Today's Message Index:
----------------------
 
     1. 07:01 AM - Re: 701 fuel tank supports (Ed Kramer)
     2. 09:40 AM - Higher Oil Temp Readings (Schallgren@aol.com)
     3. 10:07 AM - Re: Higher Oil Temp Readings (Pwalsh4539@aol.com)
     4. 10:50 AM - 701 Fuel Tank U channel. (RURUNY@aol.com)
     5. 02:02 PM - Re: 701 Fuel Tank U channel. (H. Robert Schoenberger)
     6. 02:50 PM - Re: 701 fuel tank supports (Flydog1966@aol.com)
     7. 06:43 PM - 701 General questions (Walt Cannon)
     8. 08:19 PM - Holes / Access Panel Instrument Panel (Don Honabach)
     9. 09:22 PM - Re: Holes / Access Panel Instrument Panel (George Swinford)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: 701 fuel tank supports | 
      
      --> Zenith-List message posted by: "Ed Kramer" <edkramer@prodigy.net>
      
      
      Robert,
          I encountered this when I was installing the "U" channels (7V11-4K). I
      talked to Nick at ZAC and he said to drill out the existing rivets to
      install the "U" channel, & not to change the location of the U channel or
      add unnecessary holes in the spar. That's  what I did and it worked fine.
      
      Ed Kramer
      West Seneca, NY
      CH 701, rudder & left wing complete, skinning right wing.
      edkramer@prodigy.net
      
      ----- Original Message -----
      From: "H. Robert Schoenberger" <HRS4@prodigy.net>
      Subject: Zenith-List: 701 fuel tank supports
      
      
      > --> Zenith-List message posted by: "H. Robert Schoenberger"
      <HRS4@prodigy.net>
      >
      > List . . . On my Edition 4 plans for the 701, wing dwg. 7-V-11, there are
      several rib channels (vertical U shaped pieces) which attach to the rear
      ribs No. 1 and 2 and the main spar to laterally hold the fuel tank in
      place.  The U channel that is on the outboard side of rear rib No. 1 and to
      the rear of the spar as shownin the lower left of dwg. 7-V-11, second plan
      detail up, is indicated to be at Station 300.  The rib itself is attached at
      Station 280.  At station 300, the factory has already riveted the spar root
      doubler (7V3-2SP) to the spar.  There no room to move the rib channel
      outboard as there is lightening hole immediately adjacent.  It would appear
      that the four middle A5 rivets that the factory installed attaching the
      doubler to the spar should be temporarily removed so that this U channel can
      be put in place and then re-rivetted.  This doesn't seem right - why would
      the factory install the rivets in the first place?  Have any of you run into
      this problem or am I!
      >  misreading the plans?  I would have written the ZAC, but I figured they
      were on their way to Sun n Fun and wouldn't be available with an answer for
      up to two weeks.  Thanks for your help.  Robert Schoenberger, 701 tail
      feathers done, working on the right wing.
      >
      
      
      
      
      
      
Message 2
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  | 
      
      
| Subject:  | Higher Oil Temp Readings | 
      
      --> Zenith-List message posted by: Schallgren@aol.com
      
      List:
      
      Bob Harrison wrote:   "I've just
      modified the oil cooling circuit getting more consistently higher oil temps."
      
      We had the same problem in that oil temps were running low in the Denver, CO 
      winter.   We asked Pete if we could bypass the oil cooler by running the 
      "out" side of the oil filter to the "in" side.   He agreed that was a good 
      fix.   We did so and oil temps went back to the correct range.   The second 
      flight in that configuration was during 60F+ temps so temps ran on the high 
      side and we had to change it back.   Now if we can figure out how to change 
      it with valves we won't have to take the cowling off and switch hoses.
      
      My question Bob is "How did you modify your oil cooling circuit"?
      
      Stan
      601HDS/Jabiru3300
      
      
      
      
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Higher Oil Temp Readings | 
      
      --> Zenith-List message posted by: Pwalsh4539@aol.com
      
      What about some sort of baffle to restrict the airflow across the cooler?
      
      
      
      
      
      
Message 4
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  | 
      
      
| Subject:  | 701 Fuel Tank U channel. | 
      
      --> Zenith-List message posted by: RURUNY@aol.com
      
      
      Robert,
      
      Installing the U channel for my right wing I found the same rivets installed 
      in the spar by Zenith techs. I looked it over carefully and then drilled out 
      the rivets. I back-drilled
      through those holes into the U channel and then riveted. 
      I have the rudder, elevator, stabilizer done. Working right wing also now. I 
      have all skins drilled and clecoed, wing tip done. Working on root skin cuts, 
      and will open top skin to install tanks, main and aux tank. Left wing will go 
      quick as all parts fabricated for right were fabricated for left. I have lots 
      of pics of construction. If you need to see  any of particular assembly I 
      will send them.
      
      Brian Unruh, Long Island NY         701 
      http://www.zenithair.com/bldrlist/profiles/bunruh/
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | Re: 701 Fuel Tank U channel. | 
      
      --> Zenith-List message posted by: "H. Robert Schoenberger" <HRS4@prodigy.net>
      
      Brian . . .  Thanks.  I think I'm okay for now.  Wow - you wife must really
      love you to have the stab and elevator in the living room!!  Tell her she
      gets my vote.  Robert
      
      ----- Original Message -----
      From: <RURUNY@aol.com>
      Subject: Zenith-List: 701 Fuel Tank U channel.
      
