Zenith-List Digest Archive

Thu 07/01/04


Total Messages Posted: 20



Today's Message Index:
----------------------
 
     1. 04:27 AM - Re: Re: Heavy left wing problem (Michel Therrien)
     2. 06:28 AM - Re: Fuel system (Carlos Sa)
     3. 07:52 AM - Fuel sender for header tank (Trevor Page)
     4. 08:01 AM - Re: Fuel system (Hinde, Frank George)
     5. 08:41 AM - Re: A bit more on heavy left wing problem (John M. Goodings)
     6. 09:19 AM - Re: Fuel system (Leo J. Corbalis)
     7. 09:42 AM - Re: 701s at Arlington? (Dabusmith@aol.com)
     8. 09:44 AM - Re: Fuel system (Hinde, Frank George)
     9. 10:33 AM - Re: Fuel system (Graham Kirby)
    10. 11:00 AM - Re: Fuel sender for header tank (Larry McFarland)
    11. 11:17 AM - Fuel System (Andrew SanClemente)
    12. 11:47 AM - Inboard and Outboard Pickups (Andrew SanClemente)
    13. 11:58 AM - Re: Fuel system (Hinde, Frank George)
    14. 01:38 PM - Re: Stratus Oil Filter (Paul Moore)
    15. 02:12 PM - Re: Inboard and Outboard Pickups (Larry McFarland)
    16. 05:50 PM - Do I still need my workbench? (Gig Giacona)
    17. 07:18 PM - Re: Wing skins (Joemotis@aol.com)
    18. 07:23 PM - 601 flight instruction (Bob Miller)
    19. 09:04 PM - Re: Hole Finder (Jim Fosse)
    20. 10:16 PM - Thrust on engine (Brett)
 
 
 


Message 1


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    Time: 04:27:06 AM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: Re: Heavy left wing problem
    --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> Thanks guys, I think this is good information! do not archive --- Rick <rick.pitcher@verizon.net> wrote: > --> Zenith-List message posted by: Rick > <rick.pitcher@verizon.net> > > > Did you notice if the ball was centered on the > turn-and-bank? > My 601 HD had a heavy left wing too. I could trim it > out with full > deflection of the electric aileron trim, but noticed > that I always > needed to keep a little right rudder in or the ball > was off-center. > Most (all?) factory built planes have a small offset > in the fixed part > of the vertical tail to counteract the torque of the > engine. I finally > put a small trim tab on the rudder and now the wings > are level and the > ball is centered when flying with hands and feet off > the controls. > > Rick P. > > > John M. Goodings wrote: > > > --> Zenith-List message posted by: "John M. > Goodings" <goodings@yorku.ca> > > > > On our Zodiac CH601HD with Rotax 912S, I believe > that the angles of > > incidence of the two wings are identical. The > aircraft wants to roll to > > the left when flying hands off. Many others have > found the same > > phenomenon. The fix we will do is the following > (we are copying the > > successful fix done by another builder). First, > LOWER the rear Z of the > > left wing by about 3/16 inch (4-5 mm) by filing an > elongated hole where > > the bolt goes through from the centre wing section > pickup. Then, fly it > > and see if the correction is sufficient. If not, > do the same thing to the > > left wing, but this time, RAISE the rear Z. This > should be enough. > > Finally, rivet a little patch of aluminum across > the elongated hole(s) so > > that the new position(s) are permanent, and the > bolt(s) cannot move. > > > > John and Peter Goodings, C-FGPJ, CH601HD with > R912S, Toronto/Waterloo. > > ===== ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________ http://promotions.yahoo.com/new_mail


    Message 2


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    Time: 06:28:45 AM PST US
    From: Carlos Sa <carlosfsa@yahoo.com>
    Subject: Re: Fuel system
    --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Let me try this again. I'll be more specific: What internal diameter fuel lines are recommended? I understand larger is better to minimize vapor lock, and I see no drawback. Is aluminium or plastic the preferred material? What kind of fuel valves? Price range is quite wide (US$22 to US$265 - and more) Gascolators? Again, from US$53 to US$236... The only flange I see in the AS&S catalog (2001/2002, page 157) is intended for welding. Looks like drilling and rivetting it should pose no problem. Suggestions? Alternatives? Thanks for any input Carlos --------------------------------- Hello, all I'm about ready to start building the wing (lead edge) tanks (601-HD). I'll be putting it together the RV way, i.e., with rivets (cherry rivets, probably). I thought some of you folks that have already been there might be able to share some information. I'm starting to compile a list of the hardware I need to order (filler cap, tubes, valves, etc.), and thought somebody might already have done that... Anybody willing to share it? It would save me some time and avoid potentially costly mistakes. Thanks in advance Carlos


