Zenith-List Digest Archive

Tue 06/01/04


Total Messages Posted: 28



Today's Message Index:
----------------------
 
     1. 04:59 AM - Cortec - Olive green (VideoFlyer@aol.com)
     2. 04:59 AM - 601XL Aileron skin (VideoFlyer@aol.com)
     3. 05:21 AM - Re: Cable parts. (Carlos Sa)
     4. 05:32 AM - Re: Cable parts. (Frank Jones)
     5. 05:42 AM - Re: Cable parts. ()
     6. 06:12 AM - Re: Cable parts. (Benford2@aol.com)
     7. 06:26 AM - Re: Cable parts. (Larry Martin)
     8. 06:58 AM - Re: cortec (John)
     9. 09:12 AM - Re: Cable parts. (JERICKSON03E@aol.com)
    10. 11:34 AM - Stratus Alternator Light (Andrew SanClemente)
    11. 11:49 AM - Re: Re: cortec (Kevin W Bonds)
    12. 12:13 PM - Re: Stratus Alternator Light (Bill Cardell)
    13. 12:53 PM - Carb Choke (Roger Roy)
    14. 01:39 PM - New Woodcomp SR 3000 prop (Thilo Kind)
    15. 01:45 PM - Re: Corrosion (Kevin W Bonds)
    16. 02:20 PM - Re: Corrosion (Wayne Glasser)
    17. 02:48 PM - Re: Corrosion (Ed Kramer)
    18. 05:02 PM - Re: Cable parts. (Joemotis@aol.com)
    19. 07:17 PM - Antennas (Larry Martin)
    20. 07:50 PM - Re: Antennas (Thomas F Marson)
    21. 08:15 PM - Re: Antennas (Arthur Nation)
    22. 08:39 PM - Re: Antennas (Ray Montagne)
    23. 08:52 PM - Re: New Woodcomp SR 3000 prop (Brett)
    24. 08:53 PM - Re: New Woodcomp SR 3000 prop (Brett)
    25. 08:54 PM - Re: New Woodcomp SR 3000 prop (Brett)
    26. 09:02 PM - Re: New Woodcomp SR 3000 prop (Brett)
    27. 09:03 PM - Re: New Woodcomp SR 3000 prop (Brett)
    28. 09:04 PM - Re: New Woodcomp SR 3000 prop (Brett)
 
 
 


Message 1


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    Time: 04:59:58 AM PST US
    From: VideoFlyer@aol.com
    Subject: Cortec - Olive green
    --> Zenith-List message posted by: VideoFlyer@aol.com I bought 5 gallon of Cortec olive green (373) and have 4 gallon for sale. I will sell it for $75/gallon and that includes shipping in the U.S. I have been using it and am very happy with it so far. It can be thinned with water or de-natured alcohol. Non-toxic....water cleanup...dries in a couple of hours...sticks like crazy. ZAC uses the clear stuff and sells it for about $20/quart, but I wanted the olive green. It's fresh...only about a month old. Anybody need some? Dave Harms videoflyer@aol.com


    Message 2


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    Time: 04:59:58 AM PST US
    From: VideoFlyer@aol.com
    Subject: 601XL Aileron skin
    --> Zenith-List message posted by: VideoFlyer@aol.com Well, this is embarrassing. But I'm sure many of you can understand how it happened. I was taking advantage of the long holiday weekend to make some major progress on my plane. All in all, it was a great weekend. Until today. I started working on the ailerons. I had already made the angled cuts on the ends and was laying out the rivet spacing when I realized...I had cut two RIGHT ailerons. Dang!!!! I did a quick check with ZAC and found that they want about $150 for a new skin. And if that's the price I have to pay for my mistake, well, who am I gonna blame? But then I was thinkin. This is a perfectly good right aileron skin. It's a shame to use it for scrap. I wonder if anyone out there has a 601XL wing kit that hasn't started to build the ailerons yet. And would they be willing to swap an uncut aileron skin for one that is already cut. Hmmmm? The skin is cut correctly. It's not a mistake, other than that I made two RIGHT ailerons. There are no dings or crimps in the skin and I would be happy to provide pictures to verify that. The rivet spacings are marked on the skin but have not been drilled. No other work has been done on the skin, other than cutting the end. Let me know if we can work a deal. I'd even be happy to pay for your trouble, in addition to shipping both ways. Dave Harms Zenith 601XL builder videoflyer@aol.com


