Zenith-List Digest Archive

Mon 06/09/03


Total Messages Posted: 30



Today's Message Index:
----------------------
 
     1. 12:33 AM - Re: Aileron and Elevator Gap seals (Fred or Sandy Hulen)
     2. 04:56 AM - Re: Aileron and Elevator Gap seals (Fred or Sandy Hulen)
     3. 05:26 AM - Re: XL Rudder question (Bill Howerton)
     4. 06:05 AM - Sight tube (RFG842@aol.com)
     5. 06:31 AM - web site (Carlos Sa)
     6. 08:03 AM - Re: XL Rudder question (CLOJAN@aol.com)
     7. 08:15 AM - Re: Aileron and Elevator Gap seals (HINDE,FRANK (HP-Corvallis,ex1))
     8. 09:27 AM - Re: Sight tube (George Swinford)
     9. 09:32 AM - Heat shields (Lowell Metz)
    10. 10:36 AM - Re: Sight tube (Leo J. Corbalis)
    11. 12:39 PM - Re: Cowling fiberglass thickness (Mark A. Wood)
    12. 01:22 PM - Re: Sight tube (Cdbyuma@aol.com)
    13. 01:50 PM - Re: Aileron and Elevator Gap seals (Dave Austin)
    14. 01:53 PM - Re: Expanision tank (Thilo Kind)
    15. 02:04 PM - Tack Rivet... (Michael Stempf)
    16. 02:06 PM - Cowling fiberglass layup method (Michel Therrien)
    17. 02:09 PM - Re: Tack Rivet... (Michel Therrien)
    18. 02:24 PM - Re: Aileron and Elevator Gap seals (HINDE,FRANK (HP-Corvallis,ex1))
    19. 02:34 PM - Re: Tack Rivet... (CLOJAN@aol.com)
    20. 02:35 PM - Re: Tack Rivet... (HINDE,FRANK (HP-Corvallis,ex1))
    21. 02:50 PM - Re: Tack Rivet... (Michael Stempf)
    22. 02:50 PM - Re: Cowling fiberglass layup method (HINDE,FRANK (HP-Corvallis,ex1))
    23. 03:14 PM - Re: Cowling fiberglass layup method (Aaron)
    24. 04:19 PM - Re: Sight tube (Dr. Perry Morrison)
    25. 05:19 PM - Re: Tack Rivet... (ac6qj@earthlink.net)
    26. 05:33 PM - Re: Tack Rivet... (Dave Austin)
    27. 05:49 PM - Re: Tack Rivet... (Tim & Diane Shankland)
    28. 05:54 PM - Re: Tack Rivet... (Pwalsh4539@aol.com)
    29. 08:01 PM - Re: web site (Larry McFarland)
    30. 11:16 PM - Re: Sight tube (Jim Frisby)
 
 
 


Message 1


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    Time: 12:33:56 AM PST US
    From: "Fred or Sandy Hulen" <hulens61@birch.net>
    Subject: Re: Aileron and Elevator Gap seals
    --> Zenith-List message posted by: "Fred or Sandy Hulen" <hulens61@birch.net> > I would like to know what to use for Aileron and Elevator gap seals on a 601 HDS. ++ There is nothing better than the "hinges" aileron system (no gap at all), and as for the elevator, I purchased an additional piece of piano hinge and installed it in what was left open after using the hinge amount provided in the kit. The elevator hinge is now continuous, and completely free of gap. Regarding the ailerons, I was noting the other day that it only takes a movement of about 1/4" to 3/8" at the trailing edge to make a pretty rapid turn. Fred N601LX Jabiru 3300 / 601 HDS do not archive


    Message 2


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    Time: 04:56:00 AM PST US
    From: "Fred or Sandy Hulen" <hulens61@birch.net>
    Subject: Re: Aileron and Elevator Gap seals
    --> Zenith-List message posted by: "Fred or Sandy Hulen" <hulens61@birch.net> > ++ Woops, my spell-checker changed a word which messed up the meaning. There is nothing better than the "hinges" aileron system (no gap at all), ++ Was supposed to be "HINGE-LESS" aileron system. > Fred > N601LX Jabiru 3300 / 601 HDS > > do not archive