    Message 3


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    Time: 07:52:56 AM PST US
    From: Trevor Page <webmaster@upac.ca>
    Subject: Fuel sender for header tank
    --> Zenith-List message posted by: Trevor Page <webmaster@upac.ca> Does anyone have any recommendations regarding a fuel gauge/sender for the 16gal header tank in my 601HD? I'd like to use such a setup instead of the fuel line level in the instrument panel. Thanks Trev


    Message 4


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    Time: 08:01:00 AM PST US
    Subject: Fuel system
    From: "Hinde, Frank George" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George" <frank.hinde@hp.com> Vapour lock is only an issue when the common hydraulic botch of using just a engine driven pump or an electric pump with the inlet above the level of the fuel or other restriction. Restriction in this case would be a long length of hose of too small diameter, a filter, valves fitting etc. If you are using wing tanks only (on a 601...High wing 701's are not AS critical) I recommend putting a pump right at the outlet of each tank and use a 3/8ths rubber hose between the tank and inlet. I use 1/4 aluminium line everywhere else and simple brass hardware store water pipe fittings. I use a dab of loctite to glue the compression caps on...Works great, will not corrode...Has not in 5 years. Bet an engineer who works occasionally desighning fluid pumping systems I am real passionate about fuel system design. using pumps to suck uphill is asking for and engine out and the return that Rotax recommend is attempting to treat a symptom, not avoid the disease in the first place. Frank 601 subaru 325 hours -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa Subject: Re: Zenith-List: Fuel system --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Let me try this again. I'll be more specific: What internal diameter fuel lines are recommended? I understand larger is better to minimize vapor lock, and I see no drawback. Is aluminium or plastic the preferred material? What kind of fuel valves? Price range is quite wide (US$22 to US$265 - and more) Gascolators? Again, from US$53 to US$236... The only flange I see in the AS&S catalog (2001/2002, page 157) is intended for welding. Looks like drilling and rivetting it should pose no problem. Suggestions? Alternatives? Thanks for any input Carlos --------------------------------- Hello, all I'm about ready to start building the wing (lead edge) tanks (601-HD). I'll be putting it together the RV way, i.e., with rivets (cherry rivets, probably). I thought some of you folks that have already been there might be able to share some information. I'm starting to compile a list of the hardware I need to order (filler cap, tubes, valves, etc.), and thought somebody might already have done that... Anybody willing to share it? It would save me some time and avoid potentially costly mistakes. Thanks in advance Carlos == direct advertising on the Matronics Forums. == == ==


    Message 5


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    Time: 08:41:32 AM PST US
    From: "John M. Goodings" <goodings@yorku.ca>
    Subject: Re: A bit more on heavy left wing problem
    --> Zenith-List message posted by: "John M. Goodings" <goodings@yorku.ca> There are a couple more things I should have mentioned in my message 12 of yesterday re the heavy left wing problem of our CH601HD with R912S. In reply to Rick Pitcher's query, when flown with hands off as the aircraft was tending to roll to the left (this is a gentle roll, not an extreme one), the ball on the turn-and-bank seemed to stay in the middle; we do not have aileron trim, however. Phil Raker and Joe Motis raise the notion of the empty right seat, as suggested/endorsed by Chris Heintz. It makes sense. However, all our early flying when the roll to the left first became evident was done with both seats occupied (my son Peter and myself). To our surprise, the flight characteristics with just the left seat occupied were remarkably similar; the roll to the left was still present, but did not seem to be any worse. The pilot's (or the co-pilot's) C of G is pretty close to the centre line, giving a small moment of inertia. Thus, I think the cause is different. Perhaps the offset of the fin/rudder is not sufficient to compensate fully for the propeller torque, particularly with the R912S engine of 100 HP; we have a 68-inch GSC prop. Has anyone ever detected a tendency for his aircraft to roll to the RIGHT? I have never heard of one. John and Peter Goodings, C-FGPJ, CH601HD with R912S, Toronto/Waterloo.


