Yak-List Digest Archive

Sun 01/27/19


Total Messages Posted: 12



Today's Message Index:
----------------------
 
     1. 07:13 AM - Re: Re: Starting Problems (Warren Hill)
     2. 09:01 AM - Re: Re: Starting Problems (Byron Fox)
     3. 10:27 AM - Re: Re: Starting Problems (Mark Pennington)
     4. 10:32 AM - Re: Re: Starting Problems (Mark Pennington)
     5. 04:19 PM - Re: Re: Starting Problems (Warren Hill)
     6. 04:33 PM - Re: Re: Starting Problems (Byron Fox)
     7. 04:39 PM - Re: Re: Starting Problems (Walter Lannon)
     8. 05:30 PM - Re: Re: Starting Problems (Walter Lannon)
     9. 05:58 PM - Re: Re: Starting Problems (Byron Fox)
    10. 06:13 PM - Re: Re: Starting Problems (Warren Hill)
    11. 06:49 PM - Re: Re: Starting Problems (Walter Lannon)
    12. 07:30 PM - Re: Re: Starting Problems (Warren Hill)
 
 
 


Message 1


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    Time: 07:13:14 AM PST US
    From: Warren Hill <hill@doctor-hill.com>
    Subject: Re: Starting Problems
    For both the Yak and the CJ, the pneumatic system is one of the most important aspects, but almost continuously problematic. Over the years, I ended up replacing every check and shuttle value and pretty much all of the tubing before a long list of constantly appearing problems finally disappeared. Replaced the starter solenoid valve early in the game. Just comes with the territory. Here are some thoughts after years of work one the pneumatic system of my CJ. Use the highest quality tubing you can find. Avoid inexpensive, thin wall bargains. New B-nuts and collars from Doug Sapp is the way to go. Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. Secure the tubing with Adel clamps. Vibration is the most common cause of failure. Replace/rebuild the check/shuttle values at regular intervals. Corrosion is insidious. Dont forget to service the air/water separator twice a year. Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. Replace old rubber/cloth actuator and brake lines. They do not age well. Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. Replace the main and emergency air tanks with new from Doug Sapp. Close to failure-proof. Do not get frustrated when some part of the pneumatic system fails. This is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to failure the oldest parts, even if they are working. Its not really if they will fail but rather when it will happen. To my way of thinking, its easiest to do this beforehand. Warren Hill N464TW Mesa, AZ > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.uk> wrote: > > > Some feedback on the starting problem: > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start without having to drag the scuba cylinder out. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > >


    Message 2


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    Time: 09:01:09 AM PST US
    From: Byron Fox <byronmfox@gmail.com>
    Subject: Re: Starting Problems
    Thanks Warren. Superb list. Where can I locate a flaring tool that compresses rather than stretches? I have a cheapo one of the latter variety that I've never liked. Also, my recollection is that Doug Sapp recommends cod liver oil to lubricate the system. I gather though that you've had success with the alcohol/glycerine formula over the years. On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com> wrote: > > For both the Yak and the CJ, the pneumatic system is one of the most > important aspects, but almost continuously problematic. Over the years, I > ended up replacing every check and shuttle value and pretty much all of t he > tubing before a long list of constantly appearing problems finally > disappeared. Replaced the starter solenoid valve early in the game. Just > comes with the territory. Here are some thoughts after years of work one > the pneumatic system of my CJ. > > =A2 Use the highest quality tubing you can find. Avoid inexpensi ve, thin > wall bargains. > =A2 New B-nuts and collars from Doug Sapp is the way to go. > =A2 Flaring tool that compresses the base of the flare rather th an > stretches it. Avoids creating a failure point. > =A2 Secure the tubing with Adel clamps. Vibration is the most co mmon > cause of failure. > =A2 Replace/rebuild the check/shuttle values at regular interval s. > Corrosion is insidious. > =A2 Don=99t forget to service the air/water separator twic e a year. > =A2 Lubricate the system with 50-50 mixture of 98% alcohol and g lycerine > every 3-4 months if you fly on a regular basis. > =A2 Get/borrow an ultrasonic leak detector. Will uncover much mo re than > is obvious. > =A2 Replace old rubber/cloth actuator and brake lines. They do n ot age > well. > =A2 Bypass everything in the aft cockpit. Not needed and just an other > source of potential leaks. > =A2 Replace the main and emergency air tanks with new from Doug Sapp. > Close to failure-proof. > > Do not get frustrated when some part of the pneumatic system fails. This > is what we signed up for when purchasing these airplanes. Just fix it and > move on. However, over time be proactive and plan to replace prior to > failure the oldest parts, even if they are working. It=99s not real ly if they > will fail but rather when it will happen. To my way of thinking, it =99s > easiest to do this beforehand. > > Warren Hill > N464TW > Mesa, AZ > > > > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.u k> > wrote: > > > mike_beresford@yahoo.co.uk> > > > > Some feedback on the starting problem: > > We eventually replaced the solenoid valve, and the starting improved. > Still not as good as I'd like it, but on most days I can get a start > without having to drag the scuba cylinder out. > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > > > > > > > > > > > > > =========== =========== =========== =========== =========== > > -- ... Blitz Byron M. Fox Director, VP TDA Investment Group, Inc 415-307-2405