    Message 3


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    Time: 05:21:24 AM PST US
    From: Carlos Sa <carlosfsa@yahoo.com>
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Larry, this is not bad faith on the part of ZAC: The old plans (i.e., CH601-HD, HDS) show the "home-made" turnbuckles - a pair of L extrusions, a nut and a bolt (and a safety wire) It appears the XL drawings show turnbuckles instead - maybe they should have left that part of the drawings alone. Carlos do not archive > > Just a word to people who are just ordering kits or parts of kits from Zenith. Turnbuckles or > cable shackles are not provided with your control system. ... > You get little plates with nuts and bolts instead. On the last page of the control section they > tell you turnbuckles are an option. Not for me, if you don't use turnbuckles, you have no > adjustments.


    Message 4


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    Time: 05:32:22 AM PST US
    From: "Frank Jones" <fjones@sympatico.ca>
    Subject: Cable parts.
    --> Zenith-List message posted by: "Frank Jones" <fjones@sympatico.ca> FWIW, when I ordered my kit back in November of 2001 turnbuckles were included. Frank Jones C-GYXQ 601XL


    Message 5


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    Time: 05:42:50 AM PST US
    From: <tgrazian@bellsouth.net>
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: <tgrazian@bellsouth.net> With my 601XL kit (ser 5342) thatI picked up in Jan of this year, I was supplied all the turnbuckles, thimbles, shackles, etc as shown on dwg 6B-23 in the kit fastener box. Tony Graziano, Buchanan Tn Completed: tail feathers, flaps, ailerons, both wings with lockers, aux tanks, strobes & land/taxi lights. Currently working on fuselage.


    Message 6


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    Time: 06:12:26 AM PST US
    From: Benford2@aol.com
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: Benford2@aol.com In a message dated 5/31/2004 9:13:13 PM Mountain Daylight Time, earthloc@att.net writes: > > Before someone says, "You should have read the instructions first", all I > can say is that I have run a lot cables and don't need instructions for running > cables and I know what parts are normally used. > > Larry N1345L Tomorrow might be better. > > Take a look, www.gyrostabs.com My 801 kit bought in 2001 was VERY complete. It had everything needed to get in the air. Ben Haas N801BH


    Message 7


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    Time: 06:26:35 AM PST US
    From: "Larry Martin" <earthloc@att.net>
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> Joe, The turnbuckle assembly number is AN140, you need four. The shackle number is AN115-21, you need six. Either Spruce or Wicks should have them. On the rudder cables you use shackles at the petal end, and turnbuckle at the rudder end. Elevator, shackles at both ends and turnbuckle in the middle somewhere near the belly service door. Carlos, No I agree it's not bad faith on Zeniths part. It's just business, plates made out of left over scrap is a lot cheaper to provide than turnbuckles. I only gripe is that if this is what they are going to provide then it is what they should use on their machine and show in the manual. If you will notice in the manual they don't even show the plates, only turnbuckles and shackles. It is in fact a small form of deception, intended or not. Almost without exception you will have to adjust your cables after the first flight or two. Once they are adjusted to suit your needs, then you can, if you desire, replace the turnbuckles with solid plates. Solid plates are actually safer in the long run. But I always start with turnbuckles. I noticed on several postings that all cable related parts seem to be provided on 601s, but not 701s. They should be provided on both. Larry N1345L ----- Original Message ----- From: Joemotis@aol.com To: zenith-list@matronics.com Sent: Monday, May 31, 2004 10:36 PM Subject: Re: Zenith-List: Cable parts. --> Zenith-List message posted by: Joemotis@aol.com Hi Larry As I am awaiting my control kit from ZAC right now it seems I am walking into the same thing. Would you mind posting the part numbers for the turn buckles when you get them I am guessing that they are going to be off the shelf Aircraft Spruce kind of hardware? Or any other helpfulls to the Inexperienced riggers out there. Using myself as the prime example.Rigged an outboard once... Joe Motis 601 XL Do not archive --- Version: 6.0.688 / Virus Database: 449 - Release Date: 5/18/2004


    Message 8


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    Time: 06:58:30 AM PST US
    From: "John" <jlifer@bellsouth.net>
    Subject: Re: cortec
    --> Zenith-List message posted by: "John" <jlifer@bellsouth.net> Mark, you are right about the cladding, the pure aluminum will resist corrosion and protect the inner layer of alloy. But I do wonder if Kevin does have 6061-T6. I'm still wondering if the Cortec is the best way to prime. John