    Message 6


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    Time: 09:19:24 AM PST US
    From: "Leo J. Corbalis" <leocorbalis@sbcglobal.net>
    Subject: Re: Fuel system
    --> Zenith-List message posted by: "Leo J. Corbalis" <leocorbalis@sbcglobal.net> This return line idea has to provide pressure to the carbs for proper operation. This means restricting the flow in the return line. You may not get full power in a climb or during takeoff as you empty the carb bowl. Leo corbalis ----- Original Message ----- From: "Michel Therrien" <mtherr@yahoo.com> Subject: Re: Zenith-List: Fuel system > --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> > > Yes. makes instal more flexible. > > Also, some explained me that by recirculating fuel, > you clear possible air in line, keep pumps cool, > regulate pressure better.... > > I'm no expert... so I leave the floor for discussions > on that. > > Michel > > --- Carlos Sa <carlosfsa@yahoo.com> wrote: > > --> Zenith-List message posted by: Carlos Sa > > <carlosfsa@yahoo.com> > > > > Hi, Michel > > > > Return line as in fuel injected engines? > > > > Carlos > > do not archive > > > > ===== > ---------------------------- > Michel Therrien CH601-HD, C-GZGQ >


    Message 7


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    Time: 09:42:22 AM PST US
    From: Dabusmith@aol.com
    Subject: Re: 701s at Arlington?
    --> Zenith-List message posted by: Dabusmith@aol.com That's great. Did you guys get your cowling yet? Is it one of those new ones from Skyshop? I would like to copy it if there is time. I did my 200 hr check yesterday. All is well. My friend Cliff and I flew it over 5 1/2 hours on Tuesday! We had a ball. Dave


    Message 8


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    Time: 09:44:09 AM PST US
    Subject: Fuel system
    From: "Hinde, Frank George" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George" <frank.hinde@hp.com> Yes...It works really well if its not there too...:) But of course I understand all that warranty stuff but the basic issue is it's a poor fuel system design. If the system is desgined correctly in the first place the return is not necessary. Of course if you also don't want the header tank...(I used to wake up in a cold sweat before I took the strategic decision to get rid of the header tank and go with wing tanks only).. Where to you route this return line...i.e to which tank and how do you balance where your fuel is? IF it were me I would design the fuel system correctly, junk the return and go with wing tank only.... Wait a minute...Thats what I actually did do 'cos there is no dastardly engine pump in the Subaru. Sadly my next project will be fuel injected and that Has to have a return...this is quite a headache to do right. Frank -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Leo J. Corbalis Subject: Re: Zenith-List: Fuel system --> Zenith-List message posted by: "Leo J. Corbalis" --> <leocorbalis@sbcglobal.net> This return line idea has to provide pressure to the carbs for proper operation. This means restricting the flow in the return line. You may not get full power in a climb or during takeoff as you empty the carb bowl. Leo corbalis ----- Original Message ----- From: "Michel Therrien" <mtherr@yahoo.com> Subject: Re: Zenith-List: Fuel system > --> Zenith-List message posted by: Michel Therrien <mtherr@yahoo.com> > > Yes. makes instal more flexible. > > Also, some explained me that by recirculating fuel, > you clear possible air in line, keep pumps cool, > regulate pressure better.... > > I'm no expert... so I leave the floor for discussions > on that. > > Michel > > --- Carlos Sa <carlosfsa@yahoo.com> wrote: > > --> Zenith-List message posted by: Carlos Sa > > <carlosfsa@yahoo.com> > > > > Hi, Michel > > > > Return line as in fuel injected engines? > > > > Carlos > > do not archive > > > > ===== > ---------------------------- > Michel Therrien CH601-HD, C-GZGQ > == direct advertising on the Matronics Forums. == == ==


    Message 9


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    Time: 10:33:21 AM PST US
    From: "Graham Kirby" <gkirby@yahoo.com>
    Subject: Fuel system
    --> Zenith-List message posted by: "Graham Kirby" <gkirby@yahoo.com> Carlos, I used the weldable flanges for the outlet and drain on my riveted tanks. All you have to do is cut off the lip to make the flange flat and rivetable. The flange wasn't very wide so I also had to grind away the nose of my riveter to get the clearance I needed. I could have avoided this by riveting from the inside of the tank but it would have looked ugly. While talking about flanges: For my tanks vent connection I use an AN807 because it has a much bigger flange than the other AN bulkhead fittings I have seen. I saw Franks note about using standard household brass fittings. If you decide to use aluminum lines just be aware that you need a 37 degree pipe flare with AN fittings but the rest of the world uses 45 degrees. Graham Kirby, 601HD --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Let me try this again. I'll be more specific: What internal diameter fuel lines are recommended? I understand larger is better to minimize vapor lock, and I see no drawback. Is aluminium or plastic the preferred material? What kind of fuel valves? Price range is quite wide (US$22 to US$265 - and more) Gascolators? Again, from US$53 to US$236... The only flange I see in the AS&S catalog (2001/2002, page 157) is intended for welding. Looks like drilling and rivetting it should pose no problem. Suggestions? Alternatives?


