Zenith-List Digest Archive

Mon 10/24/05


Total Messages Posted: 28



Today's Message Index:
----------------------
 
     1. 03:36 AM - Re: corvair engine (roy vickski)
     2. 06:32 AM - Re: fuel pump (Larry)
     3. 09:24 AM - Matco bearings (Rob Norris)
     4. 10:22 AM - Re: Re: Zenith-List Digest: 18 Msgs - 10/21/05 (Richard Hutson)
     5. 11:21 AM - "Machined" Riveter Heads (Debo Cox)
     6. 11:35 AM - Transceiver Headsets (JAPhillipsGA@aol.com)
     7. 11:50 AM - Re: "Machined" Riveter Heads (Gary A. Boothe)
     8. 11:55 AM - Re: Transceiver Headsets (Craig Payne)
     9. 12:01 PM - Re: "Machined" Riveter Heads (JAPhillipsGA@aol.com)
    10. 12:19 PM - Re: "Machined" Riveter Heads (Randy L. Thwing)
    11. 12:34 PM - Re: Transceiver Headsets T_TM2_M_HEADER_IN_MSG autolearn=disable... (JAPhillipsGA@aol.com)
    12. 12:49 PM - Re: "Machined" Riveter Heads (Larry McFarland)
    13. 01:01 PM - Re: Transceiver Headsets (Larry McFarland)
    14. 01:05 PM - Re: "Machined" Riveter Heads (Bill Denton)
    15. 01:07 PM - Fuel pressure gauge (victor verdev)
    16. 01:24 PM - Re: Re: Zenith-List Digest: 18 Msgs - 10/21/05 (Richard Hutson)
    17. 01:39 PM - Re: Transceiver Headsets (JAPhillipsGA@aol.com)
    18. 01:39 PM - Re: Riveter heads (Zed Smith)
    19. 01:41 PM - Re: "Machined" Riveter Heads (Hinde, Frank George (Corvallis))
    20. 02:09 PM - Re: fuel pump (royt.or@netzero.com)
    21. 02:58 PM - Re: "Machined" Riveter Heads (Bryan Martin)
    22. 03:00 PM - Re: Fuel pressure gauge (Bryan Martin)
    23. 03:03 PM - Re: "Machined" Riveter Heads (William J. Naumuk)
    24. 07:59 PM - Re: Matco bearings. (Gary Gower)
    25. 08:14 PM - Re: "Machined" Riveter Heads (Gary Gower)
    26. 08:20 PM - N414PZ landing incident and Matco bearings follow-up (Paul Hartl)
    27. 09:10 PM - Re: N414PZ landing incident and Matco bearings (Paul Mulwitz)
    28. 10:49 PM - Re: N414PZ landing incident and Matco bearings follow-up (xl)
 
 
 


Message 1


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    Time: 03:36:28 AM PST US
    From: roy vickski <rvickski@yahoo.com>
    Subject: RE: corvair engine
    --> Zenith-List message posted by: roy vickski <rvickski@yahoo.com> Greetings All, A note about corvair engines. The late engines 65-69 are preferred due to larger displacement and stronger con rods, info about the prefered set up and components can be found at flycorvair.com and corvaircraft.com. Roy 701 plans Eaa tech councilor visited on saturday and was fairly impressed. do not archive


    Message 2


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    Time: 06:32:47 AM PST US
    From: "Larry" <lrm01@centurytel.net>
    Subject: Re: fuel pump
    --> Zenith-List message posted by: "Larry" <lrm01@centurytel.net> No, not as long as you got the in and out right. ----- Original Message ----- From: "Doug Mattson" <dougmattson@isp.com> Subject: Zenith-List: fuel pump > --> Zenith-List message posted by: "Doug Mattson" <dougmattson@isp.com> > > Does it make any difference what orientation the Facet fuel pumps are > mounted in? I would like to put mine vertical. > > Doug Mattson > > > -- > >


