Zenith-List Digest Archive

Mon 02/07/05


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 06:05 AM - Corvair Conversion (Charles Mulloy)
     2. 06:08 AM - Re: [Bulk] Re: Re: I owe 2 people Pics of my Facet fuel pumps betwee n the nose ribs on a 601XL (Al Etherington)
     3. 06:53 AM - Re: The final stretch, but I have a question (Larry McFarland)
     4. 07:54 AM - Re: loud turn bank (Larry Landucci)
     5. 11:44 AM - Re: The final stretch, but I have a question (Ashcraft, Keith -AES)
     6. 12:01 PM - Re: The final stretch, but I have a question (Rick Audy)
     7. 03:41 PM - 701 Corrosion Protection ()
     8. 05:35 PM - Re: 701 Corrosion Protection (Larry McFarland)
     9. 05:42 PM - Re: 601HD instrument panel (Bob Miller)
 
 
 


Message 1


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    Time: 06:05:34 AM PST US
    From: Charles Mulloy <cdmbam@yahoo.com>
    Subject: Corvair Conversion
    --> Zenith-List message posted by: Charles Mulloy <cdmbam@yahoo.com> I just put my Corvair Conversion on eBay 4526062827 It sure would do a good job on a 601. William Wynne has a lot of Corvair/601 info on his website (www.flycorvair.com) If you would like more info about the engine drop me a line cdmbam@yahoo.com or give me a call 623 546 1238 Chuck Mulloy __________________________________ http://my.yahoo.com


    Message 2


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    Time: 06:08:32 AM PST US
    From: "Al Etherington" <aletherington@rogers.com>
    Subject: Re: I owe 2 people Pics of my Facet fuel pumps
    betwee n the nose ribs on a 601XL --> Zenith-List message posted by: "Al Etherington" <aletherington@rogers.com> Hi Joe: You didn't promise me , either, but I would really like to see your pictures Al Etherington aletherington@rogers.com do not archive


    Message 3


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    Time: 06:53:41 AM PST US
    From: "Larry McFarland" <larrymc@qconline.com>
    Subject: Re: The final stretch, but I have a question
    --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Trevor, I'd be looking at wider rubber trim that provides extra reach. This stuff is available in several widths, so you might find what you need looking thru McMaster-Carr, Grainger and Aircraft Spruce web sites. The trim will frustrate you less in the long run than adding a flashing. Couldn't get to your web address, got a fatal error message. Larry McFarland Do not archive > > I know the plans call for a flashing around the front of the canopy > tube and I've seen some of you opt to not install that since the canopy > fit is very good. > I wanted to do the same however the middle of the front canopy edge > with the rubber edging is about 1/4" off the front skin. So I guess I'm > going to have to make a flashing to give me a bit of a lip that's lower > for me to install the rubber trim. > > I have a picture on my website so you can see what I'm talking about > (URL is long, you might have to fix it if the list truncates it): > > http://pagefamily.homeunix.org/picture_album/view_photo.php? > set_albumName=album04&id=IMG_1191 > > So, is there another way for me to fill in this gap (the canopy has > been drilled so I can't lower it) or should I make a flashing? What is > the best method to make a custom one? Paper template? > > Also, I'm thinking about paint soon and with Larry MacFarland does > anyone know the amount of paint required for a 601? I'm going to need > enough primer to do the whole plane and I'm going for a 2-tone finish > similar to the Zac demo planes but white and black instead of white and > red. > Can I paint in the winter or am I best to wait until its warmer (my > garage is heated)? > > Thanks! > > Trevor Page > 601HD 99% complete


    Message 4


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    Time: 07:54:42 AM PST US
    Subject: Re: loud turn bank
    From: Larry Landucci <lllanducci@tds.net>
    --> Zenith-List message posted by: Larry Landucci <lllanducci@tds.net> I remember a year or so ago some discussion of loud turn & bank instruments on the AeroElectric Matronics list. The electronic geru Bob Knuckolls suggested that the noise problem should be stopped at the source by shielding the instrument with a (I assume grounded) wrap of galvanized metal, aluminum foil, or copper foil. I'm sure you will be able to find these discussions if you use the Matronics search engine. Larry Landucci -- N801LL