    Message 3


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    Time: 05:26:42 AM PST US
    From: "Bill Howerton" <Bill@Howerton.com>
    Subject: Re: XL Rudder question
    --> Zenith-List message posted by: "Bill Howerton" <Bill@Howerton.com> Joe, I also just finished my rudder this weekend, and in the process, I also drilled an "extra" hole where I had a miss-aligned tip rib. I just simply put in an extra A-4 rivet into it and moved on.


    Message 4


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    Time: 06:05:39 AM PST US
    From: RFG842@aol.com
    Subject: Sight tube
    --> Zenith-List message posted by: RFG842@aol.com I'm useing a sight tube on my aircraft and currently running ground tests using premium auto gas. The one big difficulity, you can't see the gas level very well because the gas is either clear or has a slight yellow tinge. In sunlight, almost impossible to see the level. Anyone found a cure? Sure wish the gas were red. Bob


    Message 5


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    Time: 06:31:27 AM PST US
    From: Carlos Sa <carlosfsa@yahoo.com>
    Subject: web site
    --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Hello, Larry Next time you update your site, could you take a look at the Wings / Splice plates page? I believe there is something "broken" as the page does not load... Thanks for keeping all that info available to other builders, it is extremely helpful! Best regards Carlos CH601 HD Tail feathers done, working on spars.


    Message 6


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    Time: 08:03:24 AM PST US
    From: CLOJAN@aol.com
    Subject: Re: XL Rudder question
    --> Zenith-List message posted by: CLOJAN@aol.com Joe: I would be comfortable with 5mm. On the longeron splice on the fuselage I drilled a hole about 2mm from the edge. This worried me enough to send a photo to ZAC and their response was to "put a rivet in it and keep building". It is true that tolerances should be critical in aircraft design but I now have several rivets "a little close to the edges. The ZAC kit came with lots of extra sheet metal and I have made several pieces which I screwed up. It's all fun! Jack Russell Had the fuselage looking like a boat and had to dissemble to prime and deburr.


    Message 7


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    Time: 08:15:23 AM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Aileron and Elevator Gap seals
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> I think you mean the gap UNDERNEATH the wing-aileron and elevator-tail gaps. I don't know anyone that has doen this but it should not be hard to rivet a piece of thin 60-61 to make a sliding seal, I guess you could squeeze some clear slilcone grease in there to lube the slidy joint. I have not idea if/how well it would work in terms of drag reduction. FRank -----Original Message----- From: Norman Turner [mailto:normsflighttraining@bigpond.com] Subject: Zenith-List: Aileron and Elevator Gap seals --> Zenith-List message posted by: Norman Turner --> <normsflighttraining@bigpond.com> Hi All, Need your Help, I would like to know what to use for Aileron and Elevator gap seals on a 601 HDS, and is there anybody out there who has done it,? and what if any difference It made, (i.e. ) is it worth doing. Have also asked ZAC for there advice on the subject. Cheers Norm. advertising on the Matronics Forums. Share: Share photos & files with other List members.


    Message 8


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    Time: 09:27:26 AM PST US
    From: "George Swinford" <grs-pms@attbi.com>
    Subject: Re: Sight tube
    --> Zenith-List message posted by: "George Swinford" <grs-pms@attbi.com> Bob: Try putting a white strip with diagonal black stripes behind the sight tube. Refraction of light thru the fuel will be different than refraction thru the empty tube so the stripes will appear distorted below the level of the fuel. I read this and intend to try it, but haven't yet. You could try a pattern on a strip of paper to see how it works , then replace it with something more elegant if you like the result. George ----- Original Message ----- From: <RFG842@aol.com> Subject: Zenith-List: Sight tube > --> Zenith-List message posted by: RFG842@aol.com > > I'm useing a sight tube on my aircraft and currently running ground tests > using premium auto gas. The one big difficulity, you can't see the gas level > very well because the gas is either clear or has a slight yellow tinge. In > sunlight, almost impossible to see the level. > > Anyone found a cure? Sure wish the gas were red. > > Bob > >


