Zenith-List Digest Archive

Wed 11/23/05


Total Messages Posted: 31



Today's Message Index:
----------------------
 
     1. 04:03 AM - Re: Sealing holes etc. (John)
     2. 04:07 AM - Re: rivets (John)
     3. 05:24 AM - Re: Re: rivets (Paul Mulwitz)
     4. 05:34 AM - Re: First flight 1776G (Rick Campbell)
     5. 06:04 AM - Re: Re: rivets (crvsecretary@aol.com)
     6. 06:10 AM - Re: First flight 1776G (Jean-Paul Roy)
     7. 06:17 AM - Re: Good deal on rivets (Don Mountain)
     8. 06:26 AM - Propellers (Frank L Laczko)
     9. 06:26 AM - Re: Re: rivets (JAPhillipsGA@aol.com)
    10. 06:57 AM - Re: Propellers (ivor.phillips)
    11. 07:20 AM - Re: First flight 1776G (ruruny@aol.com)
    12. 07:36 AM - Re: Re: rivets (ron dewees)
    13. 07:37 AM - Re: Re: rivets (Rico Voss)
    14. 07:42 AM - Re: Re: rivets (Larry McFarland)
    15. 07:59 AM - Re: Structure failure and accidents. (Paul Mulwitz)
    16. 08:05 AM - Re: Zenith-List Digest: 601 side skins forward of the firewall (John M. Goodings)
    17. 08:19 AM - Re: Structure failure and accidents. (VideoFlyer@aol.com)
    18. 08:41 AM - Re: Structure failure and accidents. (Bill Denton)
    19. 08:53 AM - Re: Structure failure and accidents. (VideoFlyer@aol.com)
    20. 08:55 AM - Re: Structure failure and accidents. (VideoFlyer@aol.com)
    21. 10:35 AM - Re: Structure failure and accidents. (JAPhillipsGA@aol.com)
    22. 02:38 PM - CH701 Slat Profiles (Ashcraft, Keith -AES)
    23. 03:21 PM - Re: CH701 Slat Profiles (Ashcraft, Keith -AES)
    24. 03:53 PM - First flight 1776G (Keystone Engineering LLC)
    25. 04:05 PM - Re: CH701 Slat Profiles (Craig Payne)
    26. 04:44 PM - Re: Re: rivets (Tebenkof@aol.com)
    27. 05:37 PM - Re: Re: rivets (Paul Mulwitz)
    28. 05:57 PM - What We Are Thankful For... (Matt Dralle)
    29. 06:22 PM - Possible solution to gear strut failures on the 601HD and HDS series (Larry McFarland)
    30. 07:57 PM - Re: Re: rivets - are we done yet? (Mike Fortunato)
    31. 09:23 PM - Re: Re: First flight 1776G (Jean-Paul Roy)
 
 
 


Message 1


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    Time: 04:03:54 AM PST US
    From: "John" <jlifer@bellsouth.net>
    Subject: Re: Sealing holes etc.
    --> Zenith-List message posted by: "John" <jlifer@bellsouth.net> Doug, and for everyone else, I wouldn't put ANY silicone based caulk or sealant on any surface that either needs painting or will be exposed to sunlight or that you really want sealed. You will be disappointed. These are some of the most overrated products sold. I'm not sure what I'll use, but in ALL my household uses and short professional use, 99% of these items will fail over time, can't be painted and are very difficult to completely remove. My opinion available for what you just paid for it! John


    Message 2


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    Time: 04:07:21 AM PST US
    From: "John" <jlifer@bellsouth.net>
    Subject: Re: rivets
    --> Zenith-List message posted by: "John" <jlifer@bellsouth.net> Well, I guess I'm a bit different from some of you guys. (and in a mood I guess to pi** off some of you :) I've been mainly scratch building and when I've needed rivets, I've simply called up Zenith. Yes, they are much higher in price that some other sources, yes, I'm a scrounger for a LOT of things, but I kind of think of this as allowing them to make a bit of money off of me to compensate them for questions I've asked (and will be asking). Kind of a commission. Ok, not really that much money, but I do get the right rivets, not something a clerk drags up from the back of the store that kind of looks like my rivet. And I don't spend extra time looking when I could be working on pulling a few of the rivets. Asbestos longjohns on! Have a nice Thanksgiving! John


    Message 3


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    Time: 05:24:35 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: rivets
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> I am a kit builder, so rivet source is not an issue for me. However, I understand the Avex rivets Zenith uses are selected for superior strength in order to make them "Aircraft Grade" quality. I don't know if anyone has asked Zenith exactly what this means in terms of specifications, but I believe this selection is necessary to really have an airworthy plane. It is also required to get your plane built to the designer's assumptions. For me, this makes the choice a no-brainer. Paul XL wings At 04:07 AM 11/23/2005, you wrote: >--> Zenith-List message posted by: "John" <jlifer@bellsouth.net> > >Well, I guess I'm a bit different from some of you guys. (and in a >mood I guess to pi** off some of you :) >I've been mainly scratch building and when I've needed rivets, I've >simply called up Zenith. Yes, they are much higher in price that >some other sources, yes, I'm a scrounger for a LOT of things, but I >kind of think of this as allowing them to make a bit of money off of >me to compensate them for questions I've asked (and will be >asking). Kind of a commission. Ok, not really that much money, but >I do get the right rivets, not something a clerk drags up from the >back of the store that kind of looks like my rivet. And I don't >spend extra time looking when I could be working on pulling a few of >the rivets. Asbestos longjohns on! >Have a nice Thanksgiving! >John > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 4


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    Time: 05:34:23 AM PST US
    Subject: First flight 1776G
    From: "Rick Campbell" <rcampbell@me.vccs.edu>
    --> Zenith-List message posted by: "Rick Campbell" <rcampbell@me.vccs.edu> Gary, Congratulations on your completion! I have been following your progress ever since you put up your web site several years ago. I don't know if you remember me but I was at the ZAC builder's workshop with you over 5 years ago, I was also building an 801 rudder. I finished my 801 a couple of months ago and am waiting on the airworthiness inspection. A few weeks ago I decided I would try to paint before it got to cold. I have most of the plane painted with the exception of the slats and lower cowl. I ended up going with the Franklin 220 hp engine. I just wanted you to know that your web site has been very beneficial and inspiring to alot of builders. I have not flown an 801 since I attended the workshop several years ago, any pointers you could offer would be greatly appreciated. Thanks, Rick (N1399X) > -----Original Message----- > From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list- > server@matronics.com] On Behalf Of Gary Liming > Sent: Wednesday, November 23, 2005 12:09 AM > To: zenith-list@matronics.com > Subject: Re: Zenith-List: First flight 1776G > > --> Zenith-List message posted by: Gary Liming <gary@liming.org> > > At 12:12 PM 11/21/2005, you wrote: > >--> Zenith-List message posted by: Keystone Engineering LLC > <keystone@gci.net> > > > >Gary > > > >I have 2 items to pass on. Don't use flaps in a cross wind and it > >takes off quicker and climbs faster with 10 degrees flaps. > > I guess that's about 1 second on the switch! I'll try it. > > >What is your empty weight? > > Mine was 1224. With all the upholstery, I was happy with that. I > have a pretty light (electronic) panel. What approach and touchdown > speed do you target? Did you add any oilcanning bracing? > > > >Enjoy flying your plane! > > > Thanks, Bill. > > Gary > > > > 23/11/2005 Rick Campbell rcampbell@me.vccs.edu http://www.mecc.edu This email is intended for the exclusive use by the person(s) mentioned as recipient(s). This email and its attachments, if any, contain confidential information and/or may contain information protected by intellectual property rights or others rights. This email does not constitute any commitment from Mountain Empire Community College or its subsidiaries except when expressly agreed in a written agreement between the intended recipient and Mountain Empire Community College or its subsidiaries. If you receive this email by mistake, please notify the sender and delete this email immediately from your system and destroy all copies of it. You may not, directly or indirectly, use, disclose, distribute, print or copy this email or any part of it if you are not the intended recipient.


