Zenith-List Digest Archive

Fri 04/30/04


Total Messages Posted: 27



Today's Message Index:
----------------------
 
     1. 03:19 AM - Re: Does any one at AWO have ballast for test, flights - or are there suggestions (Walt Beaulieu)
     2. 05:46 AM - Re: wing incidence angle 601HDS (Schemmel, Grant)
     3. 06:26 AM - Re: Does any one at AWO have ballast for test flights - or are t... (Benford2@aol.com)
     4. 06:46 AM - Re: Does any one at AWO have ballast for test flights - or are t... (RO)
     5. 07:53 AM - Feul injected 912 (Dirk Slabbert)
     6. 08:16 AM - Re: Engine AND ignition working (HINDE,FRANK (HP-Corvallis,ex1))
     7. 08:52 AM - N801BW flew (Keystone Engineering LLC)
     8. 09:02 AM - Re: N801BW flew (David Barth)
     9. 09:17 AM - Re: N801BW flew (Benford2@aol.com)
    10. 09:57 AM - Rubber Spacers (Beckman, Rick)
    11. 10:41 AM - Re: Rubber Spacers (Lawrence Webber)
    12. 10:46 AM - Insurance question (Bob McCoy)
    13. 11:47 AM - Re: Rubber Spacers (Beckman, Rick)
    14. 11:59 AM - Re: N801BW flew (Beckman, Rick)
    15. 12:10 PM - Re: Insurance question (Randy Stout)
    16. 12:35 PM - Re: Stratus Vibration (HINDE,FRANK (HP-Corvallis,ex1))
    17. 01:22 PM - Re: zenith 601 in china (Robin Gould)
    18. 03:31 PM - Re: Feul injected 912 (Phil & Michele Miller)
    19. 04:07 PM - Re: Feul injected 912 (Bill Cardell)
    20. 04:34 PM - Re: zenith 601 in china (etn industries limited)
    21. 06:17 PM - Re: Engine AND ignition working (Michel Therrien)
    22. 06:33 PM - Subaru engine comparison (Bill Steer)
    23. 06:59 PM - Matco Brakes (Brenton Battles)
    24. 07:09 PM - Re: Stratus Vibration (Larry Martin)
    25. 09:05 PM - Re: Subaru engine comparison (Jim and Lucy)
    26. 09:19 PM - Matco Brake in Procedure (Jim and Lucy)
    27. 10:49 PM - Re:zenith 601 in china (Robin Gould)
 
 
 


Message 1


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    Time: 03:19:56 AM PST US
    From: "Walt Beaulieu" <waltb@acs-group.net>
    Subject: Does any one at AWO have ballast for test, flights -
    or are there suggestions --> Zenith-List message posted by: "Walt Beaulieu" <waltb@acs-group.net> I went to my local Discount tire and they gave me their discarded wheel weights. They had them packed in 40 lb boxes. I took and old discarded aircraft innertube, cut a hole in it and filled the tube with the weight. I then wrapped the whole innertube in a bunch of duct tape and shaped it the way I needed it for my flight testing. In my case I put 22.5 lb per innertube. good luck. Time: 06:24:40 PM PST US From: Jim and Lucy <jpollard@mnsi.net> Subject: RE: Zenith-List: Does any one at AWO have ballast for test flights - or are there suggestions? --> Zenith-List message posted by: Jim and Lucy <jpollard@mnsi.net> bags of ice cubes


    Message 2


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    Time: 05:46:55 AM PST US
    From: "Schemmel, Grant" <Grant.Schemmel@Aeroflex.com>
    Subject: RE: wing incidence angle 601HDS
    --> Zenith-List message posted by: "Schemmel, Grant" <Grant.Schemmel@Aeroflex.com> Hey Richard, I built mine just according to the plans, on a flat table with the tail section supported at the specified height at the specified distance from the spar. My wings measure exactly the 3 degrees called for using an angle measure while it's on it's gear. I would say just trust the plans. Grant Schemmel Penrose, CO Time: 11:32:27 AM PST US From: "Richard Wyness" <richard@wynessr.freeserve.co.uk> Subject: Zenith-List: wing incidence angle 601HDS --> Zenith-List message posted by: "Richard Wyness" <richard@wynessr.freeserve.co.uk> I'm connecting the rear fuselage to the centre wing section, and on drawing 6F5 it says the wing incidence should be 3 degrees. If i align the rear longerons so that they are parallel to the upper front longerons then this is only 2 degrees. Is this OK ? Has anyone else had a similar problem? Richard. >


