Today's Message Index:
----------------------
 
     1. 04:14 AM - engine baffles: did you make your own? (Adams Stephen - Doctors Hosp Augusta)
     2. 06:10 AM - Re: Fuel filter surprise (Don Walker)
     3. 08:01 AM - Re: Flaps (JAPhillipsGA@aol.com)
     4. 08:50 AM - McCauley prop (Zed Smith)
     5. 10:07 AM - Ailerons on an HD question (Trevor Page)
     6. 10:35 AM - Re: Flaps (Al Young)
     7. 11:18 AM - Re: McCauley prop (Dirk Slabbert)
     8. 05:02 PM - SWRFI (ron wehba)
     9. 05:18 PM - Top Coating Zinc Chromate ()
    10. 05:38 PM - Re: Top Coating Zinc Chromate (ron wehba)
    11. 06:06 PM - barnstormers (ron wehba)
    12. 06:10 PM - Re: Top Coating Zinc Chromate (N5SL)
    13. 06:11 PM - Re: 701 with 85 Continental (Gary Gower)
    14. 06:16 PM - Re: Ailerons on an HD question (Larry McFarland)
    15. 06:45 PM - S.O.S. Kiez! Polizei schlaegt Alarm (bob.nuckolls@cox.net)
 
 
 
Message 1
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  | 
      
      
| Subject:  | engine baffles:  did you make your own? | 
      
      --> Zenith-List message posted by: "Adams Stephen - Doctors Hosp Augusta" <Stephen.Adams@HCAhealthcare.com>
      
      I don't know for sure if the baffle kit sold with the 801 is exactly the same as
      the one sold for the CH640, but I think it is. If so, it consists of flat sheets
      of aluminum with the templates scrawled on them. If you have templates, making
      your own is just as easy (or difficult depending on your outlook). I tried
      with Zenairs baffles, but making some of the bends etc was difficult for me
      and I wasn't happy with the final fit. I ended up getting the baffle kit from
      Vans which was very complete, had good instructions, and fit well only requiring
      some minimal trimming for final fit. You need to adjust the angle of the front
      baffles a bit to match the cowl but that was pretty easy.
      
      Steve Adams
      
      
      
      
      
      
Message 2
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| Subject:  | Re: Fuel filter surprise | 
      Seal-Send-Time: Mon, 16 May 2005 08:05:53 -0500
      
      --> Zenith-List message posted by: "Don Walker" <d3dw@msn.com>
      
      That is my experience, too. My filter is the last thing in the line and not likely
      to have water there. I have used inexpensive paper filters for 10 years and
      800 hours of flying without incident. Though I live in a humid area (East Texas),
      they have never been a problem. I cut them open to inspect when changing...annually.
         My carbs on the HDS now have 360+ hours and the bowls are clean as a whistle...no
      debris. I am not recommending paper filters, just reporting my experience
      to this point.  don walker
        ----- Original Message -----
        From: Bryan Martin<mailto:bryanmmartin@comcast.net>
        To: Zenith List<mailto:zenith-list@matronics.com>
        Sent: Sunday, May 15, 2005 7:51 PM
        Subject: Re: Zenith-List: Fuel filter surprise
      
      
        --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net<mailto:bryanmmartin@comcast.net>>
      
        In a properly designed fuel system there should be no way that water can get
        to your fuel filter. The filter should be the last thing before the carbs
        and if water gets that far you're in big trouble anyway.
      
        on 5/14/05 8:17 AM, Grant Corriveau at grantc@ca.inter.net<mailto:grantc@ca.inter.net> wrote:
      
        > --> Zenith-List message posted by: Grant Corriveau <grantc@ca.inter.net<mailto:grantc@ca.inter.net>>
        >
        > I changed out my fuel filters yesterday.  I was surprised when I cut the old
        > ones open to find that they had a paper core.  (I think this is not allowed
        > in Canadian regs?? something to do with paper swelling/disolving in the
        > presence of water?)...
        >
      
      
        --
        Bryan Martin
        N61BM, CH 601 XL, Stratus Subaru.
        do not archive.
      
