Tailwind-List Digest Archive

Sat 09/30/06


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 12:23 PM - Stabilizer Location (Rcaprd@aol.com)
     2. 01:47 PM - Re: Stabilizer Location (Jim Clement)
     3. 07:32 PM - Re: Stabilizer Location (Rcaprd@aol.com)
     4. 07:51 PM - Re: Stabilizer Location (Jim Clement)
     5. 08:32 PM - Re: Stabilizer Location (Rcaprd@aol.com)
     6. 08:41 PM - Re: Stabilizer Location (Jim Clement)
     7. 08:52 PM - Re: Stabilizer Location (Rcaprd@aol.com)
     8. 10:02 PM - Re: Stabilizer Location (Alex Frizzell)
     9. 10:27 PM - Re: Stabilizer Location (Alex Frizzell)
    10. 10:37 PM - Re: Stabilizer Location (Jim Clement)
    11. 11:13 PM - Re: Stabilizer Location (Rcaprd@aol.com)
    12. 11:18 PM - Re: Stabilizer Location (Rcaprd@aol.com)
 
 
 


Message 1


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    Time: 12:23:01 PM PST US
    From: Rcaprd@aol.com
    Subject: Stabilizer Location
    I've been working on the empenage, and have a few questions: In the AS&S plans, page 7, detail D shows the upper inboard ends of the stabilizer is about 3/8" Above the upper longerons. I've been puzzled by this, and haven't been able to see it clearly on any finished planes. It doesn't make much sense, because it would add a little bit of drag. The 1 X .035 horizontal spar is saddled up in the V at station 163. My eyeball engineering sees this as a weak way link, and I'm wondering if I should add a gusset here. At this point I have the spar just tacked in, but if I lower the horiz stab spar and add gussets, I should be able to keep the upper inboard ends of the stab below the longerons, and eliminate the interference between the elevator con rod and the diagonal piece. Waddya think ??? It has been suggested to keep the inboard ends of the stab a tight fit against the fuselage. Last evening, I braized the 3/8" ribs on the stabilizers, and now the leading edge of the stabs has increased in length, and leaves a gap between the inboard ends of the stab and the fuse...now I have that to deal with - what to do ? Acording to the article by Jim Stanton - 'Looking for SPEED', (T.T. # 7) I've incorporated the 'Shield' on the stab, in front of the Counterbalance on the elevators. Chuck G. p.s. check out the progress on my web site, and the jack stands I built...they work well. http://nx770cg.com/NextProjectTailwind.html the engine is on a separate page, and you're invited to check out the rest of my site, too !!


    Message 2


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    Time: 01:47:26 PM PST US
    From: "Jim Clement" <jclement000@centurytel.net>
    Subject: Re: Stabilizer Location
    Leave the stab. spar in the V where you have it. The top of the inboard 3/8" rib will be slightly lower than the top of the longeron. That is where it should be. If the leading edge is to long at the front mounting area, cut it off and remove whatever is necessary to make it fit and reweld it. Jim C ----- Original Message ----- From: Rcaprd@aol.com To: tailwind-list@matronics.com Sent: Saturday, September 30, 2006 2:22 PM Subject: Tailwind-List: Stabilizer Location I've been working on the empenage, and have a few questions: In the AS&S plans, page 7, detail D shows the upper inboard ends of the stabilizer is about 3/8" Above the upper longerons. I've been puzzled by this, and haven't been able to see it clearly on any finished planes. It doesn't make much sense, because it would add a little bit of drag. The 1 X .035 horizontal spar is saddled up in the V at station 163. My eyeball engineering sees this as a weak way link, and I'm wondering if I should add a gusset here. At this point I have the spar just tacked in, but if I lower the horiz stab spar and add gussets, I should be able to keep the upper inboard ends of the stab below the longerons, and eliminate the interference between the elevator con rod and the diagonal piece. Waddya think ??? It has been suggested to keep the inboard ends of the stab a tight fit against the fuselage. Last evening, I braized the 3/8" ribs on the stabilizers, and now the leading edge of the stabs has increased in length, and leaves a gap between the inboard ends of the stab and the fuse...now I have that to deal with - what to do ? Acording to the article by Jim Stanton - 'Looking for SPEED', (T.T. # 7) I've incorporated the 'Shield' on the stab, in front of the Counterbalance on the elevators. Chuck G. p.s. check out the progress on my web site, and the jack stands I built...they work well. http://nx770cg.com/NextProjectTailwind.html the engine is on a separate page, and you're invited to check out the rest of my site, too !!