    Message 3


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    Time: 06:26:34 AM PST US
    From: Benford2@aol.com
    Subject: Re: Does any one at AWO have ballast for test flights - or
    are t... --> Zenith-List message posted by: Benford2@aol.com In a message dated 4/29/2004 6:59:48 PM Mountain Daylight Time, matthew@mucker.net writes: > > > Some years ago I "bought" 700lb of sheep manure in 50lb bags > > to load test a > > wing. I told the nursery salesperson what I was doing and he > > promised to > > take it all back. The load test went fine and I simply > > returned the stuff. > > James 601HD > Ya know, If you have a forced landing and the manure is thrown into the prop, the SH-T will be hitting the fan for sure... do not archive


    Message 4


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    Time: 06:46:04 AM PST US
    From: "RO" <ozambela@hotmail.com>
    Subject: Re: Does any one at AWO have ballast for test flights - or
    are t... --> Zenith-List message posted by: "RO" <ozambela@hotmail.com> please remove mfrom your list ----- Original Message ----- From: <Benford2@aol.com> Subject: Re: Zenith-List: Does any one at AWO have ballast for test flights - or are t... > --> Zenith-List message posted by: Benford2@aol.com > > In a message dated 4/29/2004 6:59:48 PM Mountain Daylight Time, > matthew@mucker.net writes: > > > > > > > Some years ago I "bought" 700lb of sheep manure in 50lb bags > > > to load test a > > > wing. I told the nursery salesperson what I was doing and he > > > promised to > > > take it all back. The load test went fine and I simply > > > returned the stuff. > > > James 601HD > > > > Ya know, If you have a forced landing and the manure is thrown into the prop, > the SH-T will be hitting the fan for sure... do not archive > >


    Message 5


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    Time: 07:53:38 AM PST US
    From: "Dirk Slabbert" <dirkslabbert@telkomsa.net>
    Subject: Feul injected 912
    --> Zenith-List message posted by: "Dirk Slabbert" <dirkslabbert@telkomsa.net> Has anyone tried feul injection on a Rotax 912? 80 hp ? Thanks, Dirk.


    Message 6


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    Time: 08:16:44 AM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Engine AND ignition working
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> As I pointed out you can always over come the slow cranking speed by switching power on and off to the second ignition coil (also a GM chip set up)..Usually one or 2 tries and it fires right up. Should not be an issue for restart in flight due to the forward airspeed and warm engine...Not that I ever want to find out! Frank -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Michel Therrien Subject: Re: Zenith-List: Engine AND ignition working --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> I sticked to P. Messinger's design. I guess that last summer, I had the difficulties because of using long booster cables that I connected a contactor in the rear fuselage (loss of voltage). Righ now, with the two batteries installed, the ignition works very much find. I found in my verifications that the dizzy needs 135 rpm to produce consistent sparks (that's equivalent to 270 engine rpm). At 200 engine rpm, it will emit inconsistent sparks. My engine starts at more than 320 rpm. How did i find that information about dizzy speed requirement? I attached the dizzy to a battery-powered hand drill with duct tape. I connected everything on my workbench and I used my strobe light that also shows RPM to figure out the dizzy rpm. I forgot to say that I connected a single wire and spark plug to the coil. For testing the engine starting speed. I connected the single wire/spark plug to the coil and use the strobe light in the same fashion (while trying to start the engine.) Michel --- Larry McFarland <larrymc@qconline.com> wrote: > --> Zenith-List message posted by: "Larry McFarland" > <larrymc@qconline.com> > > Michel, > Pleased to hear that you've been doing run ups, so > things are getting > close. > > I'd really like to hear from you when you've time to elaborate on > things that were done to make your ignition work, > start dependably > etc. Did you stick with the Paul Messenger design > or modify it to > a great degree? There are probably several that > would like to > know what was done to get a rugged ignition system > to work. > Watching your progress with enthusiasm here too! > > Larry McFarland > do not archive > > Subject: Zenith-List: Engine AND ignition working > > > Finally, I got > > the engine working with the Nippodenso/GM HEI > setup... > > > We sat in the plane tied down to the ground and > ran > > the engine for a while at 4400 rpm.. FUN! Cooling > > appears to be good so I'm getting confident that > I'll > > have final inspection in may or june > > > > Contributions > any other > Forums. > > http://www.matronics.com/chat > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Zenith-List.htm > http://www.matronics.com/archives http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://hotjobs.sweepstakes.yahoo.com/careermakeover advertising on the Matronics Forums.


