Yak-List Digest Archive

Wed 06/25/03


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 01:18 AM - Re: CJ6a Air System-Water (Ernie)
     2. 06:13 AM - Re: CJ6a Air System-Water (Doug)
     3. 06:45 AM - Re: CJ6a Air System-Water (Ernie)
     4. 07:27 AM - Re: CJ6a Air System-Water (Doug)
     5. 09:53 AM - Re: CJ6a Air System-Water (Ernie)
     6. 10:46 AM - Re: CJ6a Air System-Water (Mike Plecenik)
     7. 12:14 PM - Airshow Write-up (ByronMFox@aol.com)
     8. 12:53 PM - Re: CJ6a Air System-Water (Doug)
     9. 04:45 PM - Re: CJ6a Air System-Water (Bob Fitzpatrick)
    10. 05:08 PM - That's not nuke equipment! (Barry Hancock)
    11. 06:03 PM - Re: CJ6a Air System-Water (Ernie)
    12. 07:58 PM - Re: CJ6a Air System-Water (Walt Lannon)
    13. 08:24 PM - Wanted: M-14 Tool Kit (Harry Hirschman)
    14. 09:25 PM - Re: CJ6a Air System-Water (Walt Lannon)
 
 
 


Message 1


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    Time: 01:18:13 AM PST US
    From: "Ernie" <ernest.martinez@oracle.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> How do you add the air tool oil, just let it get sucked in the pump inlet?? Ernie ----- Original Message ----- From: <cjpilot710@aol.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: cjpilot710@aol.com > > In a message dated 6/25/2003 12:23:07 AM Eastern Daylight Time, > rogerbyak@yahoo.com writes: > > > > > Joe; Approximately how big is the new air filter?....is it something more > > than I have seen on some other Cj's that is maybe 3" diameter and 2" thick? > > Mom used to have something like that to keep cookies crisp. The dessicant > > turned red when wet (spent) and was blue when dried out. > > I am thinking about something like a one to two gallon capacity that would > > be filled with silica gel or calcium chloride and could be taken home and > > dried out in the oven and become rejuveniated. This would absorb dissolved > > moisture in the air on the suction side of the compressor. Seems like everybody > > fights moisture problems in their air systems and there should be a way to > > keep it out. rb > > joe h <joeh@shaw.ca> wrote: > > --> Yak-List message posted by: joe h > > Roger > > The latest pressure air filter on the CJ-6 incorporates silica gel bead > > dessicants to help remove moisture. Beads should be rejuvanted/replaced > > regularly. > > Joe > > > Guys, > I'd resident about using the blue desiccant. The calcium chloride (more a > salt) stuff causes immediate corrosion to start in the aluminum body of the > dyer, and eventually eats though. This happened twice with me. Also it starts > rusting the gear and flap valves down stream. The silica gel works much better. > I had a local machine shop make a dryer body out of stainless steel. This > took care of the corrosion of the dryer body with the blue desiccant, but the > aluminum cap at each end started corroding even faster it seemed. I then > started using the silica gel that comes in the Russian packing crates and have much > better results. > > The CJ's come with two different filters or dyers. One is about 2" diameter > and maybe 2" long. It more a filter than a dryer. The other is about 2" in > diameter and about 6 or 7 inches long. This has felt filters at either end > with a desiccant between. It does take moisture out but not all of it and needs > to be changed often to be really effective. > > You can never get all the water out. Make sure you drain the 'snot valves' > in front of the firewall and in the center section after each flight. This is > the best prevention. Also add air tool oil to you system often. > > Jim > > "They that can give up essential liberty to obtain a little safety, > deserve neither liberty nor safety" > Benjamin Franklin 1759 > "With my shield, or on it" > Trojan Warriors BC > "The reason older men are like fine wine. When young, they are like grapes > until some woman stomps all over them." > Unknown older man. > >


    Message 2


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    Time: 06:13:21 AM PST US
    From: "Doug" <rvfltd@televar.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Doug" <rvfltd@televar.com> Roger, No need to reinvent the wheel, I have the larger stainless steel filter bodies all made up with new filters and desiccant. Having said that you will have to find the end caps to screw on the stainless body. I am sure that there are many laying around out there as I have sold a bunch of the stock new Chinese filters in the past. Installing a second filter would be very easy and would remove any unwanted water...........even in Florida. If anyone reading this has any useable end caps for the larger CJ6 filters please let me know so we can help out some of the guys who are stuck with the smaller, nearly useless little filter. In my opinion this is the number one most important part of your pneumatic system maintenance and if you don't maintain it properly you will be fighting other problems down stream for years to come. Once you contaminate the air system it is very hard to get 100% clean again. Drain your slobber pot after every flight, check your water filter at least twice a year, more often if you live in a humid area. I carry all the inner filters and desiccant in stock if you need them. A;ways yakin, Doug Sapp ----- Original Message ----- From: "Roger Bieberdorf" <rogerbyak@yahoo.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: Roger Bieberdorf <rogerbyak@yahoo.com> > > Joe; Approximately how big is the new air filter?....is it something more than I have seen on some other Cj's that is maybe 3" diameter and 2" thick? Mom used to have something like that to keep cookies crisp. The dessicant turned red when wet (spent) and was blue when dried out. > I am thinking about something like a one to two gallon capacity that would be filled with silica gel or calcium chloride and could be taken home and dried out in the oven and become rejuveniated. This would absorb dissolved moisture in the air on the suction side of the compressor. Seems like everybody fights moisture problems in their air systems and there should be a way to keep it out. rb > > joe h <joeh@shaw.ca> wrote: > --> Yak-List message posted by: joe h > > Roger > > The latest pressure air filter on the CJ-6 incorporates silica gel bead > dessicants to help remove moisture. Beads should be rejuvanted/replaced > regularly. > > Joe > ----- Original Message ----- > From: "Roger Bieberdorf" > To: > Subject: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > Even though it is quite dry here in Arizona, I still find an accumulation > of oil/moisture in the "snot" blowdown system. If I don't diligently > exhaust that system, then it finds its way into the air tank and associated > parts of the air system. Altho my repair for lack of diligence has been > limited to the filter and check valves; it crossed my mind: Why don't we > install a Desiccant/Dryer of significant size on the INTAKE to the Air > Compressor? That Desiccant/Dryer could be located between the firewall and > the cockpit bulkhead and piped to the compressor with Scat Tubing. Any > Ideas? rb > > > > > > --------------------------------- > > > > > > > --------------------------------- > >