    Message 5


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    Time: 06:04:49 AM PST US
    From: crvsecretary@aol.com
    Subject: Re: rivets
    --> Zenith-List message posted by: crvsecretary@aol.com Hello John: No need for the fire-retardant Union suit - I AGREE with you ! Well, maybe my buying kits is a bit extreme, but it DOES support the manufacturer as well as compliment my temperment to build and not hunt for materials. Happy Thanksgiving ! Tracy Smith Naugatuck, CT 601XL N458XL (reserved) Do Not Archive -----Original Message----- From: John <jlifer@bellsouth.net> Subject: Zenith-List: Re: rivets --> Zenith-List message posted by: "John" <jlifer@bellsouth.net> Well, I guess I'm a bit different from some of you guys. (and in a mood I guess to pi** off some of you :) I've been mainly scratch building and when I've needed rivets, I've simply called up Zenith. Yes, they are much higher in price that some other sources, yes, I'm a scrounger for a LOT of things, but I kind of think of this as allowing them to make a bit of money off of me to compensate them for questions I've asked (and will be asking). Kind of a commission. Ok, not really that much money, but I do get the right rivets, not something a clerk drags up from the back of the store that kind of looks like my rivet. And I don't spend extra time looking when I could be working on pulling a few of the rivets. Asbestos longjohns on! Have a nice Thanksgiving! John


    Message 6


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    Time: 06:10:02 AM PST US
    From: "Jean-Paul Roy" <jean-paul.roy4@tlb.sympatico.ca>
    Subject: Re: First flight 1776G
    --> Zenith-List message posted by: "Jean-Paul Roy" <jean-paul.roy4@tlb.sympatico.ca> Hello, could someone be kind enough to post the link to Gary's website. Tanks Jean-Paul DO NOT ARCHIVE ----- Original Message ----- From: "Rick Campbell" <rcampbell@me.vccs.edu> Subject: RE: Zenith-List: First flight 1776G > --> Zenith-List message posted by: "Rick Campbell" <rcampbell@me.vccs.edu> > > Gary, > Congratulations on your completion! I have been following your progress > ever since you put up your web site several years ago. I don't know if > you remember me but I was at the ZAC builder's workshop with you over 5 > years ago, I was also building an 801 rudder. I finished my 801 a couple > of months ago and am waiting on the airworthiness inspection. A few > weeks ago I decided I would try to paint before it got to cold. I have > most of the plane painted with the exception of the slats and lower > cowl. I ended up going with the Franklin 220 hp engine. I just wanted > you to know that your web site has been very beneficial and inspiring to > alot of builders. I have not flown an 801 since I attended the workshop > several years ago, any pointers you could offer would be greatly > appreciated. > > Thanks, > Rick (N1399X) > > > -----Original Message----- > > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list- > > server@matronics.com] On Behalf Of Gary Liming > > Sent: Wednesday, November 23, 2005 12:09 AM > > To: zenith-list@matronics.com > > Subject: Re: Zenith-List: First flight 1776G > > > > --> Zenith-List message posted by: Gary Liming <gary@liming.org> > > > > At 12:12 PM 11/21/2005, you wrote: > > >--> Zenith-List message posted by: Keystone Engineering LLC > > <keystone@gci.net> > > > > > >Gary > > > > > >I have 2 items to pass on. Don't use flaps in a cross wind and it > > >takes off quicker and climbs faster with 10 degrees flaps. > > > > I guess that's about 1 second on the switch! I'll try it. > > > > >What is your empty weight? > > > > Mine was 1224. With all the upholstery, I was happy with that. I > > have a pretty light (electronic) panel. What approach and touchdown > > speed do you target? Did you add any oilcanning bracing? > > > > > > >Enjoy flying your plane! > > > > > > Thanks, Bill. > > > > Gary > > > > > > > > > > > 23/11/2005 > Rick Campbell > rcampbell@me.vccs.edu > http://www.mecc.edu > > This email is intended for the exclusive use by the person(s) mentioned as recipient(s). This email and its attachments, if any, contain confidential information and/or may contain information protected by intellectual property rights or others rights. This email does not constitute any commitment from Mountain Empire Community College or its subsidiaries except when expressly agreed in a written agreement between the intended recipient and Mountain Empire Community College or its subsidiaries. If you receive this email by mistake, please notify the sender and delete this email immediately from your system and destroy all copies of it. You may not, directly or indirectly, use, disclose, distribute, print or copy this email or any part of it if you are not the intended recipient. > >


    Message 7


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    Time: 06:17:06 AM PST US
    From: Don Mountain <mountain4don@yahoo.com>
    Subject: Re: Good deal on rivets
    --> Zenith-List message posted by: Don Mountain <mountain4don@yahoo.com> I think you guys need to be careful of your source of rivets for airplane construction. As a licensed structural engineer, I deal with the strength of fasteners all the time. And it is quite apparent that rivets that "look like" the A4's and A5's that come from Zenith may only have materials that are less than one quarter of the strength required to do the job. In other words, the rivets from a Fastener store that look just like the high strength rivets from Zenith may actually require four times as many in the aircraft to do the same job handling the shear and tension required. So you need to know both the size of the rivet and the shear strength, tensil capacity and fatigue capabilities of the rivet to make the comparisons. Don I think I did better than that. I spent a half hour at the counter with the head of sales at the Gerogia ACSS store and had A5 rivets with me to compare with ACSS stock. He took a lot of time, got bags of 100 made up from stock if they even looked close to my A5. We culled most of the 5/32 from catalog descriptions alone but looked at 4 bags of "likely suspects" he brought out from stock. ---------------------------------


    Message 8


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    Time: 06:26:01 AM PST US
    From: Frank L Laczko <frank@laczko.com>
    Subject: Propellers
    --> Zenith-List message posted by: Frank L Laczko <frank@laczko.com> Does anyone on the list have any experience with either the Woodcomp or the Airmaster in flight adjustable propellers on a CH601XL? Thanks Frank


    Message 9


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    Time: 06:26:07 AM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: rivets
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Paul, I asked a similar question of the ZAC folks at my workshop in '02. I was told that they batch test the A4 & A5 by putting tear stress on them after pulling then through a piece of aluminum. These numbers may be wrong because of memory deterioration, but that the A4 took like a 180 pounds to tear and the A5 was 220 pounds. Again these number may be incorrect as at time it seem to satisfy my curiosity so I did not record. Nor do I remember if ZAC explained exactly how the test was conducted. I have yet to hear anyone mention that a properly drilled, deburred and pulled rivet they sold ever fail. Best regards for the Thanksgiving, Bill


    Message 10


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    Time: 06:57:50 AM PST US
    From: "ivor.phillips" <ivor.phillips@ntlworld.com>
    Subject: Re: Propellers
    --> Zenith-List message posted by: "ivor.phillips" <ivor.phillips@ntlworld.com> If you check out the europa list, There has been a load of messages lately on Woodcomp/Airmaster, interesting reading, It may be of help! Ivor Phillips Europa XS486 ----- Original Message ----- From: "Frank L Laczko" <frank@laczko.com> Subject: Zenith-List: Propellers > --> Zenith-List message posted by: Frank L Laczko <frank@laczko.com> > > Does anyone on the list have any experience with either the Woodcomp or > the Airmaster in flight adjustable propellers on a CH601XL? > > Thanks > > Frank > > >