    Message 7


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    Time: 08:52:56 AM PST US
    From: Keystone Engineering LLC <keystone@gci.net>
    Subject: N801BW flew
    --> Zenith-List message posted by: Keystone Engineering LLC <keystone@gci.net> List My CH 801, N801 BW flew for the first time yesterday! There is nothing like flying for the first time an airplane you built. Other than the left wing is a little heavy and the cowl is a little too far forward it flys like I a dream! So slow and so stable! Bill Wilcox Valdez, Alaska Four winters of work and so worth it!


    Message 8


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    Time: 09:02:29 AM PST US
    From: David Barth <davids601xl@yahoo.com>
    Subject: Re: N801BW flew
    --> Zenith-List message posted by: David Barth <davids601xl@yahoo.com> Congratulations Bill! I know we will all be looking forward to hearing more from you as you progress in your test flights. Very inspiring every time a new project leaves the earth. Great stuff! David > List > > My CH 801, N801 BW flew for the first time > yesterday! There is nothing like flying for the > first time an airplane you built. Other than the > left wing is a little heavy and the cowl is a little > too far forward it flys like I a dream! > > So slow and so stable! > > Bill Wilcox > Valdez, Alaska > Four winters of work and so worth it! > ===== David Barth 601 XL Plansbuilder 15% done? Making Spars - ready for Chromate and riveting __________________________________ http://hotjobs.sweepstakes.yahoo.com/careermakeover


    Message 9


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    Time: 09:17:26 AM PST US
    From: Benford2@aol.com
    Subject: Re: N801BW flew
    --> Zenith-List message posted by: Benford2@aol.com In a message dated 4/30/2004 9:53:27 AM Mountain Daylight Time, keystone@gci.net writes: > > List > > My CH 801, N801 BW flew for the first time yesterday! There is nothing like > flying for the first time an airplane you built. Other than the left wing > is a little heavy and the cowl is a little too far forward it flys like I a > dream! > > So slow and so stable! > > Bill Wilcox > Valdez, Alaska > You are the MAN of the week,,,, Congrats. If we could bottle up that feeling of the first flight andd sell it one could get darn rich.. Are you running the FNSF too? Ben Haas N801BH


    Message 10


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    Time: 09:57:25 AM PST US
    From: "Beckman, Rick" <Rick.Beckman@atk.com>
    Subject: Rubber Spacers
    --> Zenith-List message posted by: "Beckman, Rick" <Rick.Beckman@atk.com> Hi, List, I have a question for the XL builders out there. Mike's probably building on his and can't answer. That's OK. What have you done with the rubber spacers that sandwich the main gear at the brackets? Did you cut the top one so that it just fit between the attach bolts welded on the bracket? If that's the case, I feel that ZAC would have supplied two long and two short pieces. I'm ready to hang the main gear tonight or tomorrow and I could sure use some good advice here!! Thanks, and God Bless!! Rick Beckman www.sharbo.us/thebird


    Message 11


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    Time: 10:41:58 AM PST US
    From: "Lawrence Webber" <lawrencewebber@hotmail.com>
    Subject: Rubber Spacers
    --> Zenith-List message posted by: "Lawrence Webber" <lawrencewebber@hotmail.com> Hello from Rhode Island im building an xl and i thought the rubber mounts supplied were unprofessional in appearance so i scouted around for some equal rubber duro hardness material and shaped my own with a grinder what i installed were barry mounts they use for silencing heavy machinery like a lathe or press the grinding process is dirty and smelly but i believe woreth it.


    Message 12


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    Time: 10:46:58 AM PST US
    From: Bob McCoy <bobmac515@yahoo.com>
    Subject: Insurance question
    --> Zenith-List message posted by: Bob McCoy <bobmac515@yahoo.com> Hello to everyone, my first post here. I have narrowed my future project down to 2 airplanes. The Zodiac 601 XL and Vans RV-9A. The basic airframe cost of these 2 kits are nearly identical. I am very interested in using the Corvair engine in the Zodiac. For me there is no benefit in using the Rotax or Jabiru as the final cost would be close to that of a lycoming powered -9A. In doing my research, I found that insurance will be next to impossible to acquire using the Corvair engine. In fact the Falcon Rep. (EAA approved) told me, "Don't do it, we will not insure you"! I then asked about the premium for the lycoming powered -9A and he said no problem, I would be insured from the first flight. I'm sure this has been discussed here before, but does anyone have any experience in trying to get insurance for the Corvair or other auto conversion? I would like to talk to any carrier that would interested in insuring the Corvair powered Zokiac and get at least a ballpark quote. Thanks, Bob __________________________________ http://hotjobs.sweepstakes.yahoo.com/careermakeover