    Message 9


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    Time: 09:32:01 AM PST US
    From: "Lowell Metz" <lowellmetz@earthlink.net>
    Subject: Heat shields
    --> Zenith-List message posted by: "Lowell Metz" <lowellmetz@earthlink.net> I have the 912 S sitting in the motor mount of my 701, attached the exhaust pipes and then routed the coolant lines to the radiator. I am concerned that the pipes are too close to the radiator hoses and may cause them to melt or deteriorate quickly due to the heat. Has anyone added any type of heat shields between the hoses and the pipes? Ideas and suggestions very welcome....... Thanks. Lowell Metz 701 Florida


    Message 10


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    Time: 10:36:20 AM PST US
    From: "Leo J. Corbalis" <leocorbalis@sbcglobal.net>
    Subject: Re: Sight tube
    --> Zenith-List message posted by: "Leo J. Corbalis" <leocorbalis@sbcglobal.net> I got a sheet of lines, about .10 in. black and white, from a mechanical drawing store. Installed on a separate back piece of white styrene sheet, very thin, that wraps around the back half of the tube to which I mounted the sheet of lines set at a 45 degree angle. This works quite well. In addition I have a series of red LEDs behind the back piece for night lighting. The styrene sheet is from a model railroad hobby shop. Leo Corbalis > --> Zenith-List message posted by: RFG842@aol.com > > I'm useing a sight tube on my aircraft and currently running ground tests > using premium auto gas. The one big difficulity, you can't see the gas level > very well because the gas is either clear or has a slight yellow tinge. In > sunlight, almost impossible to see the level. > > Anyone found a cure? Sure wish the gas were red.