      
      
      
      
      
Message 3
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  | 
      
      
      
      --> Zenith-List message posted by: JAPhillipsGA@aol.com
      
      Rick, Your thinking is in line with mine, but flaps though unnecessary to 
      land normally would be a great advantage in short field or emergency landings or
      
      near max gross weight.  I regard them as important.  What I don't understand 
      is when Zenith is the poster boy company for simple, lite and efficient 
      designs, I.E., the dual throttle controls, the center control stick, wing tips
      and 
      rudder/brake peddle setup and their great steerable front landing gear, why 
      would they put this electric, heavy, complex flap system on the XL ? Seems to me
      
      that smart folks could create a simple and lite manual activation system that 
      would be a real plus. I fly a Piper Warrior regularly and the flap handle is a
      
      real positive and quick system. Safer too.
      Best regards, Bill of Georgia 
      
      
      
      
      
      
Message 4
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  | 
      
      
      
      --> Zenith-List message posted by: Zed Smith <zsmith3rd@earthlink.net>
      
      List,
      
      I have an un-serviceable 76" McCauley "ClipTip" fixed-pitch prop which is about
      to find a new home as a wind vane.  Has the usual 6-bolt pattern (4-inch bolt
      circle, 2-inch radius) but it also has the two indexing pins.
      The pins are steel and appear to be driven into the hub.  Probably tapered pins.
      Don't need them as the wind vane isn't planned as aerobatic.
      Any advice about exactly these pins are affixed, and especially how they might
      be easily removed?
      Threaded, epoxy, driven, LocTite, etc?
      And, no, I wasn't PIC when it chewed up several acres of turf.  
      
      Secondly, what is the general concensus as to current proper off-the-shelf 912
      engine oil (brand name, etc) from your local auto parts store?  My stash of Motul
      is exhausted, need to re-stock.
      
      Thanks, 
      
      Zed/701/R912/90+%
      
      do not archve
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | Ailerons on an HD question | 
      
      --> Zenith-List message posted by: Trevor Page <webmaster@upac.ca>
      
      Listers, I have a question about aileron alignment on a 601 HD. My  
      manual doesn't give me any details other than deflections.
      
      I know some time ago there was some discussion about drooping them  
      slightly or lowering them but I want to know if I should have the  
      aileron ends flush with the wing tip or the inboard wing fairing.  
      Since there is a twist in the ailerons I wasn't sure what to do.
      Right now I have them flush with the wing tips. The inboard trailing  
      edges are about 1/2" below the wing fairings.
      
      Other than this adjustment I'm ready for first flight. Weather this  
      past weekend was not conducive for that so this week looks like it  
      might be better.
      
      Trevor Page
      601HD C-IDUS
      
      
      
      
      
      
Message 6
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  | 
      
      
      
      --> Zenith-List message posted by: "Al Young" <armyret@one-eleven.net>
      
      Richard-  I don't see why the flap about flaps.  (I couldn't resist that
      pun).  Anyway, its' a joy to have a electrical flap control on my XL.  I
      wouldn't have it any other way.  It wasn't that much of a problem to
      install,  and my Cherokee driving friends are so jealouse.
      Al Young
      601XL- Flying!     Do not archive
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | Re: McCauley prop | 
      
      --> Zenith-List message posted by: "Dirk Slabbert" <dirkslabbert@telkomsa.net>
      
      Zed, I still remember you from the cobra and indian advice hee hee hee suitable
      comment !
      I'm back in Piketberg from up north, crop season here.
      
      Dunno how you ever got through that 701 fuse assembly part, this is my next mountain
      to climb.
      Just looking at the drawings think I will change the construction method, like
      putting the skeleton together first, then do the skins? what do you think?
      
      Should you ever whish to visit here in Africa do contact me, every year is different.
      This year the Kalahari is in full bloom, unbelieveable, once red desert is now
      a paradise, game of all sorts far as the eye can see.
      
      Regards,
      Dirk.
        ----- Original Mes
        sage -----
        From: Zed Smith
        To: zenith-list@matronics.com
        Sent: 16 May, 2005 5:46 PM
        Subject: Zenith-List: McCauley prop
      
      
        --> Zenith-List message posted by: Zed Smith <zsmith3rd@earthlink.net>
      
        List,
      
        I have an un-serviceable 76" McCauley "ClipTip" fixed-pitch prop which is about
      to find a new home as a wind vane.  Has the usual 6-bolt pattern (4-inch bolt
      circle, 2-inch radius) but it also has the two indexing pins.
        The pins are steel and appear to be driven into the hub.  Probably tapered pins.
      Don't need them as the wind vane isn't planned as aerobatic.
        Any advice about exactly these pins are affixed, and especially how they might
      be easily removed?
        Threaded, epoxy, driven, LocTite, etc?
        And, no, I wasn't PIC when it chewed up several acres of turf. 
      
