Yak-List Digest Archive

Mon 08/31/09


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     1. 05:25 AM - Re: Excessive R Mag Drop (A. Dennis Savarese)
     2. 07:52 AM - Re: Excessive R Mag Drop (William Halverson)
     3. 08:10 AM - Re: Excessive R Mag Drop (A. Dennis Savarese)
     4. 09:12 AM - Re: Excessive R Mag Drop (doug sapp)
     5. 12:36 PM - JTY-1A Voltage regulator (matt salkeld)
     6. 02:19 PM - Re: JTY-1A Voltage regulator (Frank Stelwagon)
     7. 02:49 PM - Re: JTY-1A Voltage regulator (doug sapp)
     8. 08:13 PM - Re: Excessive R Mag Drop (Scott Poehlmann)
     9. 11:01 PM - JTY-1 Regulator (Frank Stelwagon)
    10. 11:25 PM - Re: Excessive R Mag Drop (Jan Mevis)
 
 
 


Message 1


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    Time: 05:25:24 AM PST US
    From: "A. Dennis Savarese" <dsavarese0812@bellsouth.net>
    Subject: Re: Excessive R Mag Drop
    Scott, A couple of comments based on your post. These comments will most likely not change the mag drop. But I believe are important. - Mag checks are typically done at 70%, although the large mag drop would most likely not change by doing the mag check at 60-65%. - The BR7HS plugs are a "colder" plug and I would suggest changing to BR6HS plugs. Gap the new plugs to .21 -.22. We have found the BR6HS plugs to be a much better plug for the M14 than either the BR7's or 8's. - Rotating the distributor rotor just for the sake of trying to reduce the mag drop is definitely a no-no. You are forcing the rotor point off the center contact of the mag cap ie: making the spark jump the gap. You could be damaging the mag cap. The reason the rotor has slots in it is to enable the mechanic to properly align the position of the rotor to the scribed mark on the boss of the magneto (the mag cover mating surface once the mag timing is properly set). See attached. This positions the rotor point to the center of the contact inside the magneto cap when the mag cap is installed. I would recommend you recheck the timing and after properly setting the timing, reset the rotor by placing a straight edge across the center of the rotor to the rotor point, then loosen the 3 screws and align the center and the point of the rotor to the scribe mark on the boss of the mag. Since you are getting a large mag drop, you can possibly isolate the faulty cylinder (plug not firing) by running the mag on the BAD mag to see what cylinders are not firing. Start the engine and immediately rotate the mag switch to the #2 mag and leave it there. You said #2 was giving you the large mag drop. Now let it run for a few minutes on the bad mag. Shut the engine down. Using a laser temperature sensor which you can buy at Radio Shack, measure the temperature of each cylinder at exactly the same point on each cylinder. Pick a spot that is easy to "shoot" with the laser. Just make sure you measure the temps at the same location on every cylinder. You will likely find a cylinder that is much colder than the others. That will be the suspect wire/plug. It could also be a small crack in the mag cap between the contact points. Look for carbon traces in the mag cap. Replace the cap for testing purposes. But be sure to align the rotor point to the scribe mark before replacing the cap. Regarding the mag drop, since you are using the 8 mm wires, you can measure the resistance of the wires from the spark plug end to the mag cap. Starting with the longest wire, (left mag #6; right mag #5) measure the resistance of the wires using a digital ohm meter. The shorter the wire, the less resistance. If you find a bad wire, (no resistance) remove the end from the mag cap, cut off about 3/8", reinstall and screw in the wire-piercing screw. Then check the resistance again. If the wire still reads completely open (no resistance), contact me off-list and I can order you a new wire. I hope this helps. ----- Original Message ----- From: Scott Poehlmann To: yak-list@matronics.com Sent: Sunday, August 30, 2009 9:20 PM Subject: Yak-List: Excessive R Mag Drop Hi Guys, My lovely M9F (okay, "Phi", but I don't have that key on this keyboard...<VBG>) magnetos (mounted on a Yak-55M) seem to have developed an issue, and I need some help toubleshooting it. The problem is an excessive mag drop on the right (#2) mag. Mag checks done between 60% and 65% yield a 2.5-2.9% drop on the Left mag (#1) and (initially) a 9.5-9.9% drop on the Right (#2). Here is what I have done so far and the effect: 1) Replaced the plugs (NGK BR7HS gapped at 0.25). No effect. N.B., the ignition wires are US 8 mm automotive wires and are just over 18 months old. 2) Checked the point gap (and cleaned everything in the top of the mag with Isopropanol). Gap correct at 0.3 mm. No effect. 3) Reset the distributor rotor to full "aft" (i.e., opposite the direction of rotation) position. No effect. 4) Reset distributor rotor to mid-position. Decreased drop on Right mag to about 8.5%. 5) Reset distributor rotor to full "forward" position (i.e., in direction of rotation). Decreased drop on Right mag to about 7.7-7.9%. This is the best that I can get. Obviously, this isn't good enough... Any ideas on what the problem is and (more importantly to me), what the solution is? Preferably without recourse to "buy a new mag"... I'm stumped. Thanks, Scott Poehlmann Yak 55M N155YK


