Zenith-List Digest Archive

Mon 06/06/05


Total Messages Posted: 29



Today's Message Index:
----------------------
 
     1. 12:39 AM - Re: FW: Updated Drawings (Hunt Malcolm)
     2. 05:57 AM - Fuel tank site correction (Larry Martin)
     3. 09:19 AM - Re: Re: Updated Drawings (Brad Cohen)
     4. 11:08 AM - Re: Re: Updated Drawings (JAPhillipsGA@aol.com)
     5. 11:33 AM - Re: Re: Updated Drawings (N5SL)
     6. 12:25 PM - 912 (L) connection to regulator (RURUNY@AOL.COM)
     7. 12:34 PM - Re: Re: Updated Drawings (Mike H)
     8. 01:09 PM - Re: 912 (L) connection to regulator (Jon Croke)
     9. 01:46 PM - Re: 912 (L) connection to regulator (Trevor Page)
    10. 03:10 PM - Correct Tire Pressures? ()
    11. 03:29 PM - plan changes ad nauseum (Brad Cohen)
    12. 03:39 PM - Re: 912 (L) connection to regulator ()
    13. 03:48 PM - Re: Correct Tire Pressures? (grusha)
    14. 04:21 PM - Re: 601XL Fuel Lines (nhulin)
    15. 04:36 PM - full fuel indicator? (ron dewees)
    16. 04:37 PM - Main Gear Change (george may)
    17. 04:43 PM - Re: Correct Tire Pressures?. (Gary Gower)
    18. 04:48 PM - Re: Correct Tire Pressures? (Larry McFarland)
    19. 04:58 PM - Re: full fuel indicator? (Craig Payne)
    20. 05:27 PM - Re: Correct Tire Pressures? (Dave Austin)
    21. 06:38 PM - Re: Main Gear Change (Larry McFarland)
    22. 06:51 PM - Re: full fuel indicator? (Larry McFarland)
    23. 07:45 PM - Re: full fuel indicator? (ron dewees)
    24. 07:56 PM - Re: full fuel indicator? (ron dewees)
    25. 08:13 PM - Re: full fuel indicator? (Randy Stout)
    26. 08:13 PM - Rudder Tip photos (R. Saarinen)
    27. 08:14 PM - Re: full fuel indicator? (Craig Payne)
    28. 09:17 PM - Help finding the right kit (Rob Campbell)
    29. 09:51 PM - Fuel line protection needed? (MElrod3732@aol.com)
 
 
 


Message 1


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    Time: 12:39:43 AM PST US
    Subject: FW: Updated Drawings
    From: "Hunt Malcolm" <Malcolm.HUNT@networkrail.co.uk>
    --> Zenith-List message posted by: "Hunt Malcolm" <Malcolm.HUNT@networkrail.co.uk> -----Original Message----- From: owner-zenith-list-server@matronics.com Many thank for all the replies. Malcolm Hunt [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Hunt Malcolm Subject: Zenith-List: FW: Updated Drawings --> Zenith-List message posted by: "Hunt Malcolm" <Malcolm.HUNT@networkrail.co.uk> -----Original Message----- From: Hunt Malcolm Subject: Updated Drawings Zenith Fans! I have just been on the Zenith website and downloaded the April 2005 drawing updates. I'm amazed at the level of change with fuselage skins going from .016" to 025" and some major changes to the empennage. Why ************************************************************************************************ The content of this email (and any attachment) is confidential. It may also be legally privileged or otherwise protected from disclosure. This email should not be used by anyone who is not an original intended recipient, nor may it be copied or disclosed to anyone who is not an original intended recipient. If you have received this email by mistake please notify us by emailing the sender, and then delete the email and any copies from your system. Liability cannot be accepted for statements made which are clearly the senders own and not made on behalf of Network Rail. ************************************************************************************************ Your attention is drawn to the fact that this email originated from a source external to Network Rail. ************************************************************************************************ The content of this email (and any attachment) is confidential. It may also be legally privileged or otherwise protected from disclosure. This email should not be used by anyone who is not an original intended recipient, nor may it be copied or disclosed to anyone who is not an original intended recipient. If you have received this email by mistake please notify us by emailing the sender, and then delete the email and any copies from your system. Liability cannot be accepted for statements made which are clearly the senders own and not made on behalf of Network Rail. ************************************************************************************************


    Message 2


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    Time: 05:57:48 AM PST US
    From: "Larry Martin" <lrm@isp.com>
    Subject: Fuel tank site correction
    --> Zenith-List message posted by: "Larry Martin" <lrm@isp.com> As Todd pointed out,the site address I previously posted announcing the fuel tank availabity had an error in it. The correct address is www.angelfire.com/un/ch701/701tanks.html. Larry Martin, N1345L www.angelfire.com/un/ch701


