---------------------------------------------------------- Zenith-List Digest Archive --- Total Messages Posted Sat 02/28/04: 28 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 12:18 AM - Hello: Ch-640 show of hands (James Schulist) 2. 12:18 AM - Brake parts for 601 (Richard McLachlan) 3. 04:27 AM - Re: RR 1 601XL (Mark Stauffer) 4. 06:06 AM - RR1 stiffeners (The Minearts) 5. 06:18 AM - Re: Hello: Ch-640 show of hands (Larry McFarland) 6. 08:04 AM - Re: Brake parts for 601 (Dave Alberti) 7. 08:41 AM - New Builder Intro (Jack K. Holley) 8. 09:15 AM - Re: RR1 stiffeners (caspainhower@aep.com) 9. 11:03 AM - Transport trailer for Tri-gear 601 (Larry McFarland) 10. 11:14 AM - Re: RR1 stiffeners (Joemotis@aol.com) 11. 11:45 AM - Re: Transport trailer for Tri-gear 601 (Cy Galley) 12. 12:02 PM - Re: Hello: Ch-640 show of hands (Matthew Mucker) 13. 01:23 PM - Re: Transport trailer for Tri-gear 601 (Larry McFarland) 14. 01:46 PM - 601 flat plate area (Steve Sharp) 15. 03:06 PM - Re: Transport trailer for Tri-gear 601 () 16. 03:10 PM - Re: 601XL Flaps & hinge pins (wizard-24@juno.com) 17. 03:42 PM - Re: 601XL Flaps & hinge pins (Ray Montagne) 18. 03:55 PM - Re: Transport trailer for Tri-gear 601 (Cy Galley) 19. 06:06 PM - Re: 601XL Flaps & hinge pins (Benford2@aol.com) 20. 06:07 PM - Re: 601XL Flaps & hinge pins (Benford2@aol.com) 21. 06:25 PM - Inspection process in Ontario, Canada (Jarek M. Walter) 22. 06:30 PM - Re: Hello: Ch-640 show of hands (Jeff Paden) 23. 06:37 PM - Re: 601XL Flaps & hinge pins (wizard-24@juno.com) 24. 06:45 PM - Re: New Builder Intro (Daniel Vandenberg) 25. 08:00 PM - Re: Inspection process in Ontario, Canada (Mike Fothergill) 26. 10:54 PM - Help needed with nose gear steering rods (Jeff Paden) 27. 11:11 PM - Re: Help needed with nose gear steering rods (Benford2@aol.com) 28. 11:14 PM - Re: Help needed with nose gear steering rods (Benford2@aol.com) ________________________________ Message 1 _____________________________________ Time: 12:18:22 AM PST US From: "James Schulist" Subject: Zenith-List: Hello: Ch-640 show of hands --> Zenith-List message posted by: "James Schulist" Hi All, Congrats to SoCal local Mr. Pitcher on his recent first flight! I have been lurkinng the list for a few months now, and have decided to jump in and join the fun. I will be butchering some sheet metal to build a CH-640 from plans and like Mr Pitcher, I will probably buy a few of the more difficult/tooling intensive parts from ZAC. (Wing spars, perhaps welded components, etc.) Are there any other 640 builders in full swing yet? I have ferretted out a few web pages, but none have been updated much beyond the plans purchase phase. I know you are all just dying for me to start in on the myriad 'asked and answered' questions I'll have, I apologize in advance for them. First among them though, so that I might start getting it all together,... Is there a recommended supplier for the tooling? Clecos, Cleco pliers, sheet metal snips, etc? Perhaps a GOOD kitted deal? Second, how is ZAC at providing the odd part for us scratchbuilders? I will obviously be purchasing the plans, and most likely the wing spars if I can get them separately. Do they charge decent prices for individual pieces such as that or would one have to purchase the entire kit that those pieces come in. Third, Many of these questions probably could have been answered today had ZAC answered the phone, but between 11:00 a.m. and 1:00 p.m. there was no answer and no machine left in charge at the factory.. How are they in general with customer service, especially regarding the above asked parts issue? Thanks in advance, and thanks for all the helpful posts I've read so far, you've got a good group of people here! James "Dave" Schulist mrlassiter@wirefreeme.net ________________________________ Message 2 _____________________________________ Time: 12:18:28 AM PST US From: "Richard McLachlan" Subject: Zenith-List: Brake parts for 601 --> Zenith-List message posted by: "Richard McLachlan" I have a leak on one main wheel brake slave cylinder on our 601HDS and need to either replace the seals or get a new cylinder. Does anybody know the manufacturer and part number for the slave cylinder assembly? As we did not build her ourselves, we constantly run into this problem of no construction documentation or any idea where to get replacement parts from. Any help appreciated Richard McLachlan CH601/R22 landing site details at www.rodsley.net ________________________________ Message 3 _____________________________________ Time: 04:27:46 AM PST US From: "Mark Stauffer" Subject: RE: Zenith-List: RR 1 601XL --> Zenith-List