---------------------------------------------------------- TeamGrumman-List Digest Archive --- Total Messages Posted Thu 12/02/04: 5 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 12:20 AM - Official Usage Guideline [Please Read] [Monthly Posting] (Matt Dralle) 2. 02:14 AM - Tiger annual (finally finished) (TeamGrumman@AOL.COM) 3. 06:29 PM - Hey, Where's My List Mail Today...? (Matt Dralle) 4. 07:35 PM - Re: Tiger annual (finally finished) (Gil Alexander) 5. 10:34 PM - Re: Tiger annual (finally finished) (TeamGrumman@AOL.COM) ________________________________ Message 1 _____________________________________ Time: 12:20:12 AM PST US From: Matt Dralle Subject: TeamGrumman-List: Official Usage Guideline [Please Read] [Monthly Posting] DNA: do not archive --> TeamGrumman-List message posted by: Matt Dralle Dear Lister, Please read over the TeamGrumman-List Usage Guidelines below. The complete TeamGrumman-List FAQ including these Usage Guidelines can be found at the following URL: http://www.matronics.com/FAQs/TeamGrumman-List.FAQ.html Thank you, Matt Dralle Matronics Email List Administrator ****************************************************************************** TeamGrumman-List Usage Guidelines ****************************************************************************** The following details the official Usage Guidelines for the TeamGrumman-List. You are encouraged to read it carefully, and to abide by the rules therein. Failure to use the TeamGrumman-List in the manner described below may result in the removal of the subscribers from the List. TeamGrumman-List Policy Statement The purpose of the TeamGrumman-List is to provide a forum of discussion for things related to this particular discussion group. The List's goals are to serve as an information resource to its members; to deliver high-quality content; to provide moral support; to foster camaraderie among its members; and to support safe operation. Reaching these goals requires the participation and cooperation of each and every member of the List. To this end, the following guidelines have been established: - Please keep all posts related to the List at some level. Do not submit posts concerning computer viruses, urban legends, random humor, long lost buddies' phone numbers, etc. etc. - THINK carefully before you write. Ask yourself if your post will be relevant to everyone. If you have to wonder about that, DON'T send it. - Remember that your post will be included for posterity in an archive that is growing in size at an extraordinary rate. Try to be concise and terse in your posts. Avoid overly wordy and lengthy posts and responses. - Keep your signature brief. Please include your name, email address, aircraft type/tail number, and geographic location. A short line about where you are in the building process is also nice. Avoid bulky signatures with character graphics; they consume unnecessary space in the archive. - DON'T post requests to the List for information when that info is easily obtainable from other widely available sources. Consult the web page or FAQ first. - If you want to respond to a post, DO keep the "Subject:" line of your response the same as that of the original post. This makes it easy to find threads in the archive. - When responding, NEVER quote the *entire* original post in your response. DO use lines from the original post to help "tune in" the reader to the topic at hand, but be selective. The impact that quoting the entire original post has on the size of the archive can not be overstated! - When the poster asks you to respond to him/her personally, DO NOT then go ahead and reply to the List. Be aware that clicking the "reply" button on your mail package does not necessarily send your response to the original poster. You might have to actively address your response with the original poster's email address. - DO NOT use the List to respond to a post unless you have something to add that is relevant and has a broad appeal. "Way to go!", "I agree", and "Congratulations" are all responses that are better sent to the original poster directly, rather than to the List at large. - When responding to others' posts, avoid the feeling that you need to comment on every last point in their posts, unless you can truly contribute something valuable. - Feel free to disagree with other viewpoints, BUT keep your tone polite and respectful. Don't make snide comments, personally attack other listers, or take the moral high ground on an obviously controversial issue. This will only cause a pointless debate that will hurt feelings, waste bandwidth and resolve nothing. ------- [This is an automated posting.] ________________________________ Message 2 _____________________________________ Time: 02:14:43 AM PST US From: TeamGrumman@AOL.COM Subject: TeamGrumman-List: Tiger annual (finally finished) --> TeamGrumman-List message posted by: TeamGrumman@aol.com Well, the annual from hell is done. This was about the worst plane I've worked on. Before the annual, the owner said he was very