TeamGrumman-List Digest Archive

Wed 02/22/12


Total Messages Posted: 22



Today's Message Index:
----------------------
 
     1. 09:21 AM - Re: Oil Consumption (923te)
     2. 09:57 AM - Re: Oil Consumption (923te)
     3. 09:59 AM - Carl and Harriett (923te)
     4. 10:12 AM - Re: Oil Consumption (flyv35b)
     5. 10:36 AM - Re: Oil Consumption (Gary Vogt)
     6. 10:37 AM - Re: Oil Consumption (Gary Vogt)
     7. 10:46 AM - Re: Oil Consumption (923te)
     8. 01:16 PM - Straight Bore Cylinders (923te)
     9. 03:12 PM - Re: Straight Bore Cylinders (flyv35b)
    10. 03:58 PM - Re: Straight Bore Cylinders (FLYaDIVE)
    11. 04:15 PM - Re: Straight Bore Cylinders (Linn Walters)
    12. 04:50 PM - Re: Straight Bore Cylinders (923te)
    13. 05:00 PM - Re: Straight Bore Cylinders (Linn Walters)
    14. 05:03 PM - Re: Straight Bore Cylinders (FLYaDIVE)
    15. 06:06 PM - Re: Straight Bore Cylinders (Bob Steward)
    16. 06:32 PM - Re: Oil Consumption (Gary Vogt)
    17. 07:00 PM - Re: Oil Consumption (FLYaDIVE)
    18. 07:05 PM - Re: Oil Consumption (923TE)
    19. 07:30 PM - Re: Straight Bore Cylinders (Gary Vogt)
    20. 07:32 PM - Re: Straight Bore Cylinders (Gary Vogt)
    21. 07:38 PM - Re: Oil Consumption (Gary Vogt)
    22. 07:39 PM - Re: Oil Consumption (Gary Vogt)
 
 
 


Message 1


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    Time: 09:21:18 AM PST US
    From: "923te" <923te@att.net>
    Subject: Re: Oil Consumption
    Bill Marvel and Bill Scott make for some very interesting reading and have a very strong argument in the following articles: http://egaa.home.mindspring.com/valves.html Especially this article: http://egaa.home.mindspring.com/engine2.htm about the Lycoming TIO-540-AF1A Oil Cooled Exhaust Valve Guide Kit Their arguments seem to be verified by what Lycoming did to cool the exhaust valves with more oil flow onto the stems. I agree that the valve stem seals certainly go counter to trying to cool them. I guess it just depends on what you are trying to do. It's a catch 22 isn't it? Sure would be great to see some R&D by Lycolming on these issues. ----- Original Message ----- From: Gary Vogt To: teamgrumman-list@matronics.com Sent: Tuesday, February 21, 2012 12:37 PM Subject: Re: TeamGrumman-List: Oil Consumption Kinda makes that whole 'squirting oil at the valve stem' seem silly now. Not enough exposed to do any extra cooling. ------------------------------------------------------------------------- ----- From: 923TE <923te@att.net> To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics.com> Sent: Tuesday, February 21, 2012 8:16 AM Subject: Re: TeamGrumman-List: Oil Consumption Yes I would be most interested in sealing the intake valves but the certified Continentals seal both and the RV guys that are into this have sealed both. I hear that Lycon even machines the guide to fit a seal on it. Apparently with Gapless rings, you suck a lot more oil so they started using the seals Check it out here: http://www.vansairforce.com/community/showthread.php?t=69483&highlight= Gapless+rings+seals&page=2 http://www.vansairforce.com/community/showthread.php?t=56297&highlight= Gapless+rings+seals See the red seal? Ned <>< On Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote: <flyv35b@minetfiber.com> > > On 2/20/2012 6:47 PM, Gary Vogt wrote: >> Seals won't work on sodium filled valves. These guides are designed to >> be run with a minimum clearance. > > Of course. I think he meant the intake valves, where they would work. > > > > <pre><b><font size=3D2 color="#000000" face=3D"courier 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= --> <a href=3D"http://www.matronics.com/Navigator?TeamGrumman-List">http://www .matronics.com/Navigator?TeamGrumman-List&D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3=3D"http://forums.matroni cs.com">http://www.matronics.com/contribution"><a href="http://www.matronics.com/contribution" target="=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D </b></font></pre>


    Message 2


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    Time: 09:57:12 AM PST US
    From: 923te <923te@att.net>
    Subject: Re: Oil Consumption
    I think it is interesting that Lycon has found the Gapless rings create so m uch more vacuum that the seals are needed. That additional vacuum probably t ranslates to more HP wouldn't you think? On Feb 21, 2012, at 12:37 PM, Gary Vogt <teamgrumman@yahoo.com> wrote: > Kinda makes that whole 'squirting oil at the valve stem' seem silly now. N ot enough exposed to do any extra cooling. > > From: 923TE <923te@att.net> > To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics.com> > Sent: Tuesday, February 21, 2012 8:16 AM > Subject: Re: TeamGrumman-List: Oil Consumption > > Yes I would be most interested in sealing the intake valves but the certif ied Continentals seal both and the RV guys that are into this have sealed bo th. I hear that Lycon even machines the guide to fit a seal on it. > > Apparently with Gapless rings, you suck a lot more oil so they started usi ng the seals > Check it out here: > > http://www.vansairforce.com/community/showthread.php?t=69483&highlight= Gapless+rings+seals&page=2 > > http://www.vansairforce.com/community/showthread.php?t=56297&highlight= Gapless+rings+seals > > See the red seal? > > > > > > > Ned > > <>< > > On Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote: > > > > > On 2/20/2012 6:47 PM, Gary Vogt wrote: > >> Seals won't work on sodium filled valves. These guides are designed to > >> be run with a minimum clearance. > > > > Of course. I think he meant the intake valves, where they would work. > > > > > > > > > > <pre><b><font size=3D2 color="#000000" face=3D"courier 3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= --> <a href=3D" http://www.matronics.com/Navigator?TeamGrumman-List">http://www.matronics.co m/Navigator?TeamGrumman-List&D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3=3D"http://forums.matronics.com">http://www.matron ics.com/contribution">


    Message 3


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    Time: 09:59:45 AM PST US
    Subject: Carl and Harriett
    From: 923te <923te@att.net>


