Zenith-List Digest Archive

Tue 08/23/05


Total Messages Posted: 24



Today's Message Index:
----------------------
 
     1. 02:53 AM - IFR and engines (dickrourke)
     2. 03:38 AM - Re: Completed August Workshop (Rich Dodson)
     3. 06:27 AM - Re: vor requirements for ifr (Gig Giacona)
     4. 06:36 AM - Re: Zenith-List Digest: HD Canopy fastening to frame (John M. Goodings)
     5. 07:10 AM - Re: Zenith-List Digest: 51 Msgs - 08/22/05 (Gig Giacona)
     6. 07:24 AM - Re: Re: vor requirements for ifr (Paul Mulwitz)
     7. 07:39 AM - Completed August Wookshop (Robert Schoenberger)
     8. 10:50 AM - XL Wing Jigs (Al Young)
     9. 12:06 PM - Re: IFR and engines (Gig Giacona)
    10. 12:18 PM - Re: XL Wing Jigs (JAPhillipsGA@aol.com)
    11. 02:57 PM - Re: Completed August Workshop (Dave VanLanen)
    12. 02:59 PM - Re: Re: vor requirements for ifr (William J. Naumuk)
    13. 03:03 PM -  (Dave VanLanen)
    14. 04:31 PM - Rotax 912 oil leak. (Johann G.)
    15. 06:16 PM - 601XL 3300 Carburetor Trouble (JAPhillipsGA@AOL.COM)
    16. 06:54 PM - Cortec Primer and Acrylic Enamel (Chuck Deiterich)
    17. 07:09 PM - Re: Cortec Primer and Acrylic Enamel (Larry)
    18. 07:42 PM - Re: 601XL 3300 Carburetor Trouble (Bob Miller)
    19. 07:59 PM - Re: Cortec Primer and Acrylic Enamel (Chuck Deiterich)
    20. 08:07 PM - Re: Rotax 912 oil leak. ()
    21. 08:10 PM - Re: 601XL 3300 Carburetor Trouble (Paul Moore)
    22. 09:01 PM - Re: Rotax 912 oil leak. (Johann G.)
    23. 09:21 PM - Re: 601XL 3300 Carburetor Trouble (David Alberti)
    24. 09:34 PM - completion (Ricchardd@aol.com)
 
 
 


Message 1


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    Time: 02:53:24 AM PST US
    Subject: IFR and engines
    From: "dickrourke" <dickrourke@myway.com>
    --> Zenith-List message posted by: "dickrourke" <dickrourke@myway.com> There has been recently a string to suggest that IFR required equipment can include a Corvair engine. I've been away from flying and therefore training for some years, but my understanding was that the only IFR certified craft flew behind a CERTIFIED engine (Lycoming, some Rotax, Continental, Franklin, etc.). Prop too. But you learn something new all the time?? Do not archive No banners. No pop-ups. No kidding. Make My Way your home on the Web - http://www.myway.com


    Message 2


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    Time: 03:38:48 AM PST US
    From: Rich Dodson <r_dodson@yahoo.com>
    Subject: Re: Completed August Workshop
    --> Zenith-List message posted by: Rich Dodson <r_dodson@yahoo.com> Tracy, Thanks so much for the info! I am looking forward to my trip! Rich


    Message 3


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    Time: 06:27:02 AM PST US
    From: "Gig Giacona" <wr.giacona@cox.net>
    Subject: Re: vor requirements for ifr
    --> Zenith-List message posted by: "Gig Giacona" <wr.giacona@cox.net> The rule on what IFR equipment is required is, and I'm paraphrasing, "navigational equipment suitable to the route that will be flown." So theoreticly you could get by with nothing more than a approach certified GPS. In realaity though you really need a VOR, LOC & glideslope. What GPS are you going to use? It realy makes a difference. If you are getting a Garmin 430 then that's all you need for lite IFR though you need some other back-up vertical navigation as well. I recently added a couple of mock-up panels (one VFR and one IFR) on my website http://www.peoamerica.net/N601WR/html/cockpit.html. Oh, and it is based on the Dynon as the primary flight insturment. GigG --> Zenith-List message posted by: john butterfield <jdbutterfield@yahoo.com> hi guys, i hope to finish my XL by october of this year. i plan to use the corvair. I am planing my panel and want to be able to fly light IFR I will fly out of torrance, Ca and need to get through the light ceiling around 2,000 feet, which usually is less than 500' thick. my question is this. I will be using the dylon and gps for my navigation. I understand that i must have a vor receiver to be legal. Can I use the vor contained in my handheld icom and be legal. I have used it for navigation in the past, cumbersome but it works. I would never use it if my dylon was not working, but would like to avoid the traditional panel mounted indicator and nav receiver. it really is a waste to have a vor if it is never used. As for an emergency, the vor in the handheld would suffice. I know this attitude seems a little cavalier, but i am not trying to be funny, just don't want a standard vor nav if i don't have to. I intend to have a tru track alt hold and a good gps based auto pilot for navigation.