message posted by: "Mark Stauffer" I laid mine out on the inside of the RR#1 per the suggestion in the builders guide. I riveted all of my stiffeners on all ribs from the "outside" (opposite side of the flange?) of the rib. I guess maybe a better way to explain it is all of my rivet heads (for the rib stiffeners) are on the inboard side of the rib (when it is installed on the spar). After looking at it maybe that's not a better way to explain it!! :-) Mark 601XL - Waiting on corrected skins from ZAC. do not archive Greetings listers Concerning wing construction on the 601 XL; The photo guides on laying out the "L" stiffeners in regards to RR1 offers a "suggestion" for riveting the L angle on the inside of the flange to avoid interference with the fuselage skin, but the prints say to lay them out on the out side and trim them to 15 MM. to clear the fuselage skin. What is everyone's 2 cents on this one? My opinion is to layout and rivet them on the inside of the rib, that way no trimming or distortion of the stiffener occurs. The construction manual says the prints always supercede the photo guide but? And which side should the rivet head be on if I choose to place them on the inside of the rib? Joe Motis 601 XL Starting wings ________________________________ Message 4 _____________________________________ Time: 06:06:34 AM PST US From: "The Minearts" Subject: Zenith-List: RR1 stiffeners --> Zenith-List message posted by: "The Minearts" mounting the angle stiffeners on the outboard side works fine Steve Mineart N164SM, L wing done! ________________________________ Message 5 _____________________________________ Time: 06:18:39 AM PST US From: "Larry McFarland" Subject: Re: Zenith-List: Hello: Ch-640 show of hands --> Zenith-List message posted by: "Larry McFarland" From: "James Schulist" Subject: Zenith-List: Hello: Ch-640 show of hands > Is there a recommended supplier for the tooling? Clecos, Cleco pliers, sheet > metal snips, etc? Perhaps a GOOD kitted deal? Answer: Good prices for clecos, pliers are had from AirParts Kansas. Sheet metal Weiss brand left, rights and straight snips are available at Lowe's. Second, how is ZAC at providing the odd part for us scratchbuilders? Do they charge decent prices for individual pieces such as that or would one have to purchase the entire kit that those pieces come in. . How are they in general with customer service, especially regarding the above asked parts issue? Answer: Zac has always sent me the singular part at the same price that the kit-builder would pay. If you're a scratch builder, these will be few, but things like wheels, brakes, canopy, etc. Answer: Zac is also has been extremely good at taking care of questions, parts, service and conducts business with the same amount of patience for the scratch builder as the kit builder. In addition, there are scratch-builders on the net who have sites that illustrate process and methods that are sometimes difficult to manage without a little help. Tho I'm a 601HDS scratch builder, the problems are much the same and you're welcome to visit. Good luck James, Larry C. McFarland @ www.macsmachine.com Do not archive ________________________________ Message 6 _____________________________________ Time: 08:04:16 AM PST US From: "Dave Alberti" Subject: RE: Zenith-List: Brake parts for 601 --> Zenith-List message posted by: "Dave Alberti" If the wheels and brakes are originally from ZAC they will be MATCO www.matcomfg.com The site has drawings of all their products so you can cross check if that looks like what you have. Dave --> Zenith-List message posted by: "Richard McLachlan" I have a leak on one main wheel brake slave cylinder on our 601HDS and need to either replace the seals or get a new cylinder. Does anybody know the manufacturer and part number for the slave cylinder assembly? As we did not build her ourselves, we constantly run into this problem of no construction documentation or any idea where to get replacement parts from. ________________________________ Message 7 _____________________________________ Time: 08:41:39 AM PST US From: "Jack K. Holley" Subject: Zenith-List: New Builder Intro --> Zenith-List message posted by: "Jack K. Holley" Hi Listers: Well, after a couple years of lurking on this list and the RV list - and a false start on an RV6 - I have finally decided to build a 601XL. I recently received the plans and riveter (thanks, Joe). I plan on scratch building while purchasing some of the more complex parts from Zenith. I would love to hear from any builders in the Chicago area, especially if you wouldn't mind a visit or two to see your project. Jack