    Message 3


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    Time: 10:27:39 AM PST US
    From: Mark Pennington <pennington.construction.inc.1@gmail.com>
    Subject: Re: Starting Problems
    Agree with all. Been there done that, proudly wear the T-shirt. I would add. Talk to Doug about his final filter design made from check valves. I have those in my plane. Cured dirty tubing etc. Love Doug=99s fi nal filter. Mark Pennington N621CJ On Sun, Jan 27, 2019 at 12:07 PM Byron Fox <byronmfox@gmail.com> wrote: > Thanks Warren. Superb list. Where can I locate a flaring tool that > compresses rather than stretches? I have a cheapo one of the latter varie ty > that I've never liked. > > Also, my recollection is that Doug Sapp recommends cod liver oil to > lubricate the system. I gather though that you've had success with the > alcohol/glycerine formula over the years. > > On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com> wrote: > >> >> For both the Yak and the CJ, the pneumatic system is one of the most >> important aspects, but almost continuously problematic. Over the years, I >> ended up replacing every check and shuttle value and pretty much all of the >> tubing before a long list of constantly appearing problems finally >> disappeared. Replaced the starter solenoid valve early in the game. Just >> comes with the territory. Here are some thoughts after years of work one >> the pneumatic system of my CJ. >> >> =A2 Use the highest quality tubing you can find. Avoid inexpens ive, thin >> wall bargains. >> =A2 New B-nuts and collars from Doug Sapp is the way to go. >> =A2 Flaring tool that compresses the base of the flare rather t han >> stretches it. Avoids creating a failure point. >> =A2 Secure the tubing with Adel clamps. Vibration is the most c ommon >> cause of failure. >> =A2 Replace/rebuild the check/shuttle values at regular interva ls. >> Corrosion is insidious. >> =A2 Don=99t forget to service the air/water separator twi ce a year. >> =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine >> every 3-4 months if you fly on a regular basis. >> =A2 Get/borrow an ultrasonic leak detector. Will uncover much m ore than >> is obvious. >> =A2 Replace old rubber/cloth actuator and brake lines. They do not age >> well. >> =A2 Bypass everything in the aft cockpit. Not needed and just a nother >> source of potential leaks. >> =A2 Replace the main and emergency air tanks with new from Doug Sapp. >> Close to failure-proof. >> >> Do not get frustrated when some part of the pneumatic system fails. This >> is what we signed up for when purchasing these airplanes. Just fix it an d >> move on. However, over time be proactive and plan to replace prior to >> failure the oldest parts, even if they are working. It=99s not rea lly if they >> will fail but rather when it will happen. To my way of thinking, it =99s >> easiest to do this beforehand. >> >> Warren Hill >> N464TW >> Mesa, AZ >> >> >> > On Jan 27, 2019, at 12:09 AM, Stressmerchant < >> mike_beresford@yahoo.co.uk> wrote: >> > >> mike_beresford@yahoo.co.uk> >> > >> > Some feedback on the starting problem: >> > We eventually replaced the solenoid valve, and the starting improved. >> Still not as good as I'd like it, but on most days I can get a start >> without having to drag the scuba cylinder out. >> > >> > >> > >> > >> > Read this topic online here: >> > >> > http://forums.matronics.com/viewtopic.php?p=487292#487292 >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> ========== >> List" rel="noreferrer" target="_blank"> >> http://www.matronics.com/Navigator?Yak-List >> ========== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contributi on >> ========== >> >> >> >> > > -- > ... Blitz > > > Byron M. Fox > Director, VP > TDA Investment Group, Inc > 415-307-2405 > >


    Message 4


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    Time: 10:32:26 AM PST US
    From: Mark Pennington <pennington.construction.inc.1@gmail.com>
    Subject: Re: Starting Problems
    Agree with all. Been there done that, proudly wear the T-shirt. I would add. Talk to Doug about his final filter design made from check valves. I have those in my plane. Cured dirty tubing etc. Love Doug=99s fi nal filter. Mark Pennington N621CJ On Sun, Jan 27, 2019 at 10:19 AM Warren Hill <hill@doctor-hill.com> wrote: > > For both the Yak and the CJ, the pneumatic system is one of the most > important aspects, but almost continuously problematic. Over the years, I > ended up replacing every check and shuttle value and pretty much all of t he > tubing before a long list of constantly appearing problems finally > disappeared. Replaced the starter solenoid valve early in the game. Just > comes with the territory. Here are some thoughts after years of work one > the pneumatic system of my CJ. > > =A2 Use the highest quality tubing you can find. Avoid inexpensi ve, thin > wall bargains. > =A2 New B-nuts and collars from Doug Sapp is the way to go. > =A2 Flaring tool that compresses the base of the flare rather th an > stretches it. Avoids creating a failure point. > =A2 Secure the tubing with Adel clamps. Vibration is the most co mmon > cause of failure. > =A2 Replace/rebuild the check/shuttle values at regular interval s. > Corrosion is insidious. > =A2 Don=99t forget to service the air/water separator twic e a year. > =A2 Lubricate the system with 50-50 mixture of 98% alcohol and g lycerine > every 3-4 months if you fly on a regular basis. > =A2 Get/borrow an ultrasonic leak detector. Will uncover much mo re than > is obvious. > =A2 Replace old rubber/cloth actuator and brake lines. They do n ot age > well. > =A2 Bypass everything in the aft cockpit. Not needed and just an other > source of potential leaks. > =A2 Replace the main and emergency air tanks with new from Doug Sapp. > Close to failure-proof. > > Do not get frustrated when some part of the pneumatic system fails. This > is what we signed up for when purchasing these airplanes. Just fix it and > move on. However, over time be proactive and plan to replace prior to > failure the oldest parts, even if they are working. It=99s not real ly if they > will fail but rather when it will happen. To my way of thinking, it =99s > easiest to do this beforehand. > > Warren Hill > N464TW > Mesa, AZ > > > > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.u k> > wrote: > > > mike_beresford@yahoo.co.uk> > > > > Some feedback on the starting problem: > > We eventually replaced the solenoid valve, and the starting improved. > Still not as good as I'd like it, but on most days I can get a start > without having to drag the scuba cylinder out. > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > > > > > > > > > > > > > =========== =========== =========== =========== =========== > >