    Message 11


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    Time: 12:39:04 PM PST US
    From: "Mark A. Wood" <Mark.Wood@uvm.edu>
    Subject: Re: Cowling fiberglass thickness
    --> Zenith-List message posted by: "Mark A. Wood" <Mark.Wood@uvm.edu> Hello All I have been busy for the last couple of weeks so I am just catching up on this cowling strand. I used three 3 to 5 layers of 8oz glass. The KR has foam so gets stiffness from that. We need to get stiffness from the thickness of or shape of the glass. Remember that the shape gives it much of it's stiffness, a flat section will not be stiff where a dome will be, think of the strength of the Al you built the rest of your plane from, it does not get strong until it is 3D. Also someone said something about foam covered in glass. This is how I stiffened up the bottom of my cowl where I have a long flat section. I put a bead of the spray in foam across the bottom near the back, trimmed it to a triangle shape with a knife (about 3/4in high) and put two layers of glass over it. It is nice and stiff now. As for the Al strip in the cowl for a washer, I don't know if this really helps or not, but it made me feel better. I just put in a strip about 1in wide made from some .016 Al I had left over. I put in in the middle of the layers. The strip is about 1in from the edge. Mark Wood >--> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> > >I'm using a similar cloth (5.85 oz that they call >6oz). I think I'll go with 4 layers and install >stiffeners (with foam cores) if need be. Thanks to >all! > >Someone mentioned (I believe it's Mark) that he >installed an aluminum strip between two layers of >cloth to act as washers for the attachment hardware. >I'll like to know more about this (is this just a >plain strip? How thick? And how many layers of >fiberglass around the strip, for instance. > >Michel > >--- Randy Stout <r5t0ut@ev1.net> wrote: >> --> Zenith-List message posted by: "Randy Stout" >> <r5t0ut@ev1.net> >> >> Michel >> >> If I remember correctly from my KR building days, >> the KR used 4 layers of >> 5.85 oz BID (bi-directional cloth) on things like >> leading edges and cowl and >> 2 layers on other places. The BID was cut and >> applied on the bias, or >> diagonally, to add torsional resistance. Depending >> on what kind of resin >> you used, it may take many days for it to cure to >> full strength. >> >> I recently made some modifications to mine. I used 4 >> layers of the BID with >> Aeropoxy. It felt flexible for quite a while. I >> don't think it started >> getting real stiff until I applied the filler. If >> you only have a flat >> sheet, I don't think it will ever get very stiff. >> The bends and curves add >> to the strength and stiffness. >> >> >> -- >> Randy Stout - San Antonio >> VW powered Zodiac N282RS >> r5t0ut@ev1.net >> http://www.geocities.com/r5t0ut21 >> >> ----- Original Message ----- >> From: "Michel Therrien" <mtherr@yahoo.com> >> To: <zenith-list@matronics.com> >> Subject: Zenith-List: Cowling fiberglass thickness >> >> >> > --> Zenith-List message posted by: Michel Therrien >> <mtherr@yahoo.com> >> > >> > Hello group, >> > >> > I made a sample piece of fiberglass yesterday and >> I'm >> > surprised by the end result in terms of material >> > thickness and flexibility. >> > >> > The part (a sheet 12" by 20") I made varies from 3 >> to >> > 5 layers of 6oz fiberglass material. >> > >> > The 3 layer portion of the sheet is very flexible >> and >> > is approx .032" in thickness. >> > >> > The 4 layer portion is still quite flexible and is >> > approx. .040". >> > >> > I can't really comment on the 5-ply flexibility as >> > that portion is too small, but thickness is around >> > .050" (less than 1/16" of an inch). >> > >> > How thick should the cowling material be? I was >> told >> > to use between 3 and 4 layers of cloth... is this >> what >> > I should use? What stiffness should I expect in >> the >> > final result? >> > >> > Thanks! >> > > > > Michel > > -- Mark Wood Assistive Technology Consultant, VT I-Team Center on Disability and Community Inclusion University of Vermont


    Message 12


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    Time: 01:22:53 PM PST US
    From: Cdbyuma@aol.com
    Subject: Re: Sight tube
    --> Zenith-List message posted by: Cdbyuma@aol.com


    Message 13


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    Time: 01:50:52 PM PST US
    From: "Dave Austin" <daveaustin2@sprint.ca>
    Subject: Re: Aileron and Elevator Gap seals
    --> Zenith-List message posted by: "Dave Austin" <daveaustin2@sprint.ca> There was someone on the list a year or so ago. He rivetted a 16 thou strip down the length of the underside gaps, making sure it overlapped enough that it didn't get up into the gap! Also, be very careful to form the trailing edge down somewhat. You don't want it catching on a rivet when you try to move the control surface! He claimed 5 mph for the mod. Dave Austin 601HDS - 912


    Message 14


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    Time: 01:53:38 PM PST US
    From: "Thilo Kind" <thilo.kind@gmx.net>
    Subject: Re: Expanision tank
    --> Zenith-List message posted by: "Thilo Kind" <thilo.kind@gmx.net> Hi guys, remember my question about the coolant overflow bottle from a few days ag? First of all, thanks for all the answers. I started already checking out various automotive stores for a expansion tank, such as the one suggested by Frank. Anzway, after talking off today for a short local flight I noticed that the coolant temps did not drop as usual (I had to run the engine for quite some time sitting on the ground in order to get the oil temps up. That normally brings the coolant temps up as well. The coolant temp normally goes down again after a few minutes in flight). After landing I removed the cowling and found the collant overflow leaking fluid. This was the originally coolant overflow bottle supplied by ZAC with the 912 engine. Now Im speeding up my process of finding a better expansion tank. Thilo Kind ----- Original Message ----- From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> Subject: RE: Zenith-List: Expanision tank > --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> > > Hi guys, > > Take a look at this link http://www.ramengines.com/index.html On the home > page is a pic of the expansion tank I'm using that I got from an autoparts > store...Very nice design. > > Cool website too! This is the company now providing the stepped valve guides > that should hopefully stay IN the subaru heads! > > Frank > >