    Message 4


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    Time: 10:12:13 AM PST US
    From: flyv35b <flyv35b@minetfiber.com>
    Subject: Re: Oil Consumption
    On 2/22/2012 9:56 AM, 923te wrote: > I think it is interesting that Lycon has found the Gapless rings create > so much more vacuum that the seals are needed. That additional vacuum > probably translates to more HP wouldn't you think? > > On Feb 21, 2012, at 12:37 PM, Gary Vogt <teamgrumman@yahoo.com > <mailto:teamgrumman@yahoo.com>> wrote: > >> Kinda makes that whole 'squirting oil at the valve stem' seem silly >> now. Not enough exposed to do any extra cooling. >> Yeah, the more vacuum the more intake charge you can pull into the cylinder and therefore more power. This would likely tend to pull more oil past the intake valve stem if the guides don't fit pretty tight (which they don't compared to watercooled engine). I wonder how much more vacuum they actually pull - 1" hg. 2" hg? Cliff


    Message 5


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    Time: 10:36:02 AM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Oil Consumption
    I could give you all of the references to how to treat sodium filled valves , but then I'd have to go against everything Bill and Bill say. -=0A=0ATh ey are wrong. -Spraying extra oil on the valve stem causes coking on the valves. -Oil flow to the rocker boxes on an engine with sodium valves is intentionally limited.=0A=0AThe reality is, sodium filled valves do their w ork by direct metal to metal contact. -Or as close to that as possible. -=0A=0AThe intakes could have seals. -The intake (originally) used a dr ibble method to keep oil flow to a minimum. With very little oil on the ste m, very little was sucked in. -=0A=0AThe exhaust doesn't need them becaus e the pressure pushes exhaust gases up the stem. -What little oil is squi rted by the rocker is just enough to keep the stem lubricated. -=0A=0ALyc oming had a knee jerk reaction to the valves in a Mooney. -It doesn't hel p. -Their research consisted of a corporate meeting. -Had that corporat e decision not been a waste of manpower, time, and money, all new engines w ould have the retro fit.=0A=0A30 years ago I called Lycoming and asked to t alk to one of the engineers. -I wanted to know which rocker went on which valve. -You see, my <700 hr Cheetah had them one way on one side and the other way on the other side. -Both local AP/IAs didn't know. -I eventu ally talked to 6 engineers. -The last one gave me a phone number for a gu y who worked for Lycoming 'in the old days.' -His name was Wayne. -Nice guy. -He told me about the work done on the engines-'in the old days' -and told me the correct order for the rockers. -My engine had been ass embled wrong at the factory.=0A=0A=0A________________________________=0A Fr om: 923te <923te@att.net>=0ATo: teamgrumman-list@matronics.com =0ASent: Wed nesday, February 22, 2012 9:24 AM=0ASubject: Re: TeamGrumman-List: Oil Cons umption=0A =0A=0A =0ABill Marvel and Bill Scott make for some very interest ing reading and have =0Aa very strong argument in the following articles: =0Ahttp://egaa.home.mindspring.com/valves.html=0A-=0AEspecially this arti cle:=0Ahttp://egaa.home.mindspring.com/engine2.htm=0Aabout the Lycoming-T IO-540-AF1A Oil Cooled Exhaust Valve Guide =0AKit=0A-=0ATheir arguments s eem to be verified by what Lycoming did to cool the =0Aexhaust valves with more oil flow onto the stems.=0A-=0AI agree that the valve stem seals cer tainly go =0Acounter to trying to cool them. =0AI guess it just depends on what you are trying =0Ato do. It's a catch 22 isn't it?=0A-=0ASure would be great to see some R&D by =0ALycolming on these issues. =0A----- Original Message ----- =0A>From: Gary Vogt =0A>To: teamgrumman-list@matronics.com =0A>Sent: Tuesday, February 21, 2012 12:37 PM=0A>Subject: Re: TeamGrumman- List: Oil Consumption=0A>=0A>=0A>Kinda makes that whole 'squirting oil at the valve stem' seem silly now. -Not enough exposed to do any extra cool ing.=0A>=0A>=0A>=0A>________________________________=0A> From: 923TE <923te @att.net>=0A>To: "teamgrumman-list@matronics.com" <teamgrumman-list@matron ics.com> =0A>Sent: Tuesday, February 21, 2012 8:16 AM=0A>Subject: Re: Tea mGrumman-List: Oil Consumption=0A>=0A>Yes I would be most =0A interested i n sealing the intake valves but the certified Continentals seal =0A both a nd the RV guys that are into this have sealed both. I hear that Lycon =0A even machines the guide to fit a seal on it.=0A>=0A>Apparently with Gapless =0A rings, you suck a lot more oil so they started using the seals=0A>Che ck it out =0A here:=0A>=0A>http://www.vansairforce.com/community/showthrea d.php?t=69483&highlight=Gapless+rings+seals&page=2=0A>=0A>http://www. vansairforce.com/community/showthread.php?t=56297&highlight=Gapless+rin gs+seals=0A>=0A>See =0A the red seal?=0A>=0A>=0A>=0A>=0A>=0A>Ned=0A>=0A><> <=0A>=0A>On =0A Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> minetfiber.com>=0A>> =0A>> On 2/20/2012 6:47 PM, Gary Vogt wrote:=0A>>> Sea ls won't work =0A on sodium filled valves. These guides are designed to=0A >>> be run with =0A a minimum clearance.=0A>> =0A>> Of course.- I think he meant the =0A intake valves, where they would work.=0A>> =0A>> =0A>> =0A>> =0A>=0A><pre><b><font size=3D2 color="#000000" face=3D"courier =0A 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D= =0A --> <a href=3D"http://www.matronics.com/Navigator?TeamGrumman- List">http://www.matronics.com/Navigator?TeamGrumman-List&D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3=3D"http://for ums.matronics.com">http://www.matronics.com/contribution"><a href="http: //www.matronics.com/contribution" target="=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=0A>=0A></b></font></pre> ====================


