Zenith-List Digest Archive

Wed 12/28/05


Total Messages Posted: 30



Today's Message Index:
----------------------
 
     1. 01:06 AM - Re: Engine altitude limits. Turbo? (Gary Gower)
     2. 01:12 AM - Chromate or ? (Howard Carter)
     3. 06:35 AM - Re: Engine altitude limits (Don Mountain)
     4. 07:16 AM - Powerful Stuff! (bill naumuk)
     5. 07:43 AM - Re: Zodiac XL: Your Empty weight / Center of Gravity (Jack Russell)
     6. 09:26 AM - Re: Powerful Stuff! (Rick R)
     7. 09:59 AM - Air hose size  (MikeH)
     8. 10:41 AM - Re: Air hose size  (cgalley)
     9. 10:46 AM - Re: Air hose size (Jari Kaija)
    10. 10:50 AM - Re: Powerful Stuff! (Larry McFarland)
    11. 11:06 AM - Tire pressure problem (Larry McFarland)
    12. 01:23 PM - Re: Zenith-List Digest: 34 Msgs - 12/27/05 (EMAproducts@AOL.COM)
    13. 02:33 PM - XL Aux fuel tanks  (Chris sinfield)
    14. 03:28 PM - Re: XL Aux fuel tanks  (Robin Bellach)
    15. 03:39 PM - Re: XL Aux fuel tanks  (Paul Mulwitz)
    16. 03:45 PM - New builders, read this!! (bill naumuk)
    17. 04:02 PM - Re: Powerful Stuff! (bill naumuk)
    18. 04:07 PM - Re: XL Aux fuel tanks  (Craig Payne)
    19. 04:10 PM - Re: XL Aux fuel tanks  (Robin Bellach)
    20. 04:37 PM - Re: XL Aux fuel tanks / "small" (Carlos Sa)
    21. 04:43 PM - Re: Air hose size  (Bryan Martin)
    22. 05:29 PM - Re: XL Aux fuel tanks  (Paul Mulwitz)
    23. 06:06 PM - Re: XL Aux fuel tanks / "small" (Craig Payne)
    24. 06:21 PM - Re: XL Aux fuel tanks (Brandon Tucker)
    25. 07:49 PM - Re: Tire pressure problem (Randy Stout)
    26. 07:56 PM - REDUCTIONS CONVERSIONS ()
    27. 08:34 PM - Altitude limitations - 12/27/05 (EMAproducts@aol.com)
    28. 08:40 PM - Re: Zenith-List Digest: 34 Msgs - 12/27/05 (EMAproducts@aol.com)
    29. 08:45 PM - Altitude peformance - 12/27/05 (EMAproducts@aol.com)
    30. 11:42 PM - Aux tank plumbing (Chris sinfield)
 
 
 


Message 1


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    Time: 01:06:32 AM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: Engine altitude limits. Turbo?
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> I dont know if I am wrong about what I spect from the Aircraft Turbo Corvair engine, once is tested and OK'd by W.W. The idea I have for a Turbo aircraft engine, is not getting "X %" more horse power from the same engine, this will dramatically lower the TBO time, and worse, could lead to engine failure risk caused by the over stress and heat... The idea is to take the "sea level pressure" up where the airplane is flying. Just to give similar performance (same 100 hp) at all take off altitudes. Properly managing the waste gate. This will make me happy, and also a lots of pilots in Colorado, Arizona, etc. states with high airports. Is this asking too little from this particular set up? Saludos Gary Gower Chapala grass strip 2,100 ft long at 5,049 ft ASL. @ 90F + at noon in summer. Robin Bellach <601zv@ritternet.com> wrote: --> Zenith-List message posted by: "Robin Bellach" <601zv@ritternet.com> Don, I've chosen the Corvair for my XL, and have installed the TB-10 turbo cam in hopes that WW will complete a satisfactory turbo setup. I experienced that same ceiling problem with my C-172 out west. Even with the turbo cam and naturally aspirated my Corvair generated more power than an O200 on WW's test stand so I expect my 601 ZenVair to outperform my old 172 even if I don't install a turbo. ----- Original Message ----- From: "Don Mountain" Subject: Zenith-List: Engine altitude limits > --> Zenith-List message posted by: Don Mountain > > As I work through the decision process of selecting an engine for my 601 XL, I was wondering what sort of practical altitude limits everybody was getting with their 601 XL's with various engines. I fly from Iowa occasionally out through the Rocky Mountains, but my Piper Cherokee's limit of about 13,500 feet is kind of close. Are any of the auto engine conversions doing better than that? What is a good selection for an engine to reach these altitudes? > > Don > 601 XL, tail done, working on wings > --------------------------------- Ring in the New Year with Photo Calendars. Add photos, events, holidays, whatever.