Holley 601XL - just getting started do not archive ________________________________ Message 8 _____________________________________ Time: 09:15:24 AM PST US Subject: Re: Zenith-List: RR1 stiffeners From: caspainhower@aep.com 02/28/2004 12:14:47 PM --> Zenith-List message posted by: caspainhower@aep.com Steve, That's awesome, the second wing will go much faster. I'm ready to start on the fusilage, I'll be picking it up the 8th, with the control kit. The weather is finally starting to break here, I'm looking forward to flying home on weekends more often (in the 172). Did I mention that I picked up a used 0-235. It has 1666 hrs on it and one bad cylinder. I plan to rebuild it myself (with my A&P checking my work) when the weather warms up. Keep up the good work! Craig S. N601XS Tail and both wings (almost) done. "The Minearts" To: Sent by: cc: owner-zenith-list-server@ma Subject: Zenith-List: RR1 stiffeners tronics.com 02/28/2004 09:05 AM Please respond to zenith-list --> Zenith-List message posted by: "The Minearts" mounting the angle stiffeners on the outboard side works fine Steve Mineart N164SM, L wing done! This e-mail message and all attachments transmitted with it from the Nuclear Generation Group of American Electric Power are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use, disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message. ________________________________ Message 9 _____________________________________ Time: 11:03:41 AM PST US From: "Larry McFarland" Subject: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: "Larry McFarland" Hi List, Has anyone looked at the tow dolly type car hauler design for moving their aircraft? With an extended tongue and center ramp on it, they look like the lightest thing you could build or modify. CG could easily be a few inches forward of the axle. The 601HDS has a 45"long x 74" spread that would allow a Class I hitch and 1200 lb.GVW for my 4-door Saturn or equal. The only thing beyond would be a folding tail outrigger to carry lights back to the tail and keep someone from running under the rudder. Any history or thoughts? Larry McFarland @ www.macsmachine.com ________________________________ Message 10 ____________________________________ Time: 11:14:19 AM PST US From: Joemotis@aol.com Subject: Re: Zenith-List: RR1 stiffeners --> Zenith-List message posted by: Joemotis@aol.com Thanks Mark and Steve It just seems to make more sense like that. To the garage we go. Joe 601 XL starting wings Do not archive ________________________________ Message 11 ____________________________________ Time: 11:45:13 AM PST US From: "Cy Galley" Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: "Cy Galley" I still have the 84" by 156" 4 wheel trailer that you can have! ----- Original Message ----- From: "Larry McFarland" Subject: Zenith-List: Transport trailer for Tri-gear 601 > --> Zenith-List message posted by: "Larry McFarland" > > Hi List, > Has anyone looked at the tow dolly type > car hauler design for moving their aircraft? > With an extended tongue and center ramp on it, > they look like the lightest thing you could build or modify. > CG could easily be a few inches forward of the axle. > The 601HDS has a 45"long x 74" spread that > would allow a Class I hitch and 1200 lb.GVW for > my 4-door Saturn or equal. The only thing beyond > would be a folding tail outrigger to carry lights back > to the tail and keep someone from running under the > rudder. Any history or thoughts? > > Larry McFarland @ www.macsmachine.com > > ________________________________ Message 12 ____________________________________ Time: 12:02:31 PM PST US From: "Matthew Mucker" Subject: RE: Zenith-List: Hello: Ch-640 show of hands --> Zenith-List message posted by: "Matthew Mucker" (raises hand) If you've searched for CH640 pages I'll assume you've found www.matthewmucker.com by now. (big ego grin) I recently got married so the plane project is on hold while the new wife moves her stuff in (and much of my stuff out). I'm not far enough into the project to answer many of your questions. Buy your tools wherever you can find 'em cheap. (Depending on the tool of course. Many jobs can be done with cheap junk. Other tools you'll want to pay real money for, but so far I'm getting by with cheap junk. Can you say "Harbor Freight?") You can buy just the wing spars (or any other part) individualy from Zenith, but be prepared for sticker shock. Feel free to ping me off-list at my first name dot my last name dot net. -Matt -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of James Schulist Subject: Zenith-List: Hello: Ch-640 show of hands --> Zenith-List