    Message 11


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    Time: 07:20:51 AM PST US
    From: ruruny@aol.com
    Subject: Re: First flight 1776G
    --> Zenith-List message posted by: ruruny@aol.com Garys site is : http://www.liming.org/ch801/


    Message 12


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    Time: 07:36:03 AM PST US
    From: ron dewees <rdewees@mindspring.com>
    Subject: Re: rivets
    --> Zenith-List message posted by: ron dewees <rdewees@mindspring.com> John, I couldn't agree more except to note that the last time I ordered a few hundred rivets from ZAC I ate the price ok, but got charged $8.50 shipping for a small box. If I was getting something larger, it would have been insignificant, but by themselves it got outrageous. From what I heard the secret English rivet source is moving to China so we may all be looking at the same rivets in different boxes anyway. Ron do not archive John wrote: >--> Zenith-List message posted by: "John" <jlifer@bellsouth.net> > >Well, I guess I'm a bit different from some of you guys. (and in a mood I guess to pi** off some of you :) >I've been mainly scratch building and when I've needed rivets, I've simply called up Zenith. Yes, they are much higher in price that some other sources, yes, I'm a scrounger for a LOT of things, but I kind of think of this as allowing them to make a bit of money off of me to compensate them for questions I've asked (and will be asking). Kind of a commission. Ok, not really that much money, but I do get the right rivets, not something a clerk drags up from the back of the store that kind of looks like my rivet. And I don't spend extra time looking when I could be working on pulling a few of the rivets. Asbestos longjohns on! >Have a nice Thanksgiving! >John > > > >


    Message 13


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    Time: 07:37:19 AM PST US
    From: Rico Voss <vozzen@yahoo.com>
    Subject: Re: rivets
    --> Zenith-List message posted by: Rico Voss <vozzen@yahoo.com> Gentlemen, All of the recent questions regarding rivets have been thoroughly discussed in the past. If you search the archives for "rivets", you will find all the How's, Why's, Where-to-buys, etc. You'll also find why it is important to include "do not archive" in un-important posts, as the generous host of this list has asked us to to. Regards, RJV __________________________________


    Message 14


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    Time: 07:42:04 AM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: rivets
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> John and Paul, I have to agree with you guys. You might use another source, but what is your airworthiness inspector going to say about those few rivets that eventually have cracked about the periphery, or aren't quite seated the same. Or what is your insurer going to say if you loose a skin to rivets that were pulled beyond their plastic limit and departed later? Or what happens to your planes value when the buyer sees inconsistency in surfaces that suggests some rivets pulled tight and others became loose. You become the very liable entity if using less than aircraft quality rivets causes the guy that flys your plane to have an accident. Zenith rivets are not a cost issue. Zenith rivets are cheaper because the aircraft designers have taken the time to establish material requirements, grade and periodically test them to find out if they have consistency and reliability for the long term. As a scratch builder, I would not recommend the "open market" for purchasing rivets that are a specified component of the plans. Larry McFarland - 601HDS at www.macsmachine.com Paul Mulwitz wrote: >--> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> > >I am a kit builder, so rivet source is not an issue for me. > >However, I understand the Avex rivets Zenith uses are selected for >superior strength in order to make them "Aircraft Grade" quality. I >don't know if anyone has asked Zenith exactly what this means in >terms of specifications, > >Paul >XL wings > >At 04:07 AM 11/23/2005, you wrote: > > >> Ok, not really that much money, but >>I do get the right rivets, not something a clerk drags up from the >>back of the store that kind of looks like my rivet. And I don't >>spend extra time looking when I could be working on pulling a few of >>the rivets. Asbestos longjohns on! >>Have a nice Thanksgiving! >>John >> >> >> >> > > >


    Message 15


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    Time: 07:59:51 AM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: Structure failure and accidents.
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> Hi Bill, You make a good point that rivet failure is not a problem on Zodiacs. I have been digging into accident information for a while now and it seems structural failure is essentially nonexistent in Zodiacs. From my perspective, the vast majority of accident causes for Zodiacs point to pilot error. This is consistent with other well designed airplanes. Still, as amateur builders we have a responsibility to perform whatever quality control is done on our airplanes. This includes insuring the materials used are consistent with the needs of the design as specified by the designer. The risks of a major failure due to poor quality rivets may be small, but that is one risk we can easily avoid. For my money, the best bet is to stick to rivets and other components of the proper quality. One side note (which seems to call for a steel cup jock strap) obvious from the accident information above: We can do a lot more to prevent accidents by improving our piloting skills than by improving the quality of our rivets. Unfortunately, I have found that an alarming number of amateur builders think issuance of a pilot certificate marks the end of their need for training. I couldn't agree with this position less. I believe the pilot skills we have and the extra training we get to improve those skills are the most important factor leading to survival as airplane pilots. Paul XL wings At 06:25 AM 11/23/2005, you wrote: >--> Zenith-List message posted by: JAPhillipsGA@aol.com > >Paul, I asked a similar question of the ZAC folks at my workshop in '02. I >was told that they batch test the A4 & A5 by putting tear stress on >them after >pulling then through a piece of aluminum. These numbers may be wrong >because of >memory deterioration, but that the A4 took like a 180 pounds to tear and the >A5 was 220 pounds. Again these number may be incorrect as at time it seem to >satisfy my curiosity so I did not record. Nor do I remember if ZAC explained >exactly how the test was conducted. I have yet to hear anyone mention that a >properly drilled, deburred and pulled rivet they sold ever fail. >Best regards for >the Thanksgiving, Bill > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 16


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    Time: 08:05:42 AM PST US
    From: "John M. Goodings" <goodings@yorku.ca>
    Subject: Re: Zenith-List Digest: 601 side skins forward of the firewall
    --> Zenith-List message posted by: "John M. Goodings" <goodings@yorku.ca> The original plans for the CH600 (mine date from 1965) had the side skins trimmed flush with the firewall. Unfortunately, I did this, but it is not a big deal. When I came to attach the cowl, I added back strips about 90 mm wide to protrude about 70 mm beyond the firewall. I match-drilled the rivet holes in these strips to the rivet holes for attaching the side skins to the firewall. The strips are rivetted on the outside of the sideskins. One caution: the 90 mm strips are NOT straight; they curve because the firewall curves in at the bottom. Do them with cardboard first. The end result looks very good. It is possible that this approach gives a closer fit to the cowl, so don't fret! You may end up with a better product! John Goodings, C-FGPJ, CH601HD (actually CH600.5!) with R912S, currently 95.3 hrs., Waterloo and Toronto.