    Message 15


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    Time: 02:04:22 PM PST US
    From: "Michael Stempf" <mstempf@earthlink.net>
    Subject: Tack Rivet...
    --> Zenith-List message posted by: "Michael Stempf" <mstempf@earthlink.net> All, I am attaching the skin to right wing and I am at the section that I need to rivet 4 tack rivets in. Now I called Zenith and Nick told me that the tack rivets are nothing more than standard rivets that we already use, but that I have to get a rivet puller that pulls flat instead of curved like the ones we normally use. I have looked everywhere and have not been able to find anything like that. Does anyone have any advice? Thanks in advanced, Michael Stempf 601XL Finally has a name! N-4XL


    Message 16


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    Time: 02:06:15 PM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Cowling fiberglass layup method
    --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> I spoke with a friend who built a Dragon Fly and he just made me really concerned. I built a plug directly on the aircraft and I cannot remove it to apply the fiberglass. So, I need to apply the layups directly in place (on top, sides and underneath). My friend told me that the layups wont stick to the underneath of the cowling. Is this real? What layup method would work then? The method he described to me is to lay a plastic sheet on a table, put the fiberglass cloth layers on the plastic and spread the epoxy. Then, close the plastic sheet (bring the sheet over the layups and squeeze out the extra epoxy with a squeegee. Then, cut the plastic, remove the top one and apply the layups with the plastic sheet on the mold (plastic facing outward. Apparently, it is a pretty clean way of working. But this would be too heavy to support itself underneath the cowling. Please help... Thanks! Michel ===== ---------------------------- Michel Therrien CH601-HD http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________


    Message 17


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    Time: 02:09:49 PM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> Its just the basic, un-modified riveter head that you must use. The A4 rivets that you have are already made to be used with such a riveter. But you need to countersink the hole before riveting so the head stays flat with the sheet. I think the instruction mentions about using a drill bit for countersinking, but you may prefer to buy a 120 degree countersink bit. You can find manual riveters anywhere (hardware stores, Home Depot,...) anyone will do the job. Michel --- Michael Stempf <mstempf@earthlink.net> wrote: > --> Zenith-List message posted by: "Michael Stempf" > <mstempf@earthlink.net> > > All, > > > I am attaching the skin to right wing and I am at > the section that I > need to rivet 4 tack rivets in. Now I called Zenith > and Nick told me > that the tack rivets are nothing more than standard > rivets that we > already use, but that I have to get a rivet puller > that pulls flat > instead of curved like the ones we normally use. > > > I have looked everywhere and have not been able to > find anything like > that. Does anyone have any advice? > ===== ---------------------------- Michel Therrien CH601-HD http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________


    Message 18


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    Time: 02:24:20 PM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Aileron and Elevator Gap seals
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> Wow...seems like a bargain in terms of speed Vs. time to do. Wonder how flexible the strip is and how much it might get pushed up into the gap as this is the high pressure area of the wing? Frank -----Original Message----- From: Dave Austin [mailto:daveaustin2@sprint.ca] Subject: Re: Zenith-List: Aileron and Elevator Gap seals --> Zenith-List message posted by: "Dave Austin" <daveaustin2@sprint.ca> There was someone on the list a year or so ago. He rivetted a 16 thou strip down the length of the underside gaps, making sure it overlapped enough that it didn't get up into the gap! Also, be very careful to form the trailing edge down somewhat. You don't want it catching on a rivet when you try to move the control surface! He claimed 5 mph for the mod. Dave Austin 601HDS - 912 advertising on the Matronics Forums. Share: Share photos & files with other List members.