    Message 2


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    Time: 07:52:05 AM PST US
    From: William Halverson <william@netpros.net>
    Subject: Re: Excessive R Mag Drop
    When I try to do my run up at 70% RPM my brakes won't hold. Details are 400HP, MTV 3 blade prop, and Cleveland 6" wheels/brakes. Anybody else have that problem? I would think the 440 HP engine makes it even worse ... Thanks! William Halverson YAK55 At 05:24 AM 8/31/2009, A. Dennis Savarese wrote: >Scott, >A couple of comments based on your post. These comments will most >likely not change the mag drop. But I believe are important. > >- Mag checks are typically done at 70%, although the large mag drop >would most likely not change by doing the mag check at 60-65%.


    Message 3


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    Time: 08:10:00 AM PST US
    From: "A. Dennis Savarese" <dsavarese0812@bellsouth.net>
    Subject: Re: Excessive R Mag Drop
    Good point William. Thanks for sharing that because it is important. Dennis ----- Original Message ----- From: William Halverson To: yak-list@matronics.com Sent: Monday, August 31, 2009 9:48 AM Subject: Re: Yak-List: Excessive R Mag Drop When I try to do my run up at 70% RPM my brakes won't hold. Details are 400HP, MTV 3 blade prop, and Cleveland 6" wheels/brakes. Anybody else have that problem? I would think the 440 HP engine makes it even worse ... Thanks! William Halverson YAK55 At 05:24 AM 8/31/2009, A. Dennis Savarese wrote: Scott, A couple of comments based on your post. These comments will most likely not change the mag drop. But I believe are important. - Mag checks are typically done at 70%, although the large mag drop would most likely not change by doing the mag check at 60-65%.


    Message 4


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    Time: 09:12:12 AM PST US
    Subject: Re: Excessive R Mag Drop
    From: doug sapp <dougsappllc@gmail.com>
    Bill,When we run the big 30 inch tires and the borer super prop on the cubs we have a similar problem. We solved it by using a oil squirt can full of what ever type of brake fluid your fond of, this is the type of oil can with the "squeeze it" handle, squirts across the shop with each pull. (tape a lazer pointer to it and it's wonderful for killing wasps and yellow jackets--messy though) Use a piece of clear plastic tubing big enough to fit tightly over the nozzle, the other end should be just big enough to slip over the bleeder valve on the brake housing,(which should be on the upper side of the housing.) Pump the hose full of fluid to remove the possibilities of any bubbles, slightly loosen the bleeder valve, you should see a slight bit of fluid appear, quickly skip the tube over the bleeder valve taking care not to trap any bubbles in the line. Pump the lever on the oil can until you see the pucks in the brake housing start to move outward. Stop pumping just before the pucks contact the surface of the disc on your Clevelands, pause a moment keeping the clear plastic tube vertical and any air bubbles rise up in the line, next close the bleeder valve, disconnect the hose and your done. It is best to do this when the aircraft is jacked up enough to spin the tires to check for a dragging brake. This is the theory: The brake pucks force the pads out against the disc when the brake is applied, then they retreat to the "at rest" position when the brakes are released. Any wear in the pads or on the disk will require more fluid being needed to make the puck extend and firmly grip the disk than it did when these parts were new, "back pressuring" the brakes replaces this fluid. Note that this will make your brakes "touchy" if you pump them up to much. Give it a try, it just might solve your problem. Best, Doug On Mon, Aug 31, 2009 at 7:48 AM, William Halverson <william@netpros.net>wrote: > > > When I try to do my run up at 70% RPM my brakes won't hold. Details are > 400HP, MTV 3 blade prop, and Cleveland 6" wheels/brakes. > > Anybody else have that problem? I would think the 440 HP engine makes it > even worse ... > > Thanks! > > William Halverson > YAK55 > > > At 05:24 AM 8/31/2009, A. Dennis Savarese wrote: > > Scott, > A couple of comments based on your post. These comments will most likely > not change the mag drop. But I believe are important. > > - Mag checks are typically done at 70%, although the large mag drop would > most likely not change by doing the mag check at 60-65%. > > * > > = > * > > -- You cannot legislate the poor into prosperity by legislating the wealthy out of prosperity. What one person receives without working for, another person must work for without receiving. The government cannot give to anybody anything that the government does not first take from somebody else. When half of the people get the idea that they do not have to work because the other half is going to take care of them, and when the other half gets the idea that it does no good to work because somebody else is going to get what they work for, that my dear friend, is the beginning of the end of any nation. You cannot multiply wealth by dividing it."* Always Yakin, Doug Sapp Phone 509-826-4610 Fax 509-826-3644