    Message 17


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    Time: 08:19:22 AM PST US
    From: VideoFlyer@aol.com
    Subject: Re: Structure failure and accidents.
    --> Zenith-List message posted by: VideoFlyer@aol.com <<<We can do a lot more to prevent accidents by improving our piloting skills than by improving the quality of our rivets. >>>> Boy...that's the best statement I've heard today. I don't mean to minimize the importance of quality workmanship and materials....but as was pointed out, structural failure on the Zodiac is almost unheard of. It's a well designed plane. Pilot error and engine failure seem to be the most common cause of accidents. Dave 601XL/Corvair


    Message 18


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    Time: 08:41:18 AM PST US
    From: "Bill Denton" <bdenton@bdenton.com>
    Subject: Structure failure and accidents.
    --> Zenith-List message posted by: "Bill Denton" <bdenton@bdenton.com> Do Not Archive It seems that some are overlooking the fact that you can have a "failure" that does not end in a "crash". You can also have a failure that has only a limited impact on the structural integrity of the aircraft. Consider a situation where all of the rivets popped out of the upper trailing edge of a wing flap. It would probably be noisy, but in most instances the pilot should be able to execute a safe landing. Just because there wasn't a crash doesn't mean that there wasn't a failure... -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com]On Behalf Of VideoFlyer@aol.com Subject: Re: Zenith-List: Structure failure and accidents. --> Zenith-List message posted by: VideoFlyer@aol.com <<<We can do a lot more to prevent accidents by improving our piloting skills than by improving the quality of our rivets. >>>> Boy...that's the best statement I've heard today. I don't mean to minimize the importance of quality workmanship and materials....but as was pointed out, structural failure on the Zodiac is almost unheard of. It's a well designed plane. Pilot error and engine failure seem to be the most common cause of accidents. Dave 601XL/Corvair


    Message 19


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    Time: 08:53:59 AM PST US
    From: VideoFlyer@aol.com
    Subject: Re: Structure failure and accidents.
    --> Zenith-List message posted by: VideoFlyer@aol.com <<<<Consider a situation where all of the rivets popped out of the upper trailing edge of a wing flap. It would probably be noisy, but in most instances the pilot should be able to execute a safe landing.>>>> Has this ever happened?


    Message 20


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    Time: 08:55:44 AM PST US
    From: VideoFlyer@aol.com
    Subject: Re: Structure failure and accidents.
    --> Zenith-List message posted by: VideoFlyer@aol.com <<<Just because there wasn't a crash doesn't mean that there wasn't a failure...>>>> Nor does every engine failure or "pilot error" result in a crash.


    Message 21


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    Time: 10:35:21 AM PST US
    From: JAPhillipsGA@aol.com
    Subject: Re: Structure failure and accidents.
    --> Zenith-List message posted by: JAPhillipsGA@aol.com Paul, ditto on the need. I stopped flying for 2.5 years while building even though I wanted to. I just could not get interested enough in flying some rental to rob building time and $. To get ready I flew a PA-28 for a dozen hours with and without instructor and got current again, flew an HD, HDS and 4 hours in an Alarus with instructor before I felt prepared to handle the unknown. Thankfully, I received Divine Protection for those first couple test flights of my XL. Course, perhaps the Big Fellow had me do all that training as prep so He wouldn't have much to do when I finally flew her. Ha ! Best to you this Thanksgiving, Bill do not archive