    Message 6


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    Time: 10:37:42 AM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Oil Consumption
    I've asked Ken to elaborate. -He'll get back to me.=0A=0A=0A_____________ ___________________=0A From: 923te <923te@att.net>=0ATo: "teamgrumman-list@ matronics.com" <teamgrumman-list@matronics.com> =0ASent: Wednesday, Februar y 22, 2012 9:56 AM=0ASubject: Re: TeamGrumman-List: Oil Consumption=0A =0A =0AI think it is interesting that Lycon has found the Gapless rings create so much more vacuum that the seals are needed. That additional vacuum proba bly translates to more HP wouldn't you think?=0A=0AOn Feb 21, 2012, at 12:3 7 PM, Gary Vogt <teamgrumman@yahoo.com> wrote:=0A=0A=0AKinda makes that who le 'squirting oil at the valve stem' seem silly now. -Not enough exposed to do any extra cooling.=0A>=0A>=0A>=0A>________________________________=0A > From: 923TE <923te@att.net>=0A>To: "teamgrumman-list@matronics.com" <team grumman-list@matronics.com> =0A>Sent: Tuesday, February 21, 2012 8:16 AM=0A >Subject: Re: TeamGrumman-List: Oil Consumption=0A> =0A>Yes I would be most interested in sealing the intake valves but the certified Continentals sea l both and the RV guys that are into this have sealed both. I hear that Lyc on even machines the guide to fit a seal on it.=0A>=0A>Apparently with Gapl ess rings, you suck a lot more oil so they started using the seals=0A>Check it out here:=0A>=0A>http://www.vansairforce.com/community/showthread.php?t =69483&highlight=Gapless+rings+seals&page=2=0A>=0A>http://www.vansair force.com/community/showthread.php?t=56297&highlight=Gapless+rings+seal s=0A>=0A>See the red seal?=0A>=0A>=0A>=0A>=0A>=0A>Ned=0A>=0A><><=0A>=0A>On Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote:=0A>=0A>> >> =0A>> On 2/20/2012 6:47 PM, Gary Vogt wrote:=0A>>> Seals won't work on s odium filled valves. These guides are designed to=0A>>> be run with a minim um clearance.=0A>> =0A>> Of course.- I think he meant the intake valves, where they would work.=0A>> =0A>> =0A>> =0A>> =0A>=0A><pre><b><font size= 3D2 color="#000000" face=3D"courier=0A3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D= --> <a href=3D"http://www.ma tronics.com/Navigator?TeamGrumman-List">http://www.matronics.com/Navigator? TeamGrumman-List&D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3=3D"http://forums.matronics.com">http://www.matronics. =========================0A ========================


    Message 7


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    Time: 10:46:50 AM PST US
    From: 923te <923te@att.net>
    Subject: Re: Oil Consumption
    Gary, Any way to get Wayne here on the list? It'd be great to have a Wayne's World Forum here;) We need to get those guys head knowledge documented before they are all gone On Feb 22, 2012, at 12:35 PM, Gary Vogt <teamgrumman@yahoo.com> wrote: > I could give you all of the references to how to treat sodium filled valve s, but then I'd have to go against everything Bill and Bill say. > > They are wrong. Spraying extra oil on the valve stem causes coking on the valves. Oil flow to the rocker boxes on an engine with sodium valves is in tentionally limited. > > The reality is, sodium filled valves do their work by direct metal to meta l contact. Or as close to that as possible. > > The intakes could have seals. The intake (originally) used a dribble meth od to keep oil flow to a minimum. With very little oil on the stem, very lit tle was sucked in. > > The exhaust doesn't need them because the pressure pushes exhaust gases up the stem. What little oil is squirted by the rocker is just enough to keep the stem lubricated. > > Lycoming had a knee jerk reaction to the valves in a Mooney. It doesn't h elp. Their research consisted of a corporate meeting. Had that corporate d ecision not been a waste of manpower, time, and money, all new engines would have the retro fit. > > 30 years ago I called Lycoming and asked to talk to one of the engineers. I wanted to know which rocker went on which valve. You see, my <700 hr Che etah had them one way on one side and the other way on the other side. Both local AP/IAs didn't know. I eventually talked to 6 engineers. The last on e gave me a phone number for a guy who worked for Lycoming 'in the old days. ' His name was Wayne. Nice guy. He told me about the work done on the eng ines 'in the old days' and told me the correct order for the rockers. My en gine had been assembled wrong at the factory. > > From: 923te <923te@att.net> > To: teamgrumman-list@matronics.com > Sent: Wednesday, February 22, 2012 9:24 AM > Subject: Re: TeamGrumman-List: Oil Consumption > > Bill Marvel and Bill Scott make for some very interesting reading and have a very strong argument in the following articles: > http://egaa.home.mindspring.com/valves.html > > Especially this article: > http://egaa.home.mindspring.com/engine2.htm > about the Lycoming TIO-540-AF1A Oil Cooled Exhaust Valve Guide Kit > > Their arguments seem to be verified by what Lycoming did to cool the exhau st valves with more oil flow onto the stems. > > I agree that the valve stem seals certainly go counter to trying to cool t hem. > I guess it just depends on what you are trying to do. It's a catch 22 isn' t it? > > Sure would be great to see some R&D by Lycolming on these issues. > ----- Original Message ----- > From: Gary Vogt > To: teamgrumman-list@matronics.com > Sent: Tuesday, February 21, 2012 12:37 PM > Subject: Re: TeamGrumman-List: Oil Consumption > > Kinda makes that whole 'squirting oil at the valve stem' seem silly now. N ot enough exposed to do any extra cooling. > > From: 923TE <923te@att.net> > To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics.com> > Sent: Tuesday, February 21, 2012 8:16 AM > Subject: Re: TeamGrumman-List: Oil Consumption > > Yes I would be most interested in sealing the intake valves but the certif ied Continentals seal both and the RV guys that are into this have sealed bo th. I hear that Lycon even machines the guide to fit a seal on it. > > Apparently with Gapless rings, you suck a lot more oil so they started usi ng the seals > Check it out here: > > http://www.vansairforce.com/community/showthread.php?t=69483&highlight= Gapless+rings+seals&page=2 > > http://www.vansairforce.com/community/showthread.php?t=56297&highlight= Gapless+rings+seals > > See the red seal? > > > > > > > Ned > > <>< > > On Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote: > > > > > On 2/20/2012 6:47 PM, Gary Vogt wrote: > >> Seals won't work on sodium filled valves. These guides are designed to > >> be run with a minimum clearance. > > > > Of course. I think he meant the intake valves, where they would work. > > > > > > > > > > <pre><b><font size=3D2 color="#000000" face=3D"courier 3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= --> <a href=3D" http://www.matronics.com/Navigator?TeamGrumman-List">http://www.matronics.co m/Navigator?TeamGrumman-List&D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3=3D"http://forums.matronics.com">http://www.matron ics.com/contribution"><a href="http://www.matronics.com/contribution" targ et="=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D > > </b></font></pre> > > http://www.matronics.com/Navitarget="_blank" href="http://forums.matro nics.com">http://forums.matron--> > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 8


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    Time: 01:16:23 PM PST US
    Subject: Straight Bore Cylinders
    From: 923te <923te@att.net>
    Any consensus here on straight bore cylinders? http://www.chuckneyent.com/cylinderoverhaul.asp