    Message 4


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    Time: 06:36:42 AM PST US
    From: "John M. Goodings" <goodings@yorku.ca>
    Subject: Re: Zenith-List Digest: HD Canopy fastening to frame
    --> Zenith-List message posted by: "John M. Goodings" <goodings@yorku.ca> Here are a couple of ideas for the consideration of HD canopy builders. I am pleased with my canopy - there are no cracks after nearly 2 years of flying (touch wood, although wood is hard to find in this aircraft!). 1. The sheet metal screws into the frame should be oval head, bevelled, at least 14 threads per inch ( I first tried 12, but they did not grip nearly as well) in stainless steel (otherwise, the rust shows after a while, as on the CH600 prototype). 2. Use stainless steel or nickel-plated cup washers on the outside of the canopy BUT cushion them to the lucite plastic with 3/32" rubber O-rings underneath of a size to fit the cup washer (I used Buna N, but any rubber would be OK; Viton is probably a bit hard). Slight compression of the O-ring serves as a sort of lockwasher for the screw. 3. Protect the screw threads from touching the lucite canopy hole edge using 1/4" o.d. nylon tube; the tube extends from the metal canopy frame through the lucite well into the cup washer. 4. Here is an important tip which I got from a VERY experienced builder (Ross Ferguson - who has just completed the most beautiful 2/3-scale Spitfire imaginable). The holes through the lucite should be 17/64" or even a little bigger. Ross says each little nylon tube should be surrounded by a "layer of air"! - to allow for a bit of temperature expansion/contraction; otherwise, this can be a main source of cracking. 5. I did take some care to smooth the edge of each hole in the lucite rather carefully with very fine sandpaper. A crack doesn't need a helping hand to start! John Goodings, C-FGPJ, CH601HD with R912S, 87 hours, Toronto/Waterloo.