    Message 3


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    Time: 09:24:18 AM PST US
    From: "Rob Norris" <DryCreekRob@earthlink.net>
    Subject: Matco bearings
    --> Zenith-List message posted by: "Rob Norris" <DryCreekRob@earthlink.net> Is there any way to tell the poor quality bearings from the good ones by inspection? --> Zenith-List message posted by: "Paul Hartl" <paulhartl@cox.net> The original bearings in my wheels (sold to me through Zenith in 1998) were Chinese-made and of poor quality, and have been problematic for the new owners of Matco - new, that is, since they bought the company in 2000. I was mistaken in my earlier note saying that these should have been tapered roller bearings. According to George Happ at Matco, they were always ball bearings, and that's what my new bearings are as well.


    Message 4


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    Time: 10:22:44 AM PST US
    From: "Richard Hutson" <rhutson@midsouth.rr.com>
    Subject: Re: Zenith-List Digest: 18 Msgs - 10/21/05
    --> Zenith-List message posted by: "Richard Hutson" <rhutson@midsouth.rr.com> Man, that is an expensive piece of history to do be doing speed tests with. You should put it in a showroom, "like your living room" you the world can see it!!! > My 1934 Indian Scout cruises at 125 MPH @ 75% power, top speed (an average > of two runs, one in each direction to negate wind effect, > 131.8 MPH) Indian Scout motor 45 cubic inches, (750 CC's), 87 octane pump > fuel. > Now, THAT'S flying! > Jeff Glasserow > > DO NOT ARCHIVE! >


    Message 5


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    Time: 11:21:06 AM PST US
    From: Debo Cox <sky_ranger161@yahoo.com>
    Subject: "Machined" Riveter Heads
    0.22 FROM_HAS_ULINE_NUMS From": contains.an.underline.and.numbers/letters@roxy.matronics.com --> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> Hi guys, I'm just getting started with a 601 HD project and am curious about the "machined" riveter heads required by Zenith. Am I over-simplifying this, or can't I just take a round grinding stone on my Dremel and "machine" 'em myself? I know they're supposed to be ground to the same diameter as the rivet head. Is there another way that people are doing this, or is it something I should buy from ZAC? Thanks in advance for the help. Debo Cox


    Message 6


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    Time: 11:35:55 AM PST US
    From: JAPhillipsGA@aol.com
    Subject: Transceiver Headsets
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Dear Thread Friends, though my XL with 3300 Jab is a pretty quite flying toy both my head sets are over 15 years old and mostly bummed out. Thought I would buy my sweet wife a new one (and one for me to) so that when I get the remainder of these dammed 40 hours flown off she will have nice new headset to use to fly with me. Problem is there are hundreds of headsets available at all different costs with all different kinds of "bells and whistles" options. What I want is a headset that also has a features that negates noise and is stereo for my tunes and costs around $400. Anybody got a suggestion that gets close? Best regards, Bill


    Message 7


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    Time: 11:50:02 AM PST US
    From: "Gary A. Boothe" <gboothe@calply.com>
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: "Gary A. Boothe" <gboothe@calply.com> Debo, A Dremel is exactly what I used. It may take about 30 minutes, but is definitely doable. You may wish to shape your grinding stone ahead of time as they are usually a little to pointed to start with. I used plenty of oil while grinding, too. You can use a rivet to check the grind and be sure to stop grinding before you have surpassed the diameter if the rivet. If you do grind too deep, just flatten the face of the head a little. Good luck, Gary Boothe, Cool, Ca <gboothe@calply.com> 601HDSTD, WW Corvair Conv. - complete Tail Group - complete. Working on Wings... ----- Original Message ----- From: "Debo Cox" <sky_ranger161@yahoo.com> From:contains.an.underline.and.numbers/letters"@roxy.matronics.com> Subject: Zenith-List: "Machined" Riveter Heads > --> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> > > Hi guys, > > I'm just getting started with a 601 HD project and am > curious about the "machined" riveter heads required by > Zenith. Am I over-simplifying this, or can't I just > take a round grinding stone on my Dremel and "machine" > 'em myself? > > I know they're supposed to be ground to the same > diameter as the rivet head. Is there another way that > people are doing this, or is it something I should buy > from ZAC? > > Thanks in advance for the help. > > Debo Cox > > >