    Message 3


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    Time: 07:32:09 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Stabilizer Location
    In a message dated 9/30/2006 3:48:19 PM Central Standard Time, jclement000@centurytel.net writes: Leave the stab. spar in the V where you have it. The top of the inboard 3/8" rib will be slightly lower than the top of the longeron. That is where it should be. Jim, I leveled the fuselage on the lower longeron between sta 0 and station 24. When I level the stab, it looks like it does on pg 7 detail D - 3/8" above the longeron. Chuck G.


    Message 4


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    Time: 07:51:37 PM PST US
    From: "Jim Clement" <jclement000@centurytel.net>
    Subject: Re: Stabilizer Location
    Chuck, I don't have the new spruce plans so I don't know what they show. If what you are referring to is the 3/8" tube welded on the 1-1/4" stabilizer spar forming the inboard rib it will be about 1/8" below the top edge of the longeron. This is at the spar position. The front leading edge will be about 3/4 to 1" below the top edge of the longeron. Incidence will be about 3/4 degree down in front with lower longeron leveled in first bay. Jim ----- Original Message ----- From: Rcaprd@aol.com To: tailwind-list@matronics.com Sent: Saturday, September 30, 2006 9:31 PM Subject: Re: Tailwind-List: Stabilizer Location In a message dated 9/30/2006 3:48:19 PM Central Standard Time, jclement000@centurytel.net writes: Leave the stab. spar in the V where you have it. The top of the inboard 3/8" rib will be slightly lower than the top of the longeron. That is where it should be. Jim, I leveled the fuselage on the lower longeron between sta 0 and station 24. When I level the stab, it looks like it does on pg 7 detail D - 3/8" above the longeron. Chuck G.


    Message 5


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    Time: 08:32:14 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Stabilizer Location
    In a message dated 9/30/2006 9:52:21 PM Central Standard Time, jclement000@centurytel.net writes: If what you are referring to is the 3/8" tube welded on the 1-1/4" stabilizer spar forming the inboard rib it will be about 1/8" below the top edge of the longeron. This is at the spar position. The front leading edge will be about 3/4 to 1" below the top edge of the longeron. Incidence will be about 3/4 degree down in front with lower longeron leveled in first bay. Yes, the 3/8" tube that forms the inboard rib IS below the top longeron at the spar location, but as the rib progresses forward of the spar, it gets a thicker chord, and the plans shows it above the top longeron...that's the way mine looks. My leading edge is like you said - 3/4 to 1" below the top edge of the longeron. As far as the gap on the inboard ends, I had the stabs on the wrong side, and when I put them on the correct side I built them for, the gap at the inboard side is the way I made them...very little gap. I obviously have a slight discrepancy in the aft end of the fuselage. I have the spar exactly perpendicular to the C/L of the fuse, so I should be all right there. Chuck G.


    Message 6


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    Time: 08:41:55 PM PST US
    From: "Jim Clement" <jclement000@centurytel.net>
    Subject: Re: Stabilizer Location
    Skinny down the rib from the spar forward so it doesn't go above the longeron. I've seen all kinds of shapes on the stabilizer ribs on TWs and they all work the same. Jim ----- Original Message ----- From: Rcaprd@aol.com To: tailwind-list@matronics.com Sent: Saturday, September 30, 2006 10:31 PM Subject: Re: Tailwind-List: Stabilizer Location In a message dated 9/30/2006 9:52:21 PM Central Standard Time, jclement000@centurytel.net writes: If what you are referring to is the 3/8" tube welded on the 1-1/4" stabilizer spar forming the inboard rib it will be about 1/8" below the top edge of the longeron. This is at the spar position. The front leading edge will be about 3/4 to 1" below the top edge of the longeron. Incidence will be about 3/4 degree down in front with lower longeron leveled in first bay. Yes, the 3/8" tube that forms the inboard rib IS below the top longeron at the spar location, but as the rib progresses forward of the spar, it gets a thicker chord, and the plans shows it above the top longeron...that's the way mine looks. My leading edge is like you said - 3/4 to 1" below the top edge of the longeron. As far as the gap on the inboard ends, I had the stabs on the wrong side, and when I put them on the correct side I built them for, the gap at the inboard side is the way I made them...very little gap. I obviously have a slight discrepancy in the aft end of the fuselage. I have the spar exactly perpendicular to the C/L of the fuse, so I should be all right there. Chuck G.