    Message 2


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    Time: 01:12:41 AM PST US
    From: Howard Carter <howado@saber.net>
    Subject: Chromate or ?
    --> Zenith-List message posted by: Howard Carter <howado@saber.net> To Dave van Lanen: when anyone suggests an anticorrosion paint, ask them if it will pass the MIL Spec salt spray test. If not, caveat emptor! Howard Carter CH701 25%


    Message 3


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    Time: 06:35:59 AM PST US
    From: Don Mountain <mountain4don@yahoo.com>
    Subject: Re: Engine altitude limits
    --> Zenith-List message posted by: Don Mountain <mountain4don@yahoo.com> If I were to apply physics to this problem of compressable fluid flow, then we would also have to look at the pressure reducing flow characteristics of the entire intake track, and the velocity of the fuel-air mixture through this intake track. In other words to avoid this pressure reducing problem from the airfilter to the combustion chamber, we would need the following characteristics: 1) Maximize pressure on the intake with an air gathering plenum and or high flow air filter. 2) Reduce air velocity through the intake with large diameter tubing. 3) Maintain laminar flow through the system to avoid eddy currents that will slow down the flow - make it smooth. 4) Make the intake tract as short as possible to reduce the friction losses. 5) Use a large capacity or volume carborator throat to reduce the velocity. 6) Use large diameter intake valves. 7) Maximize the intake ports and valves used in the engine head, port and polish. 8) Select an engine with a reasonably slow piston running speed to slow down the required intake air/fuel mixture speed to reduce friction. Don 601 XL, tail done, working on wings --> Zenith-List message posted by: Bryan Martin >It doesn't matter if the engine is fuel >injected or not. If it's not supercharged, >the engine will only have about 60% of >its sea level power available at 13,500 >feet. This assumes that some form of >altitude compensation, either manual >or automatic, is used to maintain the >proper mixture. Fuel injection will allow >the same engine to operate a bit more >efficiently and give a bit more power. >But with only half the oxygen available, >only half as much power can be >produced. It's a simple law of physics. > >-- Bryan Martin >N61BM, CH 601 XL, Stratus Subaru. > >do not archive. ---------------------------------


    Message 4


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    Time: 07:16:26 AM PST US
    From: "bill naumuk" <billn@velocity.net>
    Subject: Powerful Stuff!
    --> Zenith-List message posted by: "bill naumuk" <billn@velocity.net> All- My zinc oxide primer nozzle clogged for the first time in 3 cans, probably due to the balmy temperatures here in NW Pennsylvania. Figured I'd try a fix offered on the list, soaking the nozzle in laquer thinner. Put maybe 1/2" worth in a plastic cup and dropped the nozzle in. The bad news is, the lacquer thinner ate the bottom off the cup in a matter of seconds. The good new is, it cleared the clog up pronto. Looks like I'll be working on the center wing/fuselage by the end of the week. Wishing you good luck with your projects in '06......... Bill


    Message 5


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    Time: 07:43:59 AM PST US
    From: Jack Russell <clojan@sbcglobal.net>
    Subject: Zodiac XL: Your Empty weight / Center of Gravity
    --> Zenith-List message posted by: Jack Russell <clojan@sbcglobal.net> --> Zenith-List message posted by: "Lance Gingell" My empty weight is 712lbs, CG is 264.8. I'm still not painted yet, so that will add a bit. Lance sent me his weight and balance as a example and I just did mine yesterday. I got 740 cg of 311. I am set up about the same as Lance but do have paint and a full interior. I did some examples with full tanks and two people180lbs andI can only get 40 lbs luggage for a total wt of 1284lbs. The problem with this senario is that when the fuel goes to 0 my cg is 479 which is aft of the 450 limit. I may get a bigger battery for the firewall. I also expected my WL,WR,WN measurement to be the same as lances' but I came up with a WR WL of 770 and a WN of -535 which was quite a ways off of Lance's measurement. I would be interested in others. Jack Russell -Clovis CA 601 XL Jabiru 3300 Progress update at: http://www.geocities.com/clojan@sbcglobal.net/zodiacbarn.html