        Secondly, what is the general concensus as to current proper off-the-shelf 912
      engine oil (brand name, etc) from your local auto parts store?  My stash of
      Motul is exhausted, need to re-stock.
      
        Thanks,
      
        Zed/701/R912/90+%
      
        do not archve
      
      
      
      
      
      
Message 8
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  | 
      
      
      
      --> Zenith-List message posted by: "ron wehba" <rwehba@cox.net>
      
      any one on here make it?? if so how was it? i could not go ,,just wanna know?
      thanks ronw in west tx
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | Top Coating Zinc Chromate | 
      
      --> Zenith-List message posted by: <burkeandsusan@verizon.net>
      
      I just bought 701 plans and had a question about exterior painting.
      
      
      As I build each section of the airframe, I plan to treat the interior parts
      with alodine and paint them with zinc chromate.  When I'm done, let's say,
      with the rudder, I would like to prime the exterior with zinc chromate as
      well so it will not sit bare for the long time it will take me to finish the
      rest of the airplane.  I would rather do this than have to prime and top
      coat each section as I go.
      
      
      If I prime the exterior surfaces with zinc chromate, what types of top coat
      can I use over it?  I have read that polyurethane should not be put on zinc
      chromate, for example.  Can anyone tell me what types of primers and top
      coats can be put over zinc chromate?
      
      
      Thanks,
      
      
      Burke Johnson
      
      Irvington, VA 
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Top Coating Zinc Chromate | 
      
      --> Zenith-List message posted by: "ron wehba" <rwehba@cox.net>
      
      where you located?
      ----- Original Message ----- 
      From: <burkeandsusan@verizon.net>
      Subject: Zenith-List: Top Coating Zinc Chromate
      
      
      > --> Zenith-List message posted by: <burkeandsusan@verizon.net>
      >
      > I just bought 701 plans and had a question about exterior painting.
      >
      >
      > As I build each section of the airframe, I plan to treat the interior 
      > parts
      > with alodine and paint them with zinc chromate.  When I'm done, let's say,
      > with the rudder, I would like to prime the exterior with zinc chromate as
      > well so it will not sit bare for the long time it will take me to finish 
      > the
      > rest of the airplane.  I would rather do this than have to prime and top
      > coat each section as I go.
      >
      >
      > If I prime the exterior surfaces with zinc chromate, what types of top 
      > coat
      > can I use over it?  I have read that polyurethane should not be put on 
      > zinc
      > chromate, for example.  Can anyone tell me what types of primers and top
      > coats can be put over zinc chromate?
      >
      >
      > Thanks,
      >
      >
      > Burke Johnson
      >
      > Irvington, VA
      >
      >
      > 
      
      
      
      
      
      
Message 11
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  | 
      
      
      
      --> Zenith-List message posted by: "ron wehba" <rwehba@cox.net>
      
       have you see this deal,,sorry don't know how to link, goto exp and zenith and
      have a look! nice try, wish i could do this and make it happen. yee haw,,naw!!
      i could not do this to anyone!
      
      92,595.00????
      
      http://www.barnstormers.com/classified_58218_ZENAIR+601XL+SLSA+-+%24258+per+month+%282+partners%29.html
      
      
      
      
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Top Coating Zinc Chromate | 
      
      --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com>
      
      Burke I wouldn't worry about the exterior just yet unless you are storing the rudder
      outside.  I hung my rudder on the wall 2-1/2 years ago and it still looks
      just like new.  
      
      Good luck,
      
      Scott Laughlin
      www.cooknwithgas.com
      
      burkeandsusan@verizon.net wrote:
      --> Zenith-List message posted by: 
      
      I just bought 701 plans and had a question about exterior painting.
      
      
      As I build each section of the airframe, I plan to treat the interior parts
      with alodine and paint them with zinc chromate. When I'm done, let's say,
      with the rudder, I would like to prime the exterior with zinc chromate as
      well so it will not sit bare for the long time it will take me to finish the
      rest of the airplane. I would rather do this than have to prime and top
      coat each section as I go.
      