    Message 5


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    Time: 11:44:42 AM PST US
    Subject: The final stretch, but I have a question
    de.ittind.com>
    From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com>
    FILETIME=[3FD25900:01C50D4D] --> Zenith-List message posted by: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Subject: RE: Zenith-List: The final stretch, but I have a question From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Hello Larry and all, In order to see Trevor's pictures you need to combine both lines of his link into one, Try this http://pagefamily.homeunix.org/picture_album/view_photo.php?set_albumNamealbum04&idIMG_1191 As long as the edit box doesn't word-wrap, the link should work, but even if my editor wraps the link, then do a copy and paste of both lines into your browser. This should take you to Trevor's pictures. Keith CH701 (still building, if I ever get home) N 38.9947 W 105.1305 Alt. 9,100' -----Original Message----- From: owner-zenith-list-server@matronics.com on behalf of Larry McFarland Subject: Re: Zenith-List: The final stretch, but I have a question --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Trevor, I'd be looking at wider rubber trim that provides extra reach. This stuff is available in several widths, so you might find what you need looking thru McMaster-Carr, Grainger and Aircraft Spruce web sites. The trim will frustrate you less in the long run than adding a flashing. Couldn't get to your web address, got a fatal error message. Larry McFarland Do not archive > > I know the plans call for a flashing around the front of the canopy > tube and I've seen some of you opt to not install that since the canopy > fit is very good. > I wanted to do the same however the middle of the front canopy edge > with the rubber edging is about 1/4" off the front skin. So I guess I'm > going to have to make a flashing to give me a bit of a lip that's lower > for me to install the rubber trim. > > I have a picture on my website so you can see what I'm talking about > (URL is long, you might have to fix it if the list truncates it): > > http://pagefamily.homeunix.org/picture_album/view_photo.php? > set_albumNamealbum04&idIMG_1191 > > So, is there another way for me to fill in this gap (the canopy has > been drilled so I can't lower it) or should I make a flashing? What is > the best method to make a custom one? Paper template? > > Also, I'm thinking about paint soon and with Larry MacFarland does > anyone know the amount of paint required for a 601? I'm going to need > enough primer to do the whole plane and I'm going for a 2-tone finish > similar to the Zac demo planes but white and black instead of white and > red. > Can I paint in the winter or am I best to wait until its warmer (my > garage is heated)? > > Thanks! > > Trevor Page > 601HD 99% complete name="winmail.dat" eJ8+IgoTAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAOgAAAFJFOiBaZW5pdGgtTGlzdDog VGhlIGZpbmFsIHN0cmV0Y2gsIGJ1dCBJIGhhdmUgYSBxdWVzdGlvbgDLEwEFgAMADgAAANUHAgAH AAwAJgAZAAEAMQEBIIADAA4AAADVBwIABwAMACsACQABACYBAQmAAQAhAAAAODMyOUY1NDU5MEVG MjI0M0IzM0M5NkIzQjNGRjBBNDkAJwcBA5AGANAQAAA4AAAAAwAmAAAAAAADADYAAAAAAEAAOQCG ZEeXTA3FAR4APQABAAAABQAAAFJFOiAAAAAAAgFHAAEAAAAyAAAAYz1VUzthPSA7cD1JVFRJTkQ7 bD1DT0xDLU1BSUwtMDUwMjA3MTk0MzA5Wi0xMjQ2NgAAAB4ASQABAAAAOgAAAFJlOiBaZW5pdGgt TGlzdDogVGhlIGZpbmFsIHN0cmV0Y2gsIGJ1dCBJIGhhdmUgYSBxdWVzdGlvbgAAAEAATgCAN9iQ 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    Message 6