      
      > --> Zenith-List message posted by: RURUNY@aol.com
      >
      >
      > Robert,
      >
      > Installing the U channel for my right wing I found the same rivets
      installed
      > in the spar by Zenith techs. I looked it over carefully and then drilled
      out
      > the rivets. I back-drilled
      > through those holes into the U channel and then riveted.
      > I have the rudder, elevator, stabilizer done. Working right wing also now.
      I
      > have all skins drilled and clecoed, wing tip done. Working on root skin
      cuts,
      > and will open top skin to install tanks, main and aux tank. Left wing will
      go
      > quick as all parts fabricated for right were fabricated for left. I have
      lots
      > of pics of construction. If you need to see  any of particular assembly I
      > will send them.
      >
      > Brian Unruh, Long Island NY         701
      > http://www.zenithair.com/bldrlist/profiles/bunruh/
      >
      >
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | Re: 701 fuel tank supports | 
      
      --> Zenith-List message posted by: Flydog1966@aol.com
      
      my 4th ed. plans, dated 10-01, show 2 "U" channel on each rib, and 1 
      "L"(7v6-3 actually) on each rib. The "L" is positioned up close to the spar, 
      but is riveted to the rib.    Is this difference due to another design 
      change? And I cant help but wonder now if I should do it this way, or try to 
      get the "latest and greatest" revision. Also I hav'nt got to this point yet 
      so maybee I just dont see the problem yet.  Anyone care to thow in there 2 
      cents?
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | 701 General questions | 
      
      --> Zenith-List message posted by: "Walt Cannon" <grnlake@earthlink.net>
      
      Greetings all,
      
      I have a couple of general questions for you 701/912 and 912S owners:
      
      1) Anyone concerned about not having carb heat? Do this engines need it
      given that they are picking up warm air from inside the cowl?
      
      2) Is anyone using the Rotax "tuned air box" on the 912S? Does it have
      provisions for carb heat?
      
      3) What size "amp-hours" and weight battery are you using for a good CG
      location. Mounted behind the large access panel or way aft in the tailcone
      like the latest drawings from ZAC show?
      
      4) Has anyone actually installed a 912S with the new "high torque" starter.
      Did you take the ZAC precautions to insure it cleared the motor mount? Any
      issues?
      
      5) How about cabin heat? Anyone used the ZAC shroud? Does it work? Anyone
      accomplish the heating with water and a heat exchanger?
      
      6) I don't really like the idea of those DZUS fasteners on the cowl with the
      angles supporting the F/G inside. Why wouldn't a big access door on top of
      the upper cowling work, with some nice stainless screws and nutplates
      securing the F/G to the skin in front of the firewall?
      
      All comments welcomed on or off the list.
      
      Thanks,
      
      Walt Cannon
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | Holes / Access Panel Instrument Panel | 
      
      --> Zenith-List message posted by: "Don Honabach" <don@pcperfect.com>
      
      Hey Guys,
      
      After trying to crawl under the instrument panel today, it's obvious
      that unless I shrink in a major way, working under the panel in any real
      way just isn't going to happen.
      
      Has any one installed access holes or similiar to provide access to the
      instrument panel area? Any problems with doing so? Just seems like a
      shame to have to de-rivet for any minor work or inspection.
      
      Thanks,
      Don Honabach
      Tempe, AZ - 601HDS
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Holes / Access Panel Instrument Panel | 
      
      --> Zenith-List message posted by: "George Swinford" <grs-pms@attbi.com>
      
      Don:
      
      I have installed an access panel in the upper forward skin. It spans the
      distance between the left and right fuel tank supports( 6-F-12-5). The aft
      edge of the cutout is just forward of the instrument bulkhead. The forward
      edge sort of follows the contour of the front canopy tube. I made the cutout
      in the forward upper skin, then traced the cutout contour on another piece
      of aluminum for the access panel. I made a doubler of .040 to surround the
      cutout and installed 8-32 nutplates to retain the access panel.
      
      I couldn't resist gilding the lily, so I made a plenum for the under side of
      the access panel and cut a couple of slots near the forward edge of the
      panel for defog air outlets. I got a one inch flange from ACS to let warm
      air into the plenum. So far I haven't installed the cabin heat system so I
      can't offer any details of how the defog air gets directed to the plenum. I
      got the basic idea for the access panel from Jeff Small. He has good
      pictures of his access panel, which is simpler and lighter than mine.
      
      I hope this gives you some useful ideas.
      
      George
      ----- Original Message -----
      From: "Don Honabach" <don@pcperfect.com>
      Subject: Zenith-List: Holes / Access Panel Instrument Panel
      
      
      > --> Zenith-List message posted by: "Don Honabach" <don@pcperfect.com>
      >
      > Hey Guys,
      >
      > After trying to crawl under the instrument panel today, it's obvious
      > that unless I shrink in a major way, working under the panel in any real
      > way just isn't going to happen.
      >
      > Has any one installed access holes or similiar to provide access to the
      > instrument panel area? Any problems with doing so? Just seems like a
      > shame to have to de-rivet for any minor work or inspection.
      >
      > Thanks,
      > Don Honabach
      > Tempe, AZ - 601HDS
      >
      >
      
      
      
      
      
      
 
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