    Message 19


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    Time: 02:34:10 PM PST US
    From: CLOJAN@aol.com
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: CLOJAN@aol.com Michael; Both of the rivet guns I got from zenith came with flat and curved heads. In placing the rear upper longerons on the fuselage the flat head was required at the gusset. I countersunk the holes by manually twisting a drill bit in the hole and then used the flat nose on the gun. It makes a nice flat surface rivet. Jack Russell


    Message 20


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    Time: 02:35:28 PM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Tack Rivet...
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> A flat rivet puller is simply the type that you buy from the hardware store. Just a normal hand "pop" rivet gun. Remember to countersink the skin before trying to set the rivet. Frank -----Original Message----- From: Michael Stempf [mailto:mstempf@earthlink.net] Subject: Zenith-List: Tack Rivet... --> Zenith-List message posted by: "Michael Stempf" --> <mstempf@earthlink.net> All, I am attaching the skin to right wing and I am at the section that I need to rivet 4 tack rivets in. Now I called Zenith and Nick told me that the tack rivets are nothing more than standard rivets that we already use, but that I have to get a rivet puller that pulls flat instead of curved like the ones we normally use. I have looked everywhere and have not been able to find anything like that. Does anyone have any advice? Thanks in advanced, Michael Stempf 601XL Finally has a name! N-4XL advertising on the Matronics Forums. Share: Share photos & files with other List members.


    Message 21


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    Time: 02:50:03 PM PST US
    From: "Michael Stempf" <mstempf@earthlink.net>
    Subject: Tack Rivet...
    --> Zenith-List message posted by: "Michael Stempf" <mstempf@earthlink.net> Guys, Thanks for all of the help (once again)! Having this type of interaction with others is sure helpful. I have been able to finish the top of the wing and now I am going to turn it over and try to do the bottom, with any luck I will be finished with it this evening. Thanks again, Michael 601XL N-4XL -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of HINDE,FRANK (HP-Corvallis,ex1) Subject: RE: Zenith-List: Tack Rivet... --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> A flat rivet puller is simply the type that you buy from the hardware store. Just a normal hand "pop" rivet gun. Remember to countersink the skin before trying to set the rivet. Frank -----Original Message----- From: Michael Stempf [mailto:mstempf@earthlink.net] Subject: Zenith-List: Tack Rivet... --> Zenith-List message posted by: "Michael Stempf" --> <mstempf@earthlink.net> All, I am attaching the skin to right wing and I am at the section that I need to rivet 4 tack rivets in. Now I called Zenith and Nick told me that the tack rivets are nothing more than standard rivets that we already use, but that I have to get a rivet puller that pulls flat instead of curved like the ones we normally use. I have looked everywhere and have not been able to find anything like that. Does anyone have any advice? Thanks in advanced, Michael Stempf 601XL Finally has a name! N-4XL advertising on the Matronics Forums. Share: Share photos & files with other List members.


    Message 22


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    Time: 02:50:16 PM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Cowling fiberglass layup method
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> I sen it done with Ceran wrap...(cling film if your English). Get a helper to hold the assemmbly of dped meeh and plastice place while you wrap the whole thing with the ceran wrap. In theory subsequent layers will stick to the first layer of fiberglass mat. Frank -----Original Message----- From: Michel Therrien [mailto:mtherr@yahoo.com] Subject: Zenith-List: Cowling fiberglass layup method --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> I spoke with a friend who built a Dragon Fly and he just made me really concerned. I built a plug directly on the aircraft and I cannot remove it to apply the fiberglass. So, I need to apply the layups directly in place (on top, sides and underneath). My friend told me that the layups wont stick to the underneath of the cowling. Is this real? What layup method would work then? The method he described to me is to lay a plastic sheet on a table, put the fiberglass cloth layers on the plastic and spread the epoxy. Then, close the plastic sheet (bring the sheet over the layups and squeeze out the extra epoxy with a squeegee. Then, cut the plastic, remove the top one and apply the layups with the plastic sheet on the mold (plastic facing outward. Apparently, it is a pretty clean way of working. But this would be too heavy to support itself underneath the cowling. Please help... Thanks! Michel ===== ---------------------------- Michel Therrien CH601-HD http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ advertising on the Matronics Forums. Share: Share photos & files with other List members.


