Today's Message Index:
----------------------
1. 07:01 AM - Re: 912S engine installation in 701 (Bill Denton)
2. 07:15 AM - Re: XL Nose Gear Doubler (Paul Moore)
3. 08:29 AM - Re: 912S engine installation in 701 (David Alberti)
4. 01:41 PM - Just A Few More Days Left; Lagging Behind Last Year... (Matt Dralle)
5. 03:54 PM - Re: Propellers (Leo Corbalis)
6. 05:23 PM - Re: Re: rivets (Edward Moody II)
7. 05:53 PM - Re: First SLSA 601XL Demonstrated Performance (Edward Moody II)
8. 06:15 PM - Fuel Flow measurement (Tebenkof@aol.com)
9. 08:21 PM - Re: Re: rivets (Paul Mulwitz)
10. 08:53 PM - Dimpling and riveting tool recomendation (kevinbonds)
11. 09:13 PM - Re: Dimpling and riveting tool recommendation (Eddie Seve)
Message 1
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Subject: | 912S engine installation in 701 |
--> Zenith-List message posted by: "Bill Denton" <bdenton@bdenton.com>
I'll have to take an "engage brain before opening mouth" on this one; I was
thinking in terms of auto radiators...
Re: the Installation manual, my copy is dated 09/01/1998, an on Page 11-3 it
shows water flowing from the Water Pump to the TOP of the Radiator, while on
Page 11-4 it shows water flowing from the Water Pump to the BOTTOM of the
Radiator.
So, in this instance, it apparently makes no difference.
Mea culpa...
-----Original Message-----
From: owner-zenith-list-server@matronics.com
[mailto:owner-zenith-list-server@matronics.com]On Behalf Of Mike
Sinclair
Subject: Re: Zenith-List: 912S engine installation in 701
--> Zenith-List message posted by: Mike Sinclair <mike.sinclair@att.net>
Bill
Rather than waiting for someone else to explain these hydraulics and physics
principles that apply to this situation, how about you go ahead and
enlighten
us. I went and got my manual out of the box of the brand new 912S that I
just
had shipped to me 3 weeks ago and the diagram actually shows the hose going
from
the water pump to the top of the radiator (as I had it installed on my
912UL). I
have also seen the hoses ran the other way with no adverse affects. I was in
error on one assumption however, instead of the coolant going from the water
pump to the radiator, it actually goes the other direction and is pumped
directly into the heads on the engine. BTW, my local A&P deals primarily
with
certificated engines such as Continental & Lycoming, so if you have
knowledge
concerning Rotax engines and their cooling systems that is not included in
the
manuals, I am sure that I am not the only one that would be interested in
hearing it.
Mike Sinclair
Bill Denton wrote:
> --> Zenith-List message posted by: "Bill Denton" <bdenton@bdenton.com>
>
> That's ignoring a bunch of hydraulics and physics principles that I'm sure
> others here will be happy to explain to you, and that I'm sure your local
> A&P will be really thrilled to see you do...
>
> -----Original Message-----
> From: owner-zenith-list-server@matronics.com
> [mailto:owner-zenith-list-server@matronics.com]On Behalf Of Mike
> Sinclair
> To: zenith-list@matronics.com
> Subject: Re: Zenith-List: 912S engine installation in 701
>
> --> Zenith-List message posted by: Mike Sinclair <mike.sinclair@att.net>
>
> Bob
>
> I just removed a 912UL which had the hose from the water pump to the top
of
> the
> radiator, a friend has a 912S that has his hose going to the bottom. I
would
> think that
> the choice would be as to which is easier for routing your hoses. Either
way
> the water
> goes from the pump, through the radiator, and then up to the expansion
tank.
> And it's
> almost all uphill on the way to the tank.
>
> Mike Sinclair
>
> NYTerminat@aol.com wrote:
>
> > --> Zenith-List message posted by: NYTerminat@aol.com
> >
> > List
> >
> > I am installing a 912S in a CH701 and have a question on the coolant
line
> > routing. I have the Firewall Forward package from Skyshops ( Czech
Works)
> new
> > style cowl. The drawing 7-E-13Z shows two different hose routing
> connections for
> > the 912 and the 912S. The 912 has the bottom of the radiator connecting
to
> the
> > water pump and the 912S the bottom of the radiator connects to the top
> > expansion tank. Why would there be a difference? Does it matter which
side
> connects
> > to the bottom of the radiator?