    Message 5


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    Time: 04:19:58 PM PST US
    From: Warren Hill <hill@doctor-hill.com>
    Subject: Re: Starting Problems
    Byron, Next time I go to the hangar I=99ll take a picture of the flaring tool. Rather than the =C2=BC inch aluminum line that=99s commonly used, I use 6 mm tubing and the flaring tool is metric. 6 mm tubing is often used in foreign automotive brake system applications. Lots of different vendors. This is also available in stainless steel, which is harder to work and flare, but far more durable. As any experienced A&P will tell you, properly flaring the end of a tube is something of an art. There are many details that make the difference between creating something long-lasting and something that temporarily gets you by. Also, flaring is only a part of the overall exercise. If the nipple is bunged up, a perfect flare will leak. And if the B-nut is under or over tightened, the connection will not work or last as advertised. My experience has been that most of the fail points in a pneumatic system are the result of something preventable. I=99ve heard of many approaches to servicing the system: WD40, cod liver oil, compressor oil and glycerine. Glycerine is what I=99ve always used and it seems to work well. This is easily ordered on Amazon as =9CGlycerol Glycerin.=9D 30 ml of reagent grade glycerine for about $6. Warren Hill N464TW Mesa, AZ > On Jan 27, 2019, at 10:00 AM, Byron Fox <byronmfox@gmail.com> wrote: > > Thanks Warren. Superb list. Where can I locate a flaring tool that compresses rather than stretches? I have a cheapo one of the latter variety that I've never liked. > > Also, my recollection is that Doug Sapp recommends cod liver oil to lubricate the system. I gather though that you've had success with the alcohol/glycerine formula over the years. > > On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com <mailto:hill@doctor-hill.com>> wrote: <mailto:hill@doctor-hill.com>> > > For both the Yak and the CJ, the pneumatic system is one of the most important aspects, but almost continuously problematic. Over the years, I ended up replacing every check and shuttle value and pretty much all of the tubing before a long list of constantly appearing problems finally disappeared. Replaced the starter solenoid valve early in the game. Just comes with the territory. Here are some thoughts after years of work one the pneumatic system of my CJ. > > =A2 Use the highest quality tubing you can find. Avoid inexpensive, thin wall bargains. > =A2 New B-nuts and collars from Doug Sapp is the way to go. > =A2 Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. > =A2 Secure the tubing with Adel clamps. Vibration is the most common cause of failure. > =A2 Replace/rebuild the check/shuttle values at regular intervals. Corrosion is insidious. > =A2 Don=99t forget to service the air/water separator twice a year. > =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. > =A2 Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. > =A2 Replace old rubber/cloth actuator and brake lines. They do not age well. > =A2 Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. > =A2 Replace the main and emergency air tanks with new from Doug Sapp. Close to failure-proof. > > Do not get frustrated when some part of the pneumatic system fails. This is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to failure the oldest parts, even if they are working. It=99s not really if they will fail but rather when it will happen. To my way of thinking, it=99s easiest to do this beforehand. > > Warren Hill > N464TW > Mesa, AZ > > > > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> wrote: > > <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> > > > > Some feedback on the starting problem: > > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start without having to drag the scuba cylinder out. > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=487292#487292 <http://forums.matronics.com/viewtopic.php?p=487292#487292> > > > > > > > > > > > > > > > > > > > > > ========== > List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Yak-List > ========== > FORUMS - > eferrer" target="_blank">http://forums.matronics.com > ========== > WIKI - > errer" target="_blank">http://wiki.matronics.com > ========== > b Site - > -Matt Dralle, List Admin. > rel="noreferrer" target="_blank">http://www.matronics.com/contribution > ========== > > > > > > -- > ... Blitz > > > Byron M. Fox > Director, VP > TDA Investment Group, Inc > 415-307-2405 >