    Message 13


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    Time: 11:47:57 AM PST US
    From: "Beckman, Rick" <Rick.Beckman@atk.com>
    Subject: Rubber Spacers
    --> Zenith-List message posted by: "Beckman, Rick" <Rick.Beckman@atk.com> Hello from Rhode Island im building an xl and i thought the rubber mounts supplied were unprofessional in appearance so i scouted around for some equal rubber duro hardness material and shaped my own with a grinder what i installed were barry mounts they use for silencing heavy machinery like a lathe or press the grinding process is dirty and smelly but i believe woreth it. _- Thanks...Rick Do not archive


    Message 14


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    Time: 11:59:29 AM PST US
    From: "Beckman, Rick" <Rick.Beckman@atk.com>
    Subject: N801BW flew
    --> Zenith-List message posted by: "Beckman, Rick" <Rick.Beckman@atk.com> My CH 801, N801 BW flew for the first time yesterday! There is nothing like flying for the first time an airplane you built. Other than the left wing is a little heavy and the cowl is a little too far forward it flys like I a dream! So slow and so stable! Bill Wilcox Valdez, Alaska Four winters of work and so worth it! Let's see.... four winters in Alaska....That's two full years!!! Just Jokin'!! Great going and congratulations!!! Hard to wait for my turn! Way to go!!! Take care and God Bless!! Rick


    Message 15


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    Time: 12:10:19 PM PST US
    From: "Randy Stout" <n282rs@sbcglobal.net>
    Subject: Re: Insurance question
    --> Zenith-List message posted by: "Randy Stout" <n282rs@sbcglobal.net> Bob I just bought a policy yesterday through Falcon with AIG underwriting the policy. $250k liability, 35k aircraft value. $1300/yr. They know I'm installing a Corvair. Rather expensive for no more coverage than it is. Randy Stout - San Antonio TX CH601HD N282RS www.geocities.com/r5t0ut21 n282rs@sbcglobal.net ----- Original Message ----- From: "Bob McCoy" <bobmac515@yahoo.com> Subject: Zenith-List: Insurance question > --> Zenith-List message posted by: Bob McCoy <bobmac515@yahoo.com> > > Hello to everyone, my first post here. I have narrowed > my future project down to 2 airplanes. The Zodiac 601 > XL and Vans RV-9A. The basic airframe cost of these 2 > kits are nearly identical. I am very interested in > using the Corvair engine in the Zodiac. For me there > is no benefit in using the Rotax or Jabiru as the > final cost would be close to that of a lycoming > powered -9A. In doing my research, I found that > insurance will be next to impossible to acquire using > the Corvair engine. In fact the Falcon Rep. (EAA > approved) told me, "Don't do it, we will not insure > you"! I then asked about the premium for the lycoming > powered -9A and he said no problem, I would be insured > from the first flight. I'm sure this has been > discussed here before, but does anyone have any > experience in trying to get insurance for the Corvair > or other auto conversion? I would like to talk to any > carrier that would interested in insuring the Corvair > powered Zokiac and get at least a ballpark quote. > > Thanks, > Bob > > > __________________________________ > http://hotjobs.sweepstakes.yahoo.com/careermakeover > >


    Message 16


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    Time: 12:35:15 PM PST US
    From: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com>
    Subject: Stratus Vibration
    --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> Also posted to the Stratus list. Hi guys, I just replaced my prop shaft bearings and belt. Took it flying and it has picked up significant vibration. I note from the manual that a too loose belt will cause vibration. I also know that 1/8th" deflection at 20lbs is very tight. I probably got more deflection than that because it feels better and did note signs of the rear bearing getting hot when I dismantled the drive and up till then I had been running tighter. I have never had the prop balanced and was thinking this might help, but of course if it is coming from the belt it might be a waste. Any thoughts? The vibration is bad enough to make my toes tingle on the rudder pedals, not pleasant and it worries me that it might mask another problem showing up. Thanks Frank 320 hours


    Message 17


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    Time: 01:22:37 PM PST US
    From: Robin Gould <rgould1@ix.netcom.com>
    Subject: Re: zenith 601 in china
    --> Zenith-List message posted by: Robin Gould <rgould1@ix.netcom.com> Sudhir, I am impressed with you trying to build 601 in a part of the world that has no history of private aircraft construction or local support groups!! I do think your project does have a better chance in Shanghai. Keep the Dream alive. You now have a few other people,in the world, willing to give you (on-line) support. Best Regards, Robin Gould California Do not archive etn industries limited wrote: >--> Zenith-List message posted by: etn industries limited <sudhir19_us@yahoo.com> > >i have built the rudder kit now , in china , but i have two problems which stop me from going ahead >1} high duty : they chasged me almost 50 % duty on rudder kit , im afraid if i import rest of full kit , such high duty i cant afford >2} legalisation and certification : i dont know how to do , > >next month im moving to shanghai hope can find some ppl who can assisst me ,, there. > > >best regards, >sudhir wadhwa >Room no. 301, bldg. 21, >Huatong garden, Chengnan, >Shaoxing, Zhejiang, China > 0086-13757501606 > 13157552197 > 575-8853673 > 575- 8067856{fax} > > > >--------------------------------- > > > >