    Message 3


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    Time: 09:19:02 AM PST US
    From: "Brad Cohen" <bradfnp@msn.com>
    Subject: Re: RE: Updated Drawings
    --> Zenith-List message posted by: "Brad Cohen" <bradfnp@msn.com> ditto, my rudder is complete without the new tip. I think I am gonna leave well enough alone... I am more concerned about replacing the elevator center section and horn rivets with the stainless A5's Brad Cohen ----- Original Message ----- From: Mike H<mailto:mhilderbrand@cox.net> To: zenith-list@matronics.com<mailto:zenith-list@matronics.com> Sent: Sunday, June 05, 2005 9:34 PM Subject: Re: Zenith-List: RE: Updated Drawings --> Zenith-List message posted by: "Mike H" <mhilderbrand@cox.net<mailto:mhilderbrand@cox.net>> Yeah, I just recieved the update. I am in the same situation you are. The skeleton is complete but the last 2 months have been very busy with "life" things. I will leave off the rudder tip. mike ----- Original Message ----- From: "The Keeners" <kim.forest@surewest.net<mailto:kim.forest@surewest.net>> To: <zenith-list@matronics.com<mailto:zenith-list@matronics.com>> Subject: Zenith-List: RE: Updated Drawings > --> Zenith-List message posted by: "The Keeners" <kim.forest@surewest.net<mailto:kim.forest@surewest.net>> > > Anyone out there put on the new fiberglass rudder tip (Part 6T4-10)? I just got the updated drawings and noticed that. I've wondered about the top of the rudder with a triangular "hole" in it. Does it go over or under the rudder skin? Debating whether it's worth drilling/punching out all of the top rivets in the rudder to add this..... > > Thanks in advance! > Forest K., Rocklin, CA > 601XL (N601FK Reserved) > Rudder complete/Horizontal stab skeleton complete > Member - Slow Builder's Club (quality takes time) > >


    Message 4


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    Time: 11:08:37 AM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: RE: Updated Drawings
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Anybody checked with Nick at ZAC to learn if this rudder cap is a functional necessity that is intended to improve stability and control or is it a cosmetic addition ?


    Message 5


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    Time: 11:33:48 AM PST US
    From: N5SL <nfivesl@yahoo.com>
    Subject: Re: RE: Updated Drawings
    --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> Can somebody elaborate on this rudder tip? Is there a photo somewhere on the internet? On ZAC's site? Thanks, Scott Laughlin 2-year-old rudder 601XL/Corvair Engine Assembly, oily fingers, etc. www.cooknwithgas.com DO NOT ARCHIVE Brad Cohen <bradfnp@msn.com> wrote: --> Zenith-List message posted by: "Brad Cohen" ditto, my rudder is complete without the new tip. > > Anyone out there put on the new fiberglass rudder tip (Part 6T4-10)? I just got the updated drawings and noticed that. I've wondered about the top of the rudder with a triangular "hole" in it. --------------------------------- Get on-the-go sports scores, stock quotes, news & more. Check it out!


    Message 6


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    Time: 12:25:58 PM PST US
    From: RURUNY@AOL.COM
    Subject: 912 (L) connection to regulator
    --> Zenith-List message posted by: RURUNY@aol.com The L connection on the regulator is for a lamp. The only actual reference in all the rotax manuals is that it is for a "charge indicator lamp" but no other explanation. Is the Light off when battery charging? Thanks Brian


    Message 7


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    Time: 12:34:40 PM PST US
    From: "Mike H" <mhilderbrand@cox.net>
    Subject: Re: RE: Updated Drawings
    --> Zenith-List message posted by: "Mike H" <mhilderbrand@cox.net> On the rudder, you now leave off the tip rib. Instead you have a fiberglass tip/fairing that stiffens the area up. It has a very pleasing aerodynamic appearance. mike ----- Original Message ----- From: "N5SL" <nfivesl@yahoo.com> Subject: Re: Zenith-List: RE: Updated Drawings > --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> > > Can somebody elaborate on this rudder tip? Is there a photo somewhere on the internet? On ZAC's site? > > Thanks, > > Scott Laughlin > 2-year-old rudder > 601XL/Corvair > Engine Assembly, oily fingers, etc. > www.cooknwithgas.com > > DO NOT ARCHIVE > > Brad Cohen <bradfnp@msn.com> wrote: > --> Zenith-List message posted by: "Brad Cohen" > > > ditto, > my rudder is complete without the new tip. > > > > Anyone out there put on the new fiberglass rudder tip (Part 6T4-10)? I > just got the updated drawings and noticed that. I've wondered about the top > of the rudder with a triangular "hole" in it. > > > --------------------------------- > Get on-the-go sports scores, stock quotes, news & more. Check it out! > >