    Message 3


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    Time: 06:45:45 AM PST US
    From: "Ernie" <ernest.martinez@oracle.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> Doug, Would you have pics of what the diferent filters look like? I'd like to make sure that I have the proper system installed in mine. Ernie ----- Original Message ----- From: "Doug" <rvfltd@televar.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > Roger, > No need to reinvent the wheel, I have the larger stainless steel filter > bodies all made up with new filters and desiccant. Having said that you > will have to find the end caps to screw on the stainless body. I am sure > that there are many laying around out there as I have sold a bunch of the > stock new Chinese filters in the past. Installing a second filter would be > very easy and would remove any unwanted water...........even in Florida. > > If anyone reading this has any useable end caps for the larger CJ6 filters > please let me know so we can help out some of the guys who are stuck with > the smaller, nearly useless little filter. In my opinion this is the number > one most important part of your pneumatic system maintenance and if you > don't maintain it properly you will be fighting other problems down stream > for years to come. Once you contaminate the air system it is very hard to > get 100% clean again. Drain your slobber pot after every flight, check your > water filter at least twice a year, more often if you live in a humid area. > I carry all the inner filters and desiccant in stock if you need them. > > A;ways yakin, > Doug Sapp > ----- Original Message ----- > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: Roger Bieberdorf <rogerbyak@yahoo.com> > > > > Joe; Approximately how big is the new air filter?....is it something more > than I have seen on some other Cj's that is maybe 3" diameter and 2" thick? > Mom used to have something like that to keep cookies crisp. The dessicant > turned red when wet (spent) and was blue when dried out. > > I am thinking about something like a one to two gallon capacity that would > be filled with silica gel or calcium chloride and could be taken home and > dried out in the oven and become rejuveniated. This would absorb dissolved > moisture in the air on the suction side of the compressor. Seems like > everybody fights moisture problems in their air systems and there should be > a way to keep it out. rb > > > > joe h <joeh@shaw.ca> wrote: > > --> Yak-List message posted by: joe h > > > > Roger > > > > The latest pressure air filter on the CJ-6 incorporates silica gel bead > > dessicants to help remove moisture. Beads should be rejuvanted/replaced > > regularly. > > > > Joe > > ----- Original Message ----- > > From: "Roger Bieberdorf" > > To: > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > Even though it is quite dry here in Arizona, I still find an > accumulation > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > exhaust that system, then it finds its way into the air tank and > associated > > parts of the air system. Altho my repair for lack of diligence has been > > limited to the filter and check valves; it crossed my mind: Why don't we > > install a Desiccant/Dryer of significant size on the INTAKE to the Air > > Compressor? That Desiccant/Dryer could be located between the firewall and > > the cockpit bulkhead and piped to the compressor with Scat Tubing. Any > > Ideas? rb > > > > > > > > > --------------------------------- > > > > > > > > > > > > --------------------------------- > > > > > >


    Message 4


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    Time: 07:27:26 AM PST US
    From: "Doug" <rvfltd@televar.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Doug" <rvfltd@televar.com> Ernie, Its a no brainer. The small on is exactly that about 3 inches long, when you try to open it up to service it will find that only one end threads off. The small one contains NO desiccant, only filters and screens. The large high capacity filter is over 6 inches long and both ends come off for servicing. The filter that is shown on page 20-1 in the Airframe Accessory Overhaul manual is the small filter. Hope this helps. When you check/service your filter check the pitting (the tolerances are listed in the overhaul manual. Remember this unit runs at very high pressure and if it ever decided to fail it could take out your oil system and do other unspeakable things in your engine compartment. This unit is often overlooked during inspections. The last pitted one we tested blew up at 900 psi. Yes, that is over the operating pressures, but just how much longer would it have lasted?? Its simply not worth the chance. I think there is a good reason why the Chinese have called out such low tolerances for pitting on the inner walls of the stock alu. filter body. The new stainless steel body simply does away with the corrosion problem, best thing since sliced bread!! Always yakin, Doug ----- Original Message ----- From: "Ernie" <ernest.martinez@oracle.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > Doug, > > Would you have pics of what the diferent filters look like? I'd like to make > sure that I have the proper system installed in mine. > > Ernie > ----- Original Message ----- > From: "Doug" <rvfltd@televar.com> > To: "Yak list" <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > Roger, > > No need to reinvent the wheel, I have the larger stainless steel filter > > bodies all made up with new filters and desiccant. Having said that you > > will have to find the end caps to screw on the stainless body. I am sure > > that there are many laying around out there as I have sold a bunch of the > > stock new Chinese filters in the past. Installing a second filter would > be > > very easy and would remove any unwanted water...........even in Florida. > > > > If anyone reading this has any useable end caps for the larger CJ6 filters > > please let me know so we can help out some of the guys who are stuck with > > the smaller, nearly useless little filter. In my opinion this is the > number > > one most important part of your pneumatic system maintenance and if you > > don't maintain it properly you will be fighting other problems down stream > > for years to come. Once you contaminate the air system it is very hard to > > get 100% clean again. Drain your slobber pot after every flight, check > your > > water filter at least twice a year, more often if you live in a humid > area. > > I carry all the inner filters and desiccant in stock if you need them. > > > > A;ways yakin, > > Doug Sapp > > ----- Original Message ----- > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > To: <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: Roger Bieberdorf <rogerbyak@yahoo.com> > > > > > > Joe; Approximately how big is the new air filter?....is it something > more > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > thick? > > Mom used to have something like that to keep cookies crisp. The dessicant > > turned red when wet (spent) and was blue when dried out. > > > I am thinking about something like a one to two gallon capacity that > would > > be filled with silica gel or calcium chloride and could be taken home and > > dried out in the oven and become rejuveniated. This would absorb > dissolved > > moisture in the air on the suction side of the compressor. Seems like > > everybody fights moisture problems in their air systems and there should > be > > a way to keep it out. rb > > > > > > joe h <joeh@shaw.ca> wrote: > > > --> Yak-List message posted by: joe h > > > > > > Roger > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel bead > > > dessicants to help remove moisture. Beads should be rejuvanted/replaced > > > regularly. > > > > > > Joe > > > ----- Original Message ----- > > > From: "Roger Bieberdorf" > > > To: > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > accumulation > > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > > exhaust that system, then it finds its way into the air tank and > > associated > > > parts of the air system. Altho my repair for lack of diligence has been > > > limited to the filter and check valves; it crossed my mind: Why don't we > > > install a Desiccant/Dryer of significant size on the INTAKE to the Air > > > Compressor? That Desiccant/Dryer could be located between the firewall > and > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. Any > > > Ideas? rb > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > >


    Message 5


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    Time: 09:53:08 AM PST US
    From: "Ernie" <ernest.martinez@oracle.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> I have the long one, if its the one mounted on the upper starboard side of the firewall. Is it pressurized all the time or is there a check valve upstream of the dessicant, in other words do I need to depressurize the air system before I remove it from the system? Thanks Ernie ----- Original Message ----- From: "Doug" <rvfltd@televar.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > Ernie, > Its a no brainer. The small on is exactly that about 3 inches long, when > you try to open it up to service it will find that only one end threads off. > The small one contains NO desiccant, only filters and screens. The large > high capacity filter is over 6 inches long and both ends come off for > servicing. The filter that is shown on page 20-1 in the Airframe Accessory > Overhaul manual is the small filter. Hope this helps. When you > check/service your filter check the pitting (the tolerances are listed in > the overhaul manual. Remember this unit runs at very high pressure and if > it ever decided to fail it could take out your oil system and do other > unspeakable things in your engine compartment. This unit is often > overlooked during inspections. The last pitted one we tested blew up at 900 > psi. Yes, that is over the operating pressures, but just how much longer > would it have lasted?? Its simply not worth the chance. I think there is a > good reason why the Chinese have called out such low tolerances for pitting > on the inner walls of the stock alu. filter body. The new stainless steel > body simply does away with the corrosion problem, best thing since sliced > bread!! > > Always yakin, > Doug > ----- Original Message ----- > From: "Ernie" <ernest.martinez@oracle.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > Doug, > > > > Would you have pics of what the diferent filters look like? I'd like to > make > > sure that I have the proper system installed in mine. > > > > Ernie > > ----- Original Message ----- > > From: "Doug" <rvfltd@televar.com> > > To: "Yak list" <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > Roger, > > > No need to reinvent the wheel, I have the larger stainless steel filter > > > bodies all made up with new filters and desiccant. Having said that you > > > will have to find the end caps to screw on the stainless body. I am > sure > > > that there are many laying around out there as I have sold a bunch of > the > > > stock new Chinese filters in the past. Installing a second filter would > > be > > > very easy and would remove any unwanted water...........even in Florida. > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > filters > > > please let me know so we can help out some of the guys who are stuck > with > > > the smaller, nearly useless little filter. In my opinion this is the > > number > > > one most important part of your pneumatic system maintenance and if you > > > don't maintain it properly you will be fighting other problems down > stream > > > for years to come. Once you contaminate the air system it is very hard > to > > > get 100% clean again. Drain your slobber pot after every flight, check > > your > > > water filter at least twice a year, more often if you live in a humid > > area. > > > I carry all the inner filters and desiccant in stock if you need them. > > > > > > A;ways yakin, > > > Doug Sapp > > > ----- Original Message ----- > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > To: <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf <rogerbyak@yahoo.com> > > > > > > > > Joe; Approximately how big is the new air filter?....is it something > > more > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > thick? > > > Mom used to have something like that to keep cookies crisp. The > dessicant > > > turned red when wet (spent) and was blue when dried out. > > > > I am thinking about something like a one to two gallon capacity that > > would > > > be filled with silica gel or calcium chloride and could be taken home > and > > > dried out in the oven and become rejuveniated. This would absorb > > dissolved > > > moisture in the air on the suction side of the compressor. Seems like > > > everybody fights moisture problems in their air systems and there should > > be > > > a way to keep it out. rb > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > --> Yak-List message posted by: joe h > > > > > > > > Roger > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > bead > > > > dessicants to help remove moisture. Beads should be > rejuvanted/replaced > > > > regularly. > > > > > > > > Joe > > > > ----- Original Message ----- > > > > From: "Roger Bieberdorf" > > > > To: > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > accumulation > > > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > > > exhaust that system, then it finds its way into the air tank and > > > associated > > > > parts of the air system. Altho my repair for lack of diligence has > been > > > > limited to the filter and check valves; it crossed my mind: Why don't > we > > > > install a Desiccant/Dryer of significant size on the INTAKE to the Air > > > > Compressor? That Desiccant/Dryer could be located between the firewall > > and > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. Any > > > > Ideas? rb > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > >


    Message 6


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    Time: 10:46:48 AM PST US
    From: "Mike Plecenik" <nanchang@zipnet.us>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Mike Plecenik" <nanchang@zipnet.us> > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > The new stainless steel body simply does away with the corrosion problem, best thing since sliced bread!! > > Always yakin, > Doug Which leads one to ask, 'what was the best thing BEFORE sliced bread?'


    Message 7


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    Time: 12:14:21 PM PST US
    From: ByronMFox@aol.com
    Subject: Airshow Write-up
    --> Yak-List message posted by: ByronMFox@aol.com At the EAA Golden West Flyin in Marysville, CA, this past weekend, the airshow announcer asked Hal Morley for a written description of our CJs so that he could describe our craft to the crowd as we took off for our formation passes. Oops! We had nothing prepared, so Hal, in his fine hand, cobbled together a brief write-up. While this sufficed, it would seem appropriate to have something "OFFICIAL" to give to such people. Has anyone written such a document? (I'll volunteer if not.) It would be convenient to be able to download it from the All Red Star and YPA sites. ...Blitz Byron M. Fox 80 Milland Drive Mill Valley, CA 94941 Home 415-380-0907 Cell 415-307-2405 Fax 415-380-0917