    Message 9


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    Time: 03:12:09 PM PST US
    From: flyv35b <flyv35b@minetfiber.com>
    Subject: Re: Straight Bore Cylinders
    On 2/22/2012 1:15 PM, 923te wrote: > --> TeamGrumman-List message posted by: 923te<923te@att.net> > > Any consensus here on straight bore cylinders? > http://www.chuckneyent.com/cylinderoverhaul.asp > You tryng to reduce the friction and increase HP, Ned? <G> Chunk told me several years ago that he has run the big bore Continental cylinders with and without choke on a dyno and as I recall the straight bore produced a little mre HP. He didn't think the choke is needed if the cylinder runs cool as it therefore doesn't expand as much at the top and remains pretty straight. Another question for Ken at Lycon. If you are talking about stock Lycoming cylinders all the nitrided cylinders have choke whereas the old 150 hp plain steel cylinders did not. Cliff


    Message 10


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    Time: 03:58:14 PM PST US
    Subject: Re: Straight Bore Cylinders
    From: FLYaDIVE <flyadive@gmail.com>
    > > Any consensus here on straight bore cylinders? >> http://www.chuckneyent.com/**cylinderoverhaul.asp<http://www.chuckneyent.com/cylinderoverhaul.asp> >> >> Ned: The requirement to Choke or not to choke is up to the cylinder manufacture and the STC. Years back when I upgraded my O-320 there were two STC out there. Bill Scott's STC is a choked cylinder. The other fellow was not. The reason for choking is to keep the compression high as the cylinders heat up. All cylinders expand as they heat up. The most heat is in the area of the piston stroke. SO... If you start with a Stright cylinder and say a compression ration of 8.5:1; when the cylinder heats up the cylinder/barrel will expand. BEYOND stright. So the compression ration will drop 8.45:1 who knows!!! But it will and there will be room for the rings (top ring) to loosen up at the split. Lower compression equals lower HP. So, if you know there is going to be an expansion why not compensate for it with a little choke. REMEMBER the choke is there for a very short time. Once the cylinder/barrel is hot it expands to stright. Now... What about the NAY NOZZLE? I have them, anyone else? Barry "Chop'd Liver"


    Message 11


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    Time: 04:15:46 PM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Straight Bore Cylinders
    On 2/22/2012 6:57 PM, FLYaDIVE wrote: > > Now... What about the NAY NOZZLE? I have them, anyone else? > > Barry > "Chop'd Liver" OK, I'll bite. What's a NAY NOZZLE??? Linn


    Message 12


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    Time: 04:50:26 PM PST US
    From: "923te" <923te@att.net>
    Subject: Re: Straight Bore Cylinders
    Sprays oil on the cam http://www.chuckneyent.com/neynozzle.asp ----- Original Message ----- From: Linn Walters To: teamgrumman-list@matronics.com Sent: Wednesday, February 22, 2012 6:15 PM Subject: Re: TeamGrumman-List: Straight Bore Cylinders <pitts_pilot@bellsouth.net> On 2/22/2012 6:57 PM, FLYaDIVE wrote: > > Now... What about the NAY NOZZLE? I have them, anyone else? > > Barry > "Chop'd Liver" OK, I'll bite. What's a NAY NOZZLE??? Linn


    Message 13


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    Time: 05:00:07 PM PST US
    From: Linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Straight Bore Cylinders
    Ah yes. Well, I have them in my Pitts engine (O-360-A4A). When I had the departing prop problem and rebuilt the engine I had the case overhauled and they had to mod the case for them. Mine are aimed at the pistons for cooling though. I suppose some oil is sprayed on the cam. Linn On 2/22/2012 7:53 PM, 923te wrote: > Sprays oil on the cam > http://www.chuckneyent.com/neynozzle.asp > > ----- Original Message ----- > *From:* Linn Walters <mailto:pitts_pilot@bellsouth.net> > *To:* teamgrumman-list@matronics.com > <mailto:teamgrumman-list@matronics.com> > *Sent:* Wednesday, February 22, 2012 6:15 PM > *Subject:* Re: TeamGrumman-List: Straight Bore Cylinders > > <pitts_pilot@bellsouth.net <mailto:pitts_pilot@bellsouth.net>> > > On 2/22/2012 6:57 PM, FLYaDIVE wrote: > > > > Now... What about the NAY NOZZLE? I have them, anyone else? > > > > Barry > > "Chop'd Liver" > OK, I'll bite. What's a NAY nbsp; Features Chat, > http://www.mnbsp; via the Web > href="http://forums.matronics.com">http://forums.matronics.com > <http://www.matronics.com/Navigator?TeamGrumman-List> > _p; generous bsp; > href="http://www.matronics.com/contribution">http://www.matronics.com/c================ > > > * > > > *


    Message 14


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    Time: 05:03:20 PM PST US
    Subject: Re: Straight Bore Cylinders
    From: FLYaDIVE <flyadive@gmail.com>
    Hi Linn: I mentioned the NAY NOZZLE only because the link that Ned posted was to Chuck Nay. It is a great idea. Inside the engine case there are oil galleys. When the engine is opened for OH you drill and tap into four of these galleys, two on each side of the engine. Into these you thread a SPRAY NOZZLE (Nay Nozzle). The purpose is to SPRAY oil onto the Crank Shaft and the Cam Shaft. This is because the engine is not what is called a Wet Crank... ONLY oil that is splashed around gets on the Crank and Cam Shafts. The Nay Nozzle improves this oil spray tremendously. The WORSE part of our engines next to the poor oil flow is the lack of oil flow to the cam. The cam is a VERY high ware area of our engines. I hope the Nay Nozzle solves some of this problem. Thanks for asking Linn, Barry "Chop'd Liver" On Wed, Feb 22, 2012 at 7:15 PM, Linn Walters <pitts_pilot@bellsouth.net>wrote: > pitts_pilot@bellsouth.net> > > On 2/22/2012 6:57 PM, FLYaDIVE wrote: > >> >> Now... What about the NAY NOZZLE? I have them, anyone else? >> >> Barry >> "Chop'd Liver" >> > OK, I'll bite. What's a NAY NOZZLE??? > Linn > >


    Message 15


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    Time: 06:06:18 PM PST US
    Subject: Re: Straight Bore Cylinders
    From: Bob Steward <n76lima@mindspring.com>
    Chuck Ney has an STC to add oil squirting nozzles in the case to flood the cam with oil. --Bob Steward Sent from Samsung mobile