    Message 8


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    Time: 01:09:26 PM PST US
    From: "Jon Croke" <jon@joncroke.com>
    Subject: Re: 912 (L) connection to regulator
    --> Zenith-List message posted by: "Jon Croke" <jon@joncroke.com> Brian, With the light hooked up properly, it will light up only when the engine's generator is no longer putting out voltage (regardless if battery is charged or not) indicating the generator is defective, fuse blown, etc (or engine has stopped, but you will get other indications of that!) Very similar to the old idiot light on an auto's dash. To test it, with the engine stopped, turning on your master/alternator switch, it should light up, then go out when engine is started and running. > --> Zenith-List message posted by: RURUNY@aol.com > > The L connection on the regulator is for a lamp. The only actual > reference > in all the rotax manuals is that it is for a "charge indicator lamp" but > no > other explanation. > Is the Light off when battery charging? > > Thanks >


    Message 9


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    Time: 01:46:52 PM PST US
    From: Trevor Page <webmaster@upac.ca>
    Subject: Re: 912 (L) connection to regulator
    --> Zenith-List message posted by: Trevor Page <webmaster@upac.ca> I concur, this is exactly the behaviour of my setup. I did a lot of head scratching with the reg/rec wiring along with the capacitor but got it solved after a phone call to Rotec and looking at the list archives. Mine goes out when the engine stops (actually fades as the capacitor is discharging) and comes on when engine runs . Trev Page C-IDUS 601HD On Jun 6, 2005, at 4:08 PM, Jon Croke wrote: > --> Zenith-List message posted by: "Jon Croke" <jon@joncroke.com> > > Brian, > > With the light hooked up properly, it will light up only when the > engine's > generator is no longer putting out voltage (regardless if battery > is charged > or not) indicating the generator is defective, fuse blown, etc (or > engine > has stopped, but you will get other indications of that!) Very > similar to > the old idiot light on an auto's dash. > > To test it, with the engine stopped, turning on your master/alternator > switch, it should light up, then go out when engine is started and > running. > > >> --> Zenith-List message posted by: RURUNY@aol.com >> >> The L connection on the regulator is for a lamp. The only actual >> reference >> in all the rotax manuals is that it is for a "charge indicator >> lamp" but >> no >> other explanation. >> Is the Light off when battery charging? >> >> Thanks >> >> > >


    Message 10


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    Time: 03:10:57 PM PST US
    Subject: Correct Tire Pressures?
    From: <jeffglass@starband.net>
    clamav-milter version 0.80j on cassiopeia --> Zenith-List message posted by: <jeffglass@starband.net> I've just had to replace both main gear tires on my 601 HDS due to center tread wear. The new tires I got from Matco are the same size as the old, 4.80X8, but are now 6 ply. The stated tire pressure ON THE TIRE is 90 psi, tubeless. I just got off the phone with Matco and they gave me the following info: 4.80X8 2 Ply pressure 35 psi 4.80X8 4 Ply pressure 60 psi 4.80X8 6 Ply pressure 90 psi at gross weight of 725lbs on tire.... However, even Matco thinks this pressure is to high. By my W&B chart I noted that each main carries about 225 lbs. empty. Any suggestions on what the correct tire pressure should be? Sebastian says 40 lbs... Also, I was told the correct torque values for the 3 wheel bolts is 90 inch pounds. Matco specifies two different values on their technical sheet that comes with the wheel. One is for Aluminum at 80 inch pounds and the other is for steel at 90 inch pounds. THESE VALUES ARE FOR THE 1/4X20 BOLTS WHICH ARE STEEL GOING INTO STEEL BOLTS! As always, can't wait to see the replies! Jeff Glasserow CH601 HDS N6384E