    Message 8


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    Time: 12:53:44 PM PST US
    From: "Doug" <rvfltd@televar.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Doug" <rvfltd@televar.com> Ernie, From your hesitation about it's location and type I will assume that you have never had it apart to service it. It is most likely the root of all present and past problems. Because of where you live I will wager that if you have never serviced it you will find that it is a oozing pile of goo which is pushing all that crap on down stream. I would recommend that you de-pressurize your system, inspect the filter and replace or service as necessary. If you find deep pits I have the stainless filter bodies, if you just need desiccant and filters I have them too. If you find that it has been pushing gunk on down the line you need to flush everything out if you want to ever get back to the point to where everything is operating reliably. I have never personally had to flush one out but I am told that once the valves and all rubber parts are removed one should start with solvent, rinsing till clean, then final rinse with alcohol. Blow dry. Then clean and replace the valves and rubber parts. Lightly oil all the rubber parts during re assembly. This is a ton of work, most all of which could have been avoided. In China these aircraft are swarmed over each day by a horde of little fellows who service such things as this and make sure all is ready for the fearless aviator. Here in the states we have to be both guys, and wear both hats. Good luck, Let me know if you need any help. Always yakin, Doug ----- Original Message ----- From: "Ernie" <ernest.martinez@oracle.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > I have the long one, if its the one mounted on the upper starboard side of > the firewall. Is it pressurized all the time or is there a check valve > upstream of the dessicant, in other words do I need to depressurize the air > system before I remove it from the system? > > Thanks > > Ernie > ----- Original Message ----- > From: "Doug" <rvfltd@televar.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > Ernie, > > Its a no brainer. The small on is exactly that about 3 inches long, when > > you try to open it up to service it will find that only one end threads > off. > > The small one contains NO desiccant, only filters and screens. The large > > high capacity filter is over 6 inches long and both ends come off for > > servicing. The filter that is shown on page 20-1 in the Airframe > Accessory > > Overhaul manual is the small filter. Hope this helps. When you > > check/service your filter check the pitting (the tolerances are listed in > > the overhaul manual. Remember this unit runs at very high pressure and if > > it ever decided to fail it could take out your oil system and do other > > unspeakable things in your engine compartment. This unit is often > > overlooked during inspections. The last pitted one we tested blew up at > 900 > > psi. Yes, that is over the operating pressures, but just how much longer > > would it have lasted?? Its simply not worth the chance. I think there is > a > > good reason why the Chinese have called out such low tolerances for > pitting > > on the inner walls of the stock alu. filter body. The new stainless steel > > body simply does away with the corrosion problem, best thing since sliced > > bread!! > > > > Always yakin, > > Doug > > ----- Original Message ----- > > From: "Ernie" <ernest.martinez@oracle.com> > > To: <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > > > Doug, > > > > > > Would you have pics of what the diferent filters look like? I'd like to > > make > > > sure that I have the proper system installed in mine. > > > > > > Ernie > > > ----- Original Message ----- > > > From: "Doug" <rvfltd@televar.com> > > > To: "Yak list" <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > > > Roger, > > > > No need to reinvent the wheel, I have the larger stainless steel > filter > > > > bodies all made up with new filters and desiccant. Having said that > you > > > > will have to find the end caps to screw on the stainless body. I am > > sure > > > > that there are many laying around out there as I have sold a bunch of > > the > > > > stock new Chinese filters in the past. Installing a second filter > would > > > be > > > > very easy and would remove any unwanted water...........even in > Florida. > > > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > > filters > > > > please let me know so we can help out some of the guys who are stuck > > with > > > > the smaller, nearly useless little filter. In my opinion this is the > > > number > > > > one most important part of your pneumatic system maintenance and if > you > > > > don't maintain it properly you will be fighting other problems down > > stream > > > > for years to come. Once you contaminate the air system it is very > hard > > to > > > > get 100% clean again. Drain your slobber pot after every flight, > check > > > your > > > > water filter at least twice a year, more often if you live in a humid > > > area. > > > > I carry all the inner filters and desiccant in stock if you need them. > > > > > > > > A;ways yakin, > > > > Doug Sapp > > > > ----- Original Message ----- > > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > > To: <yak-list@matronics.com> > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > <rogerbyak@yahoo.com> > > > > > > > > > > Joe; Approximately how big is the new air filter?....is it > something > > > more > > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > > thick? > > > > Mom used to have something like that to keep cookies crisp. The > > dessicant > > > > turned red when wet (spent) and was blue when dried out. > > > > > I am thinking about something like a one to two gallon capacity that > > > would > > > > be filled with silica gel or calcium chloride and could be taken home > > and > > > > dried out in the oven and become rejuveniated. This would absorb > > > dissolved > > > > moisture in the air on the suction side of the compressor. Seems like > > > > everybody fights moisture problems in their air systems and there > should > > > be > > > > a way to keep it out. rb > > > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > > --> Yak-List message posted by: joe h > > > > > > > > > > Roger > > > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > > bead > > > > > dessicants to help remove moisture. Beads should be > > rejuvanted/replaced > > > > > regularly. > > > > > > > > > > Joe > > > > > ----- Original Message ----- > > > > > From: "Roger Bieberdorf" > > > > > To: > > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > > accumulation > > > > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > > > > exhaust that system, then it finds its way into the air tank and > > > > associated > > > > > parts of the air system. Altho my repair for lack of diligence has > > been > > > > > limited to the filter and check valves; it crossed my mind: Why > don't > > we > > > > > install a Desiccant/Dryer of significant size on the INTAKE to the > Air > > > > > Compressor? That Desiccant/Dryer could be located between the > firewall > > > and > > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. > Any > > > > > Ideas? rb > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 9