    Message 9


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    Time: 09:12:19 AM PST US
    From: JERICKSON03E@aol.com
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: JERICKSON03E@aol.com In a message dated 6/1/2004 8:27:18 AM Central Daylight Time, earthloc@att.net writes: > > Almost without exception you will have to adjust your cables after the first > flight or two. Once they are adjusted to suit your needs, then you can, if > you desire, replace the turnbuckles with solid plates. Solid plates are > actually safer in the long run. But I always start with turnbuckles. > > For my 701 that is in work now, I bought the turn buckle assemblies from Wicks. The ZAC print spells out part numbers in detail. the metal plates, when used WITH turnbuckles, will allow gross adjustment of each cable installation. Then the turnbuckle threads can end up in the correct settings as in AC 43.13. I plan to start with the metal plates set up to allow for length adjustment as needed after I see how the turnbuckles/cables fit. Yes, new metal plates will need to be drilled to fit. Most completed AC I have seen have used BOTH metal plates and turnbuckles. Jerry Erickson


    Message 10


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    Time: 11:34:32 AM PST US
    From: Andrew SanClemente <ansancle@townisp.com>
    Subject: Stratus Alternator Light
    --> Zenith-List message posted by: Andrew SanClemente <ansancle@townisp.com> Im having a problem with the Alternator Light on my status EA-81. Currently the wire off the Alternator goes to one side of the light, the other post of the light is wired to the Ignition post on the ignition switch (Power when key turned to "on"). With the engine off this light would go on when you turned the key to the "on" position (engine off). The light no longer goes on (light works fine when tested on a battery) and I understand the stratus Alternator can fry itself if this is not hooked up properly. >From what I have read in the archives I do have it wired correctly. (My Exciter wire goes to the BAT post on the ignition switch per updated instructions to hook this to 12V+ don't think this matters) Is that "L" wire off the alternator supposed to be + or neg? From the diagram it appears that it is 12v+ hooked to both sides of the light, help appreciated. Thanks Andrew Im having a problem with the Alternator Light on my status EA-81. Currently the wire off the Alternator goes to one side of the light, the other post of the light is wired to the Ignition post on the ignition switch (Power when key turned to on). With the engine off this light would go on when you turned the key to the on position (engine off). The light no longer goes on (light works fine when tested on a battery) and I understand the stratus Alternator can fry itself if this is not hooked up properly. From what I have read in the archives I do have it wired correctly. (My Exciter wire goes to the BAT post on the ignition switch per updated instructions to hook this to 12V+ don't think this matters) Is that L wire off the alternator supposed to be + or neg? From the diagram it appears that it is 12v+ hooked to both sides of the light, help appreciated. Thanks Andrew


    Message 11


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    Time: 11:49:21 AM PST US
    From: "Kevin W Bonds" <kbonds@worldshare.net>
    Subject: Re: cortec
    --> Zenith-List message posted by: "Kevin W Bonds" <kbonds@worldshare.net> I do have 6061-T6. Kevin ----- Original Message ----- From: "John" <jlifer@bellsouth.net> Subject: Zenith-List: Re: cortec > --> Zenith-List message posted by: "John" <jlifer@bellsouth.net> > > Mark, you are right about the cladding, the pure aluminum will resist corrosion and protect the inner layer of alloy. But I do wonder if Kevin does have 6061-T6. I'm still wondering if the Cortec is the best way to prime. > John


    Message 12


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    Time: 12:13:31 PM PST US
    From: Bill Cardell <bill@flyinmiata.com>
    Subject: Stratus Alternator Light
    --> Zenith-List message posted by: Bill Cardell <bill@flyinmiata.com> The way it works is you have +12 from ign switch going through the bulb and grounding through the alternator. Once the alternator wakes up, you have +12 coming from alternator, so +12 on each side of the bulb, making the bulb go out. With key on, engine off, try supplying a ground at the alternator to see if light comes on. If not, you've got an internal problem in the alternator/reg. Bill Cardell (TurboDog's Dad) bill@flyinmiata.com Flyin' Miata 1-800-359-6957 (sales only) 970-242-3800 (tech support) http://flyinmiata.com http://flyinprotege.com