    Message 8


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    Time: 11:55:49 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Received-SPF: none (mgr1.xmission.com: 166.70.39.121 is neither permitted nor denied by domain of craigandjean.com) client-ip=166.70.39.121; envelope-from=craig@craigandjean.com; helo=TheTCCraig;
    Subject: Transceiver Headsets
    T_TM2_M_HEADER_IN_MSG autolearn=disabled version=3.0.3 --> Zenith-List message posted by: "Craig Payne" <craig@craigandjean.com> Try Sporty's headset wizard to narrow you choices. http://www.sportys.com/terryc/headset1.cfm?trackingId=700 I love my Lightspeed twenty3g's. Aside from the noise reduction their most important feature to me is auto-shutoff. I always forget to turn my headset off at the end of a flight. http://www.sportys.com/acb/showdetl.cfm?&DID=19&Product_ID=6451 although it may be cheaper from other vendors. -- Craig -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of JAPhillipsGA@aol.com Subject: Zenith-List: Transceiver Headsets --> Zenith-List message posted by: JAPhillipsGA@aol.com Dear Thread Friends, though my XL with 3300 Jab is a pretty quite flying toy both my head sets are over 15 years old and mostly bummed out. Thought I would buy my sweet wife a new one (and one for me to) so that when I get the remainder of these dammed 40 hours flown off she will have nice new headset to use to fly with me. Problem is there are hundreds of headsets available at all different costs with all different kinds of "bells and whistles" options. What I want is a headset that also has a features that negates noise and is stereo for my tunes and costs around $400. Anybody got a suggestion that gets close? Best regards, Bill


    Message 9


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    Time: 12:01:57 PM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Mr. Debo, I can't really sat what ZAC "requires" or not for these rivet heads, but what I did was sort of countersink the heads by drilling them out. Machine can be that I suppose, just try is and see how they look after you pull some. Best regards, Bill Do Not Archive


    Message 10


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    Time: 12:19:51 PM PST US
    From: "Randy L. Thwing" <n4546v@mindspring.com>
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: "Randy L. Thwing" <n4546v@mindspring.com> For a short article on the easy way to form puller heads using Dremel tool, go to the archives for a short article I offered. It is message #11121 or use the search word: "gottem" and it is the only message that will come up. Regards, Randy L. Thwing, 701 plans Subject: Re: Zenith-List: "Machined" Riveter Heads > --> Zenith-List message posted by: "Gary A. Boothe" <gboothe@calply.com> > > Debo, > > A Dremel is exactly what I used. It may take about 30 minutes, but is > definitely doable. You may wish to shape your grinding stone ahead of time > as they are usually a little to pointed to start with. I used plenty of oil > while grinding, too. You can use a rivet to check the grind and be sure to > stop grinding before you have surpassed the diameter if the rivet. If you do > grind too deep, just flatten the face of the head a little. > > Good luck, > Gary Boothe, Cool, Ca


    Message 11


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    Time: 12:34:18 PM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: Transceiver Headsets T_TM2_M_HEADER_IN_MSG autolearn=disable...
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Craig, thanks for the headset info, Bill


    Message 12


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    Time: 12:49:01 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Debo, I'd recommend you buy the first hand riveter with their dies, which is reasonably priced. The dies won't wear out, but the hand riveter does, and you'd probably like a better riveter later, so copy the ZAC dies. I made them using a ball mill cutter placed in a lathe tailstock drill chuck and the die held in a 3-jaw. If you're lucky enough to find a hand riveter that has the same interchange die threads, don't bother with additional dies. Larry McFarland at www.macsmachine.com do not archive Debo Cox wrote: >--> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> > >Hi guys, > >I'm just getting started with a 601 HD project and am >curious about the "machined" riveter heads required by >Zenith. Am I over-simplifying this, or can't I just >take a round grinding stone on my Dremel and "machine" >'em myself? > >I know they're supposed to be ground to the same >diameter as the rivet head. Is there another way that >people are doing this, or is it something I should buy >from ZAC? > >Thanks in advance for the help. > >Debo Cox > > > >