    Message 23


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    Time: 03:14:37 PM PST US
    From: "Aaron" <agustafson@chartermi.net>
    Subject: Re: Cowling fiberglass layup method
    --> Zenith-List message posted by: "Aaron" <agustafson@chartermi.net> That's exactly the way I did it and it worked great. I used a foam roller that I made from water pipe insulation. 30 of them per 5' piece. Lots cheaper than buying the real ones! I wet out before each layer and then rolled out all the air. You have to try not to get too much resin on cause it adds weight fast. My completed cowl weighs 9 lbs. w/ one coat of micro. Aaron ----- Original Message ----- From: "Michel Therrien" <mtherr@yahoo.com> Subject: Zenith-List: Cowling fiberglass layup method > --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> > My friend told me that the layups wont > stick to the underneath of the cowling. > > Is this real? What layup method would work then? > > The method he described to me is to lay a plastic > sheet on a table, put the fiberglass cloth layers on > the plastic and spread the epoxy. Then, close the > plastic sheet (bring the sheet over the layups and > squeeze out the extra epoxy with a squeegee. Then, > cut the plastic, remove the top one and apply the > layups with the plastic sheet on the mold (plastic > facing outward. Apparently, it is a pretty clean way > of working. But this would be too heavy to support > itself underneath the cowling. >


    Message 24


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    Time: 04:19:22 PM PST US
    From: "Dr. Perry Morrison" <perrymorrison@yahoo.com>
    Subject: Re: Sight tube
    --> Zenith-List message posted by: "Dr. Perry Morrison" <perrymorrison@yahoo.com> I'd always planned to put a red plastic bead in the sight tube- small enough not to get jammed. I also planned to put "restrictors" in both ends of the line so the bead would be trapped and the inevitable fuel slosh and movement would be reduced. Would this work? Perry morrison RFG842@aol.com wrote: --> Zenith-List message posted by: RFG842@aol.com I'm useing a sight tube on my aircraft and currently running ground tests using premium auto gas. The one big difficulity, you can't see the gas level very well because the gas is either clear or has a slight yellow tinge. In sunlight, almost impossible to see the level. Anyone found a cure? Sure wish the gas were red. Bob __________________________ Dr. Perry Morrison Morrison Associates Pty Ltd +61 08 89 88 4617 0408892638 perrymorrison@yahoo.com __________________________


    Message 25


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    Time: 05:19:29 PM PST US
    From: ac6qj@earthlink.net
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: ac6qj@earthlink.net Sears carries what you need in the tool department - off the shelf. DO NOT ARCHIVE -- Best Regards, Ray Montagne Cupertino, CA ================================================================================ Zenith Aircraft Zodiac CH-601-XL builder #4939, Jabiru 3300 Construction Log & Photos: <http://home.earthlink.net/~ac6qj/zodiac> Build Status: Rudder completed Elevator Completed Stabilizer Completed Flaps Completed Ailerons Completed Right Wing Under Construction ================================================================================


    Message 26


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    Time: 05:33:38 PM PST US
    From: "Dave Austin" <daveaustin2@sprint.ca>
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: "Dave Austin" <daveaustin2@sprint.ca> If you drill a hole in a piece of steel (a large washer was good for me) the same size as the rivet mandrel, and slip it between the rivet head and the rivet puller, it will give you a good countersunk flat surface. Save some money too.. Dave Austin 601HDS - 912