    Message 10


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    Time: 11:00:45 AM PST US
    From: "Larry McFarland" <larrymc@qconline.com>
    Subject: Re: Fuel sender for header tank
    --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Trevor, The standard side mounted float-type Mitchell Fuel Sender works just fine in my 601HDS. Pictures at www.macsmachine.com See header page on menu. Larry Do Not Archive > Does anyone have any recommendations regarding a fuel gauge/sender for > the 16gal header tank in my 601HD? > > I'd like to use such a setup instead of the fuel line level in the > instrument panel. > > Thanks > > Trev >


    Message 11


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    Time: 11:17:41 AM PST US
    From: Andrew SanClemente <duck@townisp.com>
    Subject: Fuel System
    --> Zenith-List message posted by: Andrew SanClemente <duck@townisp.com> If you do a search in the archives for "Fuel System" you will find just about everything you could ever imagine discussed. Well worth the time to find the answers you are searching for. Just about all the different options with pros and cons are in there. Good luck -Andy DO NOT ARCHIVE


    Message 12


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    Time: 11:47:06 AM PST US
    From: Andrew SanClemente <duck@townisp.com>
    Subject: Inboard and Outboard Pickups
    --> Zenith-List message posted by: Andrew SanClemente <duck@townisp.com> On the HDS wing, whats the best way to install the inboard and outboard pickup (6v8-4 / 6v8-5) at the gap of the nose skins between the inboard and outboard wings? Since the HDS wing angles away, these two parts don't meet flat but on an angle. I tried bending but it doesn't really want to bend nicely due to the parts already having a curve to them. All help/suggestions appreciated, Thanks - Andy SanClemente


    Message 13


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    Time: 11:58:06 AM PST US
    Subject: Fuel system
    From: "Hinde, Frank George" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George" <frank.hinde@hp.com> Correct...I decided to use standard compression fittings...I.e no flare. Frank -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Graham Kirby Subject: RE: Zenith-List: Fuel system --> Zenith-List message posted by: "Graham Kirby" <gkirby@yahoo.com> Carlos, I used the weldable flanges for the outlet and drain on my riveted tanks. All you have to do is cut off the lip to make the flange flat and rivetable. The flange wasn't very wide so I also had to grind away the nose of my riveter to get the clearance I needed. I could have avoided this by riveting from the inside of the tank but it would have looked ugly. While talking about flanges: For my tanks vent connection I use an AN807 because it has a much bigger flange than the other AN bulkhead fittings I have seen. I saw Franks note about using standard household brass fittings. If you decide to use aluminum lines just be aware that you need a 37 degree pipe flare with AN fittings but the rest of the world uses 45 degrees. Graham Kirby, 601HD --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Let me try this again. I'll be more specific: What internal diameter fuel lines are recommended? I understand larger is better to minimize vapor lock, and I see no drawback. Is aluminium or plastic the preferred material? What kind of fuel valves? Price range is quite wide (US$22 to US$265 - and more) Gascolators? Again, from US$53 to US$236... The only flange I see in the AS&S catalog (2001/2002, page 157) is intended for welding. Looks like drilling and rivetting it should pose no problem. Suggestions? Alternatives? == direct advertising on the Matronics Forums. == == ==


    Message 14


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    Time: 01:38:51 PM PST US
    From: "Paul Moore" <pmoore505@msn.com>
    Subject: Re: Stratus Oil Filter
    --> Zenith-List message posted by: "Paul Moore" <pmoore505@msn.com> Hello to all. I have been monitoring the list for about a week since ordering an XL kit and thought I could contribute to a couple of discussions. Larry, I am not familiar with the Stratus oil filter setup but am running a Subaru EA-71 on a 7/8 Tiger Moth replica, so if they use the standard Sub setup, this should apply. Look closely at the large supply of oil filters at the parts store and you will notice there are only two basic types when referring to the 'mounting' hole and gasket - a larger threaded hole with a larger diameter gasket surface, and a smaller threaded hole with a smaller diameter gasket surface. There are a couple of special variations, but generally, they are one of those two types. Various engines that have different oil volumes, operating temperatures, or usage require larger or smaller filter elements to guarantee that the average Joe who changes oil in his dump truck every 15,000 miles won't destroy his engine. As long as you match up the hole size and gasket surface to your filter adapter and pay attention to a regular maintenance schedule, you can use any of the filters off the shelf without problems. Also, I own and have used the Lowe's version of the swaging tool ($28, I believe) on aircraft control cables and they work great. As long as the size of your cable and fittings match the tool (and I can't remember off hand what the standard 3 are that are drilled into the tool) they work just like the high priced brands. Looking forward to participating further....... Paul 601 XL New Mexico