    Message 11


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    Time: 03:29:27 PM PST US
    From: "Brad Cohen" <bradfnp@msn.com>
    Subject: plan changes ad nauseum
    --> Zenith-List message posted by: "Brad Cohen" <bradfnp@msn.com> This is the response that I got from Nick regarding the recent drawing updates, Hope it answers a few of the questions floating around out there... 1. my rudder has been completed but I did not install 6t4-10 > fiberglass rudder tip nor did I delete tip rib 6t4-2. ok my taillight has > been positioned at 160mm vs. the new 60mm. is this acceptable? 6-NSO-1 60mm is the position as installed on the CH2000 > 2. 6-t-2 distance of the end of the elevator piano hinge to the end of > the elevator has been changed from 188mm to 205mm. mine is the > original 188mm. 188mm is from the end of the elevator 205 is from outboard end of the stabilizer skin (length of 6T2-4 2240mm) > 3. my elevator trim tab is the old (short) 416mm tab. it is not the > full-span trim tab. mine is installed, tested and seems to work > appropriatly.Is it acceptable to keep with the original tab? yes > 4. the elevator center section rivets are all to be changed out to > stainless A5's. Since my elevator is completed, I can reach and drill > out all but the 2 A5 rivets that attach 6t3-7 to doubler 6t3-6 and the > four A4 rivets that attach the L-angles to the elevator center section > (6t3-2). Is this acceptable? There are only 2 stainless steel rivets, the last hole in the horns and bent strip 6T3-8 > Again I assume all the aforementioned changes are more of a > standardization issue than an airworthiness issue. With the number of > ch-200/300's and 601HD/S's already accumulating hours these changes > have probably not been made to those flying aircraft. Correct. Do not archieve Brad Cohen 601 XL 5-6803 (tailfeathers and flaps done, stating on ailerons)


    Message 12


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    Time: 03:39:12 PM PST US
    Subject: 912 (L) connection to regulator
    From: <max.johansson@nokia.com>
    --> Zenith-List message posted by: <max.johansson@nokia.com> Trevor A month ago I was bench testing a Rotax 912 regulator/rectifier using a rotary transformer instead of the engine generator coils. Therefore it was easy to simulate various rpm and exercise the lamp. A real battery and a real load was used. There was some strange behaviour when the L is connected with a small bulb to ground, but the operation was very exact and distinct when the bulb was connected to plus 12V at any point behind the master switch or relay. They probably have an open collector comparator output to indicate when the charging voltage is less than the battery voltage, because the transition was anything but gradual. Hope the above explains the behaviour of your lamp... regards Max 701 builder in Helsinki > -----Original Message----- > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com]On Behalf Of ext TrevorPage > Sent: Monday, June 06, 2005 11:46 PM > To: zenith-list@matronics.com > Subject: Re: Zenith-List: 912 (L) connection to regulator > > --> Zenith-List message posted by: Trevor Page <webmaster@upac.ca> > > I concur, this is exactly the behaviour of my setup. I did a lot of > head scratching with the reg/rec wiring along with the capacitor but got > it solved after a phone call to Rotec and looking at the list archives. > > Mine goes out when the engine stops (actually fades as the capacitor > is discharging) and comes on when engine runs . > > Trev Page > C-IDUS 601HD > > On Jun 6, 2005, at 4:08 PM, Jon Croke wrote: > > --> Zenith-List message posted by: "Jon Croke" <jon@joncroke.com> > > > > Brian, > > > > With the light hooked up properly, it will light up only when the engine's > > generator is no longer putting out voltage (regardless if battery > > is charged or not) indicating the generator is defective, fuse blown, > > etc (or engine has stopped, but you will get other indications of that!) > > very similar to the old idiot light on an auto's dash. > > > > To test it, with the engine stopped, turning on your master/alternator > > switch, it should light up, then go out when engine is started and > > running. > >> --> Zenith-List message posted by: RURUNY@aol.com > >> > >> The L connection on the regulator is for a lamp. The only actual > >> reference in all the rotax manuals is that it is for a "charge > >> indicator lamp" but no other explanation. > >> Is the Light off when battery charging?


    Message 13


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    Time: 03:48:38 PM PST US
    From: grusha <grusha@velocitus.net>
    Subject: Re: Correct Tire Pressures?
    --> Zenith-List message posted by: grusha <grusha@velocitus.net> At Oshkosh a couple of years ago I asked one of the major tire companies about ply ratings and which I should use. He said that the number of plies should match the gross weight. So if your plane specifies a 4 ply it will do no good to pay for a 6 ply. I think that the pressure you use is also related to weight, not the number of plies. You want a fixed number of square inches on the pavement and that is a function of how much weight it is supporting. do not archive D Kandle, CH-701