    Message 6


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    Time: 09:26:52 AM PST US
    From: Rick R <rick@n701rr.com>
    Subject: Re: Powerful Stuff!
    --> Zenith-List message posted by: Rick R <rick@n701rr.com> Been there done that Bill. I stopped using Z Oxide because every can clogged up. Went back to Z Chromate...never, never clogs. (at least for me) Rick Orlando, FL. USA http://www.n701rr.com


    Message 7


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    Time: 09:59:53 AM PST US
    From: MikeH <mhilderbrand@cox.net>
    Subject: Air hose size
    --> Zenith-List message posted by: MikeH <mhilderbrand@cox.net> Hope someone can help me with my compressed air system. I went from running a 3/8" hose mounted across the ceiling of my garage connected to a reel with 3/8" pvc type hose. This hose became very difficult to work with(in the cold, being stiff). I changed my system to copper tubing 1/2 " mounted across my ceiling (striving for a more professional system)to the reel in a similar fashion as before. On the reel, I wanted something more flexible/ easier to work with. Instead of using a rubber hose I bought a " Roof/Framing air hose made from Polyurethane It is 1/4" X 100' - 200psi this stuff is really light weight! After running my air drill it seems it does not turn as fast as before. The psi is the same from the compressor too the drill. Would the 1/2" copper tubing make a diff. or the 1/4 " hose? Thanks for any input mike do not archive


    Message 8


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    Time: 10:41:39 AM PST US
    From: "cgalley" <cgalley@qcbc.org>
    Subject: Re: Air hose size
    --> Zenith-List message posted by: "cgalley" <cgalley@qcbc.org> 1/4" hose cross section is much less than the 3/8" as it is less than 1/2 the area. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot AND old math teacher. ----- Original Message ----- From: "MikeH" <mhilderbrand@cox.net> Subject: Zenith-List: Air hose size > --> Zenith-List message posted by: MikeH <mhilderbrand@cox.net> > > Hope someone can help me with my compressed air system. I went from > running a 3/8" hose mounted across the ceiling of my garage connected to > a reel with 3/8" pvc type hose. This hose became very difficult to work > with(in the cold, being stiff). I changed my system to copper tubing > 1/2 " mounted across my ceiling (striving for a more professional > system)to the reel in a similar fashion as before. On the reel, I wanted > something more flexible/ easier to work with. Instead of using a rubber > hose I bought a " Roof/Framing air hose made from Polyurethane It is > 1/4" X 100' - 200psi this stuff is really light weight! After running > my air drill it seems it does not turn as fast as before. The psi is the > same from the compressor too the drill. Would the 1/2" copper tubing > make a diff. or the 1/4 " hose? Thanks for any input > mike > do not archive > > >


    Message 9


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    Time: 10:46:50 AM PST US
    From: "Jari Kaija" <jari.kaija@pp.inet.fi>
    Subject: Re: Air hose size
    --> Zenith-List message posted by: "Jari Kaija" <jari.kaija@pp.inet.fi> > same from the compressor too the drill. Would the 1/2" copper tubing > make a diff. or the 1/4 " hose? Thanks for any input Eh :-) Never wonder, how _much_ water runs in Missisippi river and how much water runs in your toilet, when you flush it? ...You have problem with _amount_ of air, not with air pressure.


    Message 10


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    Time: 10:50:15 AM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Re: Powerful Stuff!
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Bill, Yesterday I was zinc priming some jacks and found that if you're quick, you can remove the nozzle and blow hard thru the round end and replace it and continue to spray. Might take several attempts but it worked for me after the third effort. I was in cooler temps than normal which I believe was the problem. Larry McFarland do not archive bill naumuk wrote: >--> Zenith-List message posted by: "bill naumuk" <billn@velocity.net> > >All- > My zinc oxide primer nozzle clogged for the first time in 3 cans, probably due to the balmy temperatures here in NW Pennsylvania. Figured I'd try a fix offered on the list, soaking the nozzle in laquer thinner. Put maybe 1/2" worth in a plastic cup and dropped the nozzle in. > The bad news is, the lacquer thinner ate the bottom off the cup in a matter of seconds. > The good new is, it cleared the clog up pronto. Looks like I'll be working on the center wing/fuselage by the end of the week. > Wishing you good luck with your projects in '06......... > > >