> >
> > One of the problems I am having is that the coolant hose that was
supplied
> > has very little flexibility to bend without kinking. It almost has no
> ability to
> > bend. It would be better to route them as the 912 shows .Has anyone had
> this
> > problem? Is there anyone that has installed the newer style cowl on a
701
> with
> > the 912S? If there is could you contact me as I have some other
> > questions/concerns.
> >
> > I have seen that blue coolant hose on other peoples planes, where do I
get
> > that and does it bend well? The hose that I have is black, it is called
> Semperit
> > FKD Kuhlwasser/cooling water 25x3.5. On the photo's that I got from
> Skyshops
> > they show short pieces of hose connecting to aluminum preformed pipes.
All
> I
> > got was a length of hose.
> >
> > I look forward to hearing from you guys
> >
> > Thanks
> > Bob Spudis
> >
> > Ch-701/912S frustrated
> >
>
Message 2
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Subject: | XL Nose Gear Doubler |
--> Zenith-List message posted by: "Paul Moore" <pmoore505@msn.com>
Thanks for the help everyone. This link was exactly what I was seeking and
couldn't find! Maybe too much turkey...?!
Paul
XL - O200
-----Original Message-----
From: wscribb
Here is a link to the Builders Notice regarding the nose fork doubler.
http://www.zenithair.com/zodiac/xl/data/601xl-nose-wheel-fork-letter.pdf
Do Not Archive
Message 3
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Subject: | 912S engine installation in 701 |
--> Zenith-List message posted by: "David Alberti" <daberti@sbcglobal.net>
All Rotax engines will chug along with a complete loss of coolant from the
system. You will most likely have some cylinder head warpage, but the
engine wont seize. Not the same with oil!
-----Original Message-----
I will add one little caveat to my previous post, I can see that if for some
reason you
have been losing coolant, pulling the coolant from the bottom of the
radiator might allow
you to go a little further before the engine seizes up.
Message 4
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Subject: | Just A Few More Days Left; Lagging Behind Last Year... |
--> Zenith-List message posted by: Matt Dralle <dralle@matronics.com>
Dear Listers,
There are just four more days left of this year's List Fund Raiser! Response has
been very good, but we are behind last year as far as the number of people
that have made a Contribution and as a percentage of the total number of subscribers.
Please remember that there isn't any sort of commercial advertising on the Lists
and the *only* means I have of keeping these Lists running through your Contributions
during this Fund Raiser.
Please make a Contribution today!
http://www.matronics.com/contribution
Thank you!
Matt Dralle
Matronics Email List Administrator
Matt G Dralle | Matronics | PO Box 347 | Livermore | CA | 94551
925-606-1001 V | 925-606-6281 F | dralle@matronics.com Email
http://www.matronics.com/ WWW | Featuring Products For Aircraft
do not archive
Message 5
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--> Zenith-List message posted by: "Leo Corbalis" <leocorbalis@sbcglobal.net>
I have a WOODCOMP in-flight adjustable on my 601HDS and it definitely boosts
performance. Search the archives
Leo Corbalis
do not archive
----- Original Message -----
From: "Frank L Laczko" <frank@laczko.com>
Subject: Zenith-List: Propellers
> --> Zenith-List message posted by: Frank L Laczko <frank@laczko.com>
>
> Does anyone on the list have any experience with either the Woodcomp or
> the Airmaster in flight adjustable propellers on a CH601XL?
>
> Thanks
>
> Frank
>
>
>
Message 6
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--> Zenith-List message posted by: "Edward Moody II" <dredmoody@cox.net>
As I am about to fly the demo 601XL and will probably order the kit soon
thereafter, what is the consensus of the list on how many extra rivets (and
what sizes) I should order with the kit? I figure the need for more rivets
is inevitable (I've built an ultralight trainer so I believe that extra will
be needed) and I would rather pay for them up front and not have to wait for
them later plus pay extra shipping. What do the completed builders think on
this question?
Ed
Do Not Archive
Message 7
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Subject: | Re: First SLSA 601XL Demonstrated Performance |
--> Zenith-List message posted by: "Edward Moody II" <dredmoody@cox.net>
Yeah, Craig.... I'm fixin' to go git myself feminized some by them folks
over to the factory in a couple o' weeks. Hell, I'm retainin' fluid just
thinkin' about it.
Ed
Oh yeah, Do Not Archive PLEASE!