    Message 5


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    Time: 12:36:15 PM PST US
    From: matt salkeld <msalkeld@hotmail.com>
    Subject: JTY-1A Voltage regulator
    Hi=2C Was wondering if anyone has any information On the JTY-1A Voltage Regulator (Schematics=2C pinout=2C ect.) Used in the CJ-6A (As I understand this is a military conversion part=2C not from Nanchang) Mine Doesn't seem to be wo rking=2C but may be incorrectly wired(Generator=2C Diode and switch all wor k) Any help would be appreciated=2C Thank you=2C Matt Salkeld _________________________________________________________________ New! Faster Messenger access on the new MSN homepage http://go.microsoft.com/?linkid=9677406


    Message 6


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    Time: 02:19:22 PM PST US
    From: "Frank Stelwagon" <pfstelwagon@earthlink.net>
    Subject: Re: JTY-1A Voltage regulator
    Matt, Give me your E-mail address off list and I will send you schematics. Frank CJ6_A N23021 pfstelwagon@earthlink.net ----- Original Message ----- From: matt salkeld To: yak-list@matronics.com Sent: Monday, August 31, 2009 12:28 PM Subject: Yak-List: JTY-1A Voltage regulator Hi, Was wondering if anyone has any information On the JTY-1A Voltage Regulator (Schematics, pinout, ect.) Used in the CJ-6A (As I understand this is a military conversion part, not from Nanchang) Mine Doesn't seem to be working, but may be incorrectly wired(Generator, Diode and switch all work) Any help would be appreciated, Thank you, Matt Salkeld ------------------------------------------------------------------------- ----- New! Hotmail sign-in on the MSN homepage.


    Message 7


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    Time: 02:49:46 PM PST US
    Subject: Re: JTY-1A Voltage regulator
    From: doug sapp <dougsappllc@gmail.com>
    Frank,Any chance of getting a copy for my files? Doug Sapp 18B Riverview Road Omak, WA 98841 Dougsappllc@gmail.com 509-826-4610 On Mon, Aug 31, 2009 at 1:59 PM, Frank Stelwagon <pfstelwagon@earthlink.net>wrote: > Matt, > > Give me your E-mail address off list and I will send you schematics. > > Frank > CJ6_A N23021 > pfstelwagon@earthlink.net > > ----- Original Message ----- > *From:* matt salkeld <msalkeld@hotmail.com> > *To:* yak-list@matronics.com > *Sent:* Monday, August 31, 2009 12:28 PM > *Subject:* Yak-List: JTY-1A Voltage regulator > > Hi, > > Was wondering if anyone has any information On the JTY-1A Voltage Regulator > (Schematics, pinout, ect.) Used in the CJ-6A (As I understand this is a > military conversion part, not from Nanchang) Mine Doesn't seem to be > working, but may be incorrectly wired(Generator, Diode and switch all work) > Any help would be appreciated, > > Thank you, > > Matt Salkeld > > ------------------------------ > New! Hotmail sign-in on the MSN homepage.<http://go.microsoft.com/?linkid'77401> > > * > > href="http://www.matronics.com/Navigator?Yak-List">http://www.matronics.com/Navigator?Yak-List > href="http://forums.matronics.com">http://forums.matronics.com > href="http://www.matronics.com/contribution">http://www.matronics.com/c* > > * > > * > > -- You cannot legislate the poor into prosperity by legislating the wealthy out of prosperity. What one person receives without working for, another person must work for without receiving. The government cannot give to anybody anything that the government does not first take from somebody else. When half of the people get the idea that they do not have to work because the other half is going to take care of them, and when the other half gets the idea that it does no good to work because somebody else is going to get what they work for, that my dear friend, is the beginning of the end of any nation. You cannot multiply wealth by dividing it."* Always Yakin, Doug Sapp Phone 509-826-4610 Fax 509-826-3644