    Message 13


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    Time: 01:01:54 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: Transceiver Headsets
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Bill, Recently purchased a Clarity Aloft headset to alleviate my wifes complaints about clamping and head pressure. I've been "testing them" for her in lieu of using my Lightspeeds and find that the noise damping is much better, sounds are much clearer and I'll probably have to purchase another set for me. Yes, they are above your $400 target, but for a little more, an in the ear, 2-oz headset that outperforms the Lightspeeds, I have to say they are worth it. Larry McFarland at www.macsmachine.com do not archive JAPhillipsGA@aol.com wrote: >--> Zenith-List message posted by: JAPhillipsGA@aol.com > >Dear Thread Friends, though my XL with 3300 Jab is a pretty quite flying toy >both my head sets are over 15 years old and mostly bummed out. Thought I >would buy my sweet wife a new one (and one for me to) so that when I get the >remainder of these dammed 40 hours flown off she will have nice new headset to use >to fly with me. Problem is there are hundreds of headsets available at all >different costs with all different kinds of "bells and whistles" options. What >I want is a headset that also has a features that negates noise and is stereo >for my tunes and costs around $400. Anybody got a suggestion that gets close? >Best regards, Bill > > > >


    Message 14


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    Time: 01:05:50 PM PST US
    From: "Bill Denton" <bdenton@bdenton.com>
    Subject: "Machined" Riveter Heads
    --> Zenith-List message posted by: "Bill Denton" <bdenton@bdenton.com> Guys... Hand Riveter with Custom Machined Heads (1/8" and 5/32") - $ 49.50 Pneumatic Riveter with Custom Machined Heads (1/8" and 5/32"). Includes pressure regulator. (Requires air compressor). - $ 89.20 http://www.zenithair.com/kit/tools/index.html This thread kinda reminds me of something I saw years ago: It started with the instructions for how to convert a screwdriver into a pair of pliers, then a pair of pliers into a hammer, then a hammer into a hacksaw, then a hacksaw into a screwdriver. (I'm sure this is not exactly how it went, but you get the idea). Ya gotta ask yourself how much your time is worth... -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Larry McFarland Subject: Re: Zenith-List: "Machined" Riveter Heads --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Debo, I'd recommend you buy the first hand riveter with their dies, which is reasonably priced. The dies won't wear out, but the hand riveter does, and you'd probably like a better riveter later, so copy the ZAC dies. I made them using a ball mill cutter placed in a lathe tailstock drill chuck and the die held in a 3-jaw. If you're lucky enough to find a hand riveter that has the same interchange die threads, don't bother with additional dies. Larry McFarland at www.macsmachine.com do not archive Debo Cox wrote: >--> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> > >Hi guys, > >I'm just getting started with a 601 HD project and am >curious about the "machined" riveter heads required by >Zenith. Am I over-simplifying this, or can't I just >take a round grinding stone on my Dremel and "machine" >'em myself? > >I know they're supposed to be ground to the same >diameter as the rivet head. Is there another way that >people are doing this, or is it something I should buy >from ZAC? > >Thanks in advance for the help. > >Debo Cox > >


    Message 15


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    Time: 01:07:59 PM PST US
    From: victor verdev <vjvus@yahoo.com>
    Subject: Fuel pressure gauge
    --> Zenith-List message posted by: victor verdev <vjvus@yahoo.com> What range should A fuel pressure gauge have for my 601XL; installing Lycoming 0-235. 0-15 psi.,or 0-30 psi.? thanks __________________________________