----- Original Message -----
From: "Craig Payne" <craig@craigandjean.com>
Subject: RE: Zenith-List: First SLSA 601XL Demonstrated Performance
> --> Zenith-List message posted by: "Craig Payne" <craig@craigandjean.com>
>
> Its farther away from you but I think Zenith offers feminization time in
> the
> factory demo.
>
> -- Craig
>
> -----Original Message-----
> From: owner-zenith-list-server@matronics.com
> [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Jeff Davidson
> To: zenith-list@matronics.com
> Subject: RE: Zenith-List: First SLSA 601XL Demonstrated Performance
>
> --> Zenith-List message posted by: "Jeff Davidson"
> --> <jeffrey_davidson@earthlink.net>
>
> Jim,
> Is your 601 XL available for homebuilders to get a few hours time in a
> 601? I'm close enough to finishing that I'd like to start getting some
> time
> in a 601. I'm a Private Pilot with Instrument rating and 500+ hours
> mostly
> in a 172M. I'm "local" to Sky Bryce or other area airports. I suspect
> others may be interested too.
> Jeff Davidson
>
> -----Original Message-----
> From: owner-zenith-list-server@matronics.com
> [mailto:owner-zenith-list-server@matronics.com] On Behalf Of jim
> To: zenith-list@matronics.com
> Subject: Zenith-List: First SLSA 601XL Demonstrated Performance
>
> --> Zenith-List message posted by: "jim" <jim@pellien.com>
>
> All,
>
> On October 5th the FAA issued an SLSA Airworthiness Certificate on the 1st
> Zenair 601XL produced by Czech Aircraft Works, and distributed by
> SportsPlanes.com
>
> Look for a formal announcement of this event in EAA's online newsletter in
> the near future.
>
> This first aircraft (side number N601VA) was delivered to me on Friday 7
> October. I flew the airplane back to Virginia with my Mid-Atlantic Sports
> Planes Chief Pilot, Nathan Mayers. This beautiful airplane will be used
> in
> our 1-week Sport Pilot Immersive Flight School at the Bryce Mountain
> Resort
> in Virginia.
>
> Statistics and Performance with a Rotax 912S 100 hp engine:
>
> Empty Weight: 728 lbs (from actual weight and balance for N601VA) Gross
> Takeoff Weight: 1320 lbs Actual Useful Load: 592 lbs Fuel Capacity: 30
> gallons (29 useable) 180 lbs Useful Load with Full Fuel: 412 lbs Useful
> Load
> with 15 gallons of fuel: 502 lbs
>
> On the flight from Lakeland, FL to Virginia we were able to reach 130 mph
> Max Continuous Cruise Speed (true airspeed) at 5500 RPM. We also took
> this
> beautiful performing bird up to 13,500 feet. We averaged 4.9 gallons per
> hour for the entire trip. We got 125 mph True Airspeed at 5200 RPM.
>
> My estimation of maximum range with 30 minute reserves, given the
> performance on this trip, would be 662 miles over a 5.3 hour trip (5
> gallons
> per hour at 125 mph, 29 gallons useable, 30 minute reserve).
>
> The bird had plenty of baggage space with two wing lockers and a
> cavernouse
> storage area behind the seats. I am more than pleased with
> "N601VA".....it
> will be a great workhorse for our flight school and for rentals. Our
> first
> Sport Pilot School student is coming tomorrow for a week.
>
> For more information about the 601XL and the other aircraft we sell please
> go to one of the following two websites:
>
> www.sportsplanes.com
> www.MASPL.com
>
> Jim
>
> Jim Pellien
> Mid-Atlantic Sports Planes
> www.MASPL.com
> 703-313-4818
> jim@sportsplanes.com
>
>
> Sent via the WebMail system at Engage IT
>
>
>
Message 8
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Subject: | Fuel Flow measurement |
--> Zenith-List message posted by: Tebenkof@aol.com
Dear experts and others with opinions,
I am putting in the old Grand Rapids EIS4000 with my 912S. I did not order
the fuel flow/totalizer feature, but am planning to do so before finishing
the installation. The company wants $375 to add the fuel monitor system, which
seems to be nothing more than the additon of a FloScan 201B fuel flow
monitor. Said monitor is available several places on the web for around $125.
I have not asked the Grand Rapids folks yet, as it is weekend. Am I
missing something?