    Message 14


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    Time: 04:21:24 PM PST US
    From: "nhulin" <nhulin@hotmail.com>
    Subject: RE: 601XL Fuel Lines
    --> Zenith-List message posted by: "nhulin" <nhulin@hotmail.com> Victor, A very good, if not definitive, discussion of all the issues associated with fuel system installation, care, and feeding, is found in Chapter 8 (page157) of Tony Bingelis' book "Firewall Forward" (ISBN 0-940000-93-8). Specifically you will find a section, "Fuel Flow Test" starting on page 175. Tony's books are on the "MUST HAVE" list. They are just so chock full of goodness that cereal manufacturers have been trying to work out how to get kids to eat them for breakfast. Tailwinds, ...neil 601XL/Corvair Fuselage/Electrical/Engine and stuff Golf: All the frustration of building your own aircraft at a fraction of the cost. On: Sun Jun 05 at 7:59 AM, victor verdev (vjvus@yahoo.com) wrote: Thanks for your inputs. How is the flow test done? --- kenneth schooley <klschooley@hotmail.com> wrote: > --Zenith-List message posted by: "kenneth > schooley" <klschooley@hotmail.com> > > Before any experimental aircraft is flown it should > have the builder do a 'flow test'.<snip> > .................Thanks, Ken


    Message 15


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    Time: 04:36:52 PM PST US
    From: ron dewees <rdewees@mindspring.com>
    Subject: full fuel indicator?
    --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> Hi Zenair drivers and builders, After 70 or so hours on my 601 I am beginning to start working thru my list of squawks and have gotten to this one. On my 601 HDS I pump fuel from wing tanks to my header tank using a low pressure Facet pump. My wing tanks hold 10 gallons and my header tank holds 8 gallons. I can not empty my wing tanks into the header without overfilling the header tank so I need a foolproof way to let me know when the header tank is full. The capacative fuel gauge in the header tank just isn't accurate enough to indicate the last inch or two of fuel level to the top of the cap. The cap is vented so if I overfill the header tank it spews gas all over the canopy and makes me VERY anxious till I turn off the pump and wait a few seconds till the level goes down. My present solution is to put a float and short wire thru the header cap and try to watch for the rising bobbing wire and cut off the boost pump. In theory it works fine, but the pump takes two minutes per gallon to transfer fuel and my attention span must be less than 2 minutes cause I often get distracted and get a spurt of fuel out the cap before I cut the pump off. Can anyone think of a mechanical or electrical system to either warn me of impending overflow or cut the pump off before it overflows? I don't want to use a magnet and reed switch on the rising wire on the float cause I don't want a potential spark in the middle of a spray of gas. The wing tank is mounted and doesn't have an extra inlet that would permit recirculation back from the header tank. Thanks Ron DeWees Zenair N601TD > >


    Message 16


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    Time: 04:37:53 PM PST US
    From: "george may" <gfmjr_20@hotmail.com>
    Subject: Main Gear Change
    --> Zenith-List message posted by: "george may" <gfmjr_20@hotmail.com> Does anyone have any idea as to why on the latest drawing changes that the main gear was turned around with the tapered part now in the rear , moving the main gear 4 inches closer to the nosegear? Also my kit came with the 5/8 nose axle and wheel. What is the group opinion of using that or purchasing new wheel, axle and bearings? George May 601XL Dont just search. Find. Check out the new MSN Search! http://search.msn.click-url.com/go/onm00200636ave/direct/01/


    Message 17


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    Time: 04:43:13 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Correct Tire Pressures?.
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> With my personal experience with ultralights (fat UL in USA), the best way I found to have the correct pressure in the is this: Park the plane in a hard surface (no grass) add air until the complete tread area of the tire is touching the floor, only the complete sidewalls are out.. Try the plane, sometimes you will need to add air to get about 1/4" of the side of the tread off the floor, this will work ok. Remember that also the tire acts as "spring" for the plane landing gear. Has worked for 15 years... But if I am wrong I can learn :-) Saludos Gary Gower. jeffglass@starband.net wrote: --> Zenith-List message posted by: I've just had to replace both main gear tires on my 601 HDS due to center tread wear. The new tires I got from Matco are the same size as the old, 4.80X8, but are now 6 ply. The stated tire pressure ON THE TIRE is 90 psi, tubeless. I just got off the phone with Matco and they gave me the following info: 4.80X8 2 Ply pressure 35 psi 4.80X8 4 Ply pressure 60 psi 4.80X8 6 Ply pressure 90 psi at gross weight of 725lbs on tire.... However, even Matco thinks this pressure is to high. By my W&B chart I noted that each main carries about 225 lbs. empty. Any suggestions on what the correct tire pressure should be? Sebastian says 40 lbs... Also, I was told the correct torque values for the 3 wheel bolts is 90 inch pounds. Matco specifies two different values on their technical sheet that comes with the wheel. One is for Aluminum at 80 inch pounds and the other is for steel at 90 inch pounds. THESE VALUES ARE FOR THE 1/4X20 BOLTS WHICH ARE STEEL GOING INTO STEEL BOLTS! As always, can't wait to see the replies! Jeff Glasserow CH601 HDS N6384E