    Message 22


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    Time: 02:38:05 PM PST US
    Subject: CH701 Slat Profiles
    de.ittind.com>
    From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com>
    --> Zenith-List message posted by: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Subject: CH701 Slat Profiles From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Hello all, This is for CH701 scratch builders. I have been working on some router templates for my smaller-complex parts, and doing some touchup on my forming blocks, when I did a comparison with my router template for my slat ribs (7S1-1), and my slat-forming blocks. I noticed a difference between 7S1-1 layout and the slat profile 7F13. I have attached a link to what I have come up with, and overlayed to 2 on top of each other. http://www.geocities.com/ch701builder/slat_differences.pdf What a big difference. I must have built my forming block from the slat profile. What have other builders used, or maybe kit-builders can lay their factory rib on the full-scale drawing on 7F13, and see if there is a difference. What is 7F13 used for anyway? According to the photo guide, you do not use it for positioning the slats. I am using the following plans Edition #4---6th printing---02/2002 Thanks and Happy Thanksgiving!! Keith Building little parts!! name="winmail.dat" eJ8+IhsWAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAFAAAAENINzAxIFNsYXQgUHJvZmls ZXMAOwYBBYADAA4AAADVBwsAFwAPACMAGgADAE0BASCAAwAOAAAA1QcLABcADwAjABoAAwBNAQEJ gAEAIQAAADZEMzc1MzM2NjQ4N0ZFNEJCMThBQkNEQjg4NDM4RTIxAD0HAQOQBgB0CgAAOQAAAAMA JgAAAAAAAwA2AAAAAABAADkAMbEGM37wxQEeAD0AAQAAAAEAAAAAAAAAAgFHAAEAAAAwAAAAYz1V UzthPSA7cD1JVFRJTkQ7bD1DT0xDLU1BSUwtMDUxMTIzMjIzNTI2Wi0zMzkAHgBJAAEAAAAyAAAA UmU6IFplbml0aC1MaXN0OiBTdHJ1Y3R1cmUgZmFpbHVyZSBhbmQgYWNjaWRlbnRzLgAAAEAATgAA DKhjTvDFAR4AWgABAAAAJwAAAG93bmVyLXplbml0aC1saXN0LXNlcnZlckBtYXRyb25pY3MuY29t AAACAVsAAQAAAGsAAAAAAAAAgSsfpL6jEBmdbgDdAQ9UAgAAAABvd25lci16ZW5pdGgtbGlzdC1z ZXJ2ZXJAbWF0cm9uaWNzLmNvbQBTTVRQAG93bmVyLXplbml0aC1saXN0LXNlcnZlckBtYXRyb25p Y3MuY29tAAACAVwAAQAAACwAAABTTVRQOk9XTkVSLVpFTklUSC1MSVNULVNFUlZFUkBNQVRST05J Q1MuQ09NAB4AXQABAAAAEwAAAFZpZGVvRmx5ZXJAYW9sLmNvbQAAAgFeAAEAAABDAAAAAAAAAIEr H6S+oxAZnW4A3QEPVAIAAAAAVmlkZW9GbHllckBhb2wuY29tAFNNVFAAVmlkZW9GbHllckBhb2wu Y29tAAACAV8AAQAAABgAAABTTVRQOlZJREVPRkxZRVJAQU9MLkNPTQAeAGYAAQAAAAUAAABTTVRQ AAAAAB4AZwABAAAAJwAAAG93bmVyLXplbml0aC1saXN0LXNlcnZlckBtYXRyb25pY3MuY29tAAAe AGgAAQAAAAUAAABTTVRQAAAAAB4AaQABAAAAEwAAAFZpZGVvRmx5ZXJAYW9sLmNvbQAAHgBwAAEA AAAUAAAAQ0g3MDEgU2xhdCBQcm9maWxlcwACAXEAAQAAABsAAAABxfBRLpPeMwkxu/9Dp794965C 8lFVAAqkJQsAHgB0AAEAAAAaAAAAemVuaXRoLWxpc3RAbWF0cm9uaWNzLmNvbQAAAB4AGgwBAAAA FQAAAEFzaGNyYWZ0LCBLZWl0aCAtQUVTAAAAAB4AHQ4BAAAAFAAAAENINzAxIFNsYXQgUHJvZmls ZXMAAgEJEAEAAABIAwAARAMAAAgFAABMWkZ1ROvO9QMACgByY3BnMTI14jIDQ3RleAVBAQMB9/8K gAKkA+QHEwKAD/MAUARWPwhVB7IRJQ5RAwECAGNo4QrAc2V0MgYABsMRJfYzBEYTtzASLBEzCO8J 97Y7GB8OMDURIgxgYwBQMwsJAWQzNhZQC6YgSJRlbBewIAdAbCwKoukKgFRoBAAgHhECEAXAQENI NzAxIATxYWJ0E9AgYnUDEASBc5AuIEkgE+B2ZR+AKQnhIHcFsGsLgGcg3wIgHwADcCCAA2B1DrAF wJ0OsG0LUQ6wHlRteR8AdwDAHRAEkC0FoCKBDsAgEQqxdHMsHUBuZCBsZG8hMiGjdAhgE9B1bnAh YiNBHnFtITICYG9kY2sksXdoIMEgMGTyaSUAYSAj8grABAAhcf0D8HQfcCNBIf0i9yKhIeAEaWIE ICg3UzEtbDEpJMQq9S0mvCASbvxvdA3gCYAoUSggASAEkGcJ8C5wIJF0dyCyK9MgfQtgeSIBJNMp UCCAKyNwDQNgZgMQIIA3RjEzXyAXH0ABkBPQLoNsC4Br/yXBJ6ErQSA1I/EggCYhKTL1JMRvIHBy MGEugTPxFEDHIXEl0CYxZiBlMyEhYF0xEXIgEB2UHZRoAkBwEDovL3c5gC5nZd8nUClACJAgACPx LxPQHtE1H5UvKyJfLtggAHBkmmY4Wlc0MihgYmkhUOMu2CASbXVzBUAgVB+h/wVAJo4eYANhMQ8g ED1zIFPvN+MfhzUgFBBkJMAjEjBw3SCgICEgLPBDh2MDkTBhtUFSaQXAZgDQJdByKZGnK4A24zEh ZnUdEC0E8PsHQCCAZB8wA/AhRDIiJMT/FBAggAaQQVIYIB4yLrpCZZ8eETIiRAMeYwBweXcwcPo/ EMBjBaEoICFBM/ExEuxwaC5AHTBnH6ABACTAfzCBJREuIkQCHjAFQB5ycP5vAJAuUAIgTgMxJSAA OFr9IDBhQUA/EFFmAhAdEUjDNwtRAIAdlEUoIFEiICP0NC1V4DYpUTGgC4AuUOMhQFXhMDIvAdBX ADhaDx3wAHAncCTTSGFwcCMjUFg0Z2l2ITEhId0dlEtGcClQOFpCH6IhMl8zoAJAMfEkc1oGfV1w HgA1EAEAAABFAAAAPERENDE3NkQyRjE3OUFBNDJCNTdDMDM5MkREQkY5RkI0MDlDQzMzQGNvbGMt bWFpbC5hZXMuZGUuaXR0aW5kLmNvbT4AAAAAHgA5EAEAAAAxAAAAPDIwMDUxMTIzMTY1My5qQU5H clVXNzAyOTIxMEBtYWlsLm1hdHJvbmljcy5jb20+AAAAAB4ARxABAAAADwAAAG1lc3NhZ2UvcmZj ODIyAAALAPIQAQAAAB8A8xABAAAAMAAAAEMASAA3ADAAMQAgAFMAbABhAHQAIABQAHIAbwBmAGkA bABlAHMALgBFAE0ATAAAAAsA9hAAAAAAQAAHMF0WKL978MUBQAAIMNd1CzN+8MUBAwDeP69vAAAD APE/CQQAAB4A+D8BAAAAFQAAAEFzaGNyYWZ0LCBLZWl0aCAtQUVTAAAAAAIB+T8BAAAARwAAAAAA AADcp0DIwEIQGrS5CAArL+GCAQAAAAAAAAAvTz1JVFRJTkQvT1U9QUVEL0NOPVJFQ0lQSUVOVFMv Q049QVNIMzAxODUAAB4A+j8BAAAAFQAAAFN5c3RlbSBBZG1pbmlzdHJhdG9yAAAAAAIB+z8BAAAA HgAAAAAAAADcp0DIwEIQGrS5CAArL+GCAQAAAAAAAAAuAAAAAwD9P+QEAAADABlAAAAAAAMAGkAA AAAAAwAdQAAAAAADAB5AAAAAAB4AMEABAAAACQAAAEFTSDMwMTg1AAAAAB4AMUABAAAACQAAAEFT SDMwMTg1AAAAAB4AMkABAAAAJwAAAG93bmVyLXplbml0aC1saXN0LXNlcnZlckBtYXRyb25pY3Mu Y29tAAAeADNAAQAAABMAAABWaWRlb0ZseWVyQGFvbC5jb20AAB4AOEABAAAACQAAAEFTSDMwMTg1 AAAAAB4AOUABAAAAAgAAAC4AAAADAHZA/////wsAKQAAAAAACwAjAAAAAAADAAYQ6POSNAMABxAN AwAAAwAQEAAAAAADABEQAgAAAB4ACBABAAAAZQAAAEhFTExPQUxMLFRISVNJU0ZPUkNINzAxU0NS QVRDSEJVSUxERVJTSUhBVkVCRUVOV09SS0lOR09OU09NRVJPVVRFUlRFTVBMQVRFU0ZPUk1ZU01B TExFUi1DT01QTEVYUEFSVFMAAAAAAgF/AAEAAABFAAAAPERENDE3NkQyRjE3OUFBNDJCNTdDMDM5 MkREQkY5RkI0MDlDQzMzQGNvbGMtbWFpbC5hZXMuZGUuaXR0aW5kLmNvbT4AAAAAmZ4 ************************************ This e-mail and any files transmitted with it are proprietary and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT Industries, Inc. The recipient should check this e-mail and any attachments for the presence of viruses. ITT Industries accepts no liability for any damage caused by any virus transmitted by this e-mail. ************************************