    Message 16


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    Time: 06:32:15 PM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Oil Consumption
    he was old 28 years ago. -not sure if I have the ability to contact him a t this point.=0A=0A=0A________________________________=0A From: 923te <923t e@att.net>=0ATo: "teamgrumman-list@matronics.com" <teamgrumman-list@matroni cs.com> =0ASent: Wednesday, February 22, 2012 10:46 AM=0ASubject: Re: TeamG rumman-List: Oil Consumption=0A =0A=0AGary,=0AAny way to get Wayne here on the list?=0AIt'd be great to have a Wayne's World Forum here;)=0AWe need to get those guys head knowledge documented before they are all gone=0A=0AOn Feb 22, 2012, at 12:35 PM, Gary Vogt <teamgrumman@yahoo.com> wrote:=0A=0A =0AI could give you all of the references to how to treat sodium filled val ves, but then I'd have to go against everything Bill and Bill say. -=0A> =0A>=0A>They are wrong. -Spraying extra oil on the valve stem causes coki ng on the valves. -Oil flow to the rocker boxes on an engine with sodium valves is intentionally limited.=0A>=0A>=0A>The reality is, sodium filled v alves do their work by direct metal to metal contact. -Or as close to tha t as possible. -=0A>=0A>=0A>The intakes could have seals. -The intake ( originally) used a dribble method to keep oil flow to a minimum. With very little oil on the stem, very little was sucked in. -=0A>=0A>=0A>The exhau st doesn't need them because the pressure pushes exhaust gases up the stem. -What little oil is squirted by the rocker is just enough to keep the st em lubricated. -=0A>=0A>=0A>Lycoming had a knee jerk reaction to the valv es in a Mooney. -It doesn't help. -Their research consisted of a corpor ate meeting. -Had that corporate decision not been a waste of manpower, t ime, and money, all new engines would have the retro fit.=0A>=0A>=0A>30 yea rs ago I called Lycoming and asked to talk to one of the engineers. -I wa nted to know which rocker went on which valve. -You see, my <700 hr Cheet ah had them one way on one side and the other way on the other side. -Bot h local AP/IAs didn't know. -I eventually talked to 6 engineers. -The l ast one gave me a phone number for a guy who worked for Lycoming 'in the ol d days.' -His name was Wayne. -Nice guy. -He told me about the work d one on the engines-'in the old days'-and told me the correct order for the rockers. -My engine had been assembled wrong at the factory.=0A>=0A> =0A>=0A>________________________________=0A> From: 923te <923te@att.net>=0A >To: teamgrumman-list@matronics.com =0A>Sent: Wednesday, February 22, 2012 9:24 AM=0A>Subject: Re: TeamGrumman-List: Oil Consumption=0A> =0A>=0A> =0A> Bill Marvel and Bill Scott make for some very interesting reading and have =0Aa very strong argument in the following articles:=0A>http://egaa.home.mi ndspring.com/valves.html=0A>-=0A>Especially this article:=0A>http://egaa. home.mindspring.com/engine2.htm=0A>about the Lycoming-TIO-540-AF1A Oil Co oled Exhaust Valve Guide =0AKit=0A>-=0A>Their arguments seem to be verifi ed by what Lycoming did to cool the =0Aexhaust valves with more oil flow on to the stems.=0A>-=0A>I agree that the valve stem seals certainly go =0Ac ounter to trying to cool them. =0A>I guess it just depends on what you are trying =0Ato do. It's a catch 22 isn't it?=0A>-=0A>Sure would be great to see some R&D by =0ALycolming on these issues. =0A>----- Original Message - ---- =0A>>From: Gary Vogt =0A>>To: teamgrumman-list@matronics.com =0A>>Sen t: Tuesday, February 21, 2012 12:37 PM=0A>>Subject: Re: TeamGrumman-List: Oil Consumption=0A>>=0A>>=0A>>Kinda makes that whole 'squirting oil at the valve stem' seem silly now. -Not enough exposed to do any extra cooling .=0A>>=0A>>=0A>>=0A>>________________________________=0A>> From: 923TE <923 te@att.net>=0A>>To: "teamgrumman-list@matronics.com" <teamgrumman-list@mat ronics.com> =0A>>Sent: Tuesday, February 21, 2012 8:16 AM=0A>>Subject: Re: TeamGrumman-List: Oil Consumption=0A>>=0A>>Yes I would be most =0A inter ested in sealing the intake valves but the certified Continentals seal =0A both and the RV guys that are into this have sealed both. I hear that Lyco n =0A even machines the guide to fit a seal on it.=0A>>=0A>>Apparently wit h Gapless =0A rings, you suck a lot more oil so they started using the sea ls=0A>>Check it out =0A here:=0A>>=0A>>http://www.vansairforce.com/communi ty/showthread.php?t=69483&highlight=Gapless+rings+seals&page=2=0A>> =0A>>http://www.vansairforce.com/community/showthread.php?t=56297&highlig ht=Gapless+rings+seals=0A>>=0A>>See =0A the red seal?=0A>>=0A>>=0A>>=0A> >=0A>>=0A>>Ned=0A>>=0A>><><=0A>>=0A>>On =0A Feb 21, 2012, at 7:36 AM, flyv 35b <flyv35b@minetfiber.com> wrote:=0A>>=0A>>> --> TeamGrumman-List messag e posted by: flyv35b <flyv35b@minetfiber.com>=0A>>> =0A>>> On 2/20/2012 6:4 7 PM, Gary Vogt wrote:=0A>>>> Seals won't work =0A on sodium filled valves . These guides are designed to=0A>>>> be run with =0A a minimum clearance. =0A>>> =0A>>> Of course.- I think he meant the =0A intake valves, where they would work.=0A>>> =0A>>> =0A>>> =0A>>> =0A>>=0A>><pre><b><font size= 3D2 color="#000000" face=3D"courier =0A 3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D= =0A --> <a href=3D"http:// www.matronics.com/Navigator?TeamGrumman-List">http://www.matronics.com/Navi gator?TeamGrumman-List&D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3=3D"http://forums.matronics.com">http://www.matro nics.com/contribution"><a href="http://www.matronics.com/contribution" target="=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =0A>>=0A>></b></font></pre>=0A>>=0A>>=0A>http://www.matronics .com/Navitarget="_blank" href="http://forums.matronics.com">http://foru ms.matron--> ==================== ================0A-List">http://www.matronics .com/Navigator?TeamGrumman-List ============== ======================0Aums.matro nics.com">http://forums.matronics.com=0A=========== =========================0A http://www.matronics.com/contribution">http://www.matronics.com/contributio n=0A======================= =========================0A ====