    Message 16


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    Time: 01:24:07 PM PST US
    From: "Richard Hutson" <rhutson@MIDSOUTH.RR.COM>
    Subject: Re: Zenith-List Digest: 18 Msgs - 10/21/05
    --> Zenith-List message posted by: "Richard Hutson" <rhutson@midsouth.rr.com> please forgive my back English, it should read "so the world can see it." ----- Original Message ----- From: "Richard Hutson" <rhutson@midsouth.rr.com> Subject: Re: Zenith-List: Re: Zenith-List Digest: 18 Msgs - 10/21/05 > --> Zenith-List message posted by: "Richard Hutson" > <rhutson@midsouth.rr.com> > > Man, that is an expensive piece of history to do be doing speed tests > with. > You should put it in a showroom, "like your living room" so the world can > see it!!! > > >> My 1934 Indian Scout cruises at 125 MPH @ 75% power, top speed (an >> average >> of two runs, one in each direction to negate wind effect, >> 131.8 MPH) Indian Scout motor 45 cubic inches, (750 CC's), 87 octane pump >> fuel. >> Now, THAT'S flying! >> Jeff Glasserow >> >> DO NOT ARCHIVE! >> > > >


    Message 17


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    Time: 01:39:19 PM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: Transceiver Headsets
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Larry, as one of the millions of fat old guys over 50 that the ears grow hair so thick I'm not sure the 'in ear' option headset wouldn't drive me crazy, Thanks, Bill


    Message 18


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    Time: 01:39:19 PM PST US
    From: Zed Smith <zsmith3rd@earthlink.net>
    Subject: Re: Riveter heads
    --> Zenith-List message posted by: Zed Smith <zsmith3rd@earthlink.net> Five or six years ago ZAC was kind enough to give me the info on the burs they used to grind riveter heads for the A4 & A5 rivets. Seems that they told me the "trade number". Escapes me at the moment the exact info, but these burs are available from Grainger, and others. Grainger catalog 396, page 3084, shows their merchandise. (Abrasives, carbide burs & sets) Try grainger.com, and click from there. As others have mentioned, the Dremel may suffice. Zed/701/R912/etc do not archive


    Message 19


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    Time: 01:41:56 PM PST US
    Subject: "Machined" Riveter Heads
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Lets put it this way,...If you build from a kit and buy an engine package the thing will cost you about 30K+ to build. I guarrantee you will be miserable riveting by hand...For me at least its not even a question...Pnuematic is the way to go. Another small example is the RV7...In the QB kit there are about 300 rivets to do by hand...of course for 300 rivets your not going to buy a pnumatic riviter are you?....Just about every RV QB builder squeals like a stuck pig at having to do ALL THOSE RIVETS by hand...Give me a break. Sure glad I hand built a ZAC before the RV though...he he he! Buy the pneumatic and don't give it another thought...>Assuming you already have a little compressor of course..:) Frank -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Bill Denton Subject: RE: Zenith-List: "Machined" Riveter Heads --> Zenith-List message posted by: "Bill Denton" <bdenton@bdenton.com> Guys... Hand Riveter with Custom Machined Heads (1/8" and 5/32") - $ 49.50 Pneumatic Riveter with Custom Machined Heads (1/8" and 5/32"). Includes pressure regulator. (Requires air compressor). - $ 89.20 http://www.zenithair.com/kit/tools/index.html This thread kinda reminds me of something I saw years ago: It started with the instructions for how to convert a screwdriver into a pair of pliers, then a pair of pliers into a hammer, then a hammer into a hacksaw, then a hacksaw into a screwdriver. (I'm sure this is not exactly how it went, but you get the idea). Ya gotta ask yourself how much your time is worth... -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Larry McFarland Subject: Re: Zenith-List: "Machined" Riveter Heads --> Zenith-List message posted by: Larry McFarland --> <larrymc@qconline.com> Debo, I'd recommend you buy the first hand riveter with their dies, which is reasonably priced. The dies won't wear out, but the hand riveter does, and you'd probably like a better riveter later, so copy the ZAC dies. I made them using a ball mill cutter placed in a lathe tailstock drill chuck and the die held in a 3-jaw. If you're lucky enough to find a hand riveter that has the same interchange die threads, don't bother with additional dies. Larry McFarland at www.macsmachine.com do not archive Debo Cox wrote: >--> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> > >Hi guys, > >I'm just getting started with a 601 HD project and am curious about the >"machined" riveter heads required by Zenith. Am I over-simplifying >this, or can't I just take a round grinding stone on my Dremel and >"machine" >'em myself? > >I know they're supposed to be ground to the same diameter as the rivet >head. Is there another way that people are doing this, or is it >something I should buy from ZAC? > >Thanks in advance for the help. > >Debo Cox > >


