but the Ram alteration seems worth >>the effort. >>Thanks in advance, >>Ron Hansen >>Los Angeles >>Zenair 601HDS, Stratus, BRS >>95% and holding >> >> >> >> >> > > > > ________________________________ Message 3 _____________________________________ Time: 07:36:42 AM PST US Subject: RE: Stratus-List: Cylinder head removal From: "Hinde, Frank George (Corvallis)" --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" I think head gaskets differ between manufacturers...Either way mine have always moved after I replaced the heads...And believe me I've replaced the heads more times that I have ever wanted to. Frank Do not archive -----Original Message----- From: owner-stratus-list-server@matronics.com [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Kelly Meiste Subject: Re: Stratus-List: Cylinder head removal --> Stratus-List message posted by: "Kelly Meiste" --> This post has me wondering???? My Stratus came with no warning to re-torque the heads after 10 hours. So after 125 hours on my hobbs I have yet to re-torque them. Has everyone let this go also, or has everyone but me re-torqued their heads? I've been trying to get a hold of Mykal for the past week with no luck, has anyone else heard from him lately? Thanks in advance for any advice. Kelly Meiste 601 HD Do not achieve ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" Subject: RE: Stratus-List: Cylinder head removal > --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" > > > The Ram mod definatly is worth the effort...The sickening feeling the > torque reversal makes as the motor eats a guide makes almost any pain > worth it. > > You describe two problems...U say the bolts are torqued up too tight > (meaning you can't undo them?) or the head won't come off after you > taken all the bolts out? > > I suspect it's the latter...Have you removed the bolts holding the > rocker arms in place?....also The bolt in the middle under the rocker > shaft? > > Beyond that you should be able to beat them off...Use a hammer and block > of wood to beat on the head casting...Do not try to lever between the > head and block. > > When you put it back together you will have to grind a 17mm socket way > down so you can torque the center bolt without removing the rocker > arms,,,you will need to re torque the head bolts and re adjust the > valves after 10 hours or so of runnning....when you get the motor back > together that is. > > Feel free to call me if you need more help.. > > Frank > 514-715-7568 (w) > 541-745-6387 (h) > > -----Original Message----- > From: owner-stratus-list-server@matronics.com > [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Hansen, > Ronald > To: stratus-list@matronics.com > Subject: Stratus-List: Cylinder head removal > > --> Stratus-List message posted by: "Hansen, Ronald" > > Help! I got the pesky 17mm cylinder head nuts off and want to get the > heads off to send to Ram Performance for new valve guides and springs. > Seems like Stratus torqued those nuts on to about 200 ft lbs. > The heads seem pretty stuck. How do you get them off? I don't see any > other fasteners in the maintenance manual diagrams. I'm not an engine > mechanic and don't want to be one, but the Ram alteration seems worth > the effort. > Thanks in advance, > Ron Hansen > Los Angeles > Zenair 601HDS, Stratus, BRS > 95% and holding > > > ________________________________ Message 4 _____________________________________ Time: 09:54:34 AM PST US From: Michel Therrien Subject: Re: Stratus-List: Cylinder head removal --> Stratus-List message posted by: Michel Therrien There is a procedure documented in the Subaru manual on retorquing cyl. heads. You have to untorque the bolts a bit (one by one -- something like 1/4 of a turn if I remember) and retorque. Michel --- Larry McFarland wrote: > --> Stratus-List message posted by: Larry McFarland > > > Kelly, > I do remember having to re torque the heads, but it > didn't register any > additional > movement at the wrench. All I got was a click on > each bolt/stud. This > was after > Ram redid the valves and it had run for several > hours, so the re torque > info probably came from Ram. > You won't have harmed anything unless you develop > leakage between heads > and case. > Do it when you decide to adjust the valves next > time. > > I sent an email to Mykal on the advisability of > using the in-flight > adjustable-prop last week > and he responded by email within a couple of days. > Said to watch the > bearings more closely > for a while. No other anticipated problems with it > on a Stratus. > > Larry McFarland > do not archive > > > Kelly Meiste wrote: > > >--> Stratus-List message posted by: "Kelly Meiste" > > > > >This