    Message 15


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    Time: 02:12:09 PM PST US
    From: "Larry McFarland" <larrymc@qconline.com>
    Subject: Re: Inboard and Outboard Pickups
    --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Subject: Zenith-List: Inboard and Outboard Pickups > --> Zenith-List message posted by: Andrew SanClemente <duck@townisp.com> > > On the HDS wing, whats the best way to install the inboard and > outboard pickup (6v8-4 / 6v8-5) at the gap of the nose skins between > the inboard and outboard wings? > Since the HDS wing angles away, these two parts don't meet flat but > on an angle. I tried bending but it doesn't really want to bend > nicely due to the parts already having a curve to them. > > All help/suggestions appreciated, > Thanks > - Andy SanClemente Andy, I located and riveted the inboard plates to the center section first, before drilling the hole pattern on the outer nose skin. Then aligning the main screw hole permits you to match-drill the pattern to the outside plate before slipping it inside for clecoing, etc. The HDS is a little difficult there, but with the splice plates and wings in place, the rest of the options are few. Pictures are seen on this at my website on large assembly, wing to center secton and the completion page at www.macsmachine.com Good luck Larry


    Message 16


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    Time: 05:50:00 PM PST US
    From: "Gig Giacona" <wr.giacona@cox-internet.com>
    Subject: Do I still need my workbench?
    --> Zenith-List message posted by: "Gig Giacona" <wr.giacona@cox-internet.com> I'm at 6-B-11 of the construction manual. It says to "lower the fuselage off the bench... " I don't have room to have both the bench and the fuselage on the lower saw horses and it will not be convenant to move it out and back more than once. Tail's done, Wings Done. So my question is "Am I done with the bench?" GigG www.peoamerica.net/N601WR ---


    Message 17


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    Time: 07:18:53 PM PST US
    From: Joemotis@aol.com
    Subject: Re: Zenith-List:Wing skins
    --> Zenith-List message posted by: Joemotis@aol.com Greetings listers My replacement wing skins came today. The bottom ones, not the top ones that ZAC mistakenly sent last time. So after a month off from building, I shall be returning to the shop for more airplane building. Thanks for all the responses to my myriad of posts and the great suggestions and feedback. Now, lets go crank up the air compressor. Joe Motis 601XL Do not archive


    Message 18


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    Time: 07:23:55 PM PST US
    From: "Bob Miller" <drmiller@cvillepsychology.net>
    Subject: 601 flight instruction
    --> Zenith-List message posted by: "Bob Miller" <drmiller@cvillepsychology.net> Many thanks to all of you who responded to my query about flight instruction. Several of you recommended the Grumman Yankee, and I'm still looking for a school or instructor that has one available. Ron DeWees recommended the Alarus CH2000 as having similar flight characteristics, and a place in Georgia actually is giving instruction in one. That's real close to me, so could work out well. For anybody else interested, the link to the Georgia outfit is http://www.philsflying.com/contact.html Bob


    Message 19


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    Time: 09:04:51 PM PST US
    From: "Jim Fosse" <jfosse1@shawneelink.net>
    Subject: Re: Hole Finder
    --> Zenith-List message posted by: "Jim Fosse" <jfosse1@shawneelink.net> Thanks to all for the info provided on the hole finder. Jim Fosse Do not archive


    Message 20


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    Time: 10:16:07 PM PST US
    From: "Brett " <brett@hog-air.com>
    Subject: Thrust on engine
    --> Zenith-List message posted by: "Brett " <brett@hog-air.com> I just did some thrust testing on my XL with the 80hp and the 110 hp Harley motor. I was happy with both motors and thought they did very well. But I was wanting to know what some of you are getting on your motors. The 80hp. was 320 to 330 lbs of thrust. The 110hp was 410 lbs at a climb setting on the prop. and 390 lbs on the cruise setting. We tested a KR2 with a 100hp Cont. and he was getting 290 lbs. I would really like to know what the 912 has. Thanks Brett Ray www.hog-air.com




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