    Message 20


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    Time: 02:09:28 PM PST US
    From: "royt.or@netzero.com" <royt.or@netzero.com>
    Subject: Re: fuel pump
    --> Zenith-List message posted by: "royt.or@netzero.com" <royt.or@netzero.com> Regarding Facet fuel pump orientation Larry wrote: "No, not as long as you got the in and out right." The expert source believes orentation DOES matter. From http://www.facet-purolator.com/mcl/pages/frame_src/ttips_frmsrc.html: "Generally speaking, fuel pumps push fuel better than they draw fuel. The inlet side of the pump should be no higher than 12" above the bottom of the fuel tank to assure the ability of the pump to self prime. Fuel Pump models with a check valve are available for hight lift applications. The pump should be mounted with the outlet elevated above the inlet to assist with priming ability and also helps purge the system of air. Additionally select a location away from excessive heat sources." Regards, Roy N601RT: CH601HDS, nose gear, Rotax 912ULS, All electric, IFR equipped, 479hrs, 581 landings


    Message 21


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    Time: 02:58:25 PM PST US
    Subject: Re: "Machined" Riveter Heads
    From: Bryan Martin <bryanmmartin@comcast.net>
    --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net> I tried using a drill bit to shape my riveter heads but the heads were harder than the drill bit. So I just chucked the riveter head in my drill motor, put the drill motor in the vice, locked down the trigger and used my dremel with a small grinding stone to shape the cavity in the riveter head. Grind a bit, pull a couple test rivets, grind a bit more. It took about 15 minutes to get it just right. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. > --> Zenith-List message posted by: Debo Cox <sky_ranger161@yahoo.com> > > Hi guys, > > I'm just getting started with a 601 HD project and am > curious about the "machined" riveter heads required by > Zenith. Am I over-simplifying this, or can't I just > take a round grinding stone on my Dremel and "machine" > 'em myself? >


    Message 22


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    Time: 03:00:25 PM PST US
    Subject: Re: Fuel pressure gauge
    From: Bryan Martin <bryanmmartin@comcast.net>
    --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net> For a carbureted engine, 0-15. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. > --> Zenith-List message posted by: victor verdev <vjvus@yahoo.com> > > What range should A fuel pressure gauge have for my > 601XL; installing Lycoming 0-235. 0-15 psi.,or 0-30 > psi.? thanks > >


    Message 23


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    Time: 03:03:09 PM PST US
    From: "William J. Naumuk" <billn@velocity.net>
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: "William J. Naumuk" <billn@velocity.net> ----- Original Message ----- From: "Debo Cox" <sky_ranger161@yahoo.com> From:contains.an.underline.and.numbers/letters"@roxy.matronics.com> Subject: Zenith-List: "Machined" Riveter Heads Debo- I haven't worn the jaws of the Zenith riveter out yet (It's coming sooner or later) but I did break the big spring that keeps the handles open. Couldn't find a spring anywhere- finally got a suitable replacement from McMaster-Carr. I still can't sit down from the shipping charge. $2.07 for the spring, and $8.93 for shipping!! Still, better than $50. When my puller finally craps out, I'll do what Larry Mac suggests, but with my drill press. Put a little block of wood under the new anvil to square it up, then clamp the anvil on it's flats to keep from buggering up the threads. Leave the vise loose. Chuck a drill bit the size of the anvil hole and run it through the hole in the anvil, moving the vise until there's no pressure against the bit. Then, cut the recess with a ball mill. Just a suggestion- whatever works for you! Bill > >