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    Time: 04:45:12 PM PST US
    From: Bob Fitzpatrick <rmfitz@direcway.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: Bob Fitzpatrick <rmfitz@direcway.com> Doug, Does this super filter of yours work on 52's? I have just the short one on the firewall below the popoff valve. bob ----- Original Message ----- From: "Doug" <rvfltd@televar.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > Ernie, > From your hesitation about it's location and type I will assume that you > have never had it apart to service it. It is most likely the root of all > present and past problems. Because of where you live I will wager that if > you have never serviced it you will find that it is a oozing pile of goo > which is pushing all that crap on down stream. I would recommend that you > de-pressurize your system, inspect the filter and replace or service as > necessary. If you find deep pits I have the stainless filter bodies, if you > just need desiccant and filters I have them too. If you find that it has > been pushing gunk on down the line you need to flush everything out if you > want to ever get back to the point to where everything is operating > reliably. I have never personally had to flush one out but I am told that > once the valves and all rubber parts are removed one should start with > solvent, rinsing till clean, then final rinse with alcohol. Blow dry. Then > clean and replace the valves and rubber parts. Lightly oil all the rubber > parts during re assembly. This is a ton of work, most all of which could > have been avoided. In China these aircraft are swarmed over each day by a > horde of little fellows who service such things as this and make sure all is > ready for the fearless aviator. Here in the states we have to be both guys, > and wear both hats. Good luck, > > Let me know if you need any help. > > Always yakin, > Doug > ----- Original Message ----- > From: "Ernie" <ernest.martinez@oracle.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > I have the long one, if its the one mounted on the upper starboard side of > > the firewall. Is it pressurized all the time or is there a check valve > > upstream of the dessicant, in other words do I need to depressurize the > air > > system before I remove it from the system? > > > > Thanks > > > > Ernie > > ----- Original Message ----- > > From: "Doug" <rvfltd@televar.com> > > To: <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > Ernie, > > > Its a no brainer. The small on is exactly that about 3 inches long, > when > > > you try to open it up to service it will find that only one end threads > > off. > > > The small one contains NO desiccant, only filters and screens. The > large > > > high capacity filter is over 6 inches long and both ends come off for > > > servicing. The filter that is shown on page 20-1 in the Airframe > > Accessory > > > Overhaul manual is the small filter. Hope this helps. When you > > > check/service your filter check the pitting (the tolerances are listed > in > > > the overhaul manual. Remember this unit runs at very high pressure and > if > > > it ever decided to fail it could take out your oil system and do other > > > unspeakable things in your engine compartment. This unit is often > > > overlooked during inspections. The last pitted one we tested blew up at > > 900 > > > psi. Yes, that is over the operating pressures, but just how much > longer > > > would it have lasted?? Its simply not worth the chance. I think there > is > > a > > > good reason why the Chinese have called out such low tolerances for > > pitting > > > on the inner walls of the stock alu. filter body. The new stainless > steel > > > body simply does away with the corrosion problem, best thing since > sliced > > > bread!! > > > > > > Always yakin, > > > Doug > > > ----- Original Message ----- > > > From: "Ernie" <ernest.martinez@oracle.com> > > > To: <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > > > > > Doug, > > > > > > > > Would you have pics of what the diferent filters look like? I'd like > to > > > make > > > > sure that I have the proper system installed in mine. > > > > > > > > Ernie > > > > ----- Original Message ----- > > > > From: "Doug" <rvfltd@televar.com> > > > > To: "Yak list" <yak-list@matronics.com> > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > > > > > Roger, > > > > > No need to reinvent the wheel, I have the larger stainless steel > > filter > > > > > bodies all made up with new filters and desiccant. Having said that > > you > > > > > will have to find the end caps to screw on the stainless body. I am > > > sure > > > > > that there are many laying around out there as I have sold a bunch > of > > > the > > > > > stock new Chinese filters in the past. Installing a second filter > > would > > > > be > > > > > very easy and would remove any unwanted water...........even in > > Florida. > > > > > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > > > filters > > > > > please let me know so we can help out some of the guys who are stuck > > > with > > > > > the smaller, nearly useless little filter. In my opinion this is > the > > > > number > > > > > one most important part of your pneumatic system maintenance and if > > you > > > > > don't maintain it properly you will be fighting other problems down > > > stream > > > > > for years to come. Once you contaminate the air system it is very > > hard > > > to > > > > > get 100% clean again. Drain your slobber pot after every flight, > > check > > > > your > > > > > water filter at least twice a year, more often if you live in a > humid > > > > area. > > > > > I carry all the inner filters and desiccant in stock if you need > them. > > > > > > > > > > A;ways yakin, > > > > > Doug Sapp > > > > > ----- Original Message ----- > > > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > > > To: <yak-list@matronics.com> > > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > <rogerbyak@yahoo.com> > > > > > > > > > > > > Joe; Approximately how big is the new air filter?....is it > > something > > > > more > > > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > > > thick? > > > > > Mom used to have something like that to keep cookies crisp. The > > > dessicant > > > > > turned red when wet (spent) and was blue when dried out. > > > > > > I am thinking about something like a one to two gallon capacity > that > > > > would > > > > > be filled with silica gel or calcium chloride and could be taken > home > > > and > > > > > dried out in the oven and become rejuveniated. This would absorb > > > > dissolved > > > > > moisture in the air on the suction side of the compressor. Seems > like > > > > > everybody fights moisture problems in their air systems and there > > should > > > > be > > > > > a way to keep it out. rb > > > > > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > > > --> Yak-List message posted by: joe h > > > > > > > > > > > > Roger > > > > > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > > > bead > > > > > > dessicants to help remove moisture. Beads should be > > > rejuvanted/replaced > > > > > > regularly. > > > > > > > > > > > > Joe > > > > > > ----- Original Message ----- > > > > > > From: "Roger Bieberdorf" > > > > > > To: > > > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > > > accumulation > > > > > > of oil/moisture in the "snot" blowdown system. If I don't > diligently > > > > > > exhaust that system, then it finds its way into the air tank and > > > > > associated > > > > > > parts of the air system. Altho my repair for lack of diligence has > > > been > > > > > > limited to the filter and check valves; it crossed my mind: Why > > don't > > > we > > > > > > install a Desiccant/Dryer of significant size on the INTAKE to the > > Air > > > > > > Compressor? That Desiccant/Dryer could be located between the > > firewall > > > > and > > > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. > > Any > > > > > > Ideas? rb > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 10


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    Time: 05:08:41 PM PST US
    Subject: That's not nuke equipment!
    From: Barry Hancock <radialpower@cox.net>
    --> Yak-List message posted by: Barry Hancock <radialpower@cox.net> "US FINDS NUKE EQUIPMENT IN IRAQ" <sigh> Our intelligence fails again, don't they know centrifuges are what the liberals use to make milk shakes! Barry