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    Time: 12:01:34 PM PST US
    From: "Rick Audy" <rickaudy@msn.com>
    Subject: Re: The final stretch, but I have a question
    Seal-Send-Time: Mon, 7 Feb 2005 14:59:15 -0500 --> Zenith-List message posted by: "Rick Audy" <rickaudy@msn.com> How about this? http://pagefamily.homeunix.org/picture_album/view_photo.php?set_albumNamealbum04&idIMG_1191<http://pagefamily.homeunix.org/picture_album/view_photo.php?set_albumNamealbum04&idIMG_1191> ----- Original Message ----- From: Ashcraft, Keith -AES<mailto:Keith.Ashcraft@itt.com> To: FILETIME[3FD25900:01C50D4D]<mailto:zenith-list@matronics.com> Sent: Monday, February 07, 2005 14:38 Subject: RE: Zenith-List: The final stretch, but I have a question --> Zenith-List message posted by: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com<mailto:Keith.Ashcraft@itt.com>> Subject: RE: Zenith-List: The final stretch, but I have a question Date: Mon, 7 Feb 2005 12:38:25 -0700 From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com<mailto:Keith.Ashcraft@itt.com>> To: <zenith-list@matronics.com<mailto:zenith-list@matronics.com>> Hello Larry and all, In order to see Trevor's pictures you need to combine both lines of his link into one, Try this http://pagefamily.homeunix.org/picture_album/view_photo.php?set_albumNamealbum04&idIMG_1191<http://pagefamily.homeunix.org/picture_album/view_photo.php?set_albumNamealbum04&idIMG_1191> As long as the edit box doesn't word-wrap, the link should work, but even if my editor wraps the link, then do a copy and paste of both lines into your browser. This should take you to Trevor's pictures. Keith CH701 (still building, if I ever get home) N 38.9947 W 105.1305 Alt. 9,100' -----Original Message----- From: owner-zenith-list-server@matronics.com<mailto:owner-zenith-list-server@matronics.com> on behalf of Larry McFarland To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> Subject: Re: Zenith-List: The final stretch, but I have a question --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com<mailto:larrymc@qconline.com>> Trevor, I'd be looking at wider rubber trim that provides extra reach. This stuff is available in several widths, so you might find what you need looking thru McMaster-Carr, Grainger and Aircraft Spruce web sites. The trim will frustrate you less in the long run than adding a flashing. Couldn't get to your web address, got a fatal error message. Larry McFarland Do not archive > > I know the plans call for a flashing around the front of the canopy > tube and I've seen some of you opt to not install that since the canopy > fit is very good. > I wanted to do the same however the middle of the front canopy edge > with the rubber edging is about 1/4" off the front skin. So I guess I'm > going to have to make a flashing to give me a bit of a lip that's lower > for me to install the rubber trim. > > I have a picture on my website so you can see what I'm talking about > (URL is long, you might have to fix it if the list truncates it): > > http://pagefamily.homeunix.org/picture_album/view_photo.php<http://pagefamily.homeunix.org/picture_album/view_photo.php>? > set_albumNamealbum04&idIMG_1191 > > So, is there another way for me to fill in this gap (the canopy has > been drilled so I can't lower it) or should I make a flashing? What is > the best method to make a custom one? Paper template? > > Also, I'm thinking about paint soon and with Larry MacFarland does > anyone know the amount of paint required for a 601? I'm going to need > enough primer to do the whole plane and I'm going for a 2-tone finish > similar to the Zac demo planes but white and black instead of white and > red. > Can I paint in the winter or am I best to wait until its warmer (my > garage is heated)? > > Thanks! > > Trevor Page > 601HD 99% complete name"winmail.dat" eJ8+IgoTAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAOgAAAFJFOiBaZW5pdGgtTGlzdDog VGhlIGZpbmFsIHN0cmV0Y2gsIGJ1dCBJIGhhdmUgYSBxdWVzdGlvbgDLEwEFgAMADgAAANUHAgAH AAwAJgAZAAEAMQEBIIADAA4AAADVBwIABwAMACsACQABACYBAQmAAQAhAAAAODMyOUY1NDU5MEVG MjI0M0IzM0M5NkIzQjNGRjBBNDkAJwcBA5AGANAQAAA4AAAAAwAmAAAAAAADADYAAAAAAEAAOQCG ZEeXTA3FAR4APQABAAAABQAAAFJFOiAAAAAAAgFHAAEAAAAyAAAAYz1VUzthPSA7cD1JVFRJTkQ7 bD1DT0xDLU1BSUwtMDUwMjA3MTk0MzA5Wi0xMjQ2NgAAAB4ASQABAAAAOgAAAFJlOiBaZW5pdGgt TGlzdDogVGhlIGZpbmFsIHN0cmV0Y2gsIGJ1dCBJIGhhdmUgYSBxdWVzdGlvbgAAAEAATgCAN9iQ 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    Message 7


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    Time: 03:41:33 PM PST US
    From: <burkeandsusan@verizon.net>
    Subject: 701 Corrosion Protection
    --> Zenith-List message posted by: <burkeandsusan@verizon.net> I am considering the 701 and am thinking ahead about internal corrosion protection and would appreciate some opinions. My plan would be to build and fly the thing on wheels at first but eventually put it on floats. I am near the Chesapeake Bay and have a lot of nice water around. The water, however, is salty. I have read in this space a lot about corrosion and priming but frankly don't relish the idea of priming every internal piece with mil-spec epoxy. My thought would be to prep the internals with metal prep and alodine, put a couple of coats of zinc chromate on each part and then periodically treat the whole internal structure with something like Corrosion X. The question is, would this be enough to prevent corrosion even if I put it on floats in salt water? Do I have to do all this AND put epoxy primer on everything? Comments would be appreciated. Thanks Burke Johnson