    Message 6


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    Time: 04:33:55 PM PST US
    From: Byron Fox <byronmfox@gmail.com>
    Subject: Re: Starting Problems
    Many thanks, Warren Blitz Fox 415-307-2405 > On Jan 27, 2019, at 10:31 AM, Mark Pennington <pennington.construction.inc .1@gmail.com> wrote: > > Agree with all. Been there done that, proudly wear the T-shirt. > > I would add. Talk to Doug about his final filter design made from check v alves. > > I have those in my plane. Cured dirty tubing etc. Love Doug=99s f inal filter. > > Mark Pennington > N621CJ > >> On Sun, Jan 27, 2019 at 10:19 AM Warren Hill <hill@doctor-hill.com> wrote : >> >> For both the Yak and the CJ, the pneumatic system is one of the most impo rtant aspects, but almost continuously problematic. Over the years, I ended u p replacing every check and shuttle value and pretty much all of the tubing b efore a long list of constantly appearing problems finally disappeared. Repl aced the starter solenoid valve early in the game. Just comes with the terri tory. Here are some thoughts after years of work one the pneumatic system of my CJ. >> >> =A2 Use the highest quality tubing you can find. Avoid inexpensi ve, thin wall bargains. >> =A2 New B-nuts and collars from Doug Sapp is the way to go. >> =A2 Flaring tool that compresses the base of the flare rather th an stretches it. Avoids creating a failure point. >> =A2 Secure the tubing with Adel clamps. Vibration is the most co mmon cause of failure. >> =A2 Replace/rebuild the check/shuttle values at regular interval s. Corrosion is insidious. >> =A2 Don=99t forget to service the air/water separator twic e a year. >> =A2 Lubricate the system with 50-50 mixture of 98% alcohol and g lycerine every 3-4 months if you fly on a regular basis. >> =A2 Get/borrow an ultrasonic leak detector. Will uncover much mo re than is obvious. >> =A2 Replace old rubber/cloth actuator and brake lines. They do n ot age well. >> =A2 Bypass everything in the aft cockpit. Not needed and just an other source of potential leaks. >> =A2 Replace the main and emergency air tanks with new from Doug S app. Close to failure-proof. >> >> Do not get frustrated when some part of the pneumatic system fails. This i s what we signed up for when purchasing these airplanes. Just fix it and mov e on. However, over time be proactive and plan to replace prior to failure t he oldest parts, even if they are working. It=99s not really if they w ill fail but rather when it will happen. To my way of thinking, it=99s easiest to do this beforehand. >> >> Warren Hill >> N464TW >> Mesa, AZ >> >> >> > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.u k> wrote: >> > co.uk> >> > >> > Some feedback on the starting problem: >> > We eventually replaced the solenoid valve, and the starting improved. S till not as good as I'd like it, but on most days I can get a start without h aving to drag the scuba cylinder out. >> > >> > >> > >> > >> > Read this topic online here: >> > >> > http://forums.matronics.com/viewtopic.php?p=487292#487292 >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> ========== >> List" rel="noreferrer" target="_blank">http://www.matronics.com/Navig ator?Yak-List >> ========== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contributio n >> ========== >> >> >>


    Message 7


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    Time: 04:39:24 PM PST US
    From: "Walter Lannon" <wlannon@shaw.ca>
    Subject: Re: Starting Problems
    Blitz; Parker 37 deg. Flaring tool. On sale at TAS for $99.00. Walt From: Byron Fox Sent: Sunday, January 27, 2019 9:00 AM Subject: Re: Yak-List: Re: Starting Problems Thanks Warren. Superb list. Where can I locate a flaring tool that compress es rather than stretches? I have a cheapo one of the latter variety that I' ve never liked. Also, my recollection is that Doug Sapp recommends cod liver oil to lubrica te the system. I gather though that you've had success with the alcohol/gly cerine formula over the years. On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com> wrote: For both the Yak and the CJ, the pneumatic system is one of the most impo rtant aspects, but almost continuously problematic. Over the years, I ended up replacing every check and shuttle value and pretty much all of the tubi ng before a long list of constantly appearing problems finally disappeared. Replaced the starter solenoid valve early in the game. Just comes with the territory. Here are some thoughts after years of work one the pneumatic sy stem of my CJ. =A2 Use the highest quality tubing you can find. Avoid inexpensi ve, thin wall bargains. =A2 New B-nuts and collars from Doug Sapp is the way to go. =A2 Flaring tool that compresses the base of the flare rather th an stretches it. Avoids creating a failure point. =A2 Secure the tubing with Adel clamps. Vibration is the most co mmon cause of failure. =A2 Replace/rebuild the check/shuttle values at regular interval s. Corrosion is insidious. =A2 Don=99t forget to service the air/water separator twic e a year. =A2 Lubricate the system with 50-50 mixture of 98% alcohol and g lycerine every 3-4 months if you fly on a regular basis. =A2 Get/borrow an ultrasonic leak detector. Will uncover much mo re than is obvious. =A2 Replace old rubber/cloth actuator and brake lines. They do n ot age well. =A2 Bypass everything in the aft cockpit. Not needed and just an other source of potential leaks. =A2 Replace the main and emergency air tanks with new from Doug Sapp. Close to failure-proof. Do not get frustrated when some part of the pneumatic system fails. This is what we signed up for when purchasing these airplanes. Just fix it and m ove on. However, over time be proactive and plan to replace prior to failur e the oldest parts, even if they are working. It=99s not really if th ey will fail but rather when it will happen. To my way of thinking, it =99s easiest to do this beforehand. Warren Hill N464TW Mesa, AZ > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.u k> wrote: > co.uk> > > Some feedback on the starting problem: > We eventually replaced the solenoid valve, and the starting improved. S till not as good as I'd like it, but on most days I can get a start without having to drag the scuba cylinder out. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > > ========== List" rel="noreferrer" target="_blank">http://www.matronics.com/Navig ator?Yak-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== WIKI - errer" target="_blank">http://wiki.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contributio n ========== -- =2E.. Blitz Byron M. Fox Director, VP TDA Investment Group, Inc 415-307-2405 --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus


    Message 8


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    Time: 05:30:19 PM PST US
    From: "Walter Lannon" <wlannon@shaw.ca>
    Subject: Re: Starting Problems
    Hi Blitz; Just read Warren=99s post which reminded me I should have advised tha t use of the aircraft flaring tool for the 6 mm tubing requires the use of a small piece of 400 grit (or close) wet-or-dry wrapped around the tubing t o take up the .014=9D clearance. A small pain in the ass but not a p roblem. For the 8mm tubing the 5/16 setting is just fine. Perhaps Warren could advise if he has found a metric AIRCRAFT flaring tool which would be great! The standard (non-aircraft) metric flare is 90 deg. (inc. angle) while all aircraft (including the CJ) use the universal aircra ft standard of 37.5 degs. (75 deg. inc.). The Parker aircraft flaring tool is an excellent device and will give you p erfect flares every time. Walt From: Byron Fox Sent: Sunday, January 27, 2019 4:33 PM Subject: Re: Yak-List: Re: Starting Problems Many thanks, Warren Blitz Fox 415-307-2405 On Jan 27, 2019, at 10:31 AM, Mark Pennington <pennington.construction.inc. 1@gmail.com> wrote: Agree with all. Been there done that, proudly wear the T-shirt. I would add. Talk to Doug about his final filter design made from check valves. I have those in my plane. Cured dirty tubing etc. Love Doug=99s final filter. Mark Pennington N621CJ On Sun, Jan 27, 2019 at 10:19 AM Warren Hill <hill@doctor-hill.com> wrote : For both the Yak and the CJ, the pneumatic system is one of the most im portant aspects, but almost continuously problematic. Over the years, I end ed up replacing every check and shuttle value and pretty much all of the tu bing before a long list of constantly appearing problems finally disappeare d. Replaced the starter solenoid valve early in the game. Just comes with t he territory. Here are some thoughts after years of work one the pneumatic system of my CJ. =A2 Use the highest quality tubing you can find. Avoid inexpen sive, thin wall bargains. =A2 New B-nuts and collars from Doug Sapp is the way to go. =A2 Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. =A2 Secure the tubing with Adel clamps. Vibration is the most common cause of failure. =A2 Replace/rebuild the check/shuttle values at regular interv als. Corrosion is insidious. =A2 Don=99t forget to service the air/water separator tw ice a year. =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. =A2 Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. =A2 Replace old rubber/cloth actuator and brake lines. They do not age well. =A2 Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. =A2 Replace the main and emergency air tanks with new from Dou g Sapp. Close to failure-proof. Do not get frustrated when some part of the pneumatic system fails. Thi s is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to fail ure the oldest parts, even if they are working. It=99s not really if they will fail but rather when it will happen. To my way of thinking, it =99s easiest to do this beforehand. Warren Hill N464TW Mesa, AZ > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co =2Euk> wrote: > o.co.uk> > > Some feedback on the starting problem: > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start witho ut having to drag the scuba cylinder out. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > > ========== List" rel="noreferrer" target="_blank">http://www.matronics.com/Nav igator?Yak-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== WIKI - errer" target="_blank">http://wiki.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribut ion ========== --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus


    Message 9


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    Time: 05:58:13 PM PST US
    From: Byron Fox <byronmfox@gmail.com>
    Subject: Re: Starting Problems
    Walt, I=99m ignorant. What=99s TAS? Blitz Fox 415-307-2405 > On Jan 27, 2019, at 4:37 PM, Walter Lannon <wlannon@shaw.ca> wrote: > > Blitz; > > Parker 37 deg. Flaring tool. On sale at TAS for $99.00. > > Walt > > From: Byron Fox > Sent: Sunday, January 27, 2019 9:00 AM > To: Yak LIst > Subject: Re: Yak-List: Re: Starting Problems > > Thanks Warren. Superb list. Where can I locate a flaring tool that compres ses rather than stretches? I have a cheapo one of the latter variety that I' ve never liked. > > Also, my recollection is that Doug Sapp recommends cod liver oil to lubric ate the system. I gather though that you've had success with the alcohol/gly cerine formula over the years. > >> On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com> wrote: >> >> For both the Yak and the CJ, the pneumatic system is one of the most impo rtant aspects, but almost continuously problematic. Over the years, I ended u p replacing every check and shuttle value and pretty much all of the tubing b efore a long list of constantly appearing problems finally disappeared. Repl aced the starter solenoid valve early in the game. Just comes with the terri tory. Here are some thoughts after years of work one the pneumatic system of my CJ. >> >> =A2 Use the highest quality tubing you can find. Avoid inexpensi ve, thin wall bargains. >> =A2 New B-nuts and collars from Doug Sapp is the way to go. >> =A2 Flaring tool that compresses the base of the flare rather th an stretches it. Avoids creating a failure point. >> =A2 Secure the tubing with Adel clamps. Vibration is the most co mmon cause of failure. >> =A2 Replace/rebuild the check/shuttle values at regular interval s. Corrosion is insidious. >> =A2 Don=99t forget to service the air/water separator twic e a year. >> =A2 Lubricate the system with 50-50 mixture of 98% alcohol and g lycerine every 3-4 months if you fly on a regular basis. >> =A2 Get/borrow an ultrasonic leak detector. Will uncover much mo re than is obvious. >> =A2 Replace old rubber/cloth actuator and brake lines. They do n ot age well. >> =A2 Bypass everything in the aft cockpit. Not needed and just an other source of potential leaks. >> =A2 Replace the main and emergency air tanks with new from Doug S app. Close to failure-proof. >> >> Do not get frustrated when some part of the pneumatic system fails. This i s what we signed up for when purchasing these airplanes. Just fix it and mov e on. However, over time be proactive and plan to replace prior to failure t he oldest parts, even if they are working. It=99s not really if they w ill fail but rather when it will happen. To my way of thinking, it=99s easiest to do this beforehand. >> >> Warren Hill >> N464TW >> Mesa, AZ >> >> >> > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.u k> wrote: >> > co.uk> >> > >> > Some feedback on the starting problem: >> > We eventually replaced the solenoid valve, and the starting improved. S till not as good as I'd like it, but on most days I can get a start witho ut having to drag the scuba cylinder out. >> > >> > >> > >> > >> > Read this topic online here: >> > >> > http://forums.matronics.com/viewtopic.php?p=487292#487292 >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> ========== >> List" rel="noreferrer" target="_blank">http://www.matronics.com/Navig ator?Yak-List >> ========== >> FORUMS - >> eferrer" target="_blank">http://forums.matronics.com >> ========== >> WIKI - >> errer" target="_blank">http://wiki.matronics.com >> ========== >> b Site - >> -Matt Dralle, List Admin. >> rel="noreferrer" target="_blank">http://www.matronics.com/contributio n >> ========== >> >> >> > > > > -- > ... Blitz > > > Byron M. Fox > Director, VP > TDA Investment Group, Inc > 415-307-2405 > > > Virus-free. www.avast.com


    Message 10


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    Time: 06:13:14 PM PST US
    From: Warren Hill <hill@doctor-hill.com>
    Subject: Re: Starting Problems
    Walt, For those using replacement =C2=BC inch aluminum, the Rigid 377 flaring tool will also do a nice 37 degree flare and does not stretch the base of the flare. Warren > On Jan 27, 2019, at 6:29 PM, Walter Lannon <wlannon@shaw.ca> wrote: > > Hi Blitz; > > Just read Warren=99s post which reminded me I should have advised that use of the aircraft flaring tool for the 6 mm tubing requires the use of a small piece of 400 grit (or close) wet-or-dry wrapped around the tubing to take up the .014=9D clearance. A small pain in the ass but not a problem. For the 8mm tubing the 5/16 setting is just fine. > Perhaps Warren could advise if he has found a metric AIRCRAFT flaring tool which would be great! The standard (non-aircraft) metric flare is 90 deg. (inc. angle) while all aircraft (including the CJ) use the universal aircraft standard of 37.5 degs. (75 deg. inc.). > > The Parker aircraft flaring tool is an excellent device and will give you perfect flares every time. > > Walt > > From: Byron Fox <mailto:byronmfox@gmail.com> > Sent: Sunday, January 27, 2019 4:33 PM > To: yak-list@matronics.com <mailto:yak-list@matronics.com> > Subject: Re: Yak-List: Re: Starting Problems > > Many thanks, Warren > > Blitz Fox > 415-307-2405 > > > On Jan 27, 2019, at 10:31 AM, Mark Pennington <pennington.construction.inc.1@gmail.com <mailto:pennington.construction.inc.1@gmail.com>> wrote: > >> Agree with all. Been there done that, proudly wear the T-shirt. >> >> I would add. Talk to Doug about his final filter design made from check valves. >> >> I have those in my plane. Cured dirty tubing etc. Love Doug=99 s final filter. >> >> Mark Pennington >> N621CJ >> >> On Sun, Jan 27, 2019 at 10:19 AM Warren Hill <hill@doctor-hill.com <mailto:hill@doctor-hill.com>> wrote: <mailto:hill@doctor-hill.com>> >>> >>> For both the Yak and the CJ, the pneumatic system is one of the most important aspects, but almost continuously problematic. Over the years, I ended up replacing every check and shuttle value and pretty much all of the tubing before a long list of constantly appearing problems finally disappeared. Replaced the starter solenoid valve early in the game. Just comes with the territory. Here are some thoughts after years of work one the pneumatic system of my CJ. >>> >>> =A2 Use the highest quality tubing you can find. Avoid inexpensive, thin wall bargains. >>> =A2 New B-nuts and collars from Doug Sapp is the way to go. >>> =A2 Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. >>> =A2 Secure the tubing with Adel clamps. Vibration is the most common cause of failure. >>> =A2 Replace/rebuild the check/shuttle values at regular intervals. Corrosion is insidious. >>> =A2 Don=99t forget to service the air/water separator twice a year. >>> =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. >>> =A2 Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. >>> =A2 Replace old rubber/cloth actuator and brake lines. They do not age well. >>> =A2 Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. >>> =A2 Replace the main and emergency air tanks with new from Doug Sapp. Close to failure-proof. >>> >>> Do not get frustrated when some part of the pneumatic system fails. This is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to failure the oldest parts, even if they are working. It=99s not really if they will fail but rather when it will happen. To my way of thinking, it=99s easiest to do this beforehand. >>> >>> Warren Hill >>> N464TW >>> Mesa, AZ >>> >>> >>> > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> wrote: >>> > <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> >>> > >>> > Some feedback on the starting problem: >>> > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start without having to drag the scuba cylinder out. >>> > >>> > >>> > >>> > >>> > Read this topic online here: >>> > >>> > http://forums.matronics.com/viewtopic.php?p=487292#487292 <http://forums.matronics.com/viewtopic.php?p=487292#487292> >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> >>> >>> ========== >>> List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Yak-List <http://www.matronics.com/Navigator?Yak-List> >>> ========== >>> FORUMS - >>> eferrer" target="_blank">http://forums.matronics.com <http://forums.matronics.com/> >>> ========== >>> WIKI - >>> errer" target="_blank">http://wiki.matronics.com <http://wiki.matronics.com/> >>> ========== >>> b Site - >>> -Matt Dralle, List Admin. >>> rel="noreferrer" target="_blank">http://www.matronics.com/contribution <http://www.matronics.com/contribution> >>> ========== >>> >>> >>> > > > <https://www.avast.com/sig-email?utm_medium=email&utm_source=link&utm_ campaign=sig-email&utm_content=emailclient> Virus-free. www.avast.com <https://www.avast.com/sig-email?utm_medium=email&utm_source=link&utm_ campaign=sig-email&utm_content=emailclient> <x-msg://1/#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2>