happy with the plane and that the CHTs were never over 440. I asked him about the 440 degree reading and he told me taht that was about the max it showed in climbout. This is with an EI CHT/EGT scanner. Well after the annual, with new Lycoming cylinders massaged by LyCon, and new baffles, the highest temp I saw was 330. Cliff, would you have an EI EGT/CHT scanner equivalent to the JPI 700 that I could use for comparison testing? I really find it hard to believe that I'm only gettting a max of 330 CHT. Based on my experience, I would expect at least 400-420 max with a JPI on new cylinders. If you saw the list of items I found on this $13,000+ annual, I think you'd faint. Gary ________________________________ Message 3 _____________________________________ Time: 06:29:03 PM PST US From: Matt Dralle Subject: TeamGrumman-List: Hey, Where's My List Mail Today...? --> TeamGrumman-List message posted by: Matt Dralle Dear Listers, My sincere apologies today! This morning (Thursday) at about 3am the Matronics Firewall broke. About 9am I was able to bring up an older firewall and got everything back on line, or so I thought... While the web pages were working, I had neglected to add a policy that allowed incoming email to get to the email server (actually the SPAM filtering appliance). I just checked my email for the first time today and noticed that I hadn't gotten any List mail today. Hum, I thought, this can't be good!! Anyway, I'm going to enable incoming email now on the firewall and things should be back to normal. I'm sure sorry for the oversight. Hopefully nobody had any withdrawals from lack of List banter today!! :-) Best regards, Matt Dralle Email List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft do not archive ________________________________ Message 4 _____________________________________ Time: 07:35:33 PM PST US From: Gil Alexander Subject: Re: TeamGrumman-List: Tiger annual (finally finished) --> TeamGrumman-List message posted by: Gil Alexander Gary... show us the list....... At 03:12 AM 12/2/2004, you wrote: >If you saw the list of items I found on this $13,000+ annual, I think you'd >faint. > >Gary ________________________________ Message 5 _____________________________________ Time: 10:34:03 PM PST US From: TeamGrumman@AOL.COM Subject: Re: TeamGrumman-List: Tiger annual (finally finished) --> TeamGrumman-List message posted by: TeamGrumman@aol.com In a message dated 12/2/04 7:36:46 PM, gilalex@earthlink.net writes: > Gary... show us the list....... > > At 03:12 AM 12/2/2004, you wrote: > > Squawk List 1. Baffles (replaced baffle seals, cylinder baffles, and repaired, replaced other baffles) 2. Look at seal along wing root (NA) 3. Install JPI 450 fuel flow (completed) 4. Replace Hoses (completed) 5. Check operation of Beacon (bad power supply) 6. Tighten Oil filler neck (Completed) 7. Check operation of hobbs meter. (found loose ground wire, ops checked OK) 8. Glue left gear leg fairing (NA) 9. Remove ADF (Completed) Engine (1) inspection Compression test at beginning of inspection, 55,=200 (1) New Lycoming cylinders, check compression at 25 hours (2) New right mag. (3) Harnesses frayed and worn in many places. Not replaced. (4) Plugs cleaned and gapped. Plugs very rusty, 6 of 8 worn to replacement limits (5) Cable should be disassembled, cleaned and lubricated. (6) Baffle seals in very poor condition, baffles on cylinders cracked/bent, (7) left rear baffle has been modified to allow for a larger oil cooler. Modification removed a LOT of excess material. A doubler had been installed which did not fit properly. (8) Right front baffle badly cracked and damaged. (9) All baffles and seals replaced/repaired. (10) Breather tube has been incorrectly modified and repaired. (11) Lots of oil and grime everywhere. It=E2=80=99s possible the oil came=20from bad oil drain back hoses and a loose oil filler neck. (12) Corrosion on engine mount under battery where battery acid has dripped. Right lower (airframe) engine mount bent (13) Vacuum pump bolts were loose. (14) Rerouted mag and fuel pump wires for easier access to oil filter. (15) Alternator wires badly frayed. Repaired. Landing light wire chafed, cracked. Replaced. (16) Crack, lower left. stop drilled. It appears as though the bottom cowling is drilled off-center, 1/8 inch to the right. (17) Upper cowling is almost completely debonded. Engine (2) (1) Battery wire on alternator hanging by a couple of strands. (2) Drain on battery box missing. Acid has dripped on engine mount and caused corrosion (3) Primer lines appear to have been bent and rebent several times (4) Brace for air filter badly worn, replace next annual. (5) Carb inlet duct squished too much between engine mount. (6) Trimmed off damaged area. Replace next annual. (7) Replaced throttle quick release ball joint. (8) Replaced two riser to muffler clamps Dry Tappet Clearance (following installation of new cylinders) Intake Exhaust 1) 0.051 0.063 2) 0.069 0.051 3) 0.069 0.047 4) 0.070 0.060 Engine (3) (1) Oil filter adapter loose, evidence