Jim Greenough
701 getting there slowly
Message 9
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--> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net>
Hi Ed,
I don't think you should worry about rivets supplied with ZAC
kits. I have been building from sub-kits and always have rivets left
over. In one case, I ran out of A5 rivets with one hole left to
fill, so I requested information on getting some more. They just
sent me 50 with no charge and no paper work.
I have not been so lucky with solid rivets in the kits. The little
ones used to mount nut plates are so small they want to jump off the
bench and hide in some small cranny in my shop. In this case they
counted them very carefully and didn't give me any extras at all. I
decided to order a bunch of extra nut plates and rivets along with
the matching screws from Aircraft Spruce and Specialty. This not only
allows me to stop worrying about losing the little tiny rivets, but
gives me spares to make extra inspection ports for stuff not included
in the kit (like my Lift Reserve Indicator).
Fortunately the standard AN or MS parts are easy to order and not
very expensive.
Good luck,
Paul
XL wings
At 05:21 PM 11/27/2005, you wrote:
>--> Zenith-List message posted by: "Edward Moody II" <dredmoody@cox.net>
>
>As I am about to fly the demo 601XL and will probably order the kit soon
>thereafter, what is the consensus of the list on how many extra rivets (and
>what sizes) I should order with the kit? I figure the need for more rivets
>is inevitable (I've built an ultralight trainer so I believe that extra will
>be needed) and I would rather pay for them up front and not have to wait for
>them later plus pay extra shipping. What do the completed builders think on
>this question?
>
>Ed
>
>
>_--------------------------------------------
Paul Mulwitz
32013 NE Dial Road
Camas, WA 98607
---------------------------------------------
Message 10
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Subject: | Dimpling and riveting tool recomendation |
--> Zenith-List message posted by: "kevinbonds" <kevinbonds@comcast.net>
I need a recommendation on a good dimpling and riveting tool. I like the
idea of this particular tool
http://www.aircraftspruce.com/catalog/topages/handrivdimptool.php but, don't
know much about it. It is described as a "hand" tool but doesn't describe
how to use. Does anyone on this list have it? Does anyone know if it is a
good tool for dimpling skins? How does it work? I need to install those
nutplates and 3/32 flush rivets for the Fuse access door. Also would it work
for the solid rivets for the spars? I have yet to make those. How about
other suggestions? I have given some though to flush riveting certain
sections of my plane like wings and fuse. Also with the above tool, do I
need a rivet gun or can I use a hammer to set the rivets?
Kevin Bonds
Nashville TN
601XL Corvair powered; Plans building.
Empennage done; working on wings and engine.
<http://home.comcast.net/~kevinbonds> http://home.comcast.net/~kevinbonds
do not archive DO NOT ARCHIVE
Message 11
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Subject: | Dimpling and riveting tool recommendation |
--> Zenith-List message posted by: "Eddie Seve" <eddie.seve@clarity.com>
Hi Kevin,
Have a look at the DRDT-2
I bought this dimpling tool to do the skins on my XL kit, it works
beautifully and there is no guessing about how hard the hammer blow
needs to be, you just pull the handle to compress the sheet metal
between the dies. It has an adjustable stop so you can't over do the
dimpling by exerting too much pressure and this guarantees that you get
nice uniform dimples.
http://www.experimentalaero.com/
Regards,
Eddie Seve
-----Original Message-----
From: owner-zenith-list-server@matronics.com
[mailto:owner-zenith-list-server@matronics.com] On Behalf Of kevinbonds
Subject: Zenith-List: Dimpling and riveting tool recomendation
--> Zenith-List message posted by: "kevinbonds" <kevinbonds@comcast.net>
I need a recommendation on a good dimpling and riveting tool. I like the
idea of this particular tool
http://www.aircraftspruce.com/catalog/topages/handrivdimptool.php but,
don't
know much about it. It is described as a "hand" tool but doesn't
describe
how to use. Does anyone on this list have it? Does anyone know if it is
a
good tool for dimpling skins? How does it work? I need to install those
nutplates and 3/32 flush rivets for the Fuse access door. Also would it
work
for the solid rivets for the spars? I have yet to make those. How about
other suggestions? I have given some though to flush riveting certain
sections of my plane like wings and fuse. Also with the above tool, do I
need a rivet gun or can I use a hammer to set the rivets?
Kevin Bonds
Nashville TN
601XL Corvair powered; Plans building.
Empennage done; working on wings and engine.
<http://home.comcast.net/~kevinbonds>
http://home.comcast.net/~kevinbonds
do not archive DO NOT ARCHIVE
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