    Message 13


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    Time: 12:53:29 PM PST US
    From: "Roger Roy" <Savannah174@msn.com>
    Subject: Carb Choke
    Seal-Send-Time: Tue, 1 Jun 2004 15:51:35 -0400 --> Zenith-List message posted by: "Roger Roy" <Savannah174@msn.com> Can anyone tell me what the part number that ZAC is listing for the Choke cable attachment to the Carb on a Rotax 912ULS? Thanks RJ ----- Original Message ----- From: "Carlos Sa" <carlosfsa@yahoo.com> Subject: Re: Zenith-List: Cable parts. > --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> > > > Larry, this is not bad faith on the part of ZAC: > The old plans (i.e., CH601-HD, HDS) show the "home-made" turnbuckles - a > pair of L extrusions, a > nut and a bolt (and a safety wire) > > It appears the XL drawings show turnbuckles instead - maybe they should > have left that part of the > drawings alone. > > Carlos > do not archive > > > > > Just a word to people who are just ordering kits or parts of kits from > > Zenith. Turnbuckles or > > cable shackles are not provided with your control system. > ... > > > You get little plates with nuts and bolts instead. On the last page of > > the control section they > > tell you turnbuckles are an option. Not for me, if you don't use > > turnbuckles, you have no > > adjustments. > > >


    Message 14


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    Time: 01:39:32 PM PST US
    From: "Thilo Kind" <thilo.kind@gmx.net>
    Subject: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Thilo Kind" <thilo.kind@gmx.net> Hi folks, as promised, here is a first impression of my 601 HDS / Rotax 912 with the new Woodcomp SR 3000 inflight adjustable propeller (3 blade, 68''). Previously I had the GSC 3 blade ground adjustable propeller. With that one, I saw 110 mph at 4,900 RPM. The first few flights with the SR 3000 showed some serious improvements. I don't have the manifold pressure sensor hooked up yet, so I need the adjust throttle and pitch somewhat by gut feeling. However, I saw 120 mph at 4,600 RPM. I still had plenty of power and pitch left, but didn't want to push it without the manifold pressure sensor. Way cool is the reverse function on the propeller (only to be used on the ground, of course): I can taxi now backwards! Also, I was able to stop within 300' after touch down with that feature. Will keep you posted. Later Thilo Kind


    Message 15


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    Time: 01:45:46 PM PST US
    From: "Kevin W Bonds" <kbonds@worldshare.net>
    Subject: Re: Corrosion
    --> Zenith-List message posted by: "Kevin W Bonds" <kbonds@worldshare.net> Gig I deffinately have 6061-T6. I should clarify that I don't exactly know that what I'm seeing is corrosion. It could be th beginning of corrosion or just normal I'm not sure. My storage place is very damp. One wall is completely backfilled (dirt behind) and the water leaches through the wall. I am planning on waterproofing as soon as it is dry enouph (it has rained allot here). Anyway when I brought in my aluminum I had to unpack the two 250lb crates and bring in a few sheets at a time. It was raining and the aluminum got wet. I separated them the next day and dried them all but where there had been water traped between them the aluminum was now discolored. My finger prints (and sweat perhaps) seem to leave this same sort of white film or discolorization. Maybe its just the nature of it? Maybe if I had corrosion I would know it. I am just worried that it is light corrosion stating to happen. Kevin ----- Original Message ----- From: "Gig Giacona" <wr.giacona@cox-internet.com> Subject: Zenith-List: Re: Zenith-List Digest: 5 Msgs - 05/30/04 > --> Zenith-List message posted by: "Gig Giacona" <wr.giacona@cox-internet.com> > > Kevin, > > I'm concerned you either didn't get 6061-T6 aluminum or you got a bad batch. > My construction is taking place in a very high humidity location and I have > peices of aluminum that have been sitting around since September of 2002 > with no sign of corrosion. > > Add to that, that back in the days I was shooting pistols in competition my > sweat could cause hard chromed handguns to rust if they weren't immediatly > cleaned after a match. Again, there is not a sign of finger print corrosion > on any of my parts. > > Keep in mind, I'm talking about aluminum that has no corrosion protection on > it except where metal meets medal. Check your aluminum something is wrong. > > Gig Giacona > www.peoamerica.net/N601WR > > > > > > --> Zenith-List message posted by: "Kevin W Bonds" <kbonds@worldshare.net> > > > > Here is an email I sent to ZAC. You guys please read and give advice. I > sent this > > to ZAC for the official answer. > > > > Kevin > > ----- Original Message ----- > > From: Kevin W Bonds > > Subject: Cortec question? > > > > > > Hello > > > > I have allot of questions about proper corrosion protection techniques > using the > > Cortec primer bought from you. I've gone back and forth on different > techniques. > > One problem I am having is that my aluminum is stored in a damp place. And > > I am concerned that I am having corrosion (evident from a light white film > that > > will not come off with degreaser--most evident are the finger prints) > start > > before I am ready to apply the cortec. What should I do? > > > > I plan to clean and apply protection to the mating surfaces only accept > for the > > outside along the rivet lines--I figure the primer and paint should seal > that > > up nicely. Is this good technique? Can/Should I dip rivets in cortec > before pulling? > > Will the cortec repel the paint if applied to the outside? > > > > If I have some Corrosion starting to form from the damp conditions in my > work space > > what should I do about the non-mating surfaces on the inside? How do I > clean > > those? Can I just put the cortec on top of the corrosion and not worry? > > > > I saw on the Matronics List that a lot of guys are using scotch brite pads > to clean > > the surface but I can't find the proper stock number of scotch brite pads > > to use (I only find the "Heavy Duty" and "No scratch" ones). The "Heavy > Duty" > > ones seem to leave to many visible scratches and the "No Scratch" ones do > nothing. > > Have you guys had any experience with these? > > > > Kevin Bonds > > Nashville Tn > > Zenithair Zodiac 601XL plansbuilder; rudder complete; > > almost done with forming blocks; > > making parts for elevator > >