    Message 11


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    Time: 11:06:14 AM PST US
    From: Larry McFarland <larrymc@qconline.com>
    Subject: Tire pressure problem
    --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> Hi guys, This past week I've been airing up tires and found that my left main was down by 3 PSI per day, so I removed the wheel and tire and brought it home. Didn't see anything so I finally disassembled the tire and wheel and found a small crack around one quarter the perimeter and directly next to the valve stem. The 3.5 x 8.0 tube would have to be replaced. Remembering the chatter on tire pressure, I realized that even though the tires are a good fit, 36 psi on the tire can't be ignored and left too low. I've been using 25 psi, but the tire and tube may be shifting slightly during touch down. After about 100 landings at 80 hours, the tube was like new but for this stress point at the stem. Going to try to hold them at 32 psi from now on to see if that was the problem. I've no wear showing on the S83 Michelin 3.5 x 8.0 tires at all. Perhaps it's better to hold most of the rated PSI to avoid a flat at some obscure airport one day. Have a good one, Larry McFarland - 601HDS at www.macsmachine.com


    Message 12


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    Time: 01:23:39 PM PST US
    From: EMAproducts@AOL.COM
    Subject: Re: Zenith-List Digest: 34 Msgs - 12/27/05
    --> Zenith-List message posted by: EMAproducts@aol.com Zenith builders & owners As everyone who was at OSH in '05 knows Monday night we had a big blow. Unfortunately, my album of photos was nearly totally destroyed by moisture when our tents blew down. Many of the photographs were originals and sadly I had no duplicates. Between this and a computer hard drive failure I have lost a large number of photos from my customers. I am unable to contact many due to e-mail address changes, moving etc. If you have the RiteAngle installed on your aircraft please send me either via e-mail or postal a copy if you would. I lost many photos going back over 10 years from our R&D days. Thanks in advance! Sincerely, Elbie Elbie Mendenhall EM Aviation, LLC 13411 NE Prairie Rd Brush Prairie, WA 98606 360-260-0772 _www.riteangle.com_ (http://www.riteangle.com/)


    Message 13


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    Time: 02:33:35 PM PST US
    From: Chris sinfield <chris_sinfield@yahoo.com>
    Subject: XL Aux fuel tanks
    --> Zenith-List message posted by: Chris sinfield <chris_sinfield@yahoo.com> Hi Guess what the wife signed off on for Christmas.. Yes the rest of the kit.. now the rudder is finished.. Since I will be getting all the bits in one Order I would like to pose a Q to the builders of the XL with the duel Aux tank set up. Flying in the Aussie Outback requires you to sometimes buy fuel in 44 Gal drums.. yes 2 X 11gal tanks means you have to leave 1/2 of the drum behind (Great for the next guy but bad and very expensive for you) So I plan to have the 2 extra tanks fitted in the leading edge for the odd time I need it..So How have people plumbed it?. I could not find much in the archives about the tanks so I have to ask here. Zenith say to plumb each tank to the center via a 5 way fuel selector. I have also been told by other non Zenith builders that I could just have a fuel transfer line and solenoid and just fill up the mains as required and keep the plumbing simple to inside the Fuse. So what have others done ahead of me? No need to re invent the wheel.. Also where can you get all the back issues of the newsletters? do they come with the complete kit on CD or what? and are they worth getting for the first time builder? Chris Down Under.. Archive the answers for others to follow.. ---------------------------------


    Message 14


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    Time: 03:28:11 PM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: XL Aux fuel tanks
    --> Zenith-List message posted by: "Robin Bellach" <601zv@ritternet.com> I did the aux tanks with the ZAC supplied parts (5-way Andair valve etc.) per the plans. But, I installed the 4 VW senders in the tops of the tanks and they protrude above the wing skin - if was doing it over I would install them in the side. ----- Original Message ----- From: "Chris sinfield" <chris_sinfield@yahoo.com> To: "zenith- list" <zenith-list@matronics.com> Sent: Wednesday, December 28, 2005 4:29 PM Subject: Zenith-List: XL Aux fuel tanks > --> Zenith-List message posted by: Chris sinfield <chris_sinfield@yahoo.com> > > Hi > Guess what the wife signed off on for Christmas.. Yes the rest of the kit.. now the rudder is finished.. Since I will be getting all the bits in one Order I would like to pose a Q to the builders of the XL with the duel Aux tank set up. > > Flying in the Aussie Outback requires you to sometimes buy fuel in 44 Gal drums.. yes 2 X 11gal tanks means you have to leave 1/2 of the drum behind (Great for the next guy but bad and very expensive for you) So I plan to have the 2 extra tanks fitted in the leading edge for the odd time I need it..So > > How have people plumbed it?. > > I could not find much in the archives about the tanks so I have to ask here. > Zenith say to plumb each tank to the center via a 5 way fuel selector. I have also been told by other non Zenith builders that I could just have a fuel transfer line and solenoid and just fill up the mains as required and keep the plumbing simple to inside the Fuse. So what have others done ahead of me? No need to re invent the wheel.. > > Also where can you get all the back issues of the newsletters? do they come with the complete kit on CD or what? and are they worth getting for the first time builder? > > Chris > Down Under.. > Archive the answers > for others to follow.. > > > --------------------------------- > > > > > > > > > > >