    Message 23


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    Time: 03:21:32 PM PST US
    Subject: CH701 Slat Profiles
    de.ittind.com>
    From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com>
    --> Zenith-List message posted by: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Subject: RE: Zenith-List: CH701 Slat Profiles From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Sorry for the extra junk in the middle of the email!! Keith name="winmail.dat" eJ8+IhEXAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5NaWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAJQAAAFJFOiBaZW5pdGgtTGlzdDog Q0g3MDEgU2xhdCBQcm9maWxlcwDBCwEFgAMADgAAANUHCwAXABAAEwAvAAMAUwEBIIADAA4AAADV BwsAFwAQABQAEAADADUBAQmAAQAhAAAARDRGRTlBREQyN0RGNTQ0OEI3RUVDQjI5RjQ0MUU2N0YA lwcBA5AGAAwIAAA5AAAAAwAmAAAAAAADADYAAAAAAEAAOQClV/9khPDFAR4APQABAAAABQAAAFJF OiAAAAAAAgFHAAEAAAAwAAAAYz1VUzthPSA7cD1JVFRJTkQ7bD1DT0xDLU1BSUwtMDUxMTIzMjMy MDE2Wi0zNDkAHgBJAAEAAAAhAAAAWmVuaXRoLUxpc3Q6IENINzAxIFNsYXQgUHJvZmlsZXMAAAAA QABOAADL3zJ+8MUBHgBaAAEAAAAnAAAAb3duZXItemVuaXRoLWxpc3Qtc2VydmVyQG1hdHJvbmlj cy5jb20AAAIBWwABAAAAawAAAAAAAACBKx+kvqMQGZ1uAN0BD1QCAAAAAG93bmVyLXplbml0aC1s aXN0LXNlcnZlckBtYXRyb25pY3MuY29tAFNNVFAAb3duZXItemVuaXRoLWxpc3Qtc2VydmVyQG1h dHJvbmljcy5jb20AAAIBXAABAAAALAAAAFNNVFA6T1dORVItWkVOSVRILUxJU1QtU0VSVkVSQE1B VFJPTklDUy5DT00AHgBdAAEAAAAVAAAAQXNoY3JhZnQsIEtlaXRoIC1BRVMAAAAAAgFeAAEAAABJ AAAAAAAAAIErH6S+oxAZnW4A3QEPVAIAAAAAQXNoY3JhZnQsIEtlaXRoIC1BRVMAU01UUABLZWl0 aC5Bc2hjcmFmdEBpdHQuY29tAAAAAAIBXwABAAAAHAAAAFNNVFA6S0VJVEguQVNIQ1JBRlRASVRU LkNPTQAeAGYAAQAAAAUAAABTTVRQAAAAAB4AZwABAAAAJwAAAG93bmVyLXplbml0aC1saXN0LXNl cnZlckBtYXRyb25pY3MuY29tAAAeAGgAAQAAAAUAAABTTVRQAAAAAB4AaQABAAAAFwAAAEtlaXRo LkFzaGNyYWZ0QGl0dC5jb20AAB4AcAABAAAAIQAAAFplbml0aC1MaXN0OiBDSDcwMSBTbGF0IFBy b2ZpbGVzAAAAAAIBcQABAAAAGwAAAAHF8IJ/BPSORLekD0I/rD8QuU8LmjoAAHl+UgAeAHQAAQAA ABoAAAB6ZW5pdGgtbGlzdEBtYXRyb25pY3MuY29tAAAAHgAaDAEAAAAVAAAAQXNoY3JhZnQsIEtl aXRoIC1BRVMAAAAAHgAdDgEAAAAhAAAAWmVuaXRoLUxpc3Q6IENINzAxIFNsYXQgUHJvZmlsZXMA AAAAAgEJEAEAAADAAAAAvAAAAE0BAABMWkZ1O871EwMACgByY3BnMTI14jIDQ3RleAVBAQMB9/8K gAKkA+QHEwKAD/MAUARWPwhVB7IRJQ5RAwECAGNo4QrAc2V0MgYABsMRJfYzBEYTtzASLBEzCO8J 97Y7GB8OMDURIgxgYwBQ8wsJAWQzNhZQC6YK4wqAYlMFsHJ5IAIQBcB0CGhlIA7BcmEgajB1bmsg C4Ad421pyGRkbB4Qb2Yd5ADAiQMQISEc9EtlaR3wBRz0fSHAHgA1EAEAAABFAAAAPERENDE3NkQy RjE3OUFBNDJCNTdDMDM5MkREQkY5RkI0MDlDQzM0QGNvbGMtbWFpbC5hZXMuZGUuaXR0aW5kLmNv bT4AAAAAHgA5EAEAAAAxAAAAPDIwMDUxMTIzMjIzNi5qQU5NYUpqbzAwNTI3M0BtYWlsLm1hdHJv bmljcy5jb20+AAAAAB4ARxABAAAADwAAAG1lc3NhZ2UvcmZjODIyAAALAPIQAQAAAB8A8xABAAAA WgAAAFIARQAlADMAQQAgAFoAZQBuAGkAdABoAC0ATABpAHMAdAAlADMAQQAgAEMASAA3ADAAMQAg AFMAbABhAHQAIABQAHIAbwBmAGkAbABlAHMALgBFAE0ATAAAAAAACwD2EAAAAABAAAcwpVf/ZITw xQFAAAgw6LhwdoTwxQEDAN4/r28AAAMA8T8JBAAAHgD4PwEAAAAVAAAAQXNoY3JhZnQsIEtlaXRo IC1BRVMAAAAAAgH5PwEAAABHAAAAAAAAANynQMjAQhAatLkIACsv4YIBAAAAAAAAAC9PPUlUVElO RC9PVT1BRUQvQ049UkVDSVBJRU5UUy9DTj1BU0gzMDE4NQAAHgD6PwEAAAAVAAAAU3lzdGVtIEFk bWluaXN0cmF0b3IAAAAAAgH7PwEAAAAeAAAAAAAAANynQMjAQhAatLkIACsv4YIBAAAAAAAAAC4A AAADAP0/5AQAAAMAGUAAAAAAAwAaQAAAAAADAB1AAAAAAAMAHkAAAAAAHgAwQAEAAAAJAAAAQVNI MzAxODUAAAAAHgAxQAEAAAAJAAAAQVNIMzAxODUAAAAAHgAyQAEAAAAnAAAAb3duZXItemVuaXRo LWxpc3Qtc2VydmVyQG1hdHJvbmljcy5jb20AAB4AM0ABAAAAFwAAAEtlaXRoLkFzaGNyYWZ0QGl0 dC5jb20AAB4AOEABAAAACQAAAEFTSDMwMTg1AAAAAB4AOUABAAAAAgAAAC4AAAADAHZA/////wsA KQAAAAAACwAjAAAAAAADAAYQBXABKgMABxAuAAAAAwAQEAAAAAADABEQAAAAAB4ACBABAAAALwAA AFNPUlJZRk9SVEhFRVhUUkFKVU5LSU5USEVNSURETEVPRlRIRUVNQUlMS0VJVEgAAAIBfwABAAAA RQAAADxERDQxNzZEMkYxNzlBQTQyQjU3QzAzOTJEREJGOUZCNDA5Q0MzNEBjb2xjLW1haWwuYWVz LmRlLml0dGluZC5jb20+AAAAAPDW ************************************ This e-mail and any files transmitted with it are proprietary and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT Industries, Inc. The recipient should check this e-mail and any attachments for the presence of viruses. ITT Industries accepts no liability for any damage caused by any virus transmitted by this e-mail. ************************************


    Message 24


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    Time: 03:53:58 PM PST US
    From: Keystone Engineering LLC <keystone@gci.net>
    Subject: First flight 1776G
    --> Zenith-List message posted by: Keystone Engineering LLC <keystone@gci.net> Gary My empty weight is 1175 but I bet I'm up over 1200 with all the stuff I have added since I weighed the plane. I'm thinking of weighting it again when I have it hung up to install the floats. I put 3/4"x3/8" weather stripping on most of the big areas in the back to reduce the oil canning. Since I quit flying around in slow flight with power I have not heard it oil canning. I have thought of replacing the weather stripping with standard L to reduce the weight. We will see what happens. I rotate 30-45 MPH depending on weight. When you are light, when the nose comes up, it will fly. Best angle and best rate are 70 MPH. I normally climb at 80 for better cooling. I fly my pattern like I was in a Cessna. 1500 rpm abeam the runway end. When I slow to 80 I drop 10 degrees flaps. another 10 on base at 70 and another 10 turning final at 60, over the fence in the low 50's and drop in the final 10. I have never had it drop out from under me because I was too slow. Although every now and then I need to add some power to round out. I need some space to do touch and goes, it takes some time to get the flaps up and the trim reset. Enjoy Bill Wilcox N801BW Valdez, AK >Gary > >I have 2 items to pass on. Don't use flaps in a cross wind and it >takes off quicker and climbs faster with 10 degrees flaps. I guess that's about 1 second on the switch! I'll try it. >What is your empty weight? Mine was 1224. With all the upholstery, I was happy with that. I have a pretty light (electronic) panel. What approach and touchdown speed do you target? Did you add any oilcanning bracing? >Enjoy flying your plane! Thanks, Bill. Gary