message posted by: "James Schulist" --> Hi All, Congrats to SoCal local Mr. Pitcher on his recent first flight! I have been lurkinng the list for a few months now, and have decided to jump in and join the fun. I will be butchering some sheet metal to build a CH-640 from plans and like Mr Pitcher, I will probably buy a few of the more difficult/tooling intensive parts from ZAC. (Wing spars, perhaps welded components, etc.) Are there any other 640 builders in full swing yet? I have ferretted out a few web pages, but none have been updated much beyond the plans purchase phase. I know you are all just dying for me to start in on the myriad 'asked and answered' questions I'll have, I apologize in advance for them. First among them though, so that I might start getting it all together,... Is there a recommended supplier for the tooling? Clecos, Cleco pliers, sheet metal snips, etc? Perhaps a GOOD kitted deal? Second, how is ZAC at providing the odd part for us scratchbuilders? I will obviously be purchasing the plans, and most likely the wing spars if I can get them separately. Do they charge decent prices for individual pieces such as that or would one have to purchase the entire kit that those pieces come in. Third, Many of these questions probably could have been answered today had ZAC answered the phone, but between 11:00 a.m. and 1:00 p.m. there was no answer and no machine left in charge at the factory.. How are they in general with customer service, especially regarding the above asked parts issue? Thanks in advance, and thanks for all the helpful posts I've read so far, you've got a good group of people here! James "Dave" Schulist mrlassiter@wirefreeme.net advertising on the Matronics Forums. ________________________________ Message 13 ____________________________________ Time: 01:23:04 PM PST US From: "Larry McFarland" Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: "Larry McFarland" ----- Original Message ----- From: "Cy Galley" Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 > --> Zenith-List message posted by: "Cy Galley" > > I still have the 84" by 156" 4 wheel trailer that you can have! Thank you Cy! I hoped to find you at your hangar today and consider how it might be configured. Didn't realize you had 84" deck width. Let me know when you're gonna be there and I'll take a closer look at it. Also, at your convenience, I'd appreciate you're critical eye and 3rd Designee Inspection on my 601. A safety checkout and paper to support a better insurance rate and the FAA airworthiness inspect that follows. Thanks again, Larry Do not archive ________________________________ Message 14 ____________________________________ Time: 01:46:24 PM PST US From: Steve Sharp Subject: Zenith-List: 601 flat plate area --> Zenith-List message posted by: Steve Sharp Has anyone ever calculated the flat plate area of the 601, or know a reference that would have this information? Steve Sharp stevensharp25@comcast.net Knoxville, TN ________________________________ Message 15 ____________________________________ Time: 03:06:02 PM PST US From: Subject: RE: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: Larry, Look into a rental truck with a big box, safer move and not very expensive. Jerry Jensen -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Larry McFarland Subject: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: "Larry McFarland" --> Hi List, Has anyone looked at the tow dolly type car hauler design for moving their aircraft? With an extended tongue and center ramp on it, they look like the lightest thing you could build or modify. CG could easily be a few inches forward of the axle. The 601HDS has a 45"long x 74" spread that would allow a Class I hitch and 1200 lb.GVW for my 4-door Saturn or equal. The only thing beyond would be a folding tail outrigger to carry lights back to the tail and keep someone from running under the rudder. Any history or thoughts? Larry McFarland @ www.macsmachine.com advertising on the Matronics Forums. ________________________________ Message 16 ____________________________________ Time: 03:10:26 PM PST US Subject: Re: Zenith-List: 601XL Flaps & hinge pins From: wizard-24@juno.com --> Zenith-List message posted by: wizard-24@juno.com There's about 18mm of play in the flaps on my XL (in other words, if you manually grab the aft end of the flap and try to move it, it will move up about 18mm). Is this about the same as other XL's out there, or is it too much play? I know you can move the Cessnas' flaps by hand about the same amount, but this plane is much lighter so I'm concerned about flutter problems while in