    Message 15


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    Time: 03:39:51 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: XL Aux fuel tanks
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> Hi Chris, I was not aware of anyone adding aux. tanks to an XL. That is an option for other Zodiac models (I think). The two basic fuel configurations for the XL are "Standard" 12 gallon tanks in each wing and "Long Range" 15 gallon tanks. I opted for the standard tanks for a number of reasons. The most important one is that my bladder is only good for a few hours in the air at most and there is no head in a two seater. Your issue of having to buy 44 gallons at a time is not one that I face here in the USA. The arrangement that comes with the kit selects one tank for use at a time. I understand this is common practice with low wing airplanes, but I am not exactly sure why it is. I don't know if you are planning on solo flying most of the time. I wonder if you load up your plane with extra fuel how much weight you will have left for passenger and baggage. Good luck with your kit. Paul XL wings At 02:29 PM 12/28/2005, you wrote: >--> Zenith-List message posted by: Chris sinfield <chris_sinfield@yahoo.com> > >Hi > Guess what the wife signed off on for Christmas.. Yes the rest of > the kit.. now the rudder is finished.. Since I will be getting all > the bits in one Order I would like to pose a Q to the builders of > the XL with the duel Aux tank set up. > > Flying in the Aussie Outback requires you to sometimes buy fuel > in 44 Gal drums.. yes 2 X 11gal tanks means you have to leave 1/2 > of the drum behind (Great for the next guy but bad and very > expensive for you) So I plan to have the 2 extra tanks fitted in > the leading edge for the odd time I need it..So > > How have people plumbed it?. > > I could not find much in the archives about the tanks so I have > to ask here. > Zenith say to plumb each tank to the center via a 5 way fuel > selector. I have also been told by other non Zenith builders that I > could just have a fuel transfer line and solenoid and just fill up > the mains as required and keep the plumbing simple to inside the > Fuse. So what have others done ahead of me? No need to re invent the wheel.. > > Also where can you get all the back issues of the newsletters? do > they come with the complete kit on CD or what? and are they worth > getting for the first time builder? > > Chris > Down Under.. > Archive the answers > for others to follow.. > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 16


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    Time: 03:45:38 PM PST US
    From: "bill naumuk" <billn@velocity.net>
    Subject: New builders, read this!!
    --> Zenith-List message posted by: "bill naumuk" <billn@velocity.net> Z buddies- While summarizing my files for the end of the year, I came to the conclusion that: I'm sure there isn't one of us that didn't wish there had been a little guy that came with our plans/kit to smack us up-side of the head to bring us down to reality when it came to building a Zenith. The claim that "Anyone can do it" should be changed to "Anyone, given enough time and analytical skills they don't currently possess, can do it". I don't think there's a builder out there that hasn't inexplicably screwed up big time. Talk about a learning curve- 2003- 221. 75 hrs spent working on kit, 40.5 hrs spent in work that didn't have to be done again. 2004- 73 hrs spent in work that didn't have to be done again before I quit, then decided to go back and fix old problems. 2005- 356.0 hrs spent rebuilding, 37.7 hrs actually making progress. I now have 688.5 hrs in a kit that's supposed to take 400 hrs to build. I suppose if you deduct the 577.75 hrs I spent building, screwing up, then rebuilding, I'm right on track. At least now I have some hope that I'll eventually succeed. Bill


    Message 17


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    Time: 04:02:20 PM PST US
    From: "bill naumuk" <billn@velocity.net>
    Subject: Re: Powerful Stuff!
    --> Zenith-List message posted by: "bill naumuk" <billn@velocity.net> ----- Original Message ----- From: "Larry McFarland" <larrymc@qconline.com> Subject: Re: Zenith-List: Powerful Stuff! > --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> > > Bill, > Yesterday I was zinc priming some jacks and found that if you're quick, > you can remove the nozzle > and blow hard thru the round end and replace it and continue to spray. > Might take several attempts > but it worked for me after the third effort. I was in cooler temps than > normal which I believe was the > problem. Larry- I'm pretty sure the cold was the problem, too. We went from below freezing to 53f here (!) and I had no trouble today. Bill > > > > > > > >


