Zenith-List Digest Archive

Mon 03/20/06


Total Messages Posted: 30



Today's Message Index:
----------------------
 
     1. 04:34 AM - Re: MicroAir antenna (Bob Miller)
     2. 06:43 AM - Re: Cable ties (Use PVC instead) (Don Mountain)
     3. 07:16 AM - Re: 701 structural difference (Chris Lewis)
     4. 07:45 AM - Re: Unstable Tach (Hinde, Frank George (Corvallis))
     5. 08:09 AM - Re: Cable ties (Inside the Wingtip) (N5SL)
     6. 08:22 AM - Re: Sport pilot..One last time (Hinde, Frank George (Corvallis))
     7. 10:26 AM - Re: Cable ties (Inside the Wingtip) (Don Mountain)
     8. 10:51 AM - Re: Cable ties (Inside the Wingtip) (Edward Moody II)
     9. 10:59 AM - Motor (Bob Unternaehrer)
    10. 11:26 AM - Re: Motor (Dan Ribb)
    11. 11:53 AM - 601HDS is now for sale (Hinde, Frank George (Corvallis))
    12. 12:19 PM - Re: Motor (LarryMcFarland)
    13. 12:34 PM - Re: Cable ties (Inside the Wingtip) (N5SL)
    14. 01:00 PM - Re: Motor (0-290 Engine) (N5SL)
    15. 01:24 PM - Re: Motor (0-290 Engine) (Hinde, Frank George (Corvallis))
    16. 01:52 PM - Re: Motor (0-290 Engine) (N5SL)
    17. 02:30 PM - Re: MicroAir antenna (Gary Gower)
    18. 02:30 PM - Re: MicroAir antenna (Gary Gower)
    19. 03:10 PM - Re: Motor (0-290 Engine) (Bob Unternaehrer)
    20. 03:22 PM - Re: Re: Aileron stiffness and force - XL (Bill+Rose)
    21. 03:45 PM - Re: Re: Aileron stiffness and force - XL (john H)
    22. 05:23 PM - Re: Motor (0-290 Engine) (James Ferris)
    23. 05:24 PM - Re: Re: Aileron stiffness and force - XL (George Swinford)
    24. 06:04 PM - Axle drilling guide (Gdascomb@aol.com)
    25. 06:28 PM - Forming Stabilizer Skin for XL (Ron Lendon)
    26. 06:38 PM - Crimp or Fluting Question  (LHusky@aol.com)
    27. 06:46 PM - Crimp or Fluting Question (LHusky@aol.com)
    28. 06:52 PM - Re: Unstable Tach (Tim & Diane Shankland)
    29. 09:12 PM - Re: Aileron stiffness and force - XL (David X)
    30. 09:12 PM - Re: Crimp or Fluting Question (Ron Lendon)
 
 
 


Message 1


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    Time: 04:34:08 AM PST US
    From: "Bob Miller" <tutuzulu@gmail.com>
    Subject: Re: MicroAir antenna
    --> Zenith-List message posted by: "Bob Miller" <tutuzulu@gmail.com> Bryan, I think this explains the discrepancy. My antenna is a solid piece of stainless, no outer shell. So I'll insulate this from the airframe, and ground the coax shield to the groundplane (i.e., the metal skin). It was the least expensive antenna ACS offered, so we'll see how well it does. It is similar to the "roll your own" that Aeroelectric recommends. Thanks, Bob On 3/19/06, Bryan Martin <bryanmmartin@comcast.net> wrote: > --> Zenith-List message posted by: Bryan Martin <bryanmmartin@comcast.net> > > A quarter wave whip antenna needs a good ground plane to operate > effectively. The shield conductor on a quarter wave whip antenna must be > grounded at both ends, on the antenna end it must be grounded to a good > ground plane. Most manufactured antennas have a metal base that the outer > shell of the antenna connector is attatched to. In order to ensure that the > shield is grounded, this metal base must be grounded. The actual radiating > element inside the antenna assembly is connected to the center conductor of > the antenna cable and isolated from the shell. The radiating element must > not be grounded. > > -- > Bryan Martin > N61BM, CH 601 XL, Stratus Subaru. > do not archive. > > > > --> Zenith-List message posted by: "Bob Miller" <tutuzulu@gmail.com> > > > > My quarter-wave antenna has delrin bushings to insulate the antenna > > from the airframe, and Aeroelectric Connection states the antenna > > should be insulated from the airframe. > > > > Yet, the manual for my MicroAir 760 radio says "For metal skin > > aircraft....ensure that the antenna base and the coax shield are > > firmly grounded to the skin of the aircraft. Ensure that any > > anti-corrosion product, which may be used to seal the exterior > > surface, does not isolate the antenna base from the airframe." > > > > Wouldn't this be the same as grounding the shield wire to the antenna? > > > > How have y'all done it? > > > > See you at Sun'nFun. > > > > -- > > Bob Miller > > 601HD N722Z > > Charlottesville, Virginia > > > > > > -- Bob Miller 601HD N722Z Charlottesville, Virginia