    Message 8


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    Time: 05:35:01 PM PST US
    From: "Larry McFarland" <larrymc@qconline.com>
    Subject: Re: 701 Corrosion Protection
    --> Zenith-List message posted by: "Larry McFarland" <larrymc@qconline.com> Burke, I can only draw my opinion on using your bird in salt water from a course taken a few years ago on corrosion control while working in the DOD. The idea of coating each piece rings true, especially in the presence of salt water and the air that evaporates from it. Your plane will be saturated by the atmosphere, so I'd consider the epoxy the easier route if you look further down the line where everything on the plane is going to be affected to some degree by the atmosphere. Anything that gets scratched, dinged or pocked by something sharp or vibrating will have you refinishing or removing the corrosion that attacks each part. Much easier to attack it first with the best means available than find yourself in a continuously larger circle of refirbishment later. At the least I'd go for the epoxy and a hard finish for the exterior. Rinse everything in freshwater every time you pull it out. Wipe dry. It's still going to be something to deal with. A periodic recoat of anything is not going to do it for you. You only have one shot at a good protective coating. The second is called restoration because you'll have to remove the first to apply an effective second first coat. A good number of years ago, Cessna and customers learned a harsh lesson about not having a good prime coat on the inside surfaces of their aircraft and just being near the ocean. Their aircraft structures were essentially scrap from the salt air a few years after warranties expired. 6061 is good as it gets for this kind of abuse, but I'd protect the innards as best possible once. Zinc Chromate by itself is not enough against a salt atmosphere where parts are disassembled or riveted by conventional pull type rivets. We very recently had an example of an English 601 that had broken motor mounts and very badly corroded mounting surfaces at the firewall from a few years of salt air. Also, an .035 wall 4130 motor mount will degrade rapidly in the salt environment and I'd fill it with Boiled Linseed oil and drain the mount before closing it off as well. Stinson airframes were done this way and outlasted a lot of Piper aircraft that didn't. You can't afford to look short term at aircraft construction, because it's going to be around long enough for someone to get hurt by a failed part if it's not done right. Good luck, Larry McFarland - 601HDS ----- Original Message ----- From: <burkeandsusan@verizon.net> Subject: Zenith-List: 701 Corrosion Protection > --> Zenith-List message posted by: <burkeandsusan@verizon.net> > > I am considering the 701 and am thinking ahead about internal corrosion > protection and would appreciate some opinions. > > > My plan would be to build and fly the thing on wheels at first but > eventually put it on floats. I am near the Chesapeake Bay and have a lot > of > nice water around. The water, however, is salty. > > > I have read in this space a lot about corrosion and priming but frankly > don't relish the idea of priming every internal piece with mil-spec epoxy. > > > My thought would be to prep the internals with metal prep and alodine, put > a > couple of coats of zinc chromate on each part and then periodically treat > the whole internal structure with something like Corrosion X. The > question > is, would this be enough to prevent corrosion even if I put it on floats > in > salt water? > > > Do I have to do all this AND put epoxy primer on everything? > > > Comments would be appreciated. > > > Thanks > > > Burke Johnson > > >


    Message 9


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    Time: 05:42:47 PM PST US
    From: "Bob Miller" <drmiller@cvillepsychology.net>
    Subject: Re: 601HD instrument panel
    --> Zenith-List message posted by: "Bob Miller" <drmiller@cvillepsychology.net> Larry and Rick, Many thanks for responding to my question about the panel. I had also interpreted 6F-16 as meaning the exact location was somewhat arbitrary, but Chris's response to Rick sure looks like even 2" variance could be important. I'm pretty sure others have moved it forward, perhaps without Chris's input, and I'd be very interested in the results. Rick, can you be more specific about the gussets Chris recommended? Where and what were they exactly? Appreciado, Bob >> >> Does anybody know >> >> 1] how far forward of the plans location the instrument panel can be >> placed? >> >> 2] how many holes can safely be made in the panel? >> >> Thanks, >> Bob > > Since the panel is an integral part of the structure, you might want to > send > ZAC a sketch of your proposed changes and see what they say about it. > I moved the panel forward 2" on my HD. I sent a sketch to ZAC for their > approval first. On the sketch I noted that I had used 1/8 inch thick > aluminum angle for my longerons instead of the 3/32 inch angle called out > on > the drawings. When Chris sent back the approved sketch, he had me add a > couple of gussets to the intersection of the panel and longerons. He also > circled the 1/8 inch dimension of the longerons and added a note "approved > with the thicker longerons only". > > Rick > > >




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