flight. Also, how has everyone been installing their hinge pins, so that you can remove them later if necessary? I'm aware of the methods used to stop the pin from working its way out of the hinge, but unless you leave the pin longer than needed (without bending the end), how would you get it out again if need be? Thanks, Mike Fortunato 601XL ________________________________ Message 17 ____________________________________ Time: 03:42:19 PM PST US Subject: Re: Zenith-List: 601XL Flaps & hinge pins From: Ray Montagne --> Zenith-List message posted by: Ray Montagne On 2/28/04 3:04 PM, "wizard-24@juno.com" wrote: > Also, how has everyone been installing their hinge pins, so that you can > remove them later if necessary? I'm aware of the methods used to stop the > pin from working its way out of the hinge, but unless you leave the pin > longer than needed (without bending the end), how would you get it out > again if need be? > A hex wrench inserted into the end of the hinge works fine for pushing the hinge rod out. DO NOT ARCHIVE Best Regards, Ray Montagne Cupertino, CA ________________________________ Message 18 ____________________________________ Time: 03:55:59 PM PST US From: "Cy Galley" Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 --> Zenith-List message posted by: "Cy Galley" I'd be glad to do the inspection at your convenience. One of the benefits as you are well aware of being retired. I have been going to my hangar around noon as Nick and I go over to the lucky 8 for lunch most every day. But tomorrow can work as well. I'll need to get my mirrors and inspection lights as it as intense as an annual. We still will need to inspect it after the final assembly at the airport. Remember Bernie is one of the very best Flight advisors in the country, CFI plus being trained up at Oshkosh for test flying. The Chapter paid for the first training session. I was there when he did the second workshop. You should have my number in the Chapter 75 roster. I will give you my cell number but not here as I don't think that it should go out over the WWW. Cy Galley, TC - Chair, Emergency Aircraft Repair, Oshkosh Editor, EAA Safety Programs cgalley@qcbc.org or sportpilot@eaa.org Always looking for articles for Sport Pilot ----- Original Message ----- From: "Larry McFarland" Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 > --> Zenith-List message posted by: "Larry McFarland" > > > ----- Original Message ----- > From: "Cy Galley" > To: > Subject: Re: Zenith-List: Transport trailer for Tri-gear 601 > > > > --> Zenith-List message posted by: "Cy Galley" > > > > I still have the 84" by 156" 4 wheel trailer that you can have! > > Thank you Cy! > > I hoped to find you at your hangar today and consider > how it might be configured. Didn't realize you had 84" deck width. > > Let me know when you're gonna be there and I'll take a closer look at > it. Also, at your convenience, I'd appreciate you're critical eye and > 3rd Designee Inspection on my 601. A safety checkout and paper to > support a better insurance rate and the FAA airworthiness inspect that > follows. > > Thanks again, > Larry > > Do not archive > > ________________________________ Message 19 ____________________________________ Time: 06:06:29 PM PST US From: Benford2@aol.com Subject: Re: Zenith-List: 601XL Flaps & hinge pins --> Zenith-List message posted by: Benford2@aol.com In a message dated 2/28/2004 4:10:52 PM Mountain Standard Time, wizard-24@juno.com writes: > > > There's about 18mm of play in the flaps on my XL (in other words, if you > manually grab the aft end of the flap and try to move it, it will move up > about 18mm). Is this about the same as other XL's out there, or is it too > much play? I know you can move the Cessnas' flaps by hand about the same > amount, but this plane is much lighter so I'm concerned about flutter > problems while in flight. > > Also, how has everyone been installing their hinge pins, so that you can > remove them later if necessary? I'm aware of the methods used to stop the > pin from working its way out of the hinge, but unless you leave the pin > longer than needed (without bending the end), how would you get it out > again if need be? > > Thanks, > > Mike Fortunato > ________________________________ Message 20 ____________________________________ Time: 06:07:12 PM PST US From: Benford2@aol.com Subject: Re: Zenith-List: 601XL Flaps & hinge pins --> Zenith-List message posted by: Benford2@aol.com In a message dated 2/28/2004 4:10:52 PM Mountain Standard Time, wizard-24@juno.com writes: > > > There's about 18mm of play in the flaps on my XL (in other words, if you > manually grab the aft end of the flap and try to move it, it will move up > about 18mm). Is this about the same as other XL's out there, or is it too > much play? I know you can move the Cessnas' flaps by hand about the same > amount, but this plane is much lighter so I'm concerned about flutter > problems while in flight. > > Also, how has everyone been installing their hinge pins, so that you can > remove them later if necessary? I'm aware of the methods used to stop the > pin from working its way out of the hinge, but unless you leave the pin > longer than needed (without bending the end), how would you get it out > again if need be? > > Thanks, > > Mike Fortunato > 18 mm is 3/4" of an inch !!!!! Are you sure its not 1.8MM do not archive ________________________________ Message 21 ____________________________________ Time: 06:25:02 PM PST US From: "Jarek M. Walter" Subject: Zenith-List: Inspection process in Ontario, Canada --> Zenith-List message posted by: "Jarek M. Walter" For all of you building in Ontario: I'm getting a little bit confused about the required inspection process here - who to contact and what inspections are required. Is it mandatory to use www.md-ra.com services? Thanks. Jarek M. Walter Ch 701 ________________________________ Message 22 ____________________________________ Time: 06:30:46 PM PST US From: "Jeff Paden" Subject: Re: Zenith-List: Hello: Ch-640 show of hands --> Zenith-List message posted by: "Jeff Paden" >>Are there any other 640 builders in full swing yet? I have ferretted out a >>few web pages, but none have been updated much beyond the plans purchase >>phase. Yes, I am just about finished with my project, you can view my site at http://www.madbbs.com/users/jpaden Good luck with your CH-640, she is a nice solid aircraft! Jeff Paden ________________________________ Message 23 ____________________________________ Time: 06:37:06 PM PST US Subject: Re: Zenith-List: 601XL Flaps & hinge pins From: wizard-24@juno.com --> Zenith-List message posted by: wizard-24@juno.com > 18 mm is 3/4" of an inch !!!!! > > Are you sure its not 1.8MM Yup, I'm sure. There's quite a bit of play, which is why I'm concerned. Problem is, there's no way to get to the spot where the control rod mates into the inner part of the flap (without taking the flaps off entirely, which is not easy to do). Just wondering if others ended up with the same situation, and if so what they did about it if anything. Mike Fortunato 601XL do not archive ________________________________ Message 24 ____________________________________ Time: 06:45:40 PM PST US From: Daniel Vandenberg Subject: Re: Zenith-List: New Builder Intro --> Zenith-List message posted by: Daniel Vandenberg Jack... I'm just about to get started on a 601 XL myself. I'm here in the heart of Chicago. I live in a townhouse...32nd Street near the lake...about one mile south of Meigs Field (may it rest in peace). What caused you to back off the RV-6 and head toward the Zodiac XL? I've been debating with myself between the RV-9A & the XL for a couple of years now. The RV-9A would be so much more useful as a travelling machine, due to its speed. I am leaning toward the XL just because I believe I can build it in a smaller space and I think my neighbors would be unhappy with all the rivet-noise of building an RV. I'm hoping to get started in a month or two. I'll be building from a kit, and I hope to get it done in less than two years. By the time I am ready for final assembly I'll probably move somewhere with more room on the far south fringes of Chicagoland. Where abouts in Chicago are you located? Dan Vandenberg "Jack K. Holley" wrote: --> Zenith-List message posted by: "Jack K. Holley" Hi Listers: Well, after a couple years of lurking on this list and the RV list - and a false start on an RV6 - I have finally decided to build a 601XL. I recently received the plans and riveter (thanks, Joe). I plan on scratch building while purchasing some of the more complex parts from Zenith. I would love to hear from any builders in the Chicago area, especially if you wouldn't mind a visit or two to see your project. Jack Holley 601XL - just getting started do not archive --------------------------------- ________________________________ Message 25 ____________________________________ Time: 08:00:11 PM PST US From: Mike Fothergill Subject: Re: Zenith-List: Inspection process in Ontario, Canada --> Zenith-List message posted by: Mike Fothergill Hi Jarek; The short answer is YES if you are building it as a homebuilt. Notify them of your intent to build it and you will have 2 inspections on route to getting flight authority. Mike