of oil leakage. (2) Oil filter not saftied correctly (saftied so as to get loose). (3) Rerouted wires to make oil filter easier to remove and install (4) Some corrosion on oil cooler fins (5) Threads on dip-stick stripped. Should be replaced. (6) Oil filler neck loose. Replaced gasket. Nose Gear (1) Belville washer and other hardware installed wrong. Replaced belville washers. (2) Badly cracked (wheel fairing) (3) Cleaned, inspeced and lubricated (nose gear) Propeller (1) Prop had not been installed correctly. It appears the rear backing plate had been damaged (during propeller installation) causing the propeller to not seat completely. This caused the prop to be mounted at an angle relative to the crankshaft mounting surface. This caused the front spinner bulkhead to crack and the doubler to chafe against the bulkhead. Three of the six mounting bolts had badly galled, fretted, against the propeller bolt hole bore. Forward bulhead cracked in two. (2) Some oil evidence. There is so much oil eerywhere it is hard to tell if the seal is leaking or not. Left Wing (1) Brake fairing badly cracked. Airworthy, but should be replaced. (2) Foam gear leg fairing deteriorated. Airworthy, but should be replaced. (3) Hail damage. (4) Clipped ailerons. (5) Control bearings at service limit, should be replaced at next annual. Aileron Travel (inches): Up: 1.375 Down: 1 Left main gear (1) Brake fairing totally damaged. Should not be reused. Owner does not want it replaced. (2) Foam gear leg fairing totally damaged. Should not be reused. Owner does not want it replaced. (3) Wrong hardware installed. Causes fairing to chafe on mounting. (4) Wheel bearing service to be accomplished next annual (5) Lots and lots of corrosion and rust. Should be stripped and painted. (6) Cleaned and lubed guide pins. (7) brke disk very badly scarred from repeatedly operating on worn brake linings/rivets. (8) Worn to rivets, replaced. (brake linings) (9) Brake line previously replaced. Replacement line was not bent correctly and does not correctly fit mountings Right wing (1) Replaced missing rivet on inboard, leading edge, strap. (2) Cracks in mounting holes. (3) Hail damage. (4) Clipped Ailerons. (5) At service limit, should be replaced at next annual. Aileron Travel (inches): Up: .375 Down: 1.75 Right main gear (1) Cracks in mounting holes. (wheel fairings) (2) Wheel bearing service to be accomplished next annual (3) Lots and lots of corrosion and rust. Should be stripped and painted. (4) Cleaned and lubed guide pins. (5) Very badly scarred from repeatedly operating on worn brake linings/rivets. (6) Worn to rivets, replaced. (brake linings) (7) (brake) Line previously replaced. Replacement line was not bent correctly and does not correctly fit mountings Fuselage (1) CE-04-34. Cracks in lower right and upper left. (2) did not disassemble elevator trim this annual. to be disassembled next annual. (3) Left horizontal root fairing cracked and warped. (4) Removed up to 1/2 inch of mud from floor of fuselage. Cabin Group (1) (1) All 12 seat mounting to spar bolts loose. Hardware installed incorrectly. (2) Rear seat belts mounted incorrectly. (3) Right defrost hose rotted and decomposing. Replaced. Plastic defrost hose mounting had some material on it preventing the hose from mounting properly. Defrost duct disassembled and cleaned and reinstalled. (4) ALL interior plastic either in poor condition or new plastic installed wrong. Corrected center console plastic mounting. (5) Carptes bolted to floor with 1/4 inch bolts through the floor. Up to 1/2 inch of dirt and mud under carpets. (6) Removed fire extinguisher, carpets, and side panels. Installed new side panels and carpets. (7) Hardware (nuts, washers, wire ties, cotter pins) wedged under cables, lots of debris under cables. (8) Wrong speaker installed on right side (left speaker missing). This makes the glareshield bind and difficult to install correctly. The large magnet also affects the compass. (9) Foam on underside of glareshield decomposing. Removed. (10) Lots of hardware in cabin installed incorrectly or not at all. Plastic interior parts not trimmed or trimmed wrong. Nothing fits very well. (11) Could not find an entry for replacing the rudder springs. (12) Cleaned and lubed all pulleys and cables. (13) Flaps failed to retract after first flight. Troubleshoot. Flap switch is intermettent. Recommend replacing. Cabin (2) (1) Landing light wire near landing light frayed, brittle, cracked, and taped with black electrical tape. Wire was replaced. (2) beacon did not operate when tested. Trouble shoot: Wire disconnected from balast resistor; reconnected. Other wiring OK. Bulb OK. Voltage to power supply/flashing unit OK. Ground wires OK. Flashing unit does not switch voltage between OFF and ON. Flashing unit needs to be replaced. (3) Removed ADF and antennas. Did not close-out holes. (4) Clock does not keep time (5) Hobbs checked OK Other than that ....... The owner needs to spend another $2,000 to finish off the squawks I postponed to next year.