      
      If I prime the exterior surfaces with zinc chromate, what types of top coat
      can I use over it? I have read that polyurethane should not be put on zinc
      chromate, for example. Can anyone tell me what types of primers and top
      coats can be put over zinc chromate?
      
      
      Thanks,
      
      
      Burke Johnson
      
      Irvington, VA 
      
      
                      
      ---------------------------------
      
      
      
      
      
      
Message 13
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  | 
      
      
| Subject:  | Re: 701 with 85 Continental | 
      
      --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com>
      
      Hello Dave,
      
      I used to fly Ultralights without electric regulator so the engine alternator was
      no used (once smoked my portable Icom in an overcharge).
       I used a gel battery for the radio and intercom,  To keep the battery charged
      I had two charging systems:
      
      1.-  A trickle 1 amp motorcycle charger that was pluged  to a cigarette lighter
      conection in the panel during the week in the hangar (if you have AC in your
      hangar) .
      
      2.-  I also used when flying, a licence plate size solar panel charger that comes
      with a little diode (to prevent discharge in the night),  they produce les
      than an amp, but good enough to help in X country flights.  
      This one,  you can install it below the lexan top in the cabin.  or take it on
      the X country flight and leave it over the instrument panel while parked...  Comes
      with a cigarette lighter type conection also, weights very little (but cant
      remember the weight).  I think I bought it in an RV store...
      
      Saludos
      Gary  Gower.
      
      Dave and Pam Fisher <dpfisher@scottsbluff.net> wrote:
      --> Zenith-List message posted by: Dave and Pam Fisher 
      
      
      Hi Roland and list,
      
      I'm building a 701 with an 80 HP Continental. I can't answer as to how 
      much of your 140 stuff you can use. I suspect that some modification will 
      be necessary. I am sure that both your engine and mine are on the heavy 
      side for a 701 and anything we can do to keep the weight down up front is a 
      good idea. I'm using a light wooden prop, no electric, no header tank, and 
      bare minimum VFR instruments. the battery for my electric trim will be in 
      the rear fuselage and will be as large as necessary for weight and 
      balance. I made my own engine mount- Cub style, positioned as close as 
      possible to the fire wall.
      
      With that said I think the 85 will be a good engine for the 701. What are 
      your plans with regard to the fuel system? Any advice from anyone with a 
      Continental would be welcome. Is a boost pump advisable? Has anyone 
      plumbed their 701 with Continental direct from the wing tanks, Cessna style?
      
      Thanks,
      
      Dave , 701 with 80 Continental, 90% and holding
      
      
      
      
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Ailerons on an HD question | 
      
      --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com>
      
      Trevor,
      I believe the consensus was that the ailerons should align for the first 
      flight and that eventually
      you may lower each as much as a 1/4 inch or so if you feel the need to 
      get your plane more
      "on the step" or lower your nose a bit for visibility.  I'd make the 
      change after you've got some
      time and familiarity with its handling.
      Good luck,
      
      Larry McFarland - 601HDS
      Do Not Archive
      
      Trevor Page wrote:
      
      >--> Zenith-List message posted by: Trevor Page <webmaster@upac.ca>
      >
      >Listers, I have a question about aileron alignment on a 601 HD. My  
      >manual doesn't give me any details other than deflections.
      >
      >I know some time ago there was some discussion about drooping them  
      >slightly or lowering them but I want to know if I should have the  
      >aileron ends flush with the wing tip or the inboard wing fairing.  
      >Since there is a twist in the ailerons I wasn't sure what to do.
      >Right now I have them flush with the wing tips. The inboard trailing  
      >edges are about 1/2" below the wing fairings.
      >
      >Other than this adjustment I'm ready for first flight. Weather this  
      >past weekend was not conducive for that so this week looks like it  
      >might be better.
      >
      >Trevor Page
      >601HD C-IDUS
      >
      >
      >  
      >
      
      
      
      
      
      
Message 15
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  | 
      
      
| Subject:  | S.O.S. Kiez! Polizei schlaegt Alarm | 
      
      --> Zenith-List message posted by: bob.nuckolls@cox.net
      
      Lese selbst:
      http://bz.berlin1.de/archiv/041115_pdf/BZ041115_004_GB2IG556.1.htm
      
      
      
      
      
      
 
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