    Message 11


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    Time: 06:49:49 PM PST US
    From: "Walter Lannon" <wlannon@shaw.ca>
    Subject: Re: Starting Problems
    My bad! Sorry. It=99s ATS (Aircraft Tool Supply) Walt From: Byron Fox Sent: Sunday, January 27, 2019 5:55 PM Subject: Re: Yak-List: Re: Starting Problems Walt, I=99m ignorant. What=99s TAS? Blitz Fox 415-307-2405 On Jan 27, 2019, at 4:37 PM, Walter Lannon <wlannon@shaw.ca> wrote: Blitz; Parker 37 deg. Flaring tool. On sale at TAS for $99.00. Walt From: Byron Fox Sent: Sunday, January 27, 2019 9:00 AM To: Yak LIst Subject: Re: Yak-List: Re: Starting Problems Thanks Warren. Superb list. Where can I locate a flaring tool that compre sses rather than stretches? I have a cheapo one of the latter variety that I've never liked. Also, my recollection is that Doug Sapp recommends cod liver oil to lubri cate the system. I gather though that you've had success with the alcohol/g lycerine formula over the years. On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com> wrote: For both the Yak and the CJ, the pneumatic system is one of the most im portant aspects, but almost continuously problematic. Over the years, I end ed up replacing every check and shuttle value and pretty much all of the tu bing before a long list of constantly appearing problems finally disappeare d. Replaced the starter solenoid valve early in the game. Just comes with t he territory. Here are some thoughts after years of work one the pneumatic system of my CJ. =A2 Use the highest quality tubing you can find. Avoid inexpen sive, thin wall bargains. =A2 New B-nuts and collars from Doug Sapp is the way to go. =A2 Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. =A2 Secure the tubing with Adel clamps. Vibration is the most common cause of failure. =A2 Replace/rebuild the check/shuttle values at regular interv als. Corrosion is insidious. =A2 Don=99t forget to service the air/water separator tw ice a year. =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. =A2 Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. =A2 Replace old rubber/cloth actuator and brake lines. They do not age well. =A2 Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. =A2 Replace the main and emergency air tanks with new from Dou g Sapp. Close to failure-proof. Do not get frustrated when some part of the pneumatic system fails. Thi s is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to fail ure the oldest parts, even if they are working. It=99s not really if they will fail but rather when it will happen. To my way of thinking, it =99s easiest to do this beforehand. Warren Hill N464TW Mesa, AZ > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co =2Euk> wrote: > o.co.uk> > > Some feedback on the starting problem: > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start witho ut having to drag the scuba cylinder out. > > > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=487292#487292 > > > > > > > > > ========== List" rel="noreferrer" target="_blank">http://www.matronics.com/Nav igator?Yak-List ========== FORUMS - eferrer" target="_blank">http://forums.matronics.com ========== WIKI - errer" target="_blank">http://wiki.matronics.com ========== b Site - -Matt Dralle, List Admin. rel="noreferrer" target="_blank">http://www.matronics.com/contribut ion ========== -- ... Blitz Byron M. Fox Director, VP TDA Investment Group, Inc 415-307-2405 Virus-free. www.avast.com --- This email has been checked for viruses by Avast antivirus software. https://www.avast.com/antivirus