    Message 18


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    Time: 04:07:15 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: XL Aux fuel tanks
    --> Zenith-List message posted by: "Craig Payne" <craig@craigandjean.com> I think the reason for left-right fuel selectors on low wing planes vs. left-both-right on high wings is because high wings tend to be gravity feed while low wings have a fuel pump. The worry is that if you could select both on a low wing the pump would suck air from the tank that runs dry first. I'm certain someone will jump in and say that I am wrong so I'll try something less controversial: 1+1=2 for small values of 1. -- Craig -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Paul Mulwitz Subject: Re: Zenith-List: XL Aux fuel tanks --> Zenith-List message posted by: Paul Mulwitz --> <p.mulwitz@worldnet.att.net> Hi Chris, I was not aware of anyone adding aux. tanks to an XL. That is an option for other Zodiac models (I think). The two basic fuel configurations for the XL are "Standard" 12 gallon tanks in each wing and "Long Range" 15 gallon tanks. I opted for the standard tanks for a number of reasons. The most important one is that my bladder is only good for a few hours in the air at most and there is no head in a two seater. Your issue of having to buy 44 gallons at a time is not one that I face here in the USA. The arrangement that comes with the kit selects one tank for use at a time. I understand this is common practice with low wing airplanes, but I am not exactly sure why it is. I don't know if you are planning on solo flying most of the time. I wonder if you load up your plane with extra fuel how much weight you will have left for passenger and baggage. Good luck with your kit. Paul XL wings At 02:29 PM 12/28/2005, you wrote: >--> Zenith-List message posted by: Chris sinfield >--> <chris_sinfield@yahoo.com> > >Hi > Guess what the wife signed off on for Christmas.. Yes the rest of >the kit.. now the rudder is finished.. Since I will be getting all the >bits in one Order I would like to pose a Q to the builders of the XL >with the duel Aux tank set up. > > Flying in the Aussie Outback requires you to sometimes buy fuel in > 44 Gal drums.. yes 2 X 11gal tanks means you have to leave 1/2 of the > drum behind (Great for the next guy but bad and very expensive for > you) So I plan to have the 2 extra tanks fitted in the leading edge > for the odd time I need it..So > > How have people plumbed it?. > > I could not find much in the archives about the tanks so I have to > ask here. > Zenith say to plumb each tank to the center via a 5 way fuel > selector. I have also been told by other non Zenith builders that I > could just have a fuel transfer line and solenoid and just fill up the > mains as required and keep the plumbing simple to inside the Fuse. So > what have others done ahead of me? No need to re invent the wheel.. > > Also where can you get all the back issues of the newsletters? do > they come with the complete kit on CD or what? and are they worth > getting for the first time builder? > > Chris > Down Under.. > Archive the answers > for others to follow.. > > --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 19


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    Time: 04:10:19 PM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: XL Aux fuel tanks
    --> Zenith-List message posted by: "Robin Bellach" <601zv@ritternet.com> Paul & Chris, When I bought my XL kits (over a year ago) the standard was 2 12-gal tanks, and the standard aux option was 2 more 12-gal tanks, so at that time the standard was either 24 or 48 gallons total. Now they seem to be offering only the 15 gal upgrade option for 30 gal max total. ----- Original Message ----- From: "Paul Mulwitz" <p.mulwitz@worldnet.att.net> Subject: Re: Zenith-List: XL Aux fuel tanks > --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> > I was not aware of anyone adding aux. tanks to an XL. That is an > option for other Zodiac models (I think). > The two basic fuel configurations for the XL are "Standard" 12 gallon > tanks in each wing and "Long Range" 15 gallon tanks.


    Message 20


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    Time: 04:37:36 PM PST US
    From: Carlos Sa <carlosfsa@yahoo.com>
    Subject: XL Aux fuel tanks / "small"
    --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Please define "small" but do not archive Carlos I'm certain someone will jump in and say that I am wrong so I'll try something less controversial: 1+1=2 for small values of 1. -- Craig ---------------------------------