    Message 18


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    Time: 04:48:52 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: Correct Tire Pressures?
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Jeff, You're center tread wear is telling you that lower pressure might be a good idea. My HDS empty is 730 and 225 each of the mains is close. I carry 35 psi each tire and they aren't hard up, but not hard to roll either. No perceptible wear on my tires but probably due to so few hours. I'd hold your pressure to between the 35 and 40 as better to keep the landings soft. Like your car, over inflation causes a hard ride and is cause for excessive mechanical wear on strut bearings, etc. Larry McFarland - 601HDS using S-83 Michelin Scooter tires 3.5 x 8.0. jeffglass@starband.net wrote: >--> Zenith-List message posted by: <jeffglass@starband.net> > > The stated tire pressure ON THE TIRE is 90 psi, tubeless. > > Any suggestions on >what the correct tire pressure should be? Sebastian says 40 lbs... > > >As always, can't wait to see the replies! >Jeff Glasserow >CH601 HDS >N6384E > > >


    Message 19


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    Time: 04:58:56 PM PST US
    From: Craig Payne <craig@craigandjean.com>
    Subject: Re: full fuel indicator?
    --> Zenith-List message posted by: Craig Payne <craig@craigandjean.com> Why do you have to fill the header tank to the very top? Anyway take a look at this: http://www.ppavionics.com/XFR.htm -- Craig ron dewees wrote: > --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> > > Hi Zenair drivers and builders, > After 70 or so hours on my 601 I am beginning to start working thru my > list of squawks and have gotten to this one. On my 601 HDS I pump fuel > from wing > tanks to my header tank using a low pressure Facet pump. My wing > tanks hold 10 gallons and my header tank holds 8 gallons. I can not > empty my wing tanks into the header without overfilling the header > tank so I need a foolproof way to let me know when the header tank is > full. > The capacative fuel gauge in the header tank just isn't accurate > enough to indicate the last inch or two of fuel level to the top of > the cap. The cap is vented so if I overfill the header tank it spews > gas all over the canopy and makes me VERY anxious till I turn off the > pump and wait a few seconds till the level goes down. > My present solution is to put a float and short wire thru the header cap > and try to watch for the rising bobbing wire and cut off the boost pump. In > theory it works fine, but the pump takes two minutes per gallon to > transfer fuel and my attention span must be less than 2 minutes cause > I often get distracted and get a spurt of fuel out the cap before I > cut the pump off. > Can anyone think of a mechanical or electrical system to either warn > me of impending overflow or cut the pump off before it overflows? I > don't want to use a magnet and reed switch on the rising wire on the > float cause I don't want a potential spark in the middle of a spray of > gas. The wing tank is mounted and doesn't have an extra inlet that would > permit recirculation back from the header tank. > > Thanks > Ron DeWees > Zenair N601TD > > > >> >> > > > > > > > >


    Message 20


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    Time: 05:27:04 PM PST US
    From: "Dave Austin" <daveaustin2@sprint.ca>
    Subject: Re: Correct Tire Pressures?
    --> Zenith-List message posted by: "Dave Austin" <daveaustin2@sprint.ca> I seem to remember that Chris Heintz suggests the tires should depress by 1/3 with the weight of the a/c empty on them. This helps if you ever have a hard landing. Dave Austin 601HDS - 912


    Message 21


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    Time: 06:38:47 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: Main Gear Change
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> George, It would seem that putting the gear about that way would reduce the loads on the nose wheel. The mains are not being stressed as much as the nose gear with the higher horsepower engines popular today. I was taken back by the installation of a 115 Lac, but they're all 100 to 120 hp and the nose gear hasn't seen any relief in the new design save a doubler added back onto the fork. Larry McFarland 601HDS - Stratus Subaru do not archive george may wrote: >--> Zenith-List message posted by: "george may" <gfmjr_20@hotmail.com> > > Does anyone have any idea as to why on the latest drawing changes that the >main gear was turned around with the tapered part now in the rear , moving >the >main gear 4 inches closer to the nosegear? > Also my kit came with the 5/8 nose axle and wheel. What is the group >opinion >of using that or purchasing new wheel, axle and bearings? > >George May >601XL > > > >