    Message 24


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    Time: 07:59:01 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Matco bearings.
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> Basically not, but some imported Asian bearings have a "unkown" brand name... In fact, not all the Asian brands bearings are of bad quality, some are competetitive quality, just they cost less, given their lower production costs... mainly in labor. To change your set of bearings is not expensive, If you change them (no AP costs), This size of bearings can be found in any auto parts store,.. Just need to be of the same "nunber" or his equivalent, This number indicates the sizes and type... Just choose a known USA brand with the same number, in case you have dought... Remember Aviation doesnt like the "could work" expression. "Completly sure" is the only way to go. I have first hand experience with bearings, because I have used and select my bearings from all brands (Local, USA or Asian) in my Food Carts.. All work at walk - push speeds prefectly... :-) but eventualy some even had failed at this speeds and weights!! Saludos Gary Gower Rob Norris <DryCreekRob@earthlink.net> wrote: --> Zenith-List message posted by: "Rob Norris" Is there any way to tell the poor quality bearings from the good ones by inspection? --> Zenith-List message posted by: "Paul Hartl" The original bearings in my wheels (sold to me through Zenith in 1998) were Chinese-made and of poor quality, and have been problematic for the new owners of Matco - new, that is, since they bought the company in 2000. I was mistaken in my earlier note saying that these should have been tapered roller bearings. According to George Happ at Matco, they were always ball bearings, and that's what my new bearings are as well. ---------------------------------


    Message 25


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    Time: 08:14:30 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: "Machined" Riveter Heads
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> I used hardware inexpensive POP rivets in the tests, Once satified, I pulled one A4 rivet, was perfect... Same with the A5's. Saludos Gary Gower. Bryan Martin <bryanmmartin@comcast.net> wrote: --> Zenith-List message posted by: Bryan Martin I tried using a drill bit to shape my riveter heads but the heads were harder than the drill bit. So I just chucked the riveter head in my drill motor, put the drill motor in the vice, locked down the trigger and used my dremel with a small grinding stone to shape the cavity in the riveter head. Grind a bit, pull a couple test rivets, grind a bit more. It took about 15 minutes to get it just right. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. > --> Zenith-List message posted by: Debo Cox > > Hi guys, > > I'm just getting started with a 601 HD project and am > curious about the "machined" riveter heads required by > Zenith. Am I over-simplifying this, or can't I just > take a round grinding stone on my Dremel and "machine" > 'em myself? > ---------------------------------


    Message 26


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    Time: 08:20:20 PM PST US
    From: "Paul Hartl" <paulhartl@cox.net>
    Subject: N414PZ landing incident and Matco bearings follow-up
    --> Zenith-List message posted by: "Paul Hartl" <paulhartl@cox.net> Zenith list, My actions may have been the primary cause of failure in my right main wheel bearing 10 days ago. Ron Lee from this list pointed out that the problem could have been over-tightening of the ball bearings, so I checked my left main wheel - the one that had not failed and is not yet replaced - and it was indeed too tight. I could back off the pressure substantially and still have no play, so I did, and it now turns more freely. One of the problems in figuring this out is that I mounted the mains 2 years ago, and I can't remember what the heck I did then. I'm sure I read the instructions - which depicted them as containing roller bearings, and need more tightening than ball bearings, but I don't remember a thing about it. Definitely a case of getting old and losing it, I guess. Anyway, the real culprit may well be me (with a little assistance from incorrect drawings), and not the Chinese bearings. However, George at the new Matco says they have had problems from others with the Chinese bearings supplied by their predecessors, so maybe that's part of the problem, too. Who knows? If any are still interested in changing out their present bearings, give Matco a call at (801) 486-7574 and you will find them very helpful people. They charged me $7.50 a bearing, so the whole set of six would be $45. Lastly, let me apologize if I have made anyone worry unduly about their wheels! I have been reticent to contribute much in the past, because I don't feel all that knowledgeable, but I thought I should write about this incident. Thanks for the helpful advice - and patience! -Paul Paul Hartl, N414PZ, 601HDS/Jabiru 3300A, 29.2 hrs, 40 landings Flight Simulator 2002/4 Zodiac Website: www.members.cox.net/paulhartl Sun Valley, Idaho 83340 208-788-9147