    Message 11


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    Time: 06:03:29 PM PST US
    From: "Ernie" <ernest.martinez@oracle.com>
    Subject: Re: CJ6a Air System-Water
    --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> Well, I remember when I first got on this list I was a little concerned about the green goo that came out of the snot valve after each flight, but since it was called a snot valve I assumed that the sinus infected looking mess was normal. But after several of your ominous cautions of the system , I had to admit that I had never dis-assembled the unit and I had no first hand knowledge of its condition. And now that you have succesfully scared the bejesus out of me, I am going to be forced to look into the matter more closely. I have not had any air problems to date, but I guess I'm not going to wait and I will check it out this week since I'm grounded with an ear infection. I figured if my head has gotten all gunked up with goo then its possible that my air system has also. Even though I had done a bore scope inspection of my air bottle this past annual (March) and the bottle was bone dry and there was no rust, I am going to err on the side of caution amd heed the advice of my esteemed colleages and check it out. Thanks Ernie ----- Original Message ----- From: "Doug" <rvfltd@televar.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > Ernie, > From your hesitation about it's location and type I will assume that you > have never had it apart to service it. It is most likely the root of all > present and past problems. Because of where you live I will wager that if > you have never serviced it you will find that it is a oozing pile of goo > which is pushing all that crap on down stream. I would recommend that you > de-pressurize your system, inspect the filter and replace or service as > necessary. If you find deep pits I have the stainless filter bodies, if you > just need desiccant and filters I have them too. If you find that it has > been pushing gunk on down the line you need to flush everything out if you > want to ever get back to the point to where everything is operating > reliably. I have never personally had to flush one out but I am told that > once the valves and all rubber parts are removed one should start with > solvent, rinsing till clean, then final rinse with alcohol. Blow dry. Then > clean and replace the valves and rubber parts. Lightly oil all the rubber > parts during re assembly. This is a ton of work, most all of which could > have been avoided. In China these aircraft are swarmed over each day by a > horde of little fellows who service such things as this and make sure all is > ready for the fearless aviator. Here in the states we have to be both guys, > and wear both hats. Good luck, > > Let me know if you need any help. > > Always yakin, > Doug > ----- Original Message ----- > From: "Ernie" <ernest.martinez@oracle.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > I have the long one, if its the one mounted on the upper starboard side of > > the firewall. Is it pressurized all the time or is there a check valve > > upstream of the dessicant, in other words do I need to depressurize the > air > > system before I remove it from the system? > > > > Thanks > > > > Ernie > > ----- Original Message ----- > > From: "Doug" <rvfltd@televar.com> > > To: <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > Ernie, > > > Its a no brainer. The small on is exactly that about 3 inches long, > when > > > you try to open it up to service it will find that only one end threads > > off. > > > The small one contains NO desiccant, only filters and screens. The > large > > > high capacity filter is over 6 inches long and both ends come off for > > > servicing. The filter that is shown on page 20-1 in the Airframe > > Accessory > > > Overhaul manual is the small filter. Hope this helps. When you > > > check/service your filter check the pitting (the tolerances are listed > in > > > the overhaul manual. Remember this unit runs at very high pressure and > if > > > it ever decided to fail it could take out your oil system and do other > > > unspeakable things in your engine compartment. This unit is often > > > overlooked during inspections. The last pitted one we tested blew up at > > 900 > > > psi. Yes, that is over the operating pressures, but just how much > longer > > > would it have lasted?? Its simply not worth the chance. I think there > is > > a > > > good reason why the Chinese have called out such low tolerances for > > pitting > > > on the inner walls of the stock alu. filter body. The new stainless > steel > > > body simply does away with the corrosion problem, best thing since > sliced > > > bread!! > > > > > > Always yakin, > > > Doug > > > ----- Original Message ----- > > > From: "Ernie" <ernest.martinez@oracle.com> > > > To: <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > > > > > Doug, > > > > > > > > Would you have pics of what the diferent filters look like? I'd like > to > > > make > > > > sure that I have the proper system installed in mine. > > > > > > > > Ernie > > > > ----- Original Message ----- > > > > From: "Doug" <rvfltd@televar.com> > > > > To: "Yak list" <yak-list@matronics.com> > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > > > > > Roger, > > > > > No need to reinvent the wheel, I have the larger stainless steel > > filter > > > > > bodies all made up with new filters and desiccant. Having said that > > you > > > > > will have to find the end caps to screw on the stainless body. I am > > > sure > > > > > that there are many laying around out there as I have sold a bunch > of > > > the > > > > > stock new Chinese filters in the past. Installing a second filter > > would > > > > be > > > > > very easy and would remove any unwanted water...........even in > > Florida. > > > > > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > > > filters > > > > > please let me know so we can help out some of the guys who are stuck > > > with > > > > > the smaller, nearly useless little filter. In my opinion this is > the > > > > number > > > > > one most important part of your pneumatic system maintenance and if > > you > > > > > don't maintain it properly you will be fighting other problems down > > > stream > > > > > for years to come. Once you contaminate the air system it is very > > hard > > > to > > > > > get 100% clean again. Drain your slobber pot after every flight, > > check > > > > your > > > > > water filter at least twice a year, more often if you live in a > humid > > > > area. > > > > > I carry all the inner filters and desiccant in stock if you need > them. > > > > > > > > > > A;ways yakin, > > > > > Doug Sapp > > > > > ----- Original Message ----- > > > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > > > To: <yak-list@matronics.com> > > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > <rogerbyak@yahoo.com> > > > > > > > > > > > > Joe; Approximately how big is the new air filter?....is it > > something > > > > more > > > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > > > thick? > > > > > Mom used to have something like that to keep cookies crisp. The > > > dessicant > > > > > turned red when wet (spent) and was blue when dried out. > > > > > > I am thinking about something like a one to two gallon capacity > that > > > > would > > > > > be filled with silica gel or calcium chloride and could be taken > home > > > and > > > > > dried out in the oven and become rejuveniated. This would absorb > > > > dissolved > > > > > moisture in the air on the suction side of the compressor. Seems > like > > > > > everybody fights moisture problems in their air systems and there > > should > > > > be > > > > > a way to keep it out. rb > > > > > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > > > --> Yak-List message posted by: joe h > > > > > > > > > > > > Roger > > > > > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > > > bead > > > > > > dessicants to help remove moisture. Beads should be > > > rejuvanted/replaced > > > > > > regularly. > > > > > > > > > > > > Joe > > > > > > ----- Original Message ----- > > > > > > From: "Roger Bieberdorf" > > > > > > To: > > > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > > > accumulation > > > > > > of oil/moisture in the "snot" blowdown system. If I don't > diligently > > > > > > exhaust that system, then it finds its way into the air tank and > > > > > associated > > > > > > parts of the air system. Altho my repair for lack of diligence has > > > been > > > > > > limited to the filter and check valves; it crossed my mind: Why > > don't > > > we > > > > > > install a Desiccant/Dryer of significant size on the INTAKE to the > > Air > > > > > > Compressor? That Desiccant/Dryer could be located between the > > firewall > > > > and > > > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. > > Any > > > > > > Ideas? rb > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 12