    Message 7


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    Time: 08:52:44 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Stabilizer Location
    In a message dated 9/30/2006 10:42:34 PM Central Standard Time, jclement000@centurytel.net writes: Skinny down the rib from the spar forward so it doesn't go above the longeron. I've seen all kinds of shapes on the stabilizer ribs on TWs and they all work the same. Jim That will take some cutting and welding, but that's what I'll do. I made the airfoil on the stab /elevator to have the thickest part of the airfoil at 25% of the chord. How about a little gusset under the stab spar, where the V opens up ? Chuck G.


    Message 8


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    Time: 10:02:17 PM PST US
    From: "Alex Frizzell" <CARRXW10@msn.com>
    Subject: Re: Stabilizer Location
    Photo E-mail Play slideshow<http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC 9HXTYynUYbHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq9TPrlhrAzGgw%24 %24> | Download images <http://photos.msn.com/viewing/Photos.aspx?pi_Type=SlideshowTask&Task= Download&stppData=&pi_ImagesOnly=1&Folder=nBuRgwTGIGizJaARxbZzfLIUm Ix8L4*7CfCF6yAWFho%24&User=LJjObqfwa75f2zB1w0h!h*86nubA6bov&pi_NoLogin= 1> Chuck, if you elongated the spar it should fit good into the V and you can make a good weld 1/2 around the spar and no gusset should be needed. As for the stab not fitting on one side and fitting on the other, they should be "symmetrical" and fit on either side. Maybe some of these "rough" shots will help. You can click on one pic if they come through and see them as a slide show and enlarge. Make sure the spar is parallel and level with the front main spar. Alex<http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTY ynUYbHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq9TPrlhrAzGgw%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq*yXHyanwh2RQ%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq94DZ3RsPKKww%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq89JZrq6EDcxg%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq*dPzutr!eSlA%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAsNSeZgHA6pcPi*F!OR2dnISGoml*RTYq8GxvbhKzlX9Q%24%24> ----- Original Message ----- From: Rcaprd@aol.com<mailto:Rcaprd@aol.com> To: tailwind-list@matronics.com<mailto:tailwind-list@matronics.com> Sent: Saturday, September 30, 2006 10:52 PM Subject: Re: Tailwind-List: Stabilizer Location In a message dated 9/30/2006 10:42:34 PM Central Standard Time, jclement000@centurytel.net<mailto:jclement000@centurytel.net> writes: Skinny down the rib from the spar forward so it doesn't go above the longeron. I've seen all kinds of shapes on the stabilizer ribs on TWs and they all work the same. Jim That will take some cutting and welding, but that's what I'll do. I made the airfoil on the stab /elevator to have the thickest part of the airfoil at 25% of the chord. How about a little gusset under the stab spar, where the V opens up ? Chuck G. http://www.matronics.com/Navigator?Tailwind-List<http://www.matronics.com /Navigator?Tailwind-List> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> This MSN Photo E-mail slideshow will be available for 30 days. To share high quality pictures with your friends and family using MSN Photo E-mail, join MSN<http://g.msn.com/0PHenus1/29>.