    Message 8


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    Time: 08:13:52 PM PST US
    From: Scott Poehlmann <scott-p@texas.net>
    Subject: Re: Excessive R Mag Drop
    Hi Dennis, Thanks for the usual thorough and thoughtful info. I will do all of your suggestions. I was under the misapprehension that the slots in the rotor were to allow for synchronization between the two mags, which led me to the idea of checking a variety of positions. Hopefully I have not damaged the caps, although I have only run the engine for a total of perhaps 15 minutes since varying the rotor position. I will reset it to the boss mark (which I hopefully can find...) as specified in your e-mail. Please confirm that it is the CENTER LINE of the rotor (which has two contacts on it, one in front of the other, separated by perhaps 0.5 cm; thus the center line is between the two contacts...) which is to be aligned with the scribe mark. I am going to try the BR6 plugs and see if that fixes the problem, and will also see if I can identify a "cold" cylinder. Failing that I'll measure the resistances of the plug wires. As to doing the run-up at 65%, I was taught this (I think by Nik...) when I first transitioned into an Su-29 about 7 years ago and frankly have never given it any thought since then. Thanks again. Scott A. Dennis Savarese wrote: > Scott, > A couple of comments based on your post. These comments will most > likely not change the mag drop. But I believe are important. > > - Mag checks are typically done at 70%, although the large mag drop > would most likely not change by doing the mag check at 60-65%. > - The BR7HS plugs are a "colder" plug and I would suggest changing to > BR6HS plugs. Gap the new plugs to .21 -.22. We have found the BR6HS > plugs to be a much better plug for the M14 than either the BR7's or 8's. > - Rotating the distributor rotor just for the sake of trying to reduce > the mag drop is definitely a no-no. You are forcing the rotor point > off the center contact of the mag cap ie: making the spark jump the > gap. You could be damaging the mag cap. The reason the rotor has > slots in it is to enable the mechanic to properly align the position > of the rotor to the scribed mark on the boss of the magneto (the mag > cover mating surface once the mag timing is properly set). See > attached. This positions the rotor point to the center of the contact > inside the magneto cap when the mag cap is installed. I would > recommend you recheck the timing and after properly setting the > timing, reset the rotor by placing a straight edge across the center > of the rotor to the rotor point, then loosen the 3 screws and > align the center and the point of the rotor to the scribe mark on the > boss of the mag. > > Since you are getting a large mag drop, you can possibly isolate the > faulty cylinder (plug not firing) by running the mag on the BAD mag to > see what cylinders are not firing. Start the engine and immediately > rotate the mag switch to the #2 mag and leave it there. You said #2 > was giving you the large mag drop. Now let it run for a few minutes > on the bad mag. Shut the engine down. Using a laser temperature > sensor which you can buy at Radio Shack, measure the temperature of > each cylinder at exactly the same point on each cylinder. Pick a spot > that is easy to "shoot" with the laser. Just make sure you measure > the temps at the same location on every cylinder. You will likely > find a cylinder that is much colder than the others. That will be the > suspect wire/plug. It could also be a small crack in the mag cap > between the contact points. Look for carbon traces in the mag cap. > Replace the cap for testing purposes. But be sure to align the rotor > point to the scribe mark before replacing the cap. > > Regarding the mag drop, since you are using the 8 mm wires, you can > measure the resistance of the wires from the spark plug end to the mag > cap. Starting with the longest wire, (left mag #6; right mag #5) > measure the resistance of the wires using a digital ohm meter. The > shorter the wire, the less resistance. If you find a bad wire, (no > resistance) remove the end from the mag cap, cut off about 3/8", > reinstall and screw in the wire-piercing screw. Then check the > resistance again. If the wire still reads completely open (no > resistance), contact me off-list and I can order you a new wire. > > I hope this helps. > > > > ----- Original Message ----- > *From:* Scott Poehlmann <mailto:scott-p@texas.net> > *To:* yak-list@matronics.com <mailto:yak-list@matronics.com> > *Sent:* Sunday, August 30, 2009 9:20 PM > *Subject:* Yak-List: Excessive R Mag Drop > > <mailto:scott-p@texas.net>> > > Hi Guys, > > My lovely M9F (okay, "Phi", but I don't have that key on this > keyboard...<VBG>) magnetos (mounted on a Yak-55M) seem to have > developed > an issue, and I need some help toubleshooting it. The problem is an > excessive mag drop on the right (#2) mag. Mag checks done between 60% > and 65% yield a 2.5-2.9% drop on the Left mag (#1) and (initially) a > 9.5-9.9% drop on the Right (#2). Here is what I have done so far > and the > effect: > > 1) Replaced the plugs (NGK BR7HS gapped at 0.25). No effect. N.B., > the > ignition wires are US 8 mm automotive wires and are just over 18 > months old. > 2) Checked the point gap (and cleaned everything in the top of the > mag > with Isopropanol). Gap correct at 0.3 mm. No effect. > 3) Reset the distributor rotor to full "aft" (i.e., opposite the > direction of rotation) position. No effect. > 4) Reset distributor rotor to mid-position. Decreased drop on > Right mag > to about 8.5%. > 5) Reset distributor rotor to full "forward" position (i.e., in > direction of rotation). Decreased drop on Right mag to about 7.7-7.9%. > > This is the best that I can get. Obviously, this isn't good enough... > > Any ideas on what the problem is and (more importantly to me), > what the > solution is? Preferably without recourse to "buy a new mag"... > > I'm stumped. > > Thanks, > > Scott Poehlmann > Yak 55M p; Navigator Photoshare, and > href="http://www.matronics.com/Navigator?Yak-List">http://www.matronics========================<; > via the Web > href="http://forums.matronics.com">http://forums.matronics.com > _p; generous bsp; > href="http://www.matronics.com/contribution">http://www.matronics.com/c================ > >