    Message 5


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    Time: 07:10:01 AM PST US
    From: "Gig Giacona" <wr.giacona@cox.net>
    Subject: Re: Zenith-List Digest: 51 Msgs - 08/22/05
    --> Zenith-List message posted by: "Gig Giacona" <wr.giacona@cox.net> Let's not get confused here. The Dynon, as well as the Blue Mountain EFIS systems DO in fact fill ALL of the Gyro requirements for IFR flight. And while most of the NAV equipment in an experimental doesn't have to be TSO'd the GPS does have to be TSO'd. What you mean old instructor had you doing sounds like partial panel. This was to simulate emergency situations and has no bearing on what is required for legal IFR flight. As far as the controller who asked if the both the pilot and aircraft was certified for IFR. My guess is ATC had some reason to think otherwise. It could have been poor radio procedure on the part of the pilot. While not ever hearing ATC ask if the pilot and aircraft was certified for IFR I did hear this in the New Orleans class B. ATC: Cessna 12345, Turn left to 180, Maintain 4500. Cessna 12345: Turn Right to 180, 4500 ATC: Cessna 12345, Negative turn right to 180 and maintain 4500 Cessna 12345: Oh, OK Left to 045. ATC: Cessna 12345, Negative maintain course and altitude. No turn at this time. ATC: Cessna 12345, How do you read? Cessna 12345: Reading you fine. ATC: Cessna 12345, Are you a student pilot? Cessna 12345: Negative, I was a pilot before you were born. ATC: Cessna 12345, turn left to 090. Cessna 12345: Left 090 ...After a short pause... Cessna 1234: 090 will take me out of the Class Bravo. ATC: Exactly, Cessna 12345 Clear of the Class Bravo cleared for own navigation. All of this is just to show that it is ATC's job to protect their airspace. If they have a reason to not believe you are capable of something they can refuse you service. GigG DO NOT ARCHIVE > --> Zenith-List message posted by: Paul Mulwitz > <p.mulwitz@worldnet.att.net> > > Hi Rob, > > I enjoyed reading the article from the EAA your link referred to. I > guess the real bottom line is to be legal for IFR a homebuilt must > have a VOR receiver and a relatively complete gyro panel and should > have a transponder and encoder. The installed equipment must be > properly certified and tested but is not required to manufactured under > TSO. > > All of that makes sense for me except for the gyro requirements. I > never completed instrument training, but I had enough of it to know a > full panel is definitely not required for normal IFR operations. My > mean old instructor was constantly making me shoot pseudo-precision > approaches with only needle, ball, and airspeed. (I say pseudo > precision approaches because he always announced to the controllers > we were doing a no gyro approach, meaning no DG.) The implication of > all this is the full gyro panel requirement seems to be questionable. > > The other strange thought your post brought to my mind (or what is > left of it) was the comment about the guy air-filing and having to > say his plane and pilot were properly certified. I wonder what would > have happened if he said no. (I also wonder what would happen if he lied.) > > As a non-rated pilot, I am always worried about getting caught and > needing ATC assistance to get safely to the ground. This would often > seem to require IFR flight, but admitting the mistake of getting > caught on top or in IMC without a clearance is not something most of > us would like to do. I would certainly appreciate your comments on this > issue. > > I highly recommend the activity of amateur airplane building. It > works wonderfully for me. I am retired and desperately needed > something to do, and I am now faced with a year or two of intense > project. For me, picking a design to build wound up being an > exercise in learning what was most popular among home builders and > selecting the performance I wanted. This was not hard since I am > limiting myself to SLA and Sport Pilot limits so I don't have to > fight with the FAA for a medical certificate. In your case, I highly > recommend you consider carefully why you are building your own plane > and select the design accordingly. I would be glad to help you > through this maze if you are interested, but you could also do it > yourself with enough time and effort spent. My only advantage is I > have already done it a couple of times and know where to look for > problems. >


    Message 6


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    Time: 07:24:23 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: vor requirements for ifr
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> >The rule on what IFR equipment is required is, and I'm paraphrasing, >"navigational equipment suitable to the route that will be flown." > >So theoreticly you could get by with nothing more than a approach certified >GPS. In realaity though you really need a VOR, LOC & glideslope. Thanks to the document linked by Rob Campbell at the beginning of this thread: It turns out the EAA has determined you really do need a VOR. This results from the requirement you can access a GROUND based station for navigation. The reference is quoted below: It is important to note that the GPS is approved for "supplemental" navigation only. A primary system based on ground facilities must be installed in the aircraft as well. This requirement is found in Part 91.205(d), by way of the following statement: "Two-way radio communications system and navigational equipment appropriate to the ground facilities to be used." Paul XL barely started do not archive P.S. Sorry about the long post I sent last night. I meant to send it privately to Rob Campbell but screwed up.


    Message 7


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    Time: 07:39:43 AM PST US
    From: "Robert Schoenberger" <hrs1@frontiernet.net>
    Subject: Completed August Wookshop
    --> Zenith-List message posted by: "Robert Schoenberger" <hrs1@frontiernet.net> Dave . . . all the other advice you've received regarding go with the flow is accurate. Much of the occasional small inaccuracies do do not have an immense impact on structural strength. However, "mistakes" on key members such as spars, longerons, key connections, etc. should get your attention and give pause for thought. In a few instances, I backed up members with a home fabricated piece to give extra strength. One thing I did which was very helpful in the beginning was to post an 8" x 11" sign above my tool board which had the following information in fairly big letters: Drill Size Rivit Size (") Rivit Size (mm) Cleco color 40 3/32 2.38 Silver 30 1/8 (A4) 3.17 Copper 20 5/32 (A5) 3.97 Black Desired edge distance 3 x rivet size dia. - about 10mm Min acceptable edge distanace 2 x rivet size dia. The third column and the last line are the key parts of this sign. When the edge distance starts to look a bit on the thin side, you can quickly glance at the above chart and determine if you meet the minimum acceptable edge distance. For examble, for the A5, 2 x 3.97 7.94 or 8 mm. For the A4, its about 6.4 mm. Remember, this is from the center of the hole to the edge. Hope this helps. Robert Schoenberger 701 55%