    Message 17


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    Time: 07:00:55 PM PST US
    Subject: Re: Oil Consumption
    From: FLYaDIVE <flyadive@gmail.com>
    Gary said: They are wrong. Spraying extra oil on the valve stem causes coking on the valves. Oil flow to the rocker boxes on an engine with sodium valves is intentionally limited. The reality is, sodium filled valves do their work by direct metal to metal contact. Or as close to that as possible. Gary: Now that does not make sense. I don't think anyone is around that was involved in the original design of the Lycoming engine. The idea of a sodium filled valve and the extra transfer of heat because of the sodium is feasible but has proven short of goal. Our problem has always been over heating of the exhaust valve and coking on the stem of that valve. Continental uses solid stem valves and their failure mode is the same as Lycoming. There is no way of collecting data as to how many Lycoming and Continental valve failures there are. BUT! Isn't it COKING on the valve that causes the problem? AND... What is COKING? Coking is the BURNING of OIL with the subsequent build up that causes the valve to stick. When they stick in the DOWN position the piston comes up to smash the valve head and bend the valve shank. SO! HOW WOULD ONE PREVENT THE COKING? BY LOWERING THE TEMPERATURE THAT CAUSES THE COKING. AND HOW WOULD ONE DO THAT? BY INCREASING THE COOLING BY INCREASING THE OIL FLOW OVER THE VALVE STEM. No, I'm not yelling, just emphasing the point. Now, if this does not make sense, please explain why. I cannot accept the idea that minimal oil for heat transfer is the way to go or the intent. Barry Here are my thoughts: No mater how good or bad the heat transfer is between metal to meatal (something OIL is the medium that carries the heat away.


    Message 18


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    Time: 07:05:37 PM PST US
    Subject: Re: Oil Consumption
    From: 923TE <923te@att.net>
    Gary, Are you the reason Lycoming came out with just using the push rod with an oi l gallery in it on all valves? <>< On Feb 22, 2012, at 8:32 PM, Gary Vogt <teamgrumman@yahoo.com> wrote: > he was old 28 years ago. not sure if I have the ability to contact him at this point. > > From: 923te <923te@att.net> > To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics.com> > Sent: Wednesday, February 22, 2012 10:46 AM > Subject: Re: TeamGrumman-List: Oil Consumption > > Gary, > Any way to get Wayne here on the list? > It'd be great to have a Wayne's World Forum here;) > We need to get those guys head knowledge documented before they are all go ne > > On Feb 22, 2012, at 12:35 PM, Gary Vogt <teamgrumman@yahoo.com> wrote: > >> I could give you all of the references to how to treat sodium filled valv es, but then I'd have to go against everything Bill and Bill say. >> >> They are wrong. Spraying extra oil on the valve stem causes coking on th e valves. Oil flow to the rocker boxes on an engine with sodium valves is i ntentionally limited. >> >> The reality is, sodium filled valves do their work by direct metal to met al contact. Or as close to that as possible. >> >> The intakes could have seals. The intake (originally) used a dribble met hod to keep oil flow to a minimum. With very little oil on the stem, very li ttle was sucked in. >> >> The exhaust doesn't need them because the pressure pushes exhaust gases u p the stem. What little oil is squirted by the rocker is just enough to kee p the stem lubricated. >> >> Lycoming had a knee jerk reaction to the valves in a Mooney. It doesn't h elp. Their research consisted of a corporate meeting. Had that corporate d ecision not been a waste of manpower, time, and money, all new engines would have the retro fit. >> >> 30 years ago I called Lycoming and asked to talk to one of the engineers. I wanted to know which rocker went on which valve. You see, my <700 hr Ch eetah had them one way on one side and the other way on the other side. Bot h local AP/IAs didn't know. I eventually talked to 6 engineers. The last o ne gave me a phone number for a guy who worked for Lycoming 'in the old days .' His name was Wayne. Nice guy. He told me about the work done on the en gines 'in the old days' and told me the correct order for the rockers. My e ngine had been assembled wrong at the factory. >> >> From: 923te <923te@att.net> >> To: teamgrumman-list@matronics.com >> Sent: Wednesday, February 22, 2012 9:24 AM >> Subject: Re: TeamGrumman-List: Oil Consumption >> >> Bill Marvel and Bill Scott make for some very interesting reading and hav e a very strong argument in the following articles: >> http://egaa.home.mindspring.com/valves.html >> >> Especially this article: >> http://egaa.home.mindspring.com/engine2.htm >> about the Lycoming TIO-540-AF1A Oil Cooled Exhaust Valve Guide Kit >> >> Their arguments seem to be verified by what Lycoming did to cool the exha ust valves with more oil flow onto the stems. >> >> I agree that the valve stem seals certainly go counter to trying to cool t hem. >> I guess it just depends on what you are trying to do. It's a catch 22 isn 't it? >> >> Sure would be great to see some R&D by Lycolming on these issues. >> ----- Original Message ----- >> From: Gary Vogt >> To: teamgrumman-list@matronics.com >> Sent: Tuesday, February 21, 2012 12:37 PM >> Subject: Re: TeamGrumman-List: Oil Consumption >> >> Kinda makes that whole 'squirting oil at the valve stem' seem silly now. Not enough exposed to do any extra cooling. >> >> From: 923TE <923te@att.net> >> To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics.com> >> Sent: Tuesday, February 21, 2012 8:16 AM >> Subject: Re: TeamGrumman-List: Oil Consumption >> >> Yes I would be most interested in sealing the intake valves but the certi fied Continentals seal both and the RV guys that are into this have sealed b oth. I hear that Lycon even machines the guide to fit a seal on it. >> >> Apparently with Gapless rings, you suck a lot more oil so they started us ing the seals >> Check it out here: >> >> http://www.vansairforce.com/community/showthread.php?t=69483&highlight= Gapless+rings+seals&page=2 >> >> http://www.vansairforce.com/community/showthread.php?t=56297&highlight= Gapless+rings+seals >> >> See the red seal? >> >> >> >> >> >> >> Ned >> >> <>< >> >> On Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote: >> > >> > >> > On 2/20/2012 6:47 PM, Gary Vogt wrote: >> >> Seals won't work on sodium filled valves. These guides are designed to >> >> be run with a minimum clearance. >> > >> > Of course. I think he meant the intake valves, where they would work. >> > >> > >> > >> > >> >> <pre><b><font size=3D2 color="#000000" face=3D"courier 3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= --> <a href=3D "http://www.matronics.com/Navigator?TeamGrumman-List">http://www.matronics.c om/Navigator?TeamGrumman-List&D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3=3D"http://forums.matronics.com">http://www.matro nics.com/contribution"><a href="http://www.matronics.com/contribution" tar get="=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3 D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D >> >> </b></font></pre> >> >> http://www.matronics.com/Navitarget="_blank" href="http://forums.matr onics.com">http://forums.matron--> >> >> ========================= ========= >> -List">http://www.matronics.com/Navigator?TeamGrumman-List >> ========= >> ums.matronics.com">http://forums.matronics.com >> ========= >> http://www.matronics.com/contribution">http://www.matronics.com/contribut ion >> ========================= ========= >> > http:/t; http://www.matronics.com/contrib=========== === > > > > > ========================== ========= ========================== ========= ========================== ========= ========================== ========= >