    Message 18


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    Time: 03:31:48 PM PST US
    From: "Phil & Michele Miller" <millerpg@ps.gen.nz>
    Subject: Feul injected 912
    --> Zenith-List message posted by: "Phil & Michele Miller" <millerpg@ps.gen.nz> Hi Dirk, I don't know if you have heard of a company by the name of SUB4. They are based here in New Zealand and do very good Subaru engine aero conversions and redrives. They also have one or more agents in the US, I believe. They have a fuel injection setup for the Subaru which apparently works well. I spoke to them a year or so ago and asked if it would be possible to do a system for the Rotax. They said that the throttle body units would bolt straight on without modification. They would then have to run a series of tests to "map" the electronics to suit the engine. They didn't seem to think it would be a big deal and were confident it could be done without much difficulty. You could contact them at http://www.sub4.co.nz/team-txt.htm if you want to know more. Regards, Phil Miller New Zealand 701/912S -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Dirk Slabbert Subject: Zenith-List: Feul injected 912 --> Zenith-List message posted by: "Dirk Slabbert" --> <dirkslabbert@telkomsa.net> Has anyone tried feul injection on a Rotax 912? 80 hp ? Thanks, Dirk. == direct advertising on the Matronics Forums. == == ==


    Message 19


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    Time: 04:07:10 PM PST US
    From: Bill Cardell <bill@flyinmiata.com>
    Subject: Feul injected 912
    --> Zenith-List message posted by: Bill Cardell <bill@flyinmiata.com> Actually funny, they use a simpler version of the Link computer we use on turbo Miatas. Simple, good stuff. Bill Cardell (TurboDog's Dad) bill@flyinmiata.com Flyin' Miata 1-800-359-6957 (sales only) 970-242-3800 (tech support) http://flyinmiata.com http://flyinprotege.com -----Original Message----- From: Phil & Michele Miller [mailto:millerpg@ps.gen.nz] Subject: RE: Zenith-List: Feul injected 912 --> Zenith-List message posted by: "Phil & Michele Miller" <millerpg@ps.gen.nz> Hi Dirk, I don't know if you have heard of a company by the name of SUB4. They are based here in New Zealand and do very good Subaru engine aero conversions and redrives. They also have one or more agents in the US, I believe. They have a fuel injection setup for the Subaru which apparently works well. I spoke to them a year or so ago and asked if it would be possible to do a system for the Rotax. They said that the throttle body units would bolt straight on without modification. They would then have to run a series of tests to "map" the electronics to suit the engine. They didn't seem to think it would be a big deal and were confident it could be done without much difficulty. You could contact them at http://www.sub4.co.nz/team-txt.htm if you want to know more. Regards, Phil Miller New Zealand 701/912S


    Message 20


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    Time: 04:34:13 PM PST US
    From: etn industries limited <sudhir19_us@yahoo.com>
    Subject: Re: zenith 601 in china
    --> Zenith-List message posted by: etn industries limited <sudhir19_us@yahoo.com> without support of friends like u robin i think it would be impossible to fly with my dreams, we all share one dream its amazing! tell me what do u think is it logical to build frm plan? Robin Gould <rgould1@ix.netcom.com> wrote: --> Zenith-List message posted by: Robin Gould Sudhir, I am impressed with you trying to build 601 in a part of the world that has no history of private aircraft construction or local support groups!! I do think your project does have a better chance in Shanghai. Keep the Dream alive. You now have a few other people,in the world, willing to give you (on-line) support. Best Regards, Robin Gould California Do not archive etn industries limited wrote: >--> Zenith-List message posted by: etn industries limited > >i have built the rudder kit now , in china , but i have two problems which stop me from going ahead >1} high duty : they chasged me almost 50 % duty on rudder kit , im afraid if i import rest of full kit , such high duty i cant afford >2} legalisation and certification : i dont know how to do , > >next month im moving to shanghai hope can find some ppl who can assisst me ,, there. > > >best regards, >sudhir wadhwa >Room no. 301, bldg. 21, >Huatong garden, Chengnan, >Shaoxing, Zhejiang, China > 0086-13757501606 > 13157552197 > 575-8853673 > 575- 8067856{fax} > > > >--------------------------------- > > > > best regards, sudhir wadhwa Room no. 301, bldg. 21, Huatong garden, Chengnan, Shaoxing, Zhejiang, China 0086-13757501606 13157552197 575-8853673 575- 8067856{fax} ---------------------------------