    Message 8


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    Time: 10:50:04 AM PST US
    From: "Al Young" <armyret@one-eleven.net>
    Subject: XL Wing Jigs
    --> Zenith-List message posted by: "Al Young" <armyret@one-eleven.net> If someone has a set of XL wing Jigs with the inserts that they are done with or not using for a week or so, I'd really appreciate buying, borrowing, renting or whatever them. I didn't think I'd ever need mine again, so I sold them. My mistake. Anyway, I will be more than glad to pay postage, both ways (of course) and return them ASAP. If you will sell them, let me know the price. I am in the middle of re-building the front fuselage and parts of both wings. Thanks much Al Young Do not archive


    Message 9


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    Time: 12:06:10 PM PST US
    From: "Gig Giacona" <wr.giacona@cox.net>
    Subject: RE: IFR and engines
    --> Zenith-List message posted by: "Gig Giacona" <wr.giacona@cox.net> Nope. there are a lot of RVs and other experimental flying IFR out there without certified Engine/Prop combos. EAA has a page on HB-Exp and IFR http://members.eaa.org/home/homebuilders/faq/Equipping%20a%20Homebuilt%20for%20IFR%20operations.html#TopOfPage --> Zenith-List message posted by: "dickrourke" <dickrourke@myway.com> There has been recently a string to suggest that IFR required equipment can include a Corvair engine. I've been away from flying and therefore training for some years, but my understanding was that the only IFR certified craft flew behind a CERTIFIED engine (Lycoming, some Rotax, Continental, Franklin, etc.). Prop too. But you learn something new all the time??


    Message 10


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    Time: 12:18:58 PM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: XL Wing Jigs
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Al, I gave my pair of wing jigs to David. I think he's finished with them. I called him and he said he would call you and figure out the best way to get them to you. Hope they help, Bill


    Message 11


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    Time: 02:57:46 PM PST US
    From: "Dave VanLanen" <davevanlanen@sbcglobal.net>
    Subject: Re: Completed August Workshop
    --> Zenith-List message posted by: "Dave VanLanen" <davevanlanen@sbcglobal.net> Thanks to everyone on the list for providing me with a dose of objectivity. Guess its all part of the learning process. Regards, Dave Van Lanen 601XL - rudder completed Do not archive


    Message 12


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    Time: 02:59:22 PM PST US
    From: "William J. Naumuk" <billn@velocity.net>
    Subject: Re: vor requirements for ifr
    --> Zenith-List message posted by: "William J. Naumuk" <billn@velocity.net> While everyone's talking about instruments, has anyone else wondered about the ultimate space saving and easy to install rig you could put together for less than $10k? (I'm talking ultimate VFR here, with IFR capability in a pinch). Dynon Sportpak, GPS/Com, and transponder. Back it up with a whiskey compass, steam gauge altimeter, and emergency battery. I wonder if the FAA would allow it. Bill do not archive ----- Original Message ----- From: "Paul Mulwitz" <p.mulwitz@worldnet.att.net> Subject: Re: Zenith-List: Re: vor requirements for ifr > --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> > > > >The rule on what IFR equipment is required is, and I'm paraphrasing, > >"navigational equipment suitable to the route that will be flown." > > > >So theoreticly you could get by with nothing more than a approach certified > >GPS. In realaity though you really need a VOR, LOC & glideslope. > > Thanks to the document linked by Rob Campbell at the beginning of this thread: > > It turns out the EAA has determined you really do need a VOR. This > results from the requirement you can access a GROUND based station > for navigation. > > The reference is quoted below: > > It is important to note that the GPS is approved for "supplemental" > navigation only. A primary > system based on ground facilities must be installed in the aircraft > as well. This requirement is > found in Part 91.205(d), by way of the following statement: > "Two-way radio communications system and navigational equipment > appropriate to the ground > facilities to be used." > > Paul > XL barely started > do not archive > > P.S. Sorry about the long post I sent last night. I meant to send > it privately to Rob Campbell but screwed up. > >


