Today's Message Index:
----------------------
 
     1. 06:57 AM - 601XL pedals & toe-brakes (Rico Voss)
     2. 08:40 AM - Re: 601XL pedals & toe-brakes (Bill Howerton)
     3. 08:43 AM - Re: 601XL pedals & toe-brakes (lnk@cis.net)
     4. 09:04 AM - 601 elevator deflection (Bob Miller)
     5. 09:04 AM - Re: 601XL pedals & toe-brakes (Dave Pepper)
     6. 11:39 AM - Re: 601 elevator deflection (Grant Corriveau)
     7. 01:08 PM - Re: 601 XL: Brake Line Routing (Frank Jones)
     8. 04:24 PM - Re: 601XL pedals & toe-brakes (Bryan Martin)
     9. 07:14 PM - Re: 601XL pedals & toe-brakes (Jack Russell)
    10. 08:47 PM - Re: 601 and engines (daddybob)
    11. 10:30 PM - All New Matronics Email List Online Chat!!! (Matt Dralle)
 
 
 
Message 1
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| Subject:  | 601XL pedals & toe-brakes | 
      
      --> Zenith-List message posted by: Rico Voss <vozzen@yahoo.com>
      
      1. Has anyone been successful bending (hammering?) the
      toe-brake hinge around the pedal tubing?   If so, HOW?
        I think I'd have better luck bending a rock,
      compared to that stainless.
      
      2. There were reports of early rudder pedals breaking
      welds.  The archives referenced instructions for a
      gusset on the ZAC website, but I couldn't find it.  
      Does anyone know if the problem is solved in the XL
      pedals?   Or if a gusset is needed, where to find it
      on the ZAC site.
      
      Thanks,
      Tio Rico, XL, 51.7% airframe, Kansas City 
      
      __________________________________
      
      
      
      
      
      
Message 2
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| Subject:  | Re: 601XL pedals & toe-brakes | 
      
      --> Zenith-List message posted by: "Bill Howerton" <Bill@Howerton.com>
      
      yes I did -- I put the majority of the hinge (exposing a small bit of the
      flange)  in a bench vise then used a vise-grip bending brake and a ball-peen
      hammer bent it a little, then loosened bench vise, pulled a little more of
      the hinge out, tightened, then repeated a number of times until the entire
      flange had been bent.  You don't have to bend it much during each iteration
      to get a good round curve.
      
      ----- Original Message ----- 
      From: "Rico Voss" <vozzen@yahoo.com>
      Subject: Zenith-List: 601XL pedals & toe-brakes
      
      
      > --> Zenith-List message posted by: Rico Voss <vozzen@yahoo.com>
      >
      > 1. Has anyone been successful bending (hammering?) the
      > toe-brake hinge around the pedal tubing?   If so, HOW?
      >   I think I'd have better luck bending a rock,
      > compared to that stainless.
      >
      > 2. There were reports of early rudder pedals breaking
      > welds.  The archives referenced instructions for a
      > gusset on the ZAC website, but I couldn't find it.
      > Does anyone know if the problem is solved in the XL
      > pedals?   Or if a gusset is needed, where to find it
      > on the ZAC site.
      >
      > Thanks,
      > Tio Rico, XL, 51.7% airframe, Kansas City
      >
      > __________________________________
      >
      >
      
      
      
      
      
      
Message 3
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| Subject:  | 601XL pedals & toe-brakes | 
       PRIORITY_NO_NAME
      
      --> Zenith-List message posted by: "lnk@cis.net" <lnk@cis.net>
      
      Here is a link to the rudder pedal warning page.  If you haven't yet you
      will need to register to get access.
      
      http://www.zenithair.com/bldr/tech/rudder.htm
      
      
      Original Message:
      -----------------
      From: Rico Voss vozzen@yahoo.com
      Subject: Zenith-List: 601XL pedals & toe-brakes
      
      
      --> Zenith-List message posted by: Rico Voss <vozzen@yahoo.com>
      
      1. Has anyone been successful bending (hammering?) the
      toe-brake hinge around the pedal tubing?   If so, HOW?
        I think I'd have better luck bending a rock,
      compared to that stainless.
      
      2. There were reports of early rudder pedals breaking
      welds.  The archives referenced instructions for a
      gusset on the ZAC website, but I couldn't find it.  
      Does anyone know if the problem is solved in the XL
      pedals?   Or if a gusset is needed, where to find it
      on the ZAC site.
      