    Message 21


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    Time: 06:17:13 PM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Engine AND ignition working
    --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> I'll remember that... thanks Frank! Michel --- "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> wrote: > --> Zenith-List message posted by: "HINDE,FRANK > (HP-Corvallis,ex1)" <frank.hinde@hp.com> > > As I pointed out you can always over come the slow > cranking speed by > switching power on and off to the second ignition > coil (also a GM chip set > up)..Usually one or 2 tries and it fires right up. > > Should not be an issue for restart in flight due to > the forward airspeed and > warm engine...Not that I ever want to find out! > > Frank > > -----Original Message----- > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com] On > Behalf Of Michel Therrien > To: zenith-list@matronics.com > Subject: Re: Zenith-List: Engine AND ignition > working > > > --> Zenith-List message posted by: Michel Therrien > <mtherr@yahoo.com> > > I sticked to P. Messinger's design. I guess that > last > summer, I had the difficulties because of using long > booster cables that I connected a contactor in the > rear fuselage (loss of voltage). Righ now, with the > two batteries installed, the ignition works very > much > find. > > I found in my verifications that the dizzy needs 135 > rpm to produce consistent sparks (that's equivalent > to > 270 engine rpm). At 200 engine rpm, it will emit > inconsistent sparks. My engine starts at more than > 320 rpm. > > How did i find that information about dizzy speed > requirement? I attached the dizzy to a > battery-powered hand drill with duct tape. I > connected everything on my workbench and I used my > strobe light that also shows RPM to figure out the > dizzy rpm. I forgot to say that I connected a > single > wire and spark plug to the coil. > > For testing the engine starting speed. I connected > the single wire/spark plug to the coil and use the > strobe light in the same fashion (while trying to > start the engine.) > > Michel > > --- Larry McFarland <larrymc@qconline.com> wrote: > > --> Zenith-List message posted by: "Larry > McFarland" > > <larrymc@qconline.com> > > > > Michel, > > Pleased to hear that you've been doing run ups, so > > things are getting > > close. > > > > I'd really like to hear from you when you've time > to elaborate on > > things that were done to make your ignition work, > > start dependably > > etc. Did you stick with the Paul Messenger design > > or modify it to > > a great degree? There are probably several that > > would like to > > know what was done to get a rugged ignition system > > to work. > > Watching your progress with enthusiasm here too! > > > > Larry McFarland > > do not archive > > > > Subject: Zenith-List: Engine AND ignition working > > > > > > Finally, I got > > > the engine working with the Nippodenso/GM HEI > > setup... > > > > > We sat in the plane tied down to the ground and > > ran > > > the engine for a while at 4400 rpm.. FUN! > Cooling > > > appears to be good so I'm getting confident that > > I'll > > > have final inspection in may or june > > > > > > > > Contributions > > any other > > Forums. > > > > http://www.matronics.com/chat > > > > http://www.matronics.com/subscription > > http://www.matronics.com/FAQ/Zenith-List.htm > > http://www.matronics.com/archives > http://www.matronics.com/photoshare > > http://www.matronics.com/emaillists > > > > > > > > > > > > > ===== > ---------------------------- > Michel Therrien CH601-HD, C-GZGQ > http://mthobby.pcperfect.com/ch601 > http://www.zenithair.com/bldrlist/profiles/mthobby > http://pages.infinit.net/mthobby > > > > > __________________________________ > http://hotjobs.sweepstakes.yahoo.com/careermakeover > > > advertising on the Matronics Forums. > > > > Contributions > any other > Forums. > > http://www.matronics.com/chat > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/Zenith-List.htm > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://hotjobs.sweepstakes.yahoo.com/careermakeover