    Message 19


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    Time: 07:30:21 PM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Straight Bore Cylinders
    Often wondered about that too. -Seems to me that with todays ability to m achine to extreme tolerances, making a round cylinder with straight walls a nd compatible rings only makes sense. -=0A=0A=0A_________________________ _______=0A From: 923te <923te@att.net>=0ATo: Team Grumman <teamgrumman-list @matronics.com> =0ASent: Wednesday, February 22, 2012 1:15 PM=0ASubject: Te amGrumman-List: Straight Bore Cylinders=0A =0A--> TeamGrumman-List message posted by: 923te <923te@att.net>=0A=0AAny consensus here on straight bore c ===============


    Message 20


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    Time: 07:32:55 PM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Straight Bore Cylinders
    I asked Ken about these several years ago. -He wasn't a believer.=0A=0A =0A________________________________=0A From: Linn Walters <pitts_pilot@bell south.net>=0ATo: teamgrumman-list@matronics.com =0ASent: Wednesday, Februar y 22, 2012 4:59 PM=0ASubject: Re: TeamGrumman-List: Straight Bore Cylinders =0A =0A=0AAh yes.- Well, I have them in my Pitts engine (O-360-A4A).- W hen I had the departing prop problem and rebuilt the engine I had the case overhauled and they had to mod the case for them.- Mine are aimed at the pistons for cooling though.- I suppose some oil is sprayed on the cam.=0A Linn=0A=0A=0AOn 2/22/2012 7:53 PM, 923te wrote: =0A =0A>Sprays oil on the c am=0A>http://www.chuckneyent.com/neynozzle.asp=0A>----- Original Message -- --- =0A>>From: Linn Walters =0A>>To: teamgrumman-list@matronics.com =0A>>Se nt: Wednesday, February 22, 2012 6:15 PM=0A>>Subject: Re: TeamGrumman-List: Straight Bore Cylinders=0A>>=0A>>=0A--> TeamGrumman-List message posted by : Linn Walters <pitts_pilot@bellsouth.net>=0A>>=0A>>On 2/22/2012 6:57 PM, F LYaDIVE wrote:=0A>>>=0A>>> Now...- What about the NAY NOZZLE?- I have t hem, anyone=0A else?=0A>>>=0A>>> Barry=0A>>> "Chop'd Liver"=0A>>OK, I'll bite.- What's a NAY nbsp;-------- Features Chat, htt p://www.mnbsp;----- via the Web href="http://forums.matronics.c om">http://forums.matronics.com=0A>>_p;-------- generous bs p;-------------------=0Ahref="http: //www.matronics.com/contribution">http://www.matronics.com/c===== ============


    Message 21


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    Time: 07:38:37 PM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Oil Consumption
    Look up the original work by Sam Heron. -The oil does not do the cooling. -At all. -You only want a minimum of oil on the valve stems for lubric ation. -If you're flooding the stem with oil, some will get into the guid e and the heat will cook it. -In sodium filled valves, the cooling is don e through the valve seat and valve guide.=0A=0ASodium filled valves are use d in a lot of top fuel dragsters. -For a reason.=0A=0A=0A________________ ________________=0A From: FLYaDIVE <flyadive@gmail.com>=0ATo: teamgrumman-l ist@matronics.com =0ASent: Wednesday, February 22, 2012 6:59 PM=0ASubject: Re: TeamGrumman-List: Oil Consumption=0A =0A=0AGary said:=0A>They are wrong . -Spraying extra oil on the valve stem causes coking on the valves. -O il flow to the rocker boxes on an engine with sodium valves is intentionall y limited.=0A>=0A>=0A>The reality is, sodium filled valves do their work by direct metal to metal contact. -Or as close to that as possible.-=0A =0A=0AGary:=0A=0ANow that does not make sense. -I don't think anyone is a round that was involved in the-original-design of the Lycoming engine. -The idea of a sodium filled valve and the extra transfer of heat because of the sodium is-feasible-but has proven short of goal. -Our problem has always been over heating of the exhaust valve and coking on the stem o f that valve. -Continental-uses solid stem valves and their failure mod e is the same as Lycoming. - There is no way of collecting data as to how many Lycoming and Continental valve failures there are.=0ABUT! -Isn't it COKING on the valve that causes the problem? -AND... What is COKING? - Coking is the BURNING of OIL with the-subsequent build up that causes the valve to stick. -When they stick in the DOWN position the piston comes u p to smash the valve head and bend the valve shank.=0ASO! -HOW WOULD ONE PREVENT THE COKING? -=0ABY LOWERING THE TEMPERATURE THAT CAUSES THE COKIN G.=0AAND HOW WOULD ONE DO THAT?=0ABY INCREASING THE COOLING BY INCREASING T HE OIL FLOW OVER THE VALVE STEM. -No, I'm not yelling, just-emphasing -the point.=0A-=0ANow, if this does not make sense, please explain why. -I cannot accept the idea that-minimal-oil for heat transfer is the way to go or the intent.=0A=0ABarry=0A=0AHere are my thoughts:=0ANo mater h ow good or bad the heat transfer is between metal to meatal (something OIL ==========