    Message 16


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    Time: 02:20:22 PM PST US
    From: "Wayne Glasser" <ku-tec@bigpond.net.au>
    Subject: Re: Corrosion
    --> Zenith-List message posted by: "Wayne Glasser" <ku-tec@bigpond.net.au> Gig / Kevin I can assure you from my experience 6061T6 will corrode and corrode badly if not treated correctly. I shudder when I read that people are building without corrosion protection in areas which become inaccessible after construction is complete. I live not far from the sea, near a major airport and also not far from an oil refinery so I may be worst case. I too first noticed the white power on the skin surface but when I looked closely the pitting was quite deep and oddly enough often looks like spirals. I don't know if this is intergranular corrosion to which high strength alloys are susceptible. Now I coat any bare material with boeshield or lps3 which are wax like compounds dissolved in an evaporating agent. Needless to say, all my interior surfaces contain corrosion protection. Regards Wayne Glasser Sydney - Australia CH601-XL 5075 ----- Original Message ----- From: "Kevin W Bonds" <kbonds@worldshare.net> Subject: Re: Zenith-List: Corrosion > --> Zenith-List message posted by: "Kevin W Bonds" <kbonds@worldshare.net> > > Gig > > I deffinately have 6061-T6. I should clarify that I don't exactly know that > what I'm seeing is corrosion. It could be th beginning of corrosion or just > normal I'm not sure. My storage place is very damp. One wall is completely > backfilled (dirt behind) and the water leaches through the wall. I am > planning on waterproofing as soon as it is dry enouph (it has rained allot > here). > > Anyway when I brought in my aluminum I had to unpack the two 250lb crates > and bring in a few sheets at a time. It was raining and the aluminum got > wet. I separated them the next day and dried them all but where there had > been water traped between them the aluminum was now discolored. My finger > prints (and sweat perhaps) seem to leave this same sort of white film or > discolorization. Maybe its just the nature of it? Maybe if I had corrosion I > would know it. I am just worried that it is light corrosion stating to > happen. > > Kevin > ----- Original Message ----- > From: "Gig Giacona" <wr.giacona@cox-internet.com> > To: <zenith-list@matronics.com> > Subject: Zenith-List: Re: Zenith-List Digest: 5 Msgs - 05/30/04 > > > > --> Zenith-List message posted by: "Gig Giacona" > <wr.giacona@cox-internet.com> > > > > Kevin, > > > > I'm concerned you either didn't get 6061-T6 aluminum or you got a bad > batch. > > My construction is taking place in a very high humidity location and I > have > > peices of aluminum that have been sitting around since September of 2002 > > with no sign of corrosion. > > > > Add to that, that back in the days I was shooting pistols in competition > my > > sweat could cause hard chromed handguns to rust if they weren't immediatly > > cleaned after a match. Again, there is not a sign of finger print > corrosion > > on any of my parts. > > > > Keep in mind, I'm talking about aluminum that has no corrosion protection > on > > it except where metal meets medal. Check your aluminum something is wrong. > > > > Gig Giacona > > www.peoamerica.net/N601WR > > > > > > > > > > --> Zenith-List message posted by: "Kevin W Bonds" > <kbonds@worldshare.net> > > > > > > Here is an email I sent to ZAC. You guys please read and give advice. I > > sent this > > > to ZAC for the official answer. > > > > > > Kevin > > > ----- Original Message ----- > > > From: Kevin W Bonds > > > Subject: Cortec question? > > > > > > > > > Hello > > > > > > I have allot of questions about proper corrosion protection techniques > > using the > > > Cortec primer bought from you. I've gone back and forth on different > > techniques. > > > One problem I am having is that my aluminum is stored in a damp place. > And > > > I am concerned that I am having corrosion (evident from a light white > film > > that > > > will not come off with degreaser--most evident are the finger prints) > > start > > > before I am ready to apply the cortec. What should I do? > > > > > > I plan to clean and apply protection to the mating surfaces only accept > > for the > > > outside along the rivet lines--I figure the primer and paint should seal > > that > > > up nicely. Is this good technique? Can/Should I dip rivets in cortec > > before pulling? > > > Will the cortec repel the paint if applied to the outside? > > > > > > If I have some Corrosion starting to form from the damp conditions in my > > work space > > > what should I do about the non-mating surfaces on the inside? How do I > > clean > > > those? Can I just put the cortec on top of the corrosion and not worry? > > > > > > I saw on the Matronics List that a lot of guys are using scotch brite > pads > > to clean > > > the surface but I can't find the proper stock number of scotch brite > pads > > > to use (I only find the "Heavy Duty" and "No scratch" ones). The "Heavy > > Duty" > > > ones seem to leave to many visible scratches and the "No Scratch" ones > do > > nothing. > > > Have you guys had any experience with these? > > > > > > Kevin Bonds > > > Nashville Tn > > > Zenithair Zodiac 601XL plansbuilder; rudder complete; > > > almost done with forming blocks; > > > making parts for elevator > > > > > >