    Message 22


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    Time: 06:51:10 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: full fuel indicator?
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Ron, I have a tube from the top of the header that goes down and out to within an inch of the right center wing joint. Over flow can happen there. Perhaps safer. You might be able to make a cutoff float switch that can be hung in the top of the tank. Your overflow situation is what I'd call untenable but my brain works the same way, so something should be done. I recollect switches that are intermittent or that you have to hold down to make contact and that might just trigger your presence enough to keep the focus. I pump fuel over frequently, but only move enough to bring the header gage up a couple of gallons at a time. Larry McFarland Do not archive ron dewees wrote: >--> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> > >Hi Zenair drivers and builders, >After 70 or so hours on my 601 I am beginning to start working thru my >list of squawks and have gotten to this one. On my 601 HDS I pump fuel >from wing >tanks to my header tank using a low pressure Facet pump. My wing >tanks hold 10 gallons and my header tank holds 8 gallons. I can not >empty my wing tanks into the header without overfilling the header >tank so I need a foolproof way to let me know when the header tank is >full. > The capacative fuel gauge in the header tank just isn't accurate >enough to indicate the last inch or two of fuel level to the top of >the cap. The cap is vented so if I overfill the header tank it spews >gas all over the canopy and makes me VERY anxious till I turn off the >pump and wait a few seconds till the level goes down. >My present solution is to put a float and short wire thru the header cap >and try to watch for the rising bobbing wire and cut off the boost pump. In >theory it works fine, but the pump takes two minutes per gallon to >transfer fuel and my attention span must be less than 2 minutes cause >I often get distracted and get a spurt of fuel out the cap before I >cut the pump off. >Can anyone think of a mechanical or electrical system to either warn >me of impending overflow or cut the pump off before it overflows? I >don't want to use a magnet and reed switch on the rising wire on the >float cause I don't want a potential spark in the middle of a spray of >gas. The wing tank is mounted and doesn't have an extra inlet that would >permit recirculation back from the header tank. > >Thanks >Ron DeWees >Zenair N601TD > > > > >> >> >> >> > > > >


    Message 23


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    Time: 07:45:56 PM PST US
    From: ron dewees <rdewees@mindspring.com>
    Subject: Re: full fuel indicator?
    --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> Hi Craig, Thanks for the link. The main reason for filling full is that the header tank is only 8 gallons, and my reserve is 2 gallons when the gauge reads empty. 6 gallons operating fuel isn't a whole big safety margin. If I ignore the top 1 gallon it's 5 gallons and I have a #3 pucker factor from takeoff. I will take another look at the smart pump. It says it tells me when the aux is empty, rather than when the header is full. I know when the aux is empty as the Facet pump will start sounding like a jack hammer when it's dry. Thanks Ron do not archive Craig Payne wrote: >--> Zenith-List message posted by: Craig Payne <craig@craigandjean.com> > >Why do you have to fill the header tank to the very top? > >Anyway take a look at this: > >http://www.ppavionics.com/XFR.htm > >-- Craig > > > > >


    Message 24


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    Time: 07:56:13 PM PST US
    From: ron dewees <rdewees@mindspring.com>
    Subject: Re: full fuel indicator?
    --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> Thanks Larry, As Craig pointed out, maybe I am being too paranoid of lower than full fuel. When I trust the capacitive gauge I should feel better about 3/4 tank reading. I'll look at overflow situation to see if I can jetison it overboard rather than into the canopy. Thanks for the ideas. Ron do not archive Larry McFarland wrote: >--> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> > >Ron, >I have a tube from the top of the header that goes down and out to >within an inch of the right center wing joint. >Over flow can happen there. Perhaps safer. You might be able to make a >cutoff float switch that can be hung in the top >of the tank. Your overflow situation is what I'd call untenable but my >brain works the same way, so something >should be done. I recollect switches that are intermittent or that you >have to hold down to make contact and that >might just trigger your presence enough to keep the focus. I pump >fuel over frequently, but only move enough to >bring the header gage up a couple of gallons at a time. > >Larry McFarland >Do not archive > > > > >