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    Time: 07:58:42 PM PST US
    From: "Walt Lannon" <lannon@look.ca>
    Subject: Re: CJ6a Air System-Water
    tests=ORIGINAL_MESSAGE,QUOTED_EMAIL_TEXT,REFERENCES, USER_IN_WHITELIST version=2.55 --> Yak-List message posted by: "Walt Lannon" <lannon@look.ca> Ernie; The filter is mounted on the upper PORT side of the firewall (that is left for all you southerners). It is pressurized when the system is under charge and there is a non-return check valve. You can remove it without depressurizing the system. Cheers; Walt ----- Original Message ----- From: "Ernie" <ernest.martinez@oracle.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > I have the long one, if its the one mounted on the upper starboard side of > the firewall. Is it pressurized all the time or is there a check valve > upstream of the dessicant, in other words do I need to depressurize the air > system before I remove it from the system? > > Thanks > > Ernie > ----- Original Message ----- > From: "Doug" <rvfltd@televar.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > Ernie, > > Its a no brainer. The small on is exactly that about 3 inches long, when > > you try to open it up to service it will find that only one end threads > off. > > The small one contains NO desiccant, only filters and screens. The large > > high capacity filter is over 6 inches long and both ends come off for > > servicing. The filter that is shown on page 20-1 in the Airframe > Accessory > > Overhaul manual is the small filter. Hope this helps. When you > > check/service your filter check the pitting (the tolerances are listed in > > the overhaul manual. Remember this unit runs at very high pressure and if > > it ever decided to fail it could take out your oil system and do other > > unspeakable things in your engine compartment. This unit is often > > overlooked during inspections. The last pitted one we tested blew up at > 900 > > psi. Yes, that is over the operating pressures, but just how much longer > > would it have lasted?? Its simply not worth the chance. I think there is > a > > good reason why the Chinese have called out such low tolerances for > pitting > > on the inner walls of the stock alu. filter body. The new stainless steel > > body simply does away with the corrosion problem, best thing since sliced > > bread!! > > > > Always yakin, > > Doug > > ----- Original Message ----- > > From: "Ernie" <ernest.martinez@oracle.com> > > To: <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > > > Doug, > > > > > > Would you have pics of what the diferent filters look like? I'd like to > > make > > > sure that I have the proper system installed in mine. > > > > > > Ernie > > > ----- Original Message ----- > > > From: "Doug" <rvfltd@televar.com> > > > To: "Yak list" <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > > > Roger, > > > > No need to reinvent the wheel, I have the larger stainless steel > filter > > > > bodies all made up with new filters and desiccant. Having said that > you > > > > will have to find the end caps to screw on the stainless body. I am > > sure > > > > that there are many laying around out there as I have sold a bunch of > > the > > > > stock new Chinese filters in the past. Installing a second filter > would > > > be > > > > very easy and would remove any unwanted water...........even in > Florida. > > > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > > filters > > > > please let me know so we can help out some of the guys who are stuck > > with > > > > the smaller, nearly useless little filter. In my opinion this is the > > > number > > > > one most important part of your pneumatic system maintenance and if > you > > > > don't maintain it properly you will be fighting other problems down > > stream > > > > for years to come. Once you contaminate the air system it is very > hard > > to > > > > get 100% clean again. Drain your slobber pot after every flight, > check > > > your > > > > water filter at least twice a year, more often if you live in a humid > > > area. > > > > I carry all the inner filters and desiccant in stock if you need them. > > > > > > > > A;ways yakin, > > > > Doug Sapp > > > > ----- Original Message ----- > > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > > To: <yak-list@matronics.com> > > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > <rogerbyak@yahoo.com> > > > > > > > > > > Joe; Approximately how big is the new air filter?....is it > something > > > more > > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > > thick? > > > > Mom used to have something like that to keep cookies crisp. The > > dessicant > > > > turned red when wet (spent) and was blue when dried out. > > > > > I am thinking about something like a one to two gallon capacity that > > > would > > > > be filled with silica gel or calcium chloride and could be taken home > > and > > > > dried out in the oven and become rejuveniated. This would absorb > > > dissolved > > > > moisture in the air on the suction side of the compressor. Seems like > > > > everybody fights moisture problems in their air systems and there > should > > > be > > > > a way to keep it out. rb > > > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > > --> Yak-List message posted by: joe h > > > > > > > > > > Roger > > > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > > bead > > > > > dessicants to help remove moisture. Beads should be > > rejuvanted/replaced > > > > > regularly. > > > > > > > > > > Joe > > > > > ----- Original Message ----- > > > > > From: "Roger Bieberdorf" > > > > > To: > > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > > accumulation > > > > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > > > > exhaust that system, then it finds its way into the air tank and > > > > associated > > > > > parts of the air system. Altho my repair for lack of diligence has > > been > > > > > limited to the filter and check valves; it crossed my mind: Why > don't > > we > > > > > install a Desiccant/Dryer of significant size on the INTAKE to the > Air > > > > > Compressor? That Desiccant/Dryer could be located between the > firewall > > > and > > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. > Any > > > > > Ideas? rb > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 13


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    Time: 08:24:51 PM PST US
    From: Harry Hirschman <hairball192@yahoo.com>
    Subject: Wanted: M-14 Tool Kit
    --> Yak-List message posted by: Harry Hirschman <hairball192@yahoo.com> All: I've depended on the "kindness of strangers" and the round-engine, wrong-direction gang in my neighborhood too long and I've run out of tool-borrowing chits. If anyone has an extra russian M-14P engine tool-kit that they wouldn't mind selling, I'd give it a caring home. Regards, Harry Hirschman PS: Please send your response directly to me ("reply" sends it to the whole list) __________________________________