    Message 21


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    Time: 04:43:33 PM PST US
    Subject: Re: Air hose size
    From: Bryan Martin <bryanmmartin@comcast.net>
    --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net> The 1/4" size will make a big difference over 3/8". How big a difference it makes will depend on the total length of the system. If you watch the air pressure at the end of the hose by the drill while you are using it, I bet you'll see a significant drop in pressure. Most people use black iron pipe for air supply because it's much cheaper than copper and stronger as well. For the price of the 1/4" copper you could use a much larger sized iron pipe and have more cross sectional area for better flow. Do you really need 100' of hose? The shorter you keep your lines, the better the flow rate you can get. Consider using a shorter length of hose and if it's not long enough to reach everywhere you need it, add additional drops from your air header to plug into. -- Bryan Martin N61BM, CH 601 XL, Stratus Subaru. do not archive. on 12/28/05 12:56 PM, MikeH at mhilderbrand@cox.net wrote: > --> Zenith-List message posted by: MikeH <mhilderbrand@cox.net> > > Hope someone can help me with my compressed air system. I went from > running a 3/8" hose mounted across the ceiling of my garage connected to > a reel with 3/8" pvc type hose. This hose became very difficult to work > with(in the cold, being stiff). I changed my system to copper tubing > 1/2 " mounted across my ceiling (striving for a more professional > system)to the reel in a similar fashion as before. On the reel, I wanted > something more flexible/ easier to work with. Instead of using a rubber > hose I bought a " Roof/Framing air hose made from Polyurethane It is > 1/4" X 100' - 200psi this stuff is really light weight! After running > my air drill it seems it does not turn as fast as before. The psi is the > same from the compressor too the drill. Would the 1/2" copper tubing > make a diff. or the 1/4 " hose? Thanks for any input > mike > do not archive >


    Message 22


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    Time: 05:29:27 PM PST US
    From: Paul Mulwitz <p.mulwitz@worldnet.att.net>
    Subject: Re: XL Aux fuel tanks
    --> Zenith-List message posted by: Paul Mulwitz <p.mulwitz@worldnet.att.net> Hi Robin, Go figure! One of the criteria I had when selecting a kit was I wanted a stable design that had been around for a while with good success. Little did I suspect the Zodiac XL was in a major state of flux thanks to the new LSA/SP rule just being approved. I stand corrected on the tank issue. I suppose an email to ZAC might yield plans and parts for the 48 gallon option even if it is not currently offered as part of the package. Paul XL wings do not archive At 04:06 PM 12/28/2005, you wrote: >Paul & Chris, > When I bought my XL kits (over a year ago) the standard was 2 12-gal >tanks, and the standard aux option was 2 more 12-gal tanks, so at that time >the standard was either 24 or 48 gallons total. Now they seem to be offering >only the 15 gal upgrade option for 30 gal max total. --------------------------------------------- Paul Mulwitz 32013 NE Dial Road Camas, WA 98607 ---------------------------------------------


    Message 23


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    Time: 06:06:57 PM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: XL Aux fuel tanks / "small"
    --> Zenith-List message posted by: "Craig Payne" <craig@craigandjean.com> "Itty-bitty"? "less than two"? I'd say more but the list's thought-police will complain. I can only say that a Zodiac has only *one* engine, canopy, etc. -- Craig -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Carlos Sa Subject: RE: Zenith-List: XL Aux fuel tanks / "small" --> Zenith-List message posted by: Carlos Sa <carlosfsa@yahoo.com> Please define "small" but do not archive Carlos I'm certain someone will jump in and say that I am wrong so I'll try something less controversial: 1+1=2 for small values of 1. -- Craig ---------------------------------


    Message 24


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    Time: 06:21:31 PM PST US
    From: Brandon Tucker <btucke73@yahoo.com>
    Subject: Re: XL Aux fuel tanks
    --> Zenith-List message posted by: Brandon Tucker <btucke73@yahoo.com> Paul / Chris, I am building an HDS, but I have XL plans from a few years ago that show two wing tanks with the option for four. The plumbing for the outboard tanks actually pass through the inboard tanks via an open ended tube welded to the tank ends. I considered getting rid of this pipe, and just joining the two tanks with a fuel line, but went with the HDS instead. I can scan the page of the plans if any plans owner wants a copy. R/ Brandon HDS Corvair __________________________________ http://brand.yahoo.com/cybergivingweek2005/