    Message 27


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    Time: 05:49:46 PM PST US
    From: Tim & Diane Shankland <tshank@megsinet.net>
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: Tim & Diane Shankland <tshank@megsinet.net> If you need to put in a few countersunk rivets with your special Zenith puller just drill a hole in a small piece of metal (about 1/8 inch) steel or aluminum) and put the rivet tail through the hole then into the rivet puller. Pull away. Tim Shankland Michael Stempf wrote: >--> Zenith-List message posted by: "Michael Stempf" <mstempf@earthlink.net> > >Guys, > >Thanks for all of the help (once again)! Having this type of >interaction with others is sure helpful. > >I have been able to finish the top of the wing and now I am going to >turn it over and try to do the bottom, with any luck I will be finished >with it this evening. > >Thanks again, > >Michael >601XL >N-4XL > >-----Original Message----- >From: owner-zenith-list-server@matronics.com >[mailto:owner-zenith-list-server@matronics.com] On Behalf Of HINDE,FRANK >(HP-Corvallis,ex1) >To: 'zenith-list@matronics.com' >Subject: RE: Zenith-List: Tack Rivet... > >--> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" ><frank.hinde@hp.com> > >A flat rivet puller is simply the type that you buy from the hardware >store. > >Just a normal hand "pop" rivet gun. > >Remember to countersink the skin before trying to set the rivet. > >Frank > >-----Original Message----- >From: Michael Stempf [mailto:mstempf@earthlink.net] >To: zenith-list@matronics.com >Subject: Zenith-List: Tack Rivet... > > >--> Zenith-List message posted by: "Michael Stempf" >--> <mstempf@earthlink.net> > >All, > > >I am attaching the skin to right wing and I am at the section that I >need to >rivet 4 tack rivets in. Now I called Zenith and Nick told me that the >tack >rivets are nothing more than standard rivets that we already use, but >that I >have to get a rivet puller that pulls flat instead of curved like the >ones >we normally use. > > >I have looked everywhere and have not been able to find anything like >that. >Does anyone have any advice? > > >Thanks in advanced, > > >Michael Stempf > >601XL > >Finally has a name! N-4XL > > >advertising on the Matronics Forums. >Share: Share photos & files with other List members. > > > >


    Message 28


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    Time: 05:54:34 PM PST US
    From: Pwalsh4539@aol.com
    Subject: Re: Tack Rivet...
    --> Zenith-List message posted by: Pwalsh4539@aol.com Just purchase a cheap riveter from walmart....it should have the proper heads.


    Message 29


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    Time: 08:01:51 PM PST US
    From: "Larry McFarland" <larrymc@qconline.com>
    Subject: Re: web site
    --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Carlos, Thanks for the heads up, the page pulls at home, so I'll try it from my worksite. Thanks, Larry ----- Original Message ----- From: "Carlos Sa" <carlosfsa@yahoo.com> Subject: Zenith-List: web site > --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> > > Hello, Larry > > > Next time you update your site, could you take a look at the Wings / Splice plates > page? > > I believe there is something "broken" as the page does not load... > > Thanks for keeping all that info available to other builders, it is extremely > helpful! > > > Best regards > > Carlos > CH601 HD > Tail feathers done, working on spars. > >


    Message 30


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    Time: 11:16:37 PM PST US
    From: "Jim Frisby" <marslander@hotmail.com>
    Subject: Re: Sight tube
    --> Zenith-List message posted by: "Jim Frisby" <marslander@hotmail.com> I wonder if you could float a small ball in the tube, in the manner of "floating ball" antifreeze testers. >From: RFG842@aol.com >Reply-To: zenith-list@matronics.com >To: zenith-list@matronics.com >Subject: Zenith-List: Sight tube >Date: Mon, 9 Jun 2003 09:04:33 EDT > >--> Zenith-List message posted by: RFG842@aol.com > >I'm useing a sight tube on my aircraft and currently running ground tests >using premium auto gas. The one big difficulity, you can't see the gas >level >very well because the gas is either clear or has a slight yellow tinge. In >sunlight, almost impossible to see the level. > >Anyone found a cure? Sure wish the gas were red. > >Bob > >




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