    Message 17


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    Time: 02:48:05 PM PST US
    From: "Ed Kramer" <edair701@adelphia.net>
    Subject: Re: Corrosion
    --> Zenith-List message posted by: "Ed Kramer" <edair701@adelphia.net> > I definitely have 6061-T6. I should clarify that I don't exactly know that > what I'm seeing is corrosion. Look at the affected area with a 10x magnifier. If it's corrosion you'll see pits in the alum. Ed Kramer West Seneca, NY CH 701 edair701@adelphia.net Build Status: Stalled Completed: Rudder, Left wing, Right wing. Working On: Flaperons 50% ----- Original Message ----- From: "Kevin W Bonds" <kbonds@worldshare.net> Subject: Re: Zenith-List: Corrosion > --> Zenith-List message posted by: "Kevin W Bonds" <kbonds@worldshare.net> > > Gig > > I deffinately have 6061-T6. I should clarify that I don't exactly know that > what I'm seeing is corrosion. It could be th beginning of corrosion or just > normal I'm not sure. My storage place is very damp. One wall is completely > backfilled (dirt behind) and the water leaches through the wall. I am > planning on waterproofing as soon as it is dry enouph (it has rained allot > here). > > Anyway when I brought in my aluminum I had to unpack the two 250lb crates > and bring in a few sheets at a time. It was raining and the aluminum got > wet. I separated them the next day and dried them all but where there had > been water traped between them the aluminum was now discolored. My finger > prints (and sweat perhaps) seem to leave this same sort of white film or > discolorization. Maybe its just the nature of it? Maybe if I had corrosion I > would know it. I am just worried that it is light corrosion stating to > happen. > > Kevin > ----- Original Message ----- > From: "Gig Giacona" <wr.giacona@cox-internet.com> > To: <zenith-list@matronics.com> > Subject: Zenith-List: Re: Zenith-List Digest: 5 Msgs - 05/30/04 > > > > --> Zenith-List message posted by: "Gig Giacona" > <wr.giacona@cox-internet.com> > > > > Kevin, > > > > I'm concerned you either didn't get 6061-T6 aluminum or you got a bad > batch. > > My construction is taking place in a very high humidity location and I > have > > peices of aluminum that have been sitting around since September of 2002 > > with no sign of corrosion. > > > > Add to that, that back in the days I was shooting pistols in competition > my > > sweat could cause hard chromed handguns to rust if they weren't immediatly > > cleaned after a match. Again, there is not a sign of finger print > corrosion > > on any of my parts. > > > > Keep in mind, I'm talking about aluminum that has no corrosion protection > on > > it except where metal meets medal. Check your aluminum something is wrong. > > > > Gig Giacona > > www.peoamerica.net/N601WR > > > > > > > > > > --> Zenith-List message posted by: "Kevin W Bonds" > <kbonds@worldshare.net> > > > > > > Here is an email I sent to ZAC. You guys please read and give advice. I > > sent this > > > to ZAC for the official answer. > > > > > > Kevin > > > ----- Original Message ----- > > > From: Kevin W Bonds > > > Subject: Cortec question? > > > > > > > > > Hello > > > > > > I have allot of questions about proper corrosion protection techniques > > using the > > > Cortec primer bought from you. I've gone back and forth on different > > techniques. > > > One problem I am having is that my aluminum is stored in a damp place. > And > > > I am concerned that I am having corrosion (evident from a light white > film > > that > > > will not come off with degreaser--most evident are the finger prints) > > start > > > before I am ready to apply the cortec. What should I do? > > > > > > I plan to clean and apply protection to the mating surfaces only accept > > for the > > > outside along the rivet lines--I figure the primer and paint should seal > > that > > > up