    Message 9


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    Time: 10:27:41 PM PST US
    From: "Alex Frizzell" <CARRXW10@msn.com>
    Subject: Re: Stabilizer Location
    Photo E-mail Play slideshow<http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC 9HXTYynUYbHsflw3346HVj60WAtOK6e0JXYWW0NkCWxu6vdzfZ2U1GXP3ouvAVxT8Frq1A%24 %24> | Download images <http://photos.msn.com/viewing/Photos.aspx?pi_Type=SlideshowTask&Task= Download&stppData=&pi_ImagesOnly=1&Folder=nBuRgwTGIGizJaARxbZzfLIUm Ix8L4*7SI1biUDr2mg%24&User=LJjObqfwa75f2zB1w0h!h*86nubA6bov&pi_NoLogin= 1> Chuck, on my last post with the pictures I forgot to mention that I had to re-do the ribs because I did not "pre-bend" them before I welded them on. here is a picture of pre-bent inner rib before welding on. Alex<http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTY ynUYbHsflw3346HVj60WAtOK6e0JXYWW0NkCWxu6vdzfZ2U1GXP3ouvAVxT8Frq1A%24%24> <http://photos.msn.com/Viewing/Album.aspx?PST=8nK2AN1B!1LmPLmC9HXTYynUY bHsflw3346HVj60WAtOK6e0JXYWW0NkCWxu6vdzfZ2U1GXP3ovlCe*BcSIdxg%24%24> ----- Original Message ----- From: Rcaprd@aol.com<mailto:Rcaprd@aol.com> To: tailwind-list@matronics.com<mailto:tailwind-list@matronics.com> Sent: Saturday, September 30, 2006 10:52 PM Subject: Re: Tailwind-List: Stabilizer Location In a message dated 9/30/2006 10:42:34 PM Central Standard Time, jclement000@centurytel.net<mailto:jclement000@centurytel.net> writes: Skinny down the rib from the spar forward so it doesn't go above the longeron. I've seen all kinds of shapes on the stabilizer ribs on TWs and they all work the same. Jim That will take some cutting and welding, but that's what I'll do. I made the airfoil on the stab /elevator to have the thickest part of the airfoil at 25% of the chord. How about a little gusset under the stab spar, where the V opens up ? Chuck G. http://www.matronics.com/Navigator?Tailwind-List<http://www.matronics.com /Navigator?Tailwind-List> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> This MSN Photo E-mail slideshow will be available for 30 days. To share high quality pictures with your friends and family using MSN Photo E-mail, join MSN<http://g.msn.com/0PHenus1/29>.


    Message 10


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    Time: 10:37:28 PM PST US
    From: "Jim Clement" <jclement000@centurytel.net>
    Subject: Re: Stabilizer Location
    I weld just the V area on the outside and around the angled vertical side tubes to the back side but not completely up the backside. I think it is better without a gusset around the spar tube as this could create a full 360 degree stress area straight across the tube. ----- Original Message ----- From: Rcaprd@aol.com To: tailwind-list@matronics.com Sent: Saturday, September 30, 2006 10:52 PM Subject: Re: Tailwind-List: Stabilizer Location In a message dated 9/30/2006 10:42:34 PM Central Standard Time, jclement000@centurytel.net writes: Skinny down the rib from the spar forward so it doesn't go above the longeron. I've seen all kinds of shapes on the stabilizer ribs on TWs and they all work the same. Jim That will take some cutting and welding, but that's what I'll do. I made the airfoil on the stab /elevator to have the thickest part of the airfoil at 25% of the chord. How about a little gusset under the stab spar, where the V opens up ? Chuck G.


    Message 11


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    Time: 11:13:47 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Stabilizer Location
    In a message dated 10/1/2006 12:03:13 AM Central Standard Time, CARRXW10@msn.com writes: Chuck, if you elongated the spar it should fit good into the V and you can make a good weld 1/2 around the spar and no gusset should be needed. As for the stab not fitting on one side and fitting on the other, they should be "symmetrical" and fit on either side. Maybe some of these "rough" shots will help. You can click on one pic if they come through and see them as a slide show and enlarge. Make sure the spar is parallel and level with the front main spar. Alex Thanks for the pics, Alex. This is the first steel tube fuselage I've built, and I've certainly discovered how much the tubing moves and stretches when a weld is completed !! When I jigged up station 163, I got the tubes a little farther apart than I should have, and as a result the stab spar has about 1/8 gaps on front & rear of the stab. I can get a good weld 1/3 of the way around, but not 1/2 way around the stab. Hence, the reason I asked about the gusset. I made the airfoil of the stabilizer / elevator with the thickest portion of the airfoil at 25% chord, and that is why the upper inner portion of the inboard rib is 3/8" above the upper longeron - forward of the stab spar location. I'm going to follow Jim's suggestion, and cut that 3/8" tubing loose on the forward end - leading edge, and massage it down so it isn't above the upper longeron, and re-weld it. The aft part of the fuselage is maybe 1/16 different on each side, and when I mistakenly installed the stabs on the wrong sides on the stab spars, it made the 1/8" gap at the inboard ends. The stab spar is level with the front lower longerons, and parallel with the lower cross tube at the firewall. I haven't got the main spar attach points on yet, but it looks as though the location of them will come out good. Chuck G.


    Message 12


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    Time: 11:18:10 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Stabilizer Location
    In a message dated 10/1/2006 12:38:40 AM Central Standard Time, jclement000@centurytel.net writes: I think it is better without a gusset around the spar tube as this could create a full 360 degree stress area straight across the tube. Good point Jim, but what if the gap is too large for a good weld ? Chuck G.




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