    Message 25


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    Time: 07:49:08 PM PST US
    From: "Randy Stout" <n282rs@earthlink.net>
    Subject: Tire pressure problem
    --> Zenith-List message posted by: "Randy Stout" <n282rs@earthlink.net> Larry Remember a couple of months ago I emailed you about replacing my tires with the same ones as you have on your plane? I also bought new tubes with the tires. The name on the box was Bikemaster, but the tube itself has Cheng Shin on it. Two of them failed in exactly the same place as you describe and I hadn't even taxied on them. I ended up putting the orginial 4.8-8 tubes back in since they wasn't showing any signs of rotting. Maybe there is some kind of defect in the manufacturing or something wrong with the fit between that tube and our wheels. Randy Stout n282rs"at"earthlink.net www.geocities.com/r5t0ut21 > > --> Zenith-List message posted by: Larry McFarland <larrymc@qconline.com> > > Hi guys, > This past week I've been airing up tires and found that my left main > was down by 3 PSI per day, so I removed the wheel and tire and brought > it home. Didn't see anything so I finally disassembled > the tire and wheel and found a small crack around one quarter the > perimeter and > directly next to the valve stem. The 3.5 x 8.0 tube would have to be > replaced. > > Remembering the chatter on tire pressure, I realized that even though > the tires > are a good fit, 36 psi on the tire can't be ignored and left too low. > I've been using > 25 psi, but the tire and tube may be shifting slightly during touch down. > After about 100 landings at 80 hours, the tube was like new but for this > stress point at the stem. Going to try to hold them at 32 psi from now on > to see if that was the problem. I've no wear showing on the S83 Michelin > 3.5 x 8.0 tires at all. > Perhaps it's better to hold most of the rated PSI to avoid a flat at some > obscure airport one day. > > Have a good one, > > Larry McFarland - 601HDS at www.macsmachine.com > >


    Message 26


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    Time: 07:56:39 PM PST US
    From: <momanpop@marshallnet.com>
    Subject: REDUCTIONS CONVERSIONS
    --> Zenith-List message posted by: <momanpop@marshallnet.com> Does anyone know if Reductions Conversions in Canada has a web site or an email address? Thanks Bob Tichy


    Message 27


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    Time: 08:34:26 PM PST US
    From: EMAproducts@aol.com
    Subject: Altitude limitations - 12/27/05
    --> Zenith-List message posted by: EMAproducts@aol.com Altitude limitations Are you aware of anybody working on a turbo/super charger for the 3300? Do you have any thoughts on this? (This seems to me to be the best way for a "Sport Pilot" to go fast without violating any of the rules.) IF you are flying a LSA under Sport Pilot FAR's insure you read the regulations Elbie Elbie Mendenhall President EM Aviation, LLC 13411 NE Prairie Rd Brush Prairie, WA 98606 360-260-0772 _www.riteangle.com_ (http://www.riteangle.com)


    Message 28


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    Time: 08:40:02 PM PST US
    From: EMAproducts@aol.com
    Subject: Re: Zenith-List Digest: 34 Msgs - 12/27/05
    --> Zenith-List message posted by: EMAproducts@aol.com cgalley@qcbc.org> Have driven to the top of Pike's Peak several times. Modern engines with altitude compensation have no problem. On the 49 Ford we had to run the vacuum windshield wipers in a vain attempt to lean the old flat head. Cy, I feel there is a off subject story there hidden away :-) Elbie


    Message 29


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    Time: 08:45:40 PM PST US
    From: EMAproducts@aol.com
    Subject: Altitude peformance - 12/27/05
    --> Zenith-List message posted by: EMAproducts@aol.com I plan to do some work on increasing manifold pressure using some variation on air scoops. This may help a little bit by compressing the air entering the engine. I am sure this will be severely limited but I intend to do it with no moving parts so it will also be very inexpensive. Paul Paul, Back in the '60's I delivered Mooney's from the factory. Their "Super 21" had ram air door that would give about 2" above standard, it bypassed the airfilter and went directly to the carb or fuel injection ~ forgot which it had now. Only problem is I don't think the Zenith's will go fast enough to gain much. Elbie Elbie Mendenhall President EM Aviation, LLC 13411 NE Prairie Rd Brush Prairie, WA 98606 360-260-0772


    Message 30


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    Time: 11:42:37 PM PST US
    From: Chris sinfield <chris_sinfield@yahoo.com>
    Subject: Aux tank plumbing
    --> Zenith-List message posted by: Chris sinfield <chris_sinfield@yahoo.com> Hi All Well I did ask the factory about the Aux tanks and they came back with a quote of around US$1100 for the extra 2 X 11 GAL tanks, plumbing, lines and senders.. with a 5 way selector... Thats why I need to make my decision before I purchase the kit.. do I get the 3 way or 5 way fuel valve???.. But I liked the Idea of just pumping one aux tank to fill into the adjacent main in flight as required..a bit like what Branden said.. and yes I would watch the Weight and Balance .. as well as the AUW.. Chris.. From Down Under ---------------------------------




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