    Message 13


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    Time: 03:03:19 PM PST US
    From: "Dave VanLanen" <davevanlanen@sbcglobal.net>
    Subject:
    --> Zenith-List message posted by: "Dave VanLanen" <davevanlanen@sbcglobal.net> Rich, Yes, the parts were primed with Cortec. The only problem our group ran into was that the stuff was still sticky, and tended to come off in sheets (kind of like peeling sunburned skin) when you came to remove a clamp, or disassemble to debur and clean. We were told that this was due to the high humidity preventing it from drying/curing completely, (it was VERY hot and humid during our workshop). I asked if they thought we should re-prime before assembly and tbey recommended not to, so we went ahead and assembled. As Tracy mentioned, they will ship your completed rudder for you. Regards, Dave Van Lanen 601XL - Rudder Completed In a message dated 8/22/2005 7:54:58 PM Eastern Standard Time, r_dodson@yahoo.com writes: --> Zenith-List message posted by: Rich Dodson <r_dodson@yahoo.com> Dave, Congrats on getting the rudder done! I am going to the workshop in September with my father as one of those "makeup" father-son trips that we never took when I was a kid. Can I trouble you for two questions? - Do they give you any time to prime the interior rudder parts before you rivet them together? - Can they hold the rudder for you and ship it to you later (with the tail Do not archive


    Message 14


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    Time: 04:31:44 PM PST US
    From: "Johann G." <johann@gi.is>
    Subject: Rotax 912 oil leak.
    --> Zenith-List message posted by: "Johann G." <johann@gi.is> Hello list members. Once again I need a some advice from you experienced Rotax 912 flyers. I have been flying my Joeing 701 (Zenith) through the first test phases, and everything has been great except for an oil leak around the cylinder heads of the Rotax 912. I thought the O rings around the oil return tubes were leaking, so I replaced the rings. After the test flight today, there was no change. I cleaned everything again and did a short engine run. It seems now that the leak is between the heads and cylinders. This tells me the heads have over heated. I bought the engine used with around 250 hrs.TT. The person who I bought it from told me that the only reason he sold it was that it had a prop strike. I had the engine crank realigned to specs and everything is very normal. All temps have been normal since I started the engine for the first time. Has anyone ever experienced this oil leak and if so, what did you do to correct it? Best regards, Johann G. Iceland.


    Message 15


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    Time: 06:16:10 PM PST US
    From: JAPhillipsGA@AOL.COM
    Subject: 601XL 3300 Carburetor Trouble
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Dear Thread, yesterday several possible solutions to the running rough at higher altitudes were offered. The easiest advise was a possible vent line off the carburetor. I remembered that I had connected a hose to the mechanical fuel pump and thought it might be a miss routing, but I went to the hanger tonight and it is not that. The vent lines are correct and clear sooooo it must be something else. The key has to involve the fact that she smoothed out immediately when I applied carb heat and returned rough as soon as I pushed it back in. I checked the fuel tank vents and they are free. I rechecked the air filter and hoses clear and correct. I spoke with another builder (much smarter and abler than I) and his response was that that it sounded like the malfunction was in the automatic pressure compensator built into the Bing carb. I'm pretty sure I have one of those cause Pete said I do. If that is the problem how do I get it repaired? Who out there in builder land knows ? Pete, is the carburetor still under warranty? If it is, do I just take it off and send to you? I am really reluctant to try to fly it again knowing that the carb is malfunctioning. Seems like a fine way to spill good gas on the grass ! Hope to hear from someone with a good idea, Best regards, Bill of Georgia


    Message 16


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    Time: 06:54:00 PM PST US
    From: "Chuck Deiterich" <cfd@thegateway.net>
    Subject: Cortec Primer and Acrylic Enamel
    --> Zenith-List message posted by: "Chuck Deiterich" <cfd@thegateway.net> Can automobile acrylic enamel be sprayed over Cortec primer? Thanks, Chuck D.


    Message 17


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    Time: 07:09:58 PM PST US
    From: "Larry" <lrm01@centurytel.net>
    Subject: Re: Cortec Primer and Acrylic Enamel
    --> Zenith-List message posted by: "Larry" <lrm01@centurytel.net> YEP! Larry Martin, N1345L www.angelfire.com/un/ch701 ----- Original Message ----- From: "Chuck Deiterich" <cfd@thegateway.net> Subject: Zenith-List: Cortec Primer and Acrylic Enamel > --> Zenith-List message posted by: "Chuck Deiterich" <cfd@thegateway.net> > > Can automobile acrylic enamel be sprayed over Cortec primer? > > Thanks, > Chuck D. > > > > > > > > > > -- > > --