    Message 14


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    Time: 09:25:17 PM PST US
    From: "Walt Lannon" <lannon@look.ca>
    Subject: Re: CJ6a Air System-Water
    tests=ORIGINAL_MESSAGE,QUOTED_EMAIL_TEXT,REFERENCES, USER_IN_WHITELIST version=2.55 --> Yak-List message posted by: "Walt Lannon" <lannon@look.ca> Doug; The small filter is only about 2" in length. It has proven to be a real problem with intergrannular corrosion. The repair limit shown in the O/H Manual is very conservative when one considers the actual strength of the assembly. But there is a reason for that conservatism. The depth of intergrannular corrosion is, for all practical purposes, impossible to measure since it follows the grain boundries and has exactly the same effect as a crack The generally accepted rule for rework is to remove all visible evidence of corrosion and then remove another .020" (0.5mm) for insurance. At that point you may consider whether there is adequate material remaining or the unit is scrap. Turns out that the small filter, because of it's very small volume, can tolerate a quite drastic re-bore (well in excess of the manual limit) and still pass a 75 ATM (1200psi) hydrostatic test. Just confirmed that today with the unit from my aircraft (which I will scrap even though it met the test). I bored it out approx. .080" on the dia. and further locally reworked corrosion up to another .030" on the RADIUS. The reason this drastically reworked unit passed where a lessor corroded but unreworked one would likely fail is that the stress was evenly distributed rather than being concentrated at the grain boundry cracks. Not totally useless info since it will allow me to repair and return to service units that may be over the manual limit. Though I will set my limit far less than the one described above. Woudn't have to go to all this trouble if my good buddy with the nice stainless steel filters also had caps for them so us peons with the old, small, filters could convert. Cheers; Walt ----- Original Message ----- From: "Doug" <rvfltd@televar.com> Subject: Re: Yak-List: CJ6a Air System-Water > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > Ernie, > Its a no brainer. The small on is exactly that about 3 inches long, when > you try to open it up to service it will find that only one end threads off. > The small one contains NO desiccant, only filters and screens. The large > high capacity filter is over 6 inches long and both ends come off for > servicing. The filter that is shown on page 20-1 in the Airframe Accessory > Overhaul manual is the small filter. Hope this helps. When you > check/service your filter check the pitting (the tolerances are listed in > the overhaul manual. Remember this unit runs at very high pressure and if > it ever decided to fail it could take out your oil system and do other > unspeakable things in your engine compartment. This unit is often > overlooked during inspections. The last pitted one we tested blew up at 900 > psi. Yes, that is over the operating pressures, but just how much longer > would it have lasted?? Its simply not worth the chance. I think there is a > good reason why the Chinese have called out such low tolerances for pitting > on the inner walls of the stock alu. filter body. The new stainless steel > body simply does away with the corrosion problem, best thing since sliced > bread!! > > Always yakin, > Doug > ----- Original Message ----- > From: "Ernie" <ernest.martinez@oracle.com> > To: <yak-list@matronics.com> > Subject: Re: Yak-List: CJ6a Air System-Water > > > > --> Yak-List message posted by: "Ernie" <ernest.martinez@oracle.com> > > > > Doug, > > > > Would you have pics of what the diferent filters look like? I'd like to > make > > sure that I have the proper system installed in mine. > > > > Ernie > > ----- Original Message ----- > > From: "Doug" <rvfltd@televar.com> > > To: "Yak list" <yak-list@matronics.com> > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > --> Yak-List message posted by: "Doug" <rvfltd@televar.com> > > > > > > Roger, > > > No need to reinvent the wheel, I have the larger stainless steel filter > > > bodies all made up with new filters and desiccant. Having said that you > > > will have to find the end caps to screw on the stainless body. I am > sure > > > that there are many laying around out there as I have sold a bunch of > the > > > stock new Chinese filters in the past. Installing a second filter would > > be > > > very easy and would remove any unwanted water...........even in Florida. > > > > > > If anyone reading this has any useable end caps for the larger CJ6 > filters > > > please let me know so we can help out some of the guys who are stuck > with > > > the smaller, nearly useless little filter. In my opinion this is the > > number > > > one most important part of your pneumatic system maintenance and if you > > > don't maintain it properly you will be fighting other problems down > stream > > > for years to come. Once you contaminate the air system it is very hard > to > > > get 100% clean again. Drain your slobber pot after every flight, check > > your > > > water filter at least twice a year, more often if you live in a humid > > area. > > > I carry all the inner filters and desiccant in stock if you need them. > > > > > > A;ways yakin, > > > Doug Sapp > > > ----- Original Message ----- > > > From: "Roger Bieberdorf" <rogerbyak@yahoo.com> > > > To: <yak-list@matronics.com> > > > Subject: Re: Yak-List: CJ6a Air System-Water > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf <rogerbyak@yahoo.com> > > > > > > > > Joe; Approximately how big is the new air filter?....is it something > > more > > > than I have seen on some other Cj's that is maybe 3" diameter and 2" > > thick? > > > Mom used to have something like that to keep cookies crisp. The > dessicant > > > turned red when wet (spent) and was blue when dried out. > > > > I am thinking about something like a one to two gallon capacity that > > would > > > be filled with silica gel or calcium chloride and could be taken home > and > > > dried out in the oven and become rejuveniated. This would absorb > > dissolved > > > moisture in the air on the suction side of the compressor. Seems like > > > everybody fights moisture problems in their air systems and there should > > be > > > a way to keep it out. rb > > > > > > > > joe h <joeh@shaw.ca> wrote: > > > > --> Yak-List message posted by: joe h > > > > > > > > Roger > > > > > > > > The latest pressure air filter on the CJ-6 incorporates silica gel > bead > > > > dessicants to help remove moisture. Beads should be > rejuvanted/replaced > > > > regularly. > > > > > > > > Joe > > > > ----- Original Message ----- > > > > From: "Roger Bieberdorf" > > > > To: > > > > Subject: Yak-List: CJ6a Air System-Water > > > > > > > > > > > > > --> Yak-List message posted by: Roger Bieberdorf > > > > > > > > > > Even though it is quite dry here in Arizona, I still find an > > > accumulation > > > > of oil/moisture in the "snot" blowdown system. If I don't diligently > > > > exhaust that system, then it finds its way into the air tank and > > > associated > > > > parts of the air system. Altho my repair for lack of diligence has > been > > > > limited to the filter and check valves; it crossed my mind: Why don't > we > > > > install a Desiccant/Dryer of significant size on the INTAKE to the Air > > > > Compressor? That Desiccant/Dryer could be located between the firewall > > and > > > > the cockpit bulkhead and piped to the compressor with Scat Tubing. Any > > > > Ideas? rb > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > > > > --------------------------------- > > > > > > > > > > > > > > > > > > > >




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