post has me wondering???? > >My Stratus came with no warning to re-torque the > heads after 10 hours. So > >after 125 hours on my hobbs I have yet to re-torque > them. Has everyone let > >this go also, or has everyone but me re-torqued > their heads? > >I've been trying to get a hold of Mykal for the > past week with no luck, has > >anyone else heard from him lately? > >Thanks in advance for any advice. > > > >Kelly Meiste > >601 HD > > > >Do not achieve > > > > > >----- Original Message ----- > >From: "Hinde, Frank George (Corvallis)" > > >To: > >Subject: RE: Stratus-List: Cylinder head removal > > > > > > > > > >>--> Stratus-List message posted by: "Hinde, Frank > George (Corvallis)" > >> > >> > >>The Ram mod definatly is worth the effort...The > sickening feeling the > >>torque reversal makes as the motor eats a guide > makes almost any pain > >>worth it. > >> > >>You describe two problems...U say the bolts are > torqued up too tight > >>(meaning you can't undo them?) or the head won't > come off after you > >>taken all the bolts out? > >> > >>I suspect it's the latter...Have you removed the > bolts holding the > >>rocker arms in place?....also The bolt in the > middle under the rocker > >>shaft? > >> > >>Beyond that you should be able to beat them > off...Use a hammer and block > >>of wood to beat on the head casting...Do not try > to lever between the > >>head and block. > >> > >>When you put it back together you will have to > grind a 17mm socket way > >>down so you can torque the center bolt without > removing the rocker > >>arms,,,you will need to re torque the head bolts > and re adjust the > >>valves after 10 hours or so of runnning....when > you get the motor back > >>together that is. > >> > >>Feel free to call me if you need more help.. > >> > >>Frank > >>514-715-7568 (w) > >>541-745-6387 (h) > >> > >>-----Original Message----- > >>From: owner-stratus-list-server@matronics.com > >>[mailto:owner-stratus-list-server@matronics.com] > On Behalf Of Hansen, > >>Ronald > >>To: stratus-list@matronics.com > >>Subject: Stratus-List: Cylinder head removal > >> > >>--> Stratus-List message posted by: "Hansen, > Ronald" > >> > >>Help! I got the pesky 17mm cylinder head nuts off > and want to get the > >>heads off to send to Ram Performance for new valve > guides and springs. > >>Seems like Stratus torqued those nuts on to about > 200 ft lbs. > >>The heads seem pretty stuck. How do you get them > off? I don't see any > >>other fasteners in the maintenance manual > diagrams. I'm not an engine > >>mechanic and don't want to be one, but the Ram > alteration seems worth > >>the effort. > >>Thanks in advance, > >>Ron Hansen > >>Los Angeles > >>Zenair 601HDS, Stratus, BRS > >>95% and holding > >> > >> > >> > >> > >> > > > > > > > > > > > > browse > Subscriptions page, > FAQ, > > > > > > ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ ________________________________ Message 5 _____________________________________ Time: 03:48:55 PM PST US From: "Kelly Meiste" Subject: Re: Stratus-List: Cylinder head removal --> Stratus-List message posted by: "Kelly Meiste" Thanks for the responses to my head re-torquing question. Seems odd that in the Stratus maintenance guide under "appendix A" they don't specify doing this important procedure? They DO tell you to change oil at 5 hours, and adjust the valves at 20 hours, but no words of caution on re torque the heads??? (Still no reply from Mykal)! I'm afraid his customer service is going down hill fast, and sadly if this doesn't improve quickly I'm afraid we're all going to be stuck with an engine without "factory support" because he won't be selling engines much longer. As a side note, my plane has been grounded for the past week (yes waiting on Mykal) due to my plastic carb elbows becoming soft and needing replacement. I'm now at 125 hours and my elbows lips that contact the carb flange has the texture of hard chewing gum. So anyone out there coming up on the 100 hour mark better start paying close attention to these as the fuel is pretty hard (or soft?) on them. Thanks again for the replies! Kelly Meiste 601 HD ________________________________ Message 6 _____________________________________ Time: 04:05:50 PM PST US Subject: RE: Stratus-List: Cylinder head removal From: "Hinde, Frank George (Corvallis)" --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" Kelly, Just take the elbows off and throw them in the trash. The filters fit just fine directly to the carbs on the 601 at least. When you adjust your valves, simply retorque your head bolts BEFORE you adjust the valves. About the only thing Stratus has that is unique is the redrive, the second