    Message 22


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    Time: 06:33:49 PM PST US
    From: "Bill Steer" <bsteer@gwi.net>
    Subject: Subaru engine comparison
    --> Zenith-List message posted by: "Bill Steer" <bsteer@gwi.net> One of the recent posts mentioned being nervous about the belt drive on the Stratus engine. I share that nervousness, plus some others, with the Stratus engine. But I've decided to go with a Subaru of some sort, and am interested in the 100 HP engine from Ram Performance. Zenith tells me the Ram engine won't fit the Zenith FWF engine mount, but Ron tells me he has the necessary brackets and that his engine will fit. Besides the fix for the valve guides that's usually mentioned, Ron's engine uses a gear-driven reduction unit instead of belt drive, so it looks like an attractive alternative, in spite of being a few bucks more. Has anybody else on the list made this comparison? Is it possible to substitute Ron's engine for the Stratus? What about dimensions such as the distance from the crank to the prop hub? Does the prop turn the opposite direction on Ron's engine? I already have the Zenith FWF kit (but the prop hasn't arrived yet), so want all this to be as compatible as possible. Thanks for any help and advice. Bill


    Message 23


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    Time: 06:59:59 PM PST US
    Subject: Matco Brakes
    From: Brenton Battles <brentbattles@charter.net>
    --> Zenith-List message posted by: Brenton Battles <brentbattles@charter.net> I just finished installing new brake pads on my 601HD after something like 670 landings. Absolutely no wear, but replaced due to having been glazed - something I could not have observed had I not removed the pads. It dawned on me that I had never properly broken in the original pads, and got to thinking that this was probably a common occurrence among builders for the reason that we usually do quite a bit of low-speed taxiing around prior to the first flight, and even those who do "high-speed" taxiing probably don't scorch the brakes several times right out of the box. Anyhow, per standard Matco / common disc brake instructions, this time that's exactly what I did and the results were amazing. I also have brand new tires on the mains (balanced at a motorcycle shop this time to avoid a flat spot which has been my only reason for replacing the tires - not overall tread wear), and my stops from 30 mph + indicated "air speed" resulted in multiple chirps heard by a friend about 100 yards away. I had a bit of nose down elevator to avoid inadvertent lift off and loss of tire contact in ground effect, making the effect pretty remarkable to me. I now have no trouble holding about 4,200 rpm on run up with no creep at all (vs about 3,200 before). Maybe the bad rap on Matco brakes isn't entirely deserved! I've sure changed my opinion. BTW I do have the "enhancer" pistons installed, and saw a slight improvement after making the change quite some time ago - but nothing compared to the change with the properly broken in pads. Regards, Brent Battles N16BZ 601HD Rotax 912


    Message 24


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    Time: 07:09:14 PM PST US
    From: "Larry Martin" <earthloc@att.net>
    Subject: Re: Stratus Vibration
    --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> What kind of prop? If it's ground adjustable, you might have the pitch out on one of the blades, a degree or two would do the trick. Check you prop for nicks too. If your rear bearing is getting hot, like hot, not warm, it could be several things. I don't know what kind of drive you have but if it has a track adjustment, you might look at it. Or the bearings on the shaft could be too tight, or need packing. Usually the belt would have to be piano string tight to make the bearing run hot. A loose belt causes a shake at low speeds, generally not at high speed or under a lot of thrust unless it's about to fall off. But, I SURE wouldn't fly it until I figured it out and FIXED it. You don't want to lose a prop. If you do, you probably won't be around to do it twice. Larry N1345L --- Original Message ----- From: HINDE,FRANK (HP-Corvallis,ex1) To: 'zenith-list@matronics.com' Sent: Friday, April 30, 2004 2:34 PM Subject: RE: Zenith-List: Stratus Vibration --> Zenith-List message posted by: "HINDE,FRANK (HP-Corvallis,ex1)" <frank.hinde@hp.com> Also posted to the Stratus list. Hi guys, I just replaced my prop shaft bearings and belt. Took it flying and it has picked up significant vibration. I note from the manual that a too loose belt will cause vibration. I also know that 1/8th" deflection at 20lbs is very tight. I probably got more deflection than that because it feels better and did note signs of the rear bearing getting hot when I dismantled the drive and up till then I had been running tighter. I have never had the prop balanced and was thinking this might help, but of course if it is coming from the belt it might be a waste. Any thoughts? The vibration is bad enough to make my toes tingle on the rudder pedals, not pleasant and it worries me that it might mask another problem showing up. Thanks Frank 320 hours --- Version: 6.0.581 / Virus Database: 368 - Release Date: 2/9/2004


    Message 25


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    Time: 09:05:56 PM PST US
    From: Jim and Lucy <jpollard@mnsi.net>
    Subject: Re: Subaru engine comparison
    --> Zenith-List message posted by: Jim and Lucy <jpollard@mnsi.net> I saw a picture somewhere of the inside of the sub4 gearbox they were using and it has 2 gears which means the prop turns backward. This makes the zenair engine mount wrong for this. The mount needs to be offset the other way. Also the offset of the prop is less with that gear box so the prop will be lower compared to the stratus. Jim Pollard