    Message 25


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    Time: 04:05:10 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Received-SPF: none (mgr1.xmission.com: 166.70.39.121 is neither permitted nor denied by domain of craigandjean.com) client-ip=166.70.39.121; envelope-from=craig@craigandjean.com; helo=TheTCCraig;
    Subject: CH701 Slat Profiles
    FVGT_m_MULTI_ODD,TM2_M_VERY_LONG_WORD,T_TM2_M_HEADER_IN_MSG, UPPERCASE_25_50,XMLngstWrd_00,XMLngstWrd_01,XMLngstWrd_02, --> Zenith-List message posted by: "Craig Payne" <craig@craigandjean.com> Winmail.dat is generated by Outlook Express (and Outlook I guess) to send text formatting information. There is no standard for sending formatted e-mail. Follow this link to see how to turn the generation of winmail.dat off: http://support.microsoft.com/kb/q138053/ -- Craig -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Ashcraft, Keith -AES Subject: RE: Zenith-List: CH701 Slat Profiles --> Zenith-List message posted by: "Ashcraft, Keith -AES" --> <Keith.Ashcraft@itt.com> Subject: RE: Zenith-List: CH701 Slat Profiles From: "Ashcraft, Keith -AES" <Keith.Ashcraft@itt.com> Sorry for the extra junk in the middle of the email!! Keith name="winmail.dat" eJ8+IhEXAQaQCAAEAAAAAAABAAEAAQeQBgAIAAAA5AQAAAAAAADoAAEIgAcAGAAAAElQTS5N eJ8+aWNy b3NvZnQgTWFpbC5Ob3RlADEIAQ2ABAACAAAAAgACAAEEgAEAJQAAAFJFOiBaZW5pdGgtTGlzdDog Q0g3MDEgU2xhdCBQcm9maWxlcwDBCwEFgAMADgAAANUHCwAXABAAEwAvAAMAUwEBIIADAA4AAADV BwsAFwAQABQAEAADADUBAQmAAQAhAAAARDRGRTlBREQyN0RGNTQ0OEI3RUVDQjI5RjQ0MUU2N0YA lwcBA5AGAAwIAAA5AAAAAwAmAAAAAAADADYAAAAAAEAAOQClV/9khPDFAR4APQABAAAABQAAAFJF OiAAAAAAAgFHAAEAAAAwAAAAYz1VUzthPSA7cD1JVFRJTkQ7bD1DT0xDLU1BSUwtMDUxMTIzMjMy MDE2Wi0zNDkAHgBJAAEAAAAhAAAAWmVuaXRoLUxpc3Q6IENINzAxIFNsYXQgUHJvZmlsZXMAAAAA QABOAADL3zJ+8MUBHgBaAAEAAAAnAAAAb3duZXItemVuaXRoLWxpc3Qtc2VydmVyQG1hdHJv QABOAADL3zJ+bmlj cy5jb20AAAIBWwABAAAAawAAAAAAAACBKx+kvqMQGZ1uAN0BD1QCAAAAAG93bmVyLXplbml0 cy5jb20AAAIBWwABAAAAawAAAAAAAACBKx+aC1s aXN0LXNlcnZlckBtYXRyb25pY3MuY29tAFNNVFAAb3duZXItemVuaXRoLWxpc3Qtc2VydmVyQG1h dHJvbmljcy5jb20AAAIBXAABAAAALAAAAFNNVFA6T1dORVItWkVOSVRILUxJU1QtU0VSVkVSQE1B VFJPTklDUy5DT00AHgBdAAEAAAAVAAAAQXNoY3JhZnQsIEtlaXRoIC1BRVMAAAAAAgFeAAEAAABJ AAAAAAAAAIErH6S+oxAZnW4A3QEPVAIAAAAAQXNoY3JhZnQsIEtlaXRoIC1BRVMAU01UUABL AAAAAAAAAIErH6S+ZWl0 aC5Bc2hjcmFmdEBpdHQuY29tAAAAAAIBXwABAAAAHAAAAFNNVFA6S0VJVEguQVNIQ1JBRlRASVRU LkNPTQAeAGYAAQAAAAUAAABTTVRQAAAAAB4AZwABAAAAJwAAAG93bmVyLXplbml0aC1saXN0LXNl cnZlckBtYXRyb25pY3MuY29tAAAeAGgAAQAAAAUAAABTTVRQAAAAAB4AaQABAAAAFwAAAEtlaXRo LkFzaGNyYWZ0QGl0dC5jb20AAB4AcAABAAAAIQAAAFplbml0aC1MaXN0OiBDSDcwMSBTbGF0IFBy b2ZpbGVzAAAAAAIBcQABAAAAGwAAAAHF8IJ/BPSORLekD0I/rD8QuU8LmjoAAHl+UgAeAHQAAQAA ABoAAAB6ZW5pdGgtbGlzdEBtYXRyb25pY3MuY29tAAAAHgAaDAEAAAAVAAAAQXNoY3JhZnQsIEtl aXRoIC1BRVMAAAAAHgAdDgEAAAAhAAAAWmVuaXRoLUxpc3Q6IENINzAxIFNsYXQgUHJvZmlsZXMA AAAAAgEJEAEAAADAAAAAvAAAAE0BAABMWkZ1O871EwMACgByY3BnMTI14jIDQ3RleAVBAQMB9/8K gAKkA+QHEwKAD/MAUARWPwhVB7IRJQ5RAwECAGNo4QrAc2V0MgYABsMRJfYzBEYTtzASLBEz gAKkA+CO8J 97Y7GB8OMDURIgxgYwBQ8wsJAWQzNhZQC6YK4wqAYlMFsHJ5IAIQBcB0CGhlIA7BcmEgajB1bmsg C4Ad421pyGRkbB4Qb2Yd5ADAiQMQISEc9EtlaR3wBRz0fSHAHgA1EAEAAABFAAAAPERENDE3NkQy RjE3OUFBNDJCNTdDMDM5MkREQkY5RkI0MDlDQzM0QGNvbGMtbWFpbC5hZXMuZGUuaXR0aW5kLmNv bT4AAAAAHgA5EAEAAAAxAAAAPDIwMDUxMTIzMjIzNi5qQU5NYUpqbzAwNTI3M0BtYWlsLm1hdHJv bmljcy5jb20+AAAAAB4ARxABAAAADwAAAG1lc3NhZ2UvcmZjODIyAAALAPIQAQAAAB8A8xAB bmljcy5jb20+AAAA WgAAAFIARQAlADMAQQAgAFoAZQBuAGkAdABoAC0ATABpAHMAdAAlADMAQQAgAEMASAA3ADAAMQAg AFMAbABhAHQAIABQAHIAbwBmAGkAbABlAHMALgBFAE0ATAAAAAAACwD2EAAAAABAAAcwpVf/ZITw xQFAAAgw6LhwdoTwxQEDAN4/r28AAAMA8T8JBAAAHgD4PwEAAAAVAAAAQXNoY3JhZnQsIEtlaXRo IC1BRVMAAAAAAgH5PwEAAABHAAAAAAAAANynQMjAQhAatLkIACsv4YIBAAAAAAAAAC9PPUlUVElO RC9PVT1BRUQvQ049UkVDSVBJRU5UUy9DTj1BU0gzMDE4NQAAHgD6PwEAAAAVAAAAU3lzdGVtIEFk bWluaXN0cmF0b3IAAAAAAgH7PwEAAAAeAAAAAAAAANynQMjAQhAatLkIACsv4YIBAAAAAAAAAC4A AAADAP0/5AQAAAMAGUAAAAAAAwAaQAAAAAADAB1AAAAAAAMAHkAAAAAAHgAwQAEAAAAJAAAAQVNI MzAxODUAAAAAHgAxQAEAAAAJAAAAQVNIMzAxODUAAAAAHgAyQAEAAAAnAAAAb3duZXItemVuaXRo LWxpc3Qtc2VydmVyQG1hdHJvbmljcy5jb20AAB4AM0ABAAAAFwAAAEtlaXRoLkFzaGNyYWZ0QGl0 dC5jb20AAB4AOEABAAAACQAAAEFTSDMwMTg1AAAAAB4AOUABAAAAAgAAAC4AAAADAHZA/////wsA KQAAAAAACwAjAAAAAAADAAYQBXABKgMABxAuAAAAAwAQEAAAAAADABEQAAAAAB4ACBABAAAALwAA AFNPUlJZRk9SVEhFRVhUUkFKVU5LSU5USEVNSURETEVPRlRIRUVNQUlMS0VJVEgAAAIBfwABAAAA RQAAADxERDQxNzZEMkYxNzlBQTQyQjU3QzAzOTJEREJGOUZCNDA5Q0MzNEBjb2xjLW1haWwuYWVz LmRlLml0dGluZC5jb20+AAAAAPDW ************************************ This e-mail and any files transmitted with it are proprietary and intended solely for the use of the individual or entity to whom they are addressed. If you have received this e-mail in error please notify the sender. Please note that any views or opinions presented in this e-mail are solely those of the author and do not necessarily represent those of ITT Industries, Inc. The recipient should check this e-mail and any attachments for the presence of viruses. ITT Industries accepts no liability for any damage caused by any virus transmitted by this e-mail. ************************************