UHS Spinners CH-601HDS C-FRND "Jarek M. Walter" wrote: > --> Zenith-List message posted by: "Jarek M. Walter" > > For all of you building in Ontario: > I'm getting a little bit confused about the required inspection process > here - who to contact and what inspections are required. Is it mandatory > to use www.md-ra.com services? Thanks. > Jarek M. Walter > Ch 701 > ________________________________ Message 26 ____________________________________ Time: 10:54:10 PM PST US From: "Jeff Paden" Subject: Zenith-List: Help needed with nose gear steering rods --> Zenith-List message posted by: "Jeff Paden" Can anyone assist me on the subject of nose gear steering rods? Today I connected my rudder cables and nose gear steering rods and then lifted the nose gear off the ground to test my controls. I was VERY upset to find out that it was VERY hard to move my rudder. This is because of the design of the CH-640 nose gear. It sits in a V and is held down by the bungee. Since the steering rods are solid rods the nose gear has to move to move the rudder. It would be very difficult to use the rudder during flight and I MUST find a way to change this. I am looking for any source to purchase what I would call normal nose gear steering rods, you know, the ones that have a spring in them so that in flight the nose gear can stay forward and when the rudder is being used. Then on the ground the weight of the engine will take the load off the V that the strut sits in and the rods should then push the nose gear for steering. If anyone knows where I can purchase these steering rods PLEASE let me know. Thank you Jeff Paden ________________________________ Message 27 ____________________________________ Time: 11:11:51 PM PST US From: Benford2@aol.com Subject: Re: Zenith-List: Help needed with nose gear steering rods --> Zenith-List message posted by: Benford2@aol.com In a message dated 2/28/2004 11:55:07 PM Mountain Standard Time, jeffpaden@madbbs.com writes: > on the subject of nose gear steering rods? > > Today I connected my rudder cables and nose gear steering rods and then > lifted the nose gear off the ground to test my controls. I was VERY upset > to find out that it was VERY hard to move my rudder. This is because of the > design of the CH-640 nose gear. It sits in a V and is held down by the > bungee. Since the steering rods are solid rods the nose gear has to move to > move the rudder. It would be very difficult to use the rudder during flight > and I MUST find a way to change this. > > I am looking for any source to purchase what I would call normal nose gear > steering rods, you know, the ones that have a spring in them so that in > flight the nose gear can stay forward and when the rudder is being used. > Then on the ground the weight of the engine will take the load off the V > that the strut sits in and the rods should then push the nose gear for > steering. > > If anyone knows where I can purchase these steering rods PLEASE let me know. > > Thank you > > Jeff Paden > > Hi Jeff. The 801 is the same design. All you need to do is make a seat for the front gear out of flat stock and do not machine the V groove in it. That will take all the centering effect out of it. The real problem with the 801 is.. One adjusts the tension of the rudder cables with the nose gear in the full up position. Now that my engine is in place the nose gear is slightly off its seat, maybe 3/32" or so. My rudder cables now have a TON of slack in them. I am concerned that with a firm landing I will loose directional control cause the rudder will not be effective at all. I would call Nick but the answer will be " just fly it". The geometry of this steering set up must be flawed. The more the front gear compresses the more slack you get. I am thinking of adding some bungees in the tail to keep most of the slack out of the cables. Have any of you 601 /701 builders run into this same problem?? If so how did ya deal with it. There are a few pics of my plane on Jons web site www.CH701.com. I have to warn ya, if you don't think a V-8 all aluminum Ford belongs in a plane ya better not look at pics 2 & 3.. Ben Haas N801BH. ________________________________ Message 28 ____________________________________ Time: 11:14:36 PM PST US From: Benford2@aol.com Subject: Re: Zenith-List: Help needed with nose gear steering rods --> Zenith-List message posted by: Benford2@aol.com In a message dated 2/29/2004 12:12:20 AM Mountain Standard Time, Benford2@aol.com writes: > cables with the nose gear in the full up > position. Now that my engine is in place the nose Make that the full DOWN position.. Opps. do not archive