    Message 25


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    Time: 08:13:06 PM PST US
    From: "Randy Stout" <n282rs@earthlink.net>
    Subject: full fuel indicator?
    --> Zenith-List message posted by: "Randy Stout" <n282rs@earthlink.net> I do the same thing on mine. My header fuel gauge is a Cruz Pro with digital readout. You can program it to sound an alarm at a hi value and at a low value. It makes plenty of noise and can be heard over my engine without a muffler. Since my header is a 5 gallon tank, I have my hi value set to 4.6 gallons, and low value set to 1.7. I usually don't like to see less than 3 gallons in the header, so I add fuel long before alarm goes off. Cruz Pro has one that will automatically turn your transfer pump off and on for you, but I prefer to have control over that. It can also "learn" your particular tank, for those with odd shaped tanks. www.cruzpro.com Randy Stout n282rs"at"earthlink.net www.geocities.com/r5t0ut21 > [Original Message] > From: ron dewees <rdewees@mindspring.com> > To: <zenith-list@matronics.com> > Date: 6/6/2005 6:36:30 PM > Subject: Zenith-List: full fuel indicator? > > Hi Zenair drivers and builders, > After 70 or so hours on my 601 I am beginning to start working thru my > list of squawks and have gotten to this one. On my 601 HDS I pump fuel > from wing > tanks to my header tank using a low pressure Facet pump. My wing > tanks hold 10 gallons and my header tank holds 8 gallons. I can not > empty my wing tanks into the header without overfilling the header > tank so I need a foolproof way to let me know when the header tank is > full. > Can anyone think of a mechanical or electrical system to either warn > me of impending overflow or cut the pump off before it overflows? I > don't want to use a magnet and reed switch on the rising wire on the > float cause I don't want a potential spark in the middle of a spray of > gas. The wing tank is mounted and doesn't have an extra inlet that would > permit recirculation back from the header tank. > > Thanks > Ron DeWees > Zenair N601TD


    Message 26


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    Time: 08:13:11 PM PST US
    From: "R. Saarinen" <sales@steelframe.com.au>
    Subject: Rudder Tip photos
    --> Zenith-List message posted by: "R. Saarinen" <sales@steelframe.com.au> Zenith list message posted sales@steelframe.com.au Attached is photo of my Rudder tip, I made it to go over the skin, with the tip rib inside the skin, Did the same to the elevator tip Both are Kevlar. Hope this helps Ron Saarinen sales@steelframe.com.au The message is ready to be sent with the following file or link attachments: Tailplane 002 Tailplane 003 Tailplane 004 Note: To protect against computer viruses, e-mail programs may prevent sending or receiving certain types of file attachments. Check your e-mail security settings to determine how attachments are handled.


    Message 27


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    Time: 08:14:47 PM PST US
    From: Craig Payne <craig@craigandjean.com>
    Subject: Re: full fuel indicator?
    --> Zenith-List message posted by: Craig Payne <craig@craigandjean.com> Follow the link to this and you can see their non-contacting, non-electrical (optical) fuel sensor: http://www.ppavionics.com/FSD.htm With the right logic you should be able to shut down your transfer pump when the header tank is full-ish. I'd use two at the same level and shut down the pump if *either* says the tank is full. -- Craig ron dewees wrote: > --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> > > Hi Craig, > Thanks for the link. The main reason for filling full is that the > header tank is only 8 gallons, and my reserve is 2 gallons when the > gauge reads empty. 6 gallons operating fuel isn't a whole big safety > margin. If I ignore the top 1 gallon it's 5 gallons and I have a #3 > pucker factor from takeoff. > I will take another look at the smart pump. It says it tells me when > the aux is empty, rather than when the header is full. I know when the > aux is empty as the Facet pump will start sounding like a jack hammer > when it's dry. > Thanks > Ron > > do not archive > > Craig Payne wrote: > > >>--> Zenith-List message posted by: Craig Payne <craig@craigandjean.com> >> >>Why do you have to fill the header tank to the very top? >> >>Anyway take a look at this: >> >>http://www.ppavionics.com/XFR.htm >> >>-- Craig >> >> >> >> >> > > > > > > > >


    Message 28


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    Time: 09:17:47 PM PST US
    From: Rob Campbell <1global@adelphia.net>
    Subject: Help finding the right kit
    --> Zenith-List message posted by: Rob Campbell <1global@adelphia.net> Hello All, Well, I'd like to build an airplane sometime soon and would like one that will go minimum 150 mph can carry 2 adults along with 2 sets of golf clubs (50" long each) with maybe 2 duffle bags as well. I'd also like it to burn no more than 6 GPH and be capable of being flown IFR and can be built relatively quickly (under 1500 hours). I'd also like it to be under $40K. Oh, it must be metal construction and suitable for the first time builder. Is such a beast out there? Rob


    Message 29


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    Time: 09:51:48 PM PST US
    From: MElrod3732@aol.com
    Subject: Fuel line protection needed?
    --> Zenith-List message posted by: MElrod3732@aol.com I am installing the fuel lines in the firewall forward section for the Rotax 912S in my 701 and was wondering if I needed to protect these rubber fuel lines from heat to prevent vapor lock? If I do, please recommend the type of protection and where I can obtain this material. Thanks in advance, Mike Elrod




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