Today's Message Index:
----------------------
1. 04:00 AM - Re: Harness & wires (cpayne@joimail.com)
2. 06:10 AM - harness lube (Duncan)
3. 07:06 PM - Wiring Harness &$%@* (cjpilot710@aol.com)
4. 07:08 PM - Re: Re: Harness & wires (Walt Lannon)
5. 09:29 PM - Fly In (N13472@aol.com)
Message 1
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Subject: | Re: Harness & wires |
--> Yak-List message posted by: cpayne@joimail.com
Doug,
Please contact me off-list. I sent an email a few days ago
looking for parts.
Yes, that wire pulling lube feels nasty but it leaves a
silicone-like
film on the wires after it drys, thereby allowing a little
"wiggle" with
engine vibration rather than chafing.
Liquid soaps can also be used, such as Dawn or Liquid Ivory
but it's not
as good.
BTW, the current batch of 5mm wire being sold for Yak/CJ's
has a very soft
silicone cover which is rather prone to tearing holes in it
if you don't
lube it.
Craig Payne
>
> --> Yak-List message posted by: "Doug"
> <rvfltd@televar.com>
>
> Frank,
> I have several CJ harnesses that I am pulling apart for
> parts to keep the guys going. If you need the braided
> shielding let me know the length of the ones you need. I
> have one harness that only has 100 hours on it, so it is
> in great condition.
>
> Also, go to your local commercial electrical contractor's
> shop, ask him for some of the lube they use when pulling
> wires through conduit. It is the nastiest, snottiest,
> stuff you have ever had on your hands but it will make the
> wires slip through the harness much easier. I think
> Greenlee makes it.
>
> Best,
> Doug
Message 2
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--> Yak-List message posted by: "Duncan" <Duncan1574@hotmail.com>
You can get that wire pulling lube at Home Depot, usually in the electrical
pipe aisles.
Russ "Building Materials and Lumber" Dycus
> Also, go to your local commercial electrical contractor's shop, ask him
for
> some of the lube they use when pulling wires through conduit. It is the
> nastiest, snottiest, stuff you have ever had on your hands but it will
make
> the wires slip through the harness much easier. I think Greenlee makes
it.
>
> Best,
> Doug
Message 3
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Subject: | Wiring Harness &$%@* |
--> Yak-List message posted by: cjpilot710@aol.com
I recently changed all the wires in my harness. Lets just say it's a
learning experience.
There is a method and tips. I hope these help it go easier.
1. Pull all plug wires back behind the cylinder baffles
2. Use good strong nylon or better cord (1/8) for pulling wire though
harness. Don't use safety wire as it galls on the edges of the harness openings.
3. Disconnect the woven metal harness from the harness tube sections (19mm
wrench), before pulling wire out or into the harness.
4. Start with the shorter wire (#1 #9 #2 #8) first. This makes getting the
longer ones (#5 #6 #7) easier to remove. Replace in reverse order (longer ones
first).
5. When you pull an old wire out BE SURE to tie the 1/8 cord to the wire so
as to pull the cord though the harness as you remove the wire.
6. With the woven part of the harness disconnect from the tube section, it
will be easier to pull the new wire though the tube sections.
7. MAKE SURE YOU KEEP TRACK OF YOUR WIRES VS STRINGS. LABEL THEM.
8. There is an electrician product for pulling wire though medal casing. It
looks like 'come,' white, very creamy, and very slippery. This will be a very
helpful getting the wire though. Its been mentioned before.
9. Make a special effort to streamline the point where you tie the cord to
the wire. I made several clove hitches 2 or 3 inches down from the end of the
wire. Laying the cord flat on the wire, I than use electrical tape to rap
around the cord and wire, allowing the cord to pull the wire straight in.
10. Remember that #1 mag is the L mag and fires all the front pulgs. #2 mag
is the right mag and fires all the rear plugs.
11. Be careful when pulling on the wire as it comes though the outlets of the
harness tube. Sharp edges can cut into the wire insulation.
It took me two day by myself to do this. Any questions about how I did it
you can get me at 386-467-3313
Jim Goolsby
"They that can give up essential liberty to obtain a little safety,
deserve neither liberty nor safety"
Benjamin Franklin 1759
"With my shield, or on it"
Trojan Warriors BC
"The reason older men are like fine wine. When young, they are like grapes
until some woman stomps all over them."
Unknown older man.
Message 4
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Subject: | Re: Harness & wires |
tests=ORIGINAL_MESSAGE,QUOTED_EMAIL_TEXT,REFERENCES,
USER_IN_WHITELIST
version=2.55
--> Yak-List message posted by: "Walt Lannon" <lannon@look.ca>
Thje aircraft industry standard product for this sort of job is a Dow
Corning silicon "grease". Commonly called DC4 compound it is available at
any aviation supplier. Whether it works better than the product Doug
mentioned I don't know but I have used it to install new wires in P & W
ignition harness a few times
I always have a tube on hand for many uses, "O" ring lube, etc.
Walt
----- Original Message -----
From: <cpayne@joimail.com>
Subject: Yak-List: Re: Harness & wires
> --> Yak-List message posted by: cpayne@joimail.com
>
> Doug,
>
> Please contact me off-list. I sent an email a few days ago
> looking for parts.
> Yes, that wire pulling lube feels nasty but it leaves a
> silicone-like
> film on the wires after it drys, thereby allowing a little
> "wiggle" with
> engine vibration rather than chafing.
>
> Liquid soaps can also be used, such as Dawn or Liquid Ivory
> but it's not
> as good.
>
> BTW, the current batch of 5mm wire being sold for Yak/CJ's
> has a very soft
> silicone cover which is rather prone to tearing holes in it
> if you don't
> lube it.
>
> Craig Payne
>
> >
> > --> Yak-List message posted by: "Doug"
> > <rvfltd@televar.com>
> >
> > Frank,
> > I have several CJ harnesses that I am pulling apart for
> > parts to keep the guys going. If you need the braided
> > shielding let me know the length of the ones you need. I
> > have one harness that only has 100 hours on it, so it is
> > in great condition.
> >
> > Also, go to your local commercial electrical contractor's
> > shop, ask him for some of the lube they use when pulling
> > wires through conduit. It is the nastiest, snottiest,
> > stuff you have ever had on your hands but it will make the
> > wires slip through the harness much easier. I think
> > Greenlee makes it.
> >
> > Best,
> > Doug
>
>
Message 5
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--> Yak-List message posted by: N13472@aol.com
To all, Some of the T-34 guys are having an informal NO HOST fly in
formation practice, etc. get together at the Jean, NV airport (0L7) this will
be
the third year for the group at Jean. Jean is about 20 miles south of Las
Vegas
on I-15 and is walking distance (via a lighted sidewalk) from the Goldstrike
hotel Casino. The dates are Friday Oct 31 through Sunday Nov 1 2003 they
have rooms reserved at the Goldstrike approx. $19 through $39 depending
on the day. The normal schedule (not cast in concrete) Friday formation
practice, arrivals Sat mass fly out to Beatty, NV (BTY) for fly by of yearly
young
eagles rides by EAA then to Death Valley for lunch and a group dinner on Sat
night, Sunday more formation practice, check rides, etc.
Ken Wyatt the non official host coordinator has extended an invitation to all
RED STAR aircraft as well as any Warbird that wishes to attend.
You can contact him for details at AirportBum@ATT.net
they usually have 15+ T-34s as well as 2 or 3 L-29s show up.
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