nicely. Is this good technique? Can/Should I dip rivets in cortec > > before pulling? > > > Will the cortec repel the paint if applied to the outside? > > > > > > If I have some Corrosion starting to form from the damp conditions in my > > work space > > > what should I do about the non-mating surfaces on the inside? How do I > > clean > > > those? Can I just put the cortec on top of the corrosion and not worry? > > > > > > I saw on the Matronics List that a lot of guys are using scotch brite > pads > > to clean > > > the surface but I can't find the proper stock number of scotch brite > pads > > > to use (I only find the "Heavy Duty" and "No scratch" ones). The "Heavy > > Duty" > > > ones seem to leave to many visible scratches and the "No Scratch" ones > do > > nothing. > > > Have you guys had any experience with these? > > > > > > Kevin Bonds > > > Nashville Tn > > > Zenithair Zodiac 601XL plansbuilder; rudder complete; > > > almost done with forming blocks; > > > making parts for elevator > > > > > >


    Message 18


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    Time: 05:02:15 PM PST US
    From: Joemotis@aol.com
    Subject: Re: Cable parts.
    --> Zenith-List message posted by: Joemotis@aol.com Thanks for the info ,Larry. Guess will have to take a wait and see with the issue. I will post here which ones come, when they come. Cheers Joe Do not archive


    Message 19


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    Time: 07:17:03 PM PST US
    From: "Larry Martin" <earthloc@att.net>
    Subject: Antennas
    --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> I know very little (very little means almost nothing) about antennas and their placements. On my 701 I will have four different antennas. Com, transponder, GPS and ELT. My current plan is to place all of them on top of the fuselage directly behind the luggage compartment. My questions are, is that an acceptable location?, does it matter how close one is to the other?, do they interfere with each other? Or is there a preferred configuration? Do I need to install any inline filters? I know to some these are dump ass questions, but I would rather ask them now than redo later. Loading me up with technical reasons and data will just go over my head, straight forward answers I will understand. I know how to do all the necessary wiring. Any help will be appreciated. Larry N1345L Take a look, www.gyrostabs.com ---


    Message 20


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    Time: 07:50:26 PM PST US
    From: "Thomas F Marson" <tmarson@pressenter.com>
    Subject: Re: Antennas
    --> Zenith-List message posted by: "Thomas F Marson" <tmarson@pressenter.com> Transponder should be placed on belly, GPS can be inside plane looking out of windshield, Com is Iassume is 18" whip that can be where your planning. Tom ----- Original Message ----- From: "Larry Martin" <earthloc@att.net> Subject: Zenith-List: Antennas > --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> > > I know very little (very little means almost nothing) about antennas and their placements. On my 701 I will have four different antennas. Com, transponder, GPS and ELT. My current plan is to place all of them on top of the fuselage directly behind the luggage compartment. My questions are, is that an acceptable location?, does it matter how close one is to the other?, do they interfere with each other? Or is there a preferred configuration? Do I need to install any inline filters? > I know to some these are dump ass questions, but I would rather ask them now than redo later. Loading me up with technical reasons and data will just go over my head, straight forward answers I will understand. I know how to do all the necessary wiring. > Any help will be appreciated. Larry N1345L > > > Take a look, www.gyrostabs.com > > > --- > >