ignition will fail and its not a hard mod to make your own....And MUCH cheaper than his or buying the genuine (and cheesy) Subaru pick up ignitor module in the distributor that is notoriously feeble. Basically the redrive will die eventually but there are others we can replace 'em with. Bottom line, we don't need Mykal in the long run. Frank -----Original Message----- From: owner-stratus-list-server@matronics.com [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Kelly Meiste Subject: Re: Stratus-List: Cylinder head removal --> Stratus-List message posted by: "Kelly Meiste" --> Thanks for the responses to my head re-torquing question. Seems odd that in the Stratus maintenance guide under "appendix A" they don't specify doing this important procedure? They DO tell you to change oil at 5 hours, and adjust the valves at 20 hours, but no words of caution on re torque the heads??? (Still no reply from Mykal)! I'm afraid his customer service is going down hill fast, and sadly if this doesn't improve quickly I'm afraid we're all going to be stuck with an engine without "factory support" because he won't be selling engines much longer. As a side note, my plane has been grounded for the past week (yes waiting on Mykal) due to my plastic carb elbows becoming soft and needing replacement. I'm now at 125 hours and my elbows lips that contact the carb flange has the texture of hard chewing gum. So anyone out there coming up on the 100 hour mark better start paying close attention to these as the fuel is pretty hard (or soft?) on them. Thanks again for the replies! Kelly Meiste 601 HD ________________________________ Message 7 _____________________________________ Time: 04:28:39 PM PST US From: "Kelly Meiste" Subject: Re: Stratus-List: Carb Elbows --> Stratus-List message posted by: "Kelly Meiste" > Just take the elbows off and throw them in the trash. The filters fit > just fine directly to the carbs on the 601 at least. Frank, I've already done this to the pass side elbow, but the pilots side elbow has the brass fitting threaded into it with a hose coming from the valve cover. Can this hose be simply vented into the air and not the plastic carb intake? Thanks, Kelly ________________________________ Message 8 _____________________________________ Time: 04:37:58 PM PST US Subject: RE: Stratus-List: Carb Elbows From: "Hinde, Frank George (Corvallis)" --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" Yup! I run my vent from the valve cover to exit at the lower left corner of the firewall (looking forward). You'll get a little oil splatter occasionally but its no big deal. Frank -----Original Message----- From: owner-stratus-list-server@matronics.com [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Kelly Meiste Subject: Re: Stratus-List: Carb Elbows --> Stratus-List message posted by: "Kelly Meiste" --> > Just take the elbows off and throw them in the trash. The filters fit > just fine directly to the carbs on the 601 at least. Frank, I've already done this to the pass side elbow, but the pilots side elbow has the brass fitting threaded into it with a hose coming from the valve cover. Can this hose be simply vented into the air and not the plastic carb intake? Thanks, Kelly ________________________________ Message 9 _____________________________________ Time: 05:27:32 PM PST US From: "Kelly Meiste" Subject: Re: Stratus-List: Carb Elbows --> Stratus-List message posted by: "Kelly Meiste" Is it simply an open hose end? Or must I do something special with the end?? Sorry if this is a stupid question but this is the first I've heard of this method. Thanks, Kelly ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" Subject: RE: Stratus-List: Carb Elbows > --> Stratus-List message posted by: "Hinde, Frank George (Corvallis)" > > > Yup! > > I run my vent from the valve cover to exit at the lower left corner of > the firewall (looking forward). > > You'll get a little oil splatter occasionally but its no big deal. > > Frank > > -----Original Message----- > From: owner-stratus-list-server@matronics.com > [mailto:owner-stratus-list-server@matronics.com] On Behalf Of Kelly > Meiste > To: stratus-list@matronics.com > Subject: Re: Stratus-List: Carb Elbows > > --> Stratus-List message posted by: "Kelly Meiste" > --> > >> Just take the elbows off and throw them in the trash. The filters fit >> just fine directly to the carbs on the 601 at least. > > Frank, > I've already done this to the pass side elbow, but the pilots side elbow > has the brass fitting threaded into it with a hose coming from the valve > cover. > Can this hose be simply vented into the air and not the plastic carb > intake? > Thanks, > > Kelly > > >