    Message 12


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    Time: 07:30:21 PM PST US
    From: Warren Hill <hill@doctor-hill.com>
    Subject: Re: Starting Problems
    For 6 mm tubing, the ROL-AIR IMP.507-FBM will do a 37 degree metric flare. For =C2=BC inch tubing, I like the Rigid 337. Warren > On Jan 27, 2019, at 7:48 PM, Walter Lannon <wlannon@shaw.ca> wrote: > > My bad! Sorry. > > It=99s ATS (Aircraft Tool Supply) > > Walt > > From: Byron Fox <mailto:byronmfox@gmail.com> > Sent: Sunday, January 27, 2019 5:55 PM > To: yak-list@matronics.com <mailto:yak-list@matronics.com> > Subject: Re: Yak-List: Re: Starting Problems > > Walt, I=99m ignorant. What=99s TAS? > > Blitz Fox > 415-307-2405 > > > On Jan 27, 2019, at 4:37 PM, Walter Lannon <wlannon@shaw.ca <mailto:wlannon@shaw.ca>> wrote: > >> Blitz; >> >> Parker 37 deg. Flaring tool. On sale at TAS for $99.00. >> >> Walt >> >> From: Byron Fox <mailto:byronmfox@gmail.com> >> Sent: Sunday, January 27, 2019 9:00 AM >> To: Yak LIst <mailto:yak-list@matronics.com> >> Subject: Re: Yak-List: Re: Starting Problems >> >> Thanks Warren. Superb list. Where can I locate a flaring tool that compresses rather than stretches? I have a cheapo one of the latter variety that I've never liked. >> >> Also, my recollection is that Doug Sapp recommends cod liver oil to lubricate the system. I gather though that you've had success with the alcohol/glycerine formula over the years. >> >> On Sun, Jan 27, 2019 at 7:19 AM Warren Hill <hill@doctor-hill.com <mailto:hill@doctor-hill.com>> wrote: <mailto:hill@doctor-hill.com>> >>> >>> For both the Yak and the CJ, the pneumatic system is one of the most important aspects, but almost continuously problematic. Over the years, I ended up replacing every check and shuttle value and pretty much all of the tubing before a long list of constantly appearing problems finally disappeared. Replaced the starter solenoid valve early in the game. Just comes with the territory. Here are some thoughts after years of work one the pneumatic system of my CJ. >>> >>> =A2 Use the highest quality tubing you can find. Avoid inexpensive, thin wall bargains. >>> =A2 New B-nuts and collars from Doug Sapp is the way to go. >>> =A2 Flaring tool that compresses the base of the flare rather than stretches it. Avoids creating a failure point. >>> =A2 Secure the tubing with Adel clamps. Vibration is the most common cause of failure. >>> =A2 Replace/rebuild the check/shuttle values at regular intervals. Corrosion is insidious. >>> =A2 Don=99t forget to service the air/water separator twice a year. >>> =A2 Lubricate the system with 50-50 mixture of 98% alcohol and glycerine every 3-4 months if you fly on a regular basis. >>> =A2 Get/borrow an ultrasonic leak detector. Will uncover much more than is obvious. >>> =A2 Replace old rubber/cloth actuator and brake lines. They do not age well. >>> =A2 Bypass everything in the aft cockpit. Not needed and just another source of potential leaks. >>> =A2 Replace the main and emergency air tanks with new from Doug Sapp. Close to failure-proof. >>> >>> Do not get frustrated when some part of the pneumatic system fails. This is what we signed up for when purchasing these airplanes. Just fix it and move on. However, over time be proactive and plan to replace prior to failure the oldest parts, even if they are working. It=99s not really if they will fail but rather when it will happen. To my way of thinking, it=99s easiest to do this beforehand. >>> >>> Warren Hill >>> N464TW >>> Mesa, AZ >>> >>> >>> > On Jan 27, 2019, at 12:09 AM, Stressmerchant <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> wrote: >>> > <mike_beresford@yahoo.co.uk <mailto:mike_beresford@yahoo.co.uk>> >>> > >>> > Some feedback on the starting problem: >>> > We eventually replaced the solenoid valve, and the starting improved. Still not as good as I'd like it, but on most days I can get a start without having to drag the scuba cylinder out. >>> > >>> > >>> > >>> > >>> > Read this topic online here: >>> > >>> > http://forums.matronics.com/viewtopic.php?p=487292#487292 <http://forums.matronics.com/viewtopic.php?p=487292#487292> >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> > >>> >>> >>> ========== >>> List" rel="noreferrer" target="_blank">http://www.matronics.com/Navigator?Yak-List <http://www.matronics.com/Navigator?Yak-List> >>> ========== >>> FORUMS - >>> eferrer" target="_blank">http://forums.matronics.com <http://forums.matronics.com/> >>> ========== >>> WIKI - >>> errer" target="_blank">http://wiki.matronics.com <http://wiki.matronics.com/> >>> ========== >>> b Site - >>> -Matt Dralle, List Admin. >>> rel="noreferrer" target="_blank">http://www.matronics.com/contribution <http://www.matronics.com/contribution> >>> ========== >>> >>> >>> >> >> >> >> -- >> ... Blitz >> >> >> Byron M. Fox >> Director, VP >> TDA Investment Group, Inc >> 415-307-2405 >> >> >> <https://www.avast.com/sig-email?utm_medium=email&utm_source=link&utm_ campaign=sig-email&utm_content=emailclient> Virus-free. www.avast.com <https://www.avast.com/sig-email?utm_medium=email&utm_source=link&utm_ campaign=sig-email&utm_content=emailclient>




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