    Message 18


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    Time: 07:42:52 PM PST US
    From: Bob Miller <tutuzulu@gmail.com>
    Subject: Re: 601XL 3300 Carburetor Trouble
    --> Zenith-List message posted by: Bob Miller <tutuzulu@gmail.com> Bill, Applying carb heat in flight would certainly result in smoother running if you had been too lean which, as you said in your previous post, would seem to be likely since you had put in a higher performance air filter. Have you rejected this hypothesis for some reason? Have you tried enriching the mixture with the adjustment on the carb? Has Pete responded? Solving this will be helpful for all us Jab drivers considering a higher performance filter. Bob On 8/23/05, JAPhillipsGA@aol.com <JAPhillipsGA@aol.com> wrote: > --> Zenith-List message posted by: JAPhillipsGA@aol.com > > Dear Thread, yesterday several possible solutions to the running rough at > higher altitudes were offered. The easiest advise was a possible vent line off > the carburetor. I remembered that I had connected a hose to the mechanical fuel > pump and thought it might be a miss routing, but I went to the hanger tonight > and it is not that. The vent lines are correct and clear sooooo it must be > something else. The key has to involve the fact that she smoothed out > immediately when I applied carb heat and returned rough as soon as I pushed it back in. > I checked the fuel tank vents and they are free. I rechecked the air filter > and hoses clear and correct. I spoke with another builder (much smarter and > abler than I) and his response was that that it sounded like the malfunction > was in the automatic pressure compensator built into the Bing carb. I'm pretty > sure I have one of those cause Pete said I do. If that is the problem how do I > get it repaired? Who out there in builder land knows ? Pete, is the > carburetor still under warranty? If it is, do I just take it off and send to you? I am > really reluctant to try to fly it again knowing that the carb is > malfunctioning. Seems like a fine way to spill good gas on the grass ! Hope to hear from > someone with a good idea, Best regards, Bill of Georgia > > > > > > > -- Bob Miller 601HD N722Z Charlottesville, Virginia


    Message 19


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    Time: 07:59:49 PM PST US
    From: "Chuck Deiterich" <cfd@thegateway.net>
    Subject: Re: Cortec Primer and Acrylic Enamel
    --> Zenith-List message posted by: "Chuck Deiterich" <cfd@thegateway.net> Larry, Thanks, that is what I'll use. Chuck D. do not archive ----- Original Message ----- From: "Larry" <lrm01@centurytel.net> Subject: Re: Zenith-List: Cortec Primer and Acrylic Enamel > --> Zenith-List message posted by: "Larry" <lrm01@centurytel.net> > > YEP! > Larry Martin, N1345L www.angelfire.com/un/ch701 > ----- Original Message ----- > From: "Chuck Deiterich" <cfd@thegateway.net> > To: <zenith-list@matronics.com> > Subject: Zenith-List: Cortec Primer and Acrylic Enamel > > > > --> Zenith-List message posted by: "Chuck Deiterich" <cfd@thegateway.net> > > > > Can automobile acrylic enamel be sprayed over Cortec primer? > > > > Thanks, > > Chuck D. > > > > > > > > > > > > > > > > > > > > -- > > > > > > > -- > >


    Message 20


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    Time: 08:07:18 PM PST US
    From: <flyingferret@netscape.com>
    Subject: Re: Rotax 912 oil leak.
    --> Zenith-List message posted by: <flyingferret@netscape.com> I have a 912UL with approx 350 hours with no oil leaks. Are you talking about between the valve covers and head, or the cylinder barrel and head? If it's the latter, I would think you will need to disassemble at least one cylinderto see what is going on. Greg --- "Johann G." johann@gi.is wrote: From: "Johann G." johann@gi.is Subject: Zenith-List: Rotax 912 oil leak. -- Zenith-List message posted by: "Johann G." johann@gi.is Hello list members. Once again I need a some advice from you experienced Rotax 912 flyers. I have been flying my Joeing 701 (Zenith) through the first test phases, and everything has been great except for an oil leak around the cylinder heads of the Rotax 912. I thought the O rings around the oil return tubes were leaking, so I replaced the rings. After the test flight today, there was no change. I cleaned everything again and did a short engine run. It seems now that the leak is between the heads and cylinders. This tells me the heads have over heated. I bought the engine used with around 250 hrs.TT. The person who I bought it from told me that the only reason he sold it was that it had a prop strike. I had the engine crank realigned to specs and everything is very normal. All temps have been normal since I started the engine for the first time. Has anyone ever experienced this oil leak and if so, what did you do to correct it? Best regards, Johann G. Iceland. Netscape. Just the Net You Need.