      Thanks,
      Tio Rico, XL, 51.7% airframe, Kansas City 
      
      __________________________________
      
      
      
      
      
      
Message 4
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  | 
      
      
| Subject:  | 601 elevator deflection | 
      
      --> Zenith-List message posted by: "Bob Miller" <drmiller@cvillepsychology.net>
      
      Grant and all,
      Thanks for the comments--I'll definitely run anything by Chris before following
      through on any mods.  I did ask him the same question and his only reply was
      "we do not offer an aerobatic version".  I'm sure liability is an issue if he
      makes a reply that would seem to in any way endorse aerobatics, and I'm glad he's
      playing it safe...we need him on the scene. 
      
      Anyway, I know the Zodiac is not aerobatic, isn't even supposed to be a lot of
      fun rolling or looping, but I still want to be able to do it now and then.  Not
      for show, but just out of occasional impulses of exuberance.    Clearly Chris
      has warned people about absolutely no tail slides, which we should all take
      as gospel.   Several people on the list have posted concerns re the tail section
      being held on by only four relatively small bolts, and I had hoped there might
      be some suggestions as to how to make this connection stronger.  (But still,
      of course, no tail slides!) 
      
      Thanks again for the input.
      
      Bob Miller
      
      
      
      
      
      
Message 5
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| Subject:  | Re: 601XL pedals & toe-brakes | 
      
      --> Zenith-List message posted by: "Dave  Pepper" <rockinrimranch@earthlink.net>
      
      My HD's rudder pedals are very difficult to operate. It seems that there is
      so much down pressure of the nose gear strut on the lower firewall gear
      fitting (from the steel strut rubbing on the aluminum fitting), that the
      rudder doesn't move freely. With the engine installed and weight on the
      nosewheel, I imagine the rudder would operate more freely. However in
      flight, the rudder pedals will be very stiff.
      
      Is there something that can be done to ensure smooth rudder operation in
      flight, when there is maximum pressure
      of the nose gear strut on the lower fitting?
      
      Thanks for the comments
      
      Dave Pepper
      601HD/912S....90%
      
      
      ----- Original Message ----- 
      From: <lnk@cis.net>
      Subject: RE: Zenith-List: 601XL pedals & toe-brakes
      
      
      > --> Zenith-List message posted by: "lnk@cis.net" <lnk@cis.net>
      >
      > Here is a link to the rudder pedal warning page.  If you haven't yet you
      > will need to register to get access.
      >
      > http://www.zenithair.com/bldr/tech/rudder.htm
      >
      >
      > Original Message:
      > -----------------
      > From: Rico Voss vozzen@yahoo.com
      > Date: Fri, 31 Oct 2003 06:57:12 -0800 (PST)
      > To: zenith-list@matronics.com
      > Subject: Zenith-List: 601XL pedals & toe-brakes
      >
      >
      > --> Zenith-List message posted by: Rico Voss <vozzen@yahoo.com>
      >
      > 1. Has anyone been successful bending (hammering?) the
      > toe-brake hinge around the pedal tubing?   If so, HOW?
      >   I think I'd have better luck bending a rock,
      > compared to that stainless.
      >
      > 2. There were reports of early rudder pedals breaking
      > welds.  The archives referenced instructions for a
      > gusset on the ZAC website, but I couldn't find it.
      > Does anyone know if the problem is solved in the XL
      > pedals?   Or if a gusset is needed, where to find it
      > on the ZAC site.
      >
      > Thanks,
      > Tio Rico, XL, 51.7% airframe, Kansas City
      >
      > __________________________________
      >
      >
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | Re: 601 elevator deflection | 
      
      --> Zenith-List message posted by: Grant Corriveau <grantc@ca.inter.net>
      
      > Several people on the list have posted concerns re the tail section being held
      > on by only four relatively small bolts
      
      Have you ever seen the four small bolts that hold on the entire wing of the
      C-150/2? ;-)
      
      do not archive
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | 601 XL: Brake Line Routing | 
      
      --> Zenith-List message posted by: "Frank Jones" <fjones@sympatico.ca>
      
      
      > I'm preparing to route the brake lines from the rear of the gear legs
      into 
      > the cabin.  What path did you people use?
      
      > It seems like you could take the lines into the cabin behind the seat
      and 
      > through the armrest area and up to the front along side the torque
      tube > for 
      > the stick.
      
      >Any other suggestions?
      
      Phil,
      
      I routed mine up the rear of the gear legs, along the gear attach
      bracket towards the front, and in the cabin just in front of the spar
      near the thick L-angle along the cabin floor. This saved any routing
      through the seats, arms and I don't think it adds a whole lot of drag
      compared to going into the fuse right at the gear attach.
      