    Message 22


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    Time: 07:39:52 PM PST US
    From: Gary Vogt <teamgrumman@yahoo.com>
    Subject: Re: Oil Consumption
    Not likely. -However, it wasn't long after talking to Lycoming that they came out with a common rocker for both intake and exhaust.=0A=0A=0A________ ________________________=0A From: 923TE <923te@att.net>=0ATo: "teamgrumman- list@matronics.com" <teamgrumman-list@matronics.com> =0ASent: Wednesday, Fe bruary 22, 2012 7:03 PM=0ASubject: Re: TeamGrumman-List: Oil Consumption=0A =0A=0AGary,=0AAre you the reason Lycoming came out with just using the pus h rod with an oil gallery in it on all valves?=0A=0A<><=0A=0AOn Feb 22, 201 2, at 8:32 PM, Gary Vogt <teamgrumman@yahoo.com> wrote:=0A=0A=0Ahe was old 28 years ago. -not sure if I have the ability to contact him at this poin t.=0A>=0A>=0A>=0A>________________________________=0A> From: 923te <923te@a tt.net>=0A>To: "teamgrumman-list@matronics.com" <teamgrumman-list@matronics .com> =0A>Sent: Wednesday, February 22, 2012 10:46 AM=0A>Subject: Re: TeamG rumman-List: Oil Consumption=0A> =0A>=0A>Gary,=0A>Any way to get Wayne here on the list?=0A>It'd be great to have a Wayne's World Forum here;)=0A>We n eed to get those guys head knowledge documented before they are all gone=0A >=0A>On Feb 22, 2012, at 12:35 PM, Gary Vogt <teamgrumman@yahoo.com> wrote: =0A>=0A>=0A>I could give you all of the references to how to treat sodium f illed valves, but then I'd have to go against everything Bill and Bill say. -=0A>>=0A>>=0A>>They are wrong. -Spraying extra oil on the valve stem causes coking on the valves. -Oil flow to the rocker boxes on an engine w ith sodium valves is intentionally limited.=0A>>=0A>>=0A>>The reality is, s odium filled valves do their work by direct metal to metal contact. -Or a s close to that as possible. -=0A>>=0A>>=0A>>The intakes could have seals . -The intake (originally) used a dribble method to keep oil flow to a mi nimum. With very little oil on the stem, very little was sucked in. -=0A> >=0A>>=0A>>The exhaust doesn't need them because the pressure pushes exhaus t gases up the stem. -What little oil is squirted by the rocker is just e nough to keep the stem lubricated. -=0A>>=0A>>=0A>>Lycoming had a knee je rk reaction to the valves in a Mooney. -It doesn't help. -Their researc h consisted of a corporate meeting. -Had that corporate decision not been a waste of manpower, time, and money, all new engines would have the retro fit.=0A>>=0A>>=0A>>30 years ago I called Lycoming and asked to talk to one of the engineers. -I wanted to know which rocker went on which valve. -You see, my <700 hr Cheetah had them one way on one side and the other w ay on the other side. -Both local AP/IAs didn't know. -I eventually tal ked to 6 engineers. -The last one gave me a phone number for a guy who wo rked for Lycoming 'in the old days.' -His name was Wayne. -Nice guy. -He told me about the work done on the engines-'in the old days'-and told me the correct order for the rockers. -My engine had been assembled wrong at the factory.=0A>>=0A>>=0A>>=0A>>________________________________ =0A>> From: 923te <923te@att.net>=0A>>To: teamgrumman-list@matronics.com =0A>>Sent: Wednesday, February 22, 2012 9:24 AM=0A>>Subject: Re: TeamGrumma n-List: Oil Consumption=0A>> =0A>>=0A>> =0A>>Bill Marvel and Bill Scott mak e for some very interesting reading and have =0Aa very strong argument in t he following articles:=0A>>http://egaa.home.mindspring.com/valves.html=0A>> -=0A>>Especially this article:=0A>>http://egaa.home.mindspring.com/engine 2.htm=0A>>about the Lycoming-TIO-540-AF1A Oil Cooled Exhaust Valve Guide =0AKit=0A>>-=0A>>Their arguments seem to be verified by what Lycoming did to cool the =0Aexhaust valves with more oil flow onto the stems.=0A>>- =0A>>I agree that the valve stem seals certainly go =0Acounter to trying to cool them. =0A>>I guess it just depends on what you are trying =0Ato do. I t's a catch 22 isn't it?=0A>>-=0A>>Sure would be great to see some R&D by =0ALycolming on these issues. =0A>>----- Original Message ----- =0A>>>From : Gary Vogt =0A>>>To: teamgrumman-list@matronics.com =0A>>>Sent: Tuesday, February 21, 2012 12:37 PM=0A>>>Subject: Re: TeamGrumman-List: Oil Consum ption=0A>>>=0A>>>=0A>>>Kinda makes that whole 'squirting oil at the valve s tem' seem silly now. -Not enough exposed to do any extra cooling.=0A>>> =0A>>>=0A>>>=0A>>>________________________________=0A>>> From: 923TE <923te @att.net>=0A>>>To: "teamgrumman-list@matronics.com" <teamgrumman-list@matr onics.com> =0A>>>Sent: Tuesday, February 21, 2012 8:16 AM=0A>>>Subject: Re : TeamGrumman-List: Oil Consumption=0A>>>=0A>>>Yes I would be most =0A in terested in sealing the intake valves but the certified Continentals seal =0A both and the RV guys that are into this have sealed both. I hear that Lycon =0A even machines the guide to fit a seal on it.=0A>>>=0A>>>Apparent ly with Gapless =0A rings, you suck a lot more oil so they started using t he seals=0A>>>Check it out =0A here:=0A>>>=0A>>>http://www.vansairforce.co m/community/showthread.php?t=69483&highlight=Gapless+rings+seals&page =2=0A>>>=0A>>>http://www.vansairforce.com/community/showthread.php?t=56 297&highlight=Gapless+rings+seals=0A>>>=0A>>>See =0A the red seal?=0A>>> =0A>>>=0A>>>=0A>>>=0A>>>=0A>>>Ned=0A>>>=0A>>><><=0A>>>=0A>>>On =0A Feb 21, 2012, at 7:36 AM, flyv35b <flyv35b@minetfiber.com> wrote:=0A>>>=0A>>>> -- >> =0A>>>> On 2/20/2012 6:47 PM, Gary Vogt wrote:=0A>>>>> Seals won't work =0A on sodium filled valves. These guides are designed to=0A>>>>> be run w ith =0A a minimum clearance.=0A>>>> =0A>>>> Of course.- I think he meant the =0A intake valves, where they would work.=0A>>>> =0A>>>> =0A>>>> =0A> >>> =0A>>>=0A>>><pre><b><font size=3D2 color="#000000" face=3D"courie r =0A 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D =3D= =0A --> <a href=3D"http://www.matronics.com/Navigator?TeamGrumm an-List">http://www.matronics.com/Navigator?TeamGrumman-List&D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3=3D"http://f orums.matronics.com">http://www.matronics.com/contribution"><a href="htt p://www.matronics.com/contribution" target="=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D= 3D=3D=3D=3D=3D=3D=3D=3D=0A>>>=0A>>></b></font></pre></ html>=0A>>>=0A>>>=0A>>http://www.matronics.com/Navitarget="_blank" href ="http://forums.matronics.com">http://forums.matron--> ====== =====0A-List">http://www.matronics.com/Navigator?TeamGrumman-List ========== ums.matronics.com">http://forums.matronics.c om ========== http://www.matronics.com/contribution">ht tp://www.matronics.com/contribution ============= ====================== =0A>http :/t; http://www.matronics.com/contrib============ === =0A>=0A>=0A>================= ===================0Acourier new,courie r">http://www.matronics.com/Navigator?TeamGrumman-List ====== =====0Acs.com=0A================= ===================0Amatronics.com/cont ribution=0A===================== =======




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