    Message 27


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    Time: 09:10:12 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net> follow-up
    Subject: Re: N414PZ landing incident and Matco bearings
    follow-up --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> follow-up Thank you, Paul, for the report and the whole incident write up. This is what I think the list is for - to inform those of us who don't know everything as much as is possible. I appreciate what you did - from start to finish. Please keep contributing. Paul XL Wings do not archive At 08:17 PM 10/24/2005, you wrote: >--> Zenith-List message posted by: "Paul Hartl" <paulhartl@cox.net> > >Zenith list, > > My actions may have been the primary cause of failure in my right main >wheel bearing 10 days ago. Ron Lee from this list pointed out that the >problem could have been over-tightening of the ball bearings, so I >checked my left main wheel - the one that had not failed and is not yet >replaced - and it was indeed too tight. I could back off the pressure >substantially and still have no play, so I did, and it now turns more >freely. > >One of the problems in figuring this out is that I mounted the mains 2 >years ago, and I can't remember what the heck I did then. I'm sure I >read the instructions - which depicted them as containing roller >bearings, and need more tightening than ball bearings, but I don't >remember a thing about it. Definitely a case of getting old and losing >it, I guess. > >Anyway, the real culprit may well be me (with a little assistance from >incorrect drawings), and not the Chinese bearings. However, George at >the new Matco says they have had problems from others with the Chinese >bearings supplied by their predecessors, so maybe that's part of the >problem, too. Who knows? > >If any are still interested in changing out their present bearings, give >Matco a call at (801) 486-7574 and you will find them very helpful >people. They charged me $7.50 a bearing, so the whole set of six would >be $45. > >Lastly, let me apologize if I have made anyone worry unduly about their >wheels! I have been reticent to contribute much in the past, because I >don't feel all that knowledgeable, but I thought I should write about >this incident. >Thanks for the helpful advice - and patience! > >-Paul > >Paul Hartl, N414PZ, 601HDS/Jabiru 3300A, 29.2 hrs, 40 landings >Flight Simulator 2002/4 Zodiac Website: www.members.cox.net/paulhartl >Sun Valley, Idaho 83340 208-788-9147 > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 28


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    Time: 10:49:37 PM PST US
    From: xl <xl@prosody.org>
    Subject: Re: N414PZ landing incident and Matco bearings follow-up
    --> Zenith-List message posted by: xl <xl@prosody.org> I bit......... Like I said, ball bearings are less forgiving of side loads and over tightening than tapered roller bearings. I replaced my failed front wheel bearings with tapered roller bearings and feel good about it. Before I did that, for a few hours, I used a good quality ball bearing replacement. But when the front wheel touched down at 50 mph I did not feel confident. So, flame what you will - I won't use ball bearings on my wheels. (And the mechanics and aircraft designers that I've discussed this with won't either.) (It was worth the $40 for the tapers.) As Gary Gower recently wrote 'Remember Aviation doesn't like the "could work" expression. "Completly sure" is the only way to go.' Joe E N633Z @ BFI 271 hours 455 landings, on the original tires CH601XL, Jabiru 3300, Sensenich wood prop 64x49 homemade mufflers On Mon, 24 Oc t 2005, Paul Hartl wrote: > --> Zenith-List message posted by: "Paul Hartl" <paulhartl@cox.net> > > Zenith list, > > My actions may have been the primary cause of failure in my right main > wheel bearing 10 days ago. Ron Lee from this list pointed out that the > problem could have been over-tightening of the ball bearings, so I > checked my left main wheel - the one that had not failed and is not yet > replaced - and it was indeed too tight. I could back off the pressure > substantially and still have no play, so I did, and it now turns more > freely. > ..snip ..snip > -Paul > Paul Hartl, N414PZ, 601HDS/Jabiru 3300A, 29.2 hrs, 40 landings > do not archive




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