      Frank Jones
      601XL
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | Re: 601XL pedals & toe-brakes | 
      
      --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net>
      
      on 10/31/03 12:03 PM, Dave  Pepper at rockinrimranch@earthlink.net wrote:
      
      > 
      > Is there something that can be done to ensure smooth rudder operation in
      > flight, when there is maximum pressure
      > of the nose gear strut on the lower fitting?
      > 
      
      The hole through the aluminum should be a clearance fit with the strut
      turning freely in the hole. The hole through the plastic bearing should be
      slightly smaller and, in the final assembly, the strut should contact only
      the plastic and not the aluminum. You can file the V in the plastic bearing
      wider and give it a gentler slope to reduce the force necessary to move the
      rudder from center. Also, the aluminum cap at the top of the strut should
      not contact the firewall stiffener when the strut is fully down in contact
      with the lower bearing.
      
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL, Stratus Subaru.
      Airframe construction complete.
      Panel and engine installed.
      Working on cowling.
      do not archive.
      
      
      
      
      
      
Message 9
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| Subject:  | Re: 601XL pedals & toe-brakes | 
      
      --> Zenith-List message posted by: Jack Russell <clojan@sbcglobal.net>
      
      
      Rico Voss <vozzen@yahoo.com> wrote:
      1. Has anyone been successful bending (hammering?) the
      toe-brake hinge around the pedal tubing? If so, HOW?
      I think I'd have better luck bending a rock,
      compared to that stainless.
      
      Rico: The thing bent like butter once I took a torch to it. 
      
      Jack Russell, Clovis CA
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | Re: 601 and engines | 
      
      --> Zenith-List message posted by: daddybob <daddybob52954@yahoo.com>
      
      
      > --> Zenith-List message posted by: "Brett Ray"
      > <brett@hog-air.com>
      > 
      > My 88 c.i. Harley Davidson motor weighs 214 lbs.
      > That is with 
      > everything except for the prop. That's with all the
      > bolts, rubber 
      > mounts, exhaust etc. The 95 c.i. motor makes about
      > 115hp. and 125 ft. 
      > lbs. of torque and weighs less at 211 lbs.. The 88
      > c.i. is 85hp. and 90 
      > torque.  They are kind of pricey at $8500 but still
      > not as bad as the 
      > Rotax.
      
      
      And WAY more cool!!! 
      I dream of a 701 going potato potato potato...
      DB
      
      Do not archive
      
      __________________________________
      
      
      
      
      
      
Message 11
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| Subject:  | All New Matronics Email List Online Chat!!! | 
      
      --> Zenith-List message posted by: Matt Dralle <dralle@matronics.com>
      
      
      Hi Listers!
      
      A number of Listers have been asking for some Matronics Email List online 
      chat and NOW ITS HERE!  Over the last couple of days I've set up a nifty 
      web-based Chat site here on the Matronics systems.  No special programs to 
      download; all you need is a late model web browser like Internet Explorer 
      or Netscape with a java plugin.  I would recommend downloading the latest 
      Java plugin if you experience any problems getting the page to come 
      up.  Here's a link to the Sun Java download 
      website.  http://java.com/en/index.jsp  Look for the green box with the 
      yellow arrow in the upper right corner.  Before you bother, though, just 
      try you browser because it'll probably just work.
      
      Each Email List on Matronics has its own "Room" and all rooms can easily be 
      accessed from the same client.  In the Email List URL Trailer at the bottom 
      of each List message, you'll find the Link to this List's specific Chat 
      Room.  Just click on the Link, and then type in your name or email address 
      in the User Name box.  Try to use a name or email address that the other 
      Listers know you by.  You'll find me lurking around the various List chat 
      rooms as "MattDralle".
      
      There's a couple of nifty features I'll explain right off.  On the main 
      Chat Window page after you login, you'll see a little icon with a Hammer 
      and a Screwdriver.  This is the Control Panel window.  Once the Control 
      Panel comes up, click on the "Settings" tab.  Here you'll find, among other 
      things, three check boxes to enable sound.  Click all three and you'll be 
      treated to a sound whenever someone enters or leaves the Room, or when 
      someone sends a message.
      
      The other cool button is the one that has four little arrows pointing to 
      each of the four corners of the button.  This will rip the main Chat window 
      from the web page and allow you to resize and move it anyway you'd like.
      
      Let's have some fun and get to know one another better using this awesome 
      new Chat Room!  To get started, just click the URL Link below for this 
      List's specific Chat Room!
      
      Best regards,
      
      Matt Dralle
      Matronics Email List Admin
      
      PS - I'm working on a web link interface to the chat logfiles.  Coming soon...
      
      
      
      
      
      
 
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