    Message 21


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    Time: 08:10:03 PM PST US
    From: "Paul Moore" <pmoore505@msn.com>
    Subject: 601XL 3300 Carburetor Trouble
    --> Zenith-List message posted by: "Paul Moore" <pmoore505@msn.com> Bill, can you reproduce the behavior on the ground to test corrections? Have you tried going back with the old (I assume correctly functioning) filters? Does it happen no matter if the engine is cold or hot? How about checking fuel delivery volume just to make sure? Paul XL - O200 -----Original Message----- From: JAPhillipsGA@aol.com Subject: Zenith-List: 601XL 3300 Carburetor Trouble Dear Thread, yesterday .... I am really reluctant to try to fly it again knowing that the carb is malfunctioning. Seems like a fine way to spill good gas on the grass ! Hope to hear from someone with a good idea, Best regards, Bill of Georgia


    Message 22


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    Time: 09:01:15 PM PST US
    From: "Johann G." <johann@gi.is>
    Subject: Re: Rotax 912 oil leak.
    --> Zenith-List message posted by: "Johann G." <johann@gi.is> Hello Greg. I am afraid the latter. Between the cylinder barrel and the head. I had to tear the engine down to the core, so I have inspected everything, except I did not check if the heads were twisted. I find it so hard to believe that the mating cyl and head do not need any seal or gasket. I have never known of any engine that does not need a head gasket. But then again, I am no expert. Just trying to cope on my own, because there is no service to be had for this engine in Iceland. Thank you for your advice. Regards, Johann G. ----- Original Message ----- From: <flyingferret@netscape.com> Subject: Re: Zenith-List: Rotax 912 oil leak. > --> Zenith-List message posted by: <flyingferret@netscape.com> > > > I have a 912UL with approx 350 hours with no oil leaks. Are you talking about between the valve covers and head, or the cylinder barrel and head? If it's the latter, I would think you will need to disassemble at least one cylinderto see what is going on. > > > Greg > > --- "Johann G." johann@gi.is wrote: > > From: "Johann G." johann@gi.is > Date: Tue, 23 Aug 2005 23:30:18 -0000 > To: "Zenith listinn" zenith-list@matronics.com > Subject: Zenith-List: Rotax 912 oil leak. > > -- Zenith-List message posted by: "Johann G." johann@gi.is > > Hello list members. > > Once again I need a some advice from you experienced Rotax 912 flyers. > > I have been flying my Joeing 701 (Zenith) through the first test phases, and everything has been great except for an oil leak around the cylinder heads of the Rotax 912. I thought the O rings around the oil return tubes were leaking, so I replaced the rings. After the test flight today, there was no change. > I cleaned everything again and did a short engine run. It seems now that the leak is between the heads and cylinders. > This tells me the heads have over heated. > > I bought the engine used with around 250 hrs.TT. The person who I bought it from told me that the only reason he sold it was that it had a prop strike. I had the engine crank realigned to specs and everything is very normal. > > All temps have been normal since I started the engine for the first time. > > Has anyone ever experienced this oil leak and if so, what did you do to correct it? > > > Best regards, > Johann G. > Iceland. > > > Netscape. Just the Net You Need. > >


    Message 23


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    Time: 09:21:26 PM PST US
    From: "David Alberti" <daberti@sbcglobal.net>
    Subject: 601XL 3300 Carburetor Trouble
    --> Zenith-List message posted by: "David Alberti" <daberti@sbcglobal.net> If you did not have the problem prior to installing the new filter then the trouble is the filter. Go back to the old setup and see if it runs ok. Are you sure the filter is flowing enough air? If a K&N, is it oiled correctly? I would have bet it was the vents myself based on your initial email. Dave > Dear Thread, yesterday several possible solutions to the running rough at > higher altitudes were offered. The easiest advise was a possible vent line off > the carburetor. I remembered that I had connected a hose to the mechanical fuel > pump and thought it might be a miss routing, but I went to the hanger tonight > and it is not that. The vent lines are correct and clear sooooo it must be > something else.


    Message 24


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    Time: 09:34:12 PM PST US
    From: Ricchardd@aol.com
    Subject: completion
    --> Zenith-List message posted by: Ricchardd@aol.com l am happy, after 2 years to the month, today N601ZT is complete and waiting on the DAR. RAM EFI engine, 4 blade Warp Drive, glass panel, it should be fun. Richard Musser, Mohave valley, AZ,




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