    Message 26


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    Time: 09:19:33 PM PST US
    From: Jim and Lucy <jpollard@mnsi.net>
    Subject: Matco Brake in Procedure
    --> Zenith-List message posted by: Jim and Lucy <jpollard@mnsi.net> This is what Matco sent me when I asked them about this METALLIC BRAKE LINING CONDITIONING PROCEDURE The brake lining material used in this brake assembly is an iron based metallic composition. This material must be properly condition glazeding order to provide optimum service life. Dynamometer tests have shown that at low braking energies, unglazed linings experience greater wear and the brake discs can become severely scored. Condition may be accomplished as follows: Perform two (2) consecutive full stop braking applications from 30 to 35 knots. Do not allow the brake disks to cool substantially between stops. On aircraft with tail wheels, exercise caution during stopping to preventtail lifting. Due the to the efficiency of these brakes, extremely hard braking could result in lifting the tail from the ground. This condition procedure will wear off high spots and generate sufficient heat to glaze the linings. Once the linings are glazed, the braking system will provide many hours of maintenance free service. Visual inspection of the brake disk will indicate lining condition. A smooth surface, without grooves, indicates the linings are properly glazed. If the disk is rough (grooved), the linings must be reglazed. The condition procedure should be performed whenever the rough disc condition is evident. Light use, such as in taxiing, will cause the glaze to be worn rapidly. Use caution in performing this procedure, as higher speeds with successive stops could cause the brakes to overheat resulting in warped discks and/or pressure plates. Conditioning Procedure for Non Asbestos Organic Brake Lining The brake lining material used in this brake assembly is a non asbestos organic composition. This material must be properly conditioned in order to provide maximum performance and service life. Conditioning may be accomplished as follows: Taxi aircraft for 1500 feet with engine at 1700 rpm applying brake pedal force as needed to develop a 510 mph taxi speed. Allow brakes to cool for 1015 minutes. Apply brakes and check to see if a high throttle static run up may be held with normal pedal force. If so, conditioning is completed. If static run up cannot be held, repeat steps 1 through 3 as needed to successfully hold. This conditioning procedure will generate sufficient heat to create a thin layer of glazed material at the lining friction surface. Normal brake usage should generate enough heat to maintain the glaze through the life of the lining. Light brake usage can cause the glaze to wear off, resulting in reduced brake performance. In such cases, the lining may be conditioned again following the instructions set forth in this Information provided by Parker Aerospace Jim Pollard ch601 hds installing elt


    Message 27


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    Time: 10:49:57 PM PST US
    From: Robin Gould <rgould1@ix.netcom.com>
    Subject: Re: zenith 601 in china
    --> Zenith-List message posted by: Robin Gould <rgould1@ix.netcom.com> Sudhir, For you building from plans does seem the right thing to do. If you are ok working with tools. If you can find a supply of the correct materials in Shanghai or shipped to Shanghai , some how, without paying the 50% duty (if no duty, you may want to buy kit parts). There are many references to the correct aluminum, steel, rivets and other parts in the "Zenith-List " Archives. http://www.matronics.com/archives You may also need access to some bigger cutting and bending machines for a few parts. If you study some of the other plans builders Web sites you will see many good ideas on how to build and in some cases in a SMALL space. There are many builders on the Zenith-List, look for links to their Web pages. Here are a very small sampling.............. http://www.macsmachine.com/ http://www.cooknwithgas.com/test.html http://www.gi.is/fis/ http://www.zenithair.com/kit-data/tools.htm http://www3.sympatico.ca/murray.j/tools.htm http://www.peoamerica.net/N601WR/ kit builder http://www.lightflyers.com/Zodiac.html ------------------- "legalisation and certification : i dont know how to do" This may turn out to be far more of a challenge than the 50% duty . Working with any government agency in any country can be difficult. See if you can find the right people, to ask the right Questions (carefully). I here things are changing in China, I hope some of those changes help your Dream! The Best of luck, Robin Gould etn industries limited wrote: >--> Zenith-List message posted by: etn industries limited <sudhir19_us@yahoo.com> > >without support of friends like u robin i think it would be impossible to fly with my dreams, we all share one dream its amazing! >tell me what do u think is it logical to build frm plan? > > >best regards, >sudhir wadhwa >Room no. 301, bldg. 21, >Huatong garden, Chengnan, >Shaoxing, Zhejiang, China >0086-13757501606 >13157552197 >575-8853673 >575- 8067856{fax} > > > >




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