    Message 26


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    Time: 04:44:58 PM PST US
    From: Tebenkof@aol.com
    Subject: Re: rivets
    --> Zenith-List message posted by: Tebenkof@aol.com Paul, I am not sure being a kit builder exempts you from having to shop for more rivets. Due to drilled out mistakes, extra use of standard "L" to prevent oil canning, and the appetite of the rivet troll who seems to live in my garage I have re-ordered rivets from ZAC two times (so far). May you have better luck. Jim Greenough DO NOT ARCHIVE


    Message 27


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    Time: 05:37:43 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: rivets
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> Hi Jim, I have been pretty lucky so far. At one point I sent an email saying I had one more hole than A5 rivets to fill it. They sent me a packet of 50 rivets with no charge for either the rivets or shipping. (It turned out I had misplaced my bag of rivets and really had plenty to finish the task at hand.) On many occasions I have screwed up metal parts and ordered metal from standard suppliers to replace the parts. Fortunately, 6061-T6 is readily available from many sources. It has been a fun challenge to form the parts. I have purchased two bending brakes - one really cheap one from Harbor Freight and a slightly larger one from Grizley. I also made a wood press die to form lightening hole flanges. I mentioned all this to point out that I too have had my share of problems. Still, if I needed to buy rivets I would just buy them from ZAC for the reasons mentioned before. Best regards, Paul XL wings do not archive At 04:44 PM 11/23/2005, you wrote: >--> Zenith-List message posted by: Tebenkof@aol.com > >Paul, > >I am not sure being a kit builder exempts you from having to shop for more >rivets. Due to drilled out mistakes, extra use of standard "L" to >prevent oil >canning, and the appetite of the rivet troll who seems to live in my garage >I have re-ordered rivets from ZAC two times (so far). >May you have better luck. > >Jim Greenough > >DO NOT ARCHIVE > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 28


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    Time: 05:57:46 PM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: What We Are Thankful For...
    --> Zenith-List message posted by: Matt Dralle <dralle@matronics.com> Dear Listers, In the United States, Thursday is our National day of Thanksgiving. Many of us will be traveling to be with our families and friends and share in generous feasts of plenty. Many have expressed over the last couple of weeks how thankful they are for the Aviation Lists here on the Matronics servers and for all of the assistance and comradery they have experienced being a part of the Lists. I think one of my favorite comments is when someone says something like, "Its the first thing I do in the morning while I'm having my morning coffee!". That's a wonderful tribute to the purpose and function of these Lists. Its always great to hear I'm not the only one that jumps out of bed each morning to check my List email!! I'm not sure why, but the number of Contributions have been a little low this year compared to years past. Hopefully people are just waiting until the last minute to make their List Support Contribution this year. Won't you take a minute today and show your appreciation for these Lists and for their continued operation and upgrade? Don't make me beg... :-) lol The List Contribution Site is: http://www.matronics.com/contribution Thanks to everyone that already made their Contribution! Matt Dralle Matronics Email List Administrator Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551 925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email http://www.matronics.com/ WWW | Featuring Products For Aircraft do not archive


    Message 29


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    Time: 06:22:59 PM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Possible solution to gear strut failures on the 601HD and
    HDS series --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Hi guys, I've been grousing over recent gear failures at the forward weld-junction of the 1/8-inch gear-strut plates on the 601HD and HDS series and want to increase strut-plate thickness on my 601HDS before the cracking problem presents itself. I also want to get the same alignment of the main gear without performing any welding near the aircraft. For these reasons, I plan to cut the .058 wall gear strut tubes half an inch above the strut plates to remove the thin 1/8" gear plates when the aircraft is apart for painting this next spring. I made a sample weld-assembly of 3/16-inch gear plate per (6-L-1) and 2-inch diameter, -inch wall 4130 tubes 2-inches long, that will be bench-welded away from the airplane. The tubes will be turned down to 1.872 O.D. to half an inch of one end to fit inside the .058-wall strut tube. (Note that some were made of .065 wall.) They will be slid up into the cut-off gear struts with wheels and tires bolted in place, then allowed to settle on the machined-shoulder as axially aligned on the plane. They will be drilled front to back and through-bolted using an AN-4 or 5 aircraft bolt and Nylock nut. A proper fit with a small radius in the shoulder plus a wall thickness of 1/8-inch material 1-1/2-inches up inside the strut tube and bolted, will provide solid attachment that should not present a problem, even for the wheel pants configured to fit per Zenith. I submitted this process to Nick and I hope it meets with his approval. The best of it is maintaining the length of the gear strut, all new welds, and more importantly, no welding anywhere near the plane. Worst of it is the extra 2.75 lbs added weight to get it done. Anyway, I've placed a link to the drawing that comes up to a printable size if you're curious. http://www.macsmachine.com/images/completion/full/gear-plate-and-strut.gif Do have a nice Thanksgiving, Larry McFarland - 601HDS at macsmachine.com


    Message 30


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    Time: 07:57:40 PM PST US
    From: Mike Fortunato <rsq2424@yahoo.com>
    Subject: Re: rivets - are we done yet?
    --> Zenith-List message posted by: Mike Fortunato <rsq2424@yahoo.com> Guys, Am I mistaken, or are the same guys that are choosing to fit their panel with the latest in glass panel instrumentation, spending untold hours trying to save half a penny on a rivet? Please, just buy 'em from ZAC. Ugh! Happy Thanksgiving to all! Mike F. 601XL do not archive ---------------------------------


    Message 31


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    Time: 09:23:07 PM PST US
    From: "Jean-Paul Roy" <jean-paul.roy4@tlb.sympatico.ca>
    Subject: Re: First flight 1776G
    --> Zenith-List message posted by: "Jean-Paul Roy" <jean-paul.roy4@tlb.sympatico.ca> Thank you kindly Jean-Paul DO NOT ARCHIVE ----- Original Message ----- From: <ruruny@aol.com> Subject: Zenith-List: Re: First flight 1776G > --> Zenith-List message posted by: ruruny@aol.com > > Garys site is : > > http://www.liming.org/ch801/ > > > > > > >




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