    Message 9


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    Time: 11:01:54 PM PST US
    From: "Frank Stelwagon" <pfstelwagon@earthlink.net>
    Subject: JTY-1 Regulator
    Just a point for those of you that might have the JTY-1 regulator installed in your CJ, I would not attempt to flash the field of the generator with the regulator connected. Remove the cannon plug from the regulator then reinstall after the generator work is done. The regulator does not appear to be real robust. Frank CJ6-A N23021


    Message 10


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    Time: 11:25:31 PM PST US
    From: "Jan Mevis" <jan.mevis@informavia.be>
    Subject: Excessive R Mag Drop
    I had the same problem with my Yak50, MTV prop, M14R with 450 HP. Now with new brake pads, problem is solved. It should be possible to adjust the brake settings though. Jan From: owner-yak-list-server@matronics.com [mailto:owner-yak-list-server@matronics.com] On Behalf Of A. Dennis Savarese Sent: maandag 31 augustus 2009 17:06 Subject: Re: Yak-List: Excessive R Mag Drop Good point William. Thanks for sharing that because it is important. Dennis ----- Original Message ----- From: William Halverson <mailto:william@netpros.net> Sent: Monday, August 31, 2009 9:48 AM Subject: Re: Yak-List: Excessive R Mag Drop When I try to do my run up at 70% RPM my brakes won't hold. Details are 400HP, MTV 3 blade prop, and Cleveland 6" wheels/brakes. Anybody else have that problem? I would think the 440 HP engine makes it even worse ... Thanks! William Halverson YAK55 At 05:24 AM 8/31/2009, A. Dennis Savarese wrote: Scott, A couple of comments based on your post. These comments will most likely not change the mag drop. But I believe are important. - Mag checks are typically done at 70%, although the large mag drop would most likely not change by doing the mag check at 60-65%. href="http://www.matronics.com/Navigator?Yak-List">http://www.matronics.com/ Navigator?Yak-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c




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