    Message 21


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    Time: 08:15:30 PM PST US
    From: Arthur Nation <anation@w-link.net>
    Subject: Re: Antennas
    --> Zenith-List message posted by: Arthur Nation <anation@w-link.net> On Tuesday 01 June 2004 19:12, Larry Martin wrote: Larry, Transponder antenna definitely underneath aircraft. Com antennas usually top mounted but also underneath would be ok. GPS and ELT definitely on top. Arthur > --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> > > I know very little (very little means almost nothing) about antennas and > their placements. On my 701 I will have four different antennas. Com, > transponder, GPS and ELT. My current plan is to place all of them on top > of the fuselage directly behind the luggage compartment. My questions are, > is that an acceptable location?, does it matter how close one is to the > other?, do they interfere with each other? Or is there a preferred > configuration? Do I need to install any inline filters? I know to some > these are dump ass questions, but I would rather ask them now than redo > later. Loading me up with technical reasons and data will just go over my > head, straight forward answers I will understand. I know how to do all the > necessary wiring. Any help will be appreciated. Larry N1345L > > > Take a look, www.gyrostabs.com > > > --- > >


    Message 22


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    Time: 08:39:46 PM PST US
    Subject: Re: Antennas
    From: Ray Montagne <ac6qj@earthlink.net>
    --> Zenith-List message posted by: Ray Montagne <ac6qj@earthlink.net> On 6/1/04 7:12 PM, "Larry Martin" <earthloc@att.net> wrote: > --> Zenith-List message posted by: "Larry Martin" <earthloc@att.net> > > Any help will be appreciated. Larry N1345L > > The GPS operates near the first harmonic of the transponder so you don't want these antennas close together. Put the transponder antenna on the belly and the GPS on top somewhere. Some GPS receivers provide a tuned notch filter. Check with the GPS manufacturer to see if one is needed. The com and ELT antennas operate on the same frequency band and their placement relative to each other could change the impedance and radiation pattern of these antennas. It is also possible for the COM antenna to radiate RF energy directly back into the radio if the antenna is too close to the radio. This will usually result in distortion on your transmitted signal. Similar problems can occur with RF coupling into the power bus. Make sure the radio is properly grounded. Try and locate the COM transmit antenna at least 1/2 wavelength from the radio. The wavelength varies over the COM frequency band with a wavelength equal to approximately 45 inches at 119.00 mHz to 39 3/4 inches at 136 mHz (if memory serves me correctly, the formula is 5400 / frequency in mHz = 1/2 wavelength in inches but I could be off on the constant as its been many years since I've played around with this stuff...). Having the feed line cut to an integral multiple of 1/2 wavelength well help maintain a good match. If you wanted to get extremely picky then you could also factor in the velocity factor of the feed line (coax) to determine the exact length of feed line that would be equivalent to a 1/2 wavelength. I'd keep the COM and ELT antennas at least 1/4 wavelength apart... DO NOT ARCHIVE Best Regards, Ray Montagne - AC6QJ Cupertino, CA =========================================================================== Zenith Aircraft Zodiac CH-601-XL Build Status: Rudder completed Elevator Completed Stabilizer Completed Flaps Completed Ailerons Completed Right Wing Completed Right Wing Tip Completed Left Wing Completed Right Wing Tip Completed Fuselage Under Construction NOTE: Heavy SPAM filters in place. Replies that do not include the word 'Zenith' or 'Zodiac' will be rejected and will not be viewable by me. ===========================================================================


    Message 23


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    Time: 08:52:35 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com


    Message 24


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    Time: 08:53:35 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com


    Message 25


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    Time: 08:54:51 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com


    Message 26


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    Time: 09:02:03 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com


    Message 27


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    Time: 09:03:26 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com


    Message 28


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    Time: 09:04:10 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Re: New Woodcomp SR 3000 prop
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> If you don't mind could you tell me where you got it and how much. Thanks Brett Ray www.hog-air.com




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