    Message 2


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    Time: 06:43:54 AM PST US
    From: Don Mountain <mountain4don@yahoo.com>
    Subject: Re: Cable ties (Use PVC instead)
    --> Zenith-List message posted by: Don Mountain <mountain4don@yahoo.com> Hello Scott, The PVC makes your wing look very clean inside. Not much extra stuff like I seem to have. Where I am having trouble tying the wires down is after they pass up the wing through the main ribs in grommets, they make a turn and go through a lightening hole in the main spar extention, just like you will have to do after they come out of the end of your PVC. I have the flasher unit mounted on the back side of the main spar like the instructions from ZAC have it. And if I ever had to remove the wingtip marker lights, I can take out the headlight, reach in through the headlight hole and unplug the wires from the flasher light and running light, and remove the socket from the end of the wing. So I was looking for a removal method of strapping down the wires through the lightening hole. Any chance of coming over sometime and looking at your plane. You are much farther along than I am. And I need all the help I can get on the stuff not included in ZAC's instructions. Don N5SL <nfivesl@yahoo.com> wrote: Not sure what you mean by a main rib. My XL wings go all the way to the fuselage and the PVC passes through all of the ribs. This photo may show it better: http://www.cooknwithgas.com/3_1_04_SomePlumbing.JPG You can also see from this picture that I have grommets installed for the trim wire. I haven't installed the trim wire yet so I'm not dead set on this yet. For the passage through the center spar under the yoke, I use split loom and use a cable clamps to hold it in place. --------------------------------- Brings words and photos together (easily) with


    Message 3


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    Time: 07:16:35 AM PST US
    Subject: Re: 701 structural difference
    From: "Chris Lewis" <christopherlewis@earthlink.net>
    --> Zenith-List message posted by: "Chris Lewis" <christopherlewis@earthlink.net> There are several differences, all marked with "SP" on the part number. Check your plans and look for improvements throughout. cl -------- 701 Scratch Builder Read this topic online here: http://forums.matronics.com/viewtopic.php?p=22838#22838


    Message 4


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    Time: 07:45:41 AM PST US
    Subject: Unstable Tach
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Check to see how much side play you have on the distributor shaft and if it might be coming into contact with the pick up...Or indeed could be getting too far away. There should be very little side play (None!) but the reality is a lot of them do. I'm thinking you could be hittng a resonance frequency that pulls the shaft to one side. Have you swapped the coils just for fun?...If you have a leaky low tension side then this could in effect be grounding out the chip...It would would be a quick test in any case if only to discount the theory. Frank -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Tim & Diane Shankland Sent: Saturday, March 18, 2006 7:27 PM Subject: Re: Zenith-List: Unstable Tach --> Zenith-List message posted by: Tim & Diane Shankland --> <tshank@core.com> Frank, Yes, I'm running a Stratus, so far the standard ignition starts and runs. As I mentioned in a previous post my current working theory is a vibration in the centrifugal advance. I do notice what seemed to be a slight roughness that occurs with the tach instability. I'm going to put the prop back on and run the engine up to a higher RPM to see if the roughness is just in the mid range. If my theory is correct it will end when the centrifugal advance hits it's high end stop. Tim


    Message 5


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    Time: 08:09:16 AM PST US
    From: N5SL <nfivesl@yahoo.com>
    Subject: Re: Cable ties (Inside the Wingtip)
    --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> Don: I follow you now. We are talking about the outboard end of the wing or the "spar tip," 6W5-1. For the small wires, I just drilled a hole and installed a rubber grommet. The strobe wire is run through the lightening hole like your wires. I installed some rubber automotive trim that is used for seams in car interiors. I got it from JC whitney and it works well for anywhere you don't want wires to come in contact with sharp edges. Here's a picture I took while wiring up the lights in my right wing. After the picture was taken I used a longer piece to go all the way around the hole. http://www.cooknwithgas.com/10_2005_Inside_Tip.JPG Here's what it looks like all closed up with a green LED light shining: http://www.cooknwithgas.com/10_12_05_Wingtip.JPG You can also see in the above photo an inspection plate so I wouldn't have to go in through the light holes to get to the strobes. I installed lights in both wings for effective wig-wag lighting. I got the wig-wag switch from periheliondesign.com. You are welcome to come by anytime. Scott Laughlin Engine Installed. > --> Zenith-List message posted by: Don Mountain > Hello Scott, > > Where I am having trouble tying the wires down is after they pass up the wing through the main ribs in grommets, they make a turn and go through a lightening hole in the main spar extention, just like you will have to do after they come out of the end of your PVC. So I was looking for a removal method of strapping down the wires through the lightening hole.


    Message 6


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    Time: 08:22:00 AM PST US
    Subject: Sport pilot..One last time
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Loaded the 601 HDS up to close to Gross..went flying and as far as I can tell it stalls at under 50mph...both on the Asi and on the GPS..>So as far as I am concerned it is being advertised as "sport pilot friendly". Thanks for all your inputs.. Frank I think you'll not be able to sell it as a Light Sport Aircraft, having been registered as an Experimental, but you'll be able to sell it to a person with the new Light Sport Aircraft pilot's license and they can fly it same as any T-Craft or Cub because it does, in fact, stall at 50 or less. I've found that my plane will stall at under 50 as well and am considering dumping out from the Private to the drivers license medical. I'm fine, but everything is an inevitablity these days. Larry McFarland - 601HDS at www.macsmachine.com do not archive


    Message 7


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    Time: 10:26:53 AM PST US
    From: Don Mountain <mountain4don@yahoo.com>
    Subject: Re: Cable ties (Inside the Wingtip)
    --> Zenith-List message posted by: Don Mountain <mountain4don@yahoo.com> Thanks again Scott, Good idea about running the rubber strip around the hole. On another related topic in this area, how did you tie up the loose wires to the headlights that are required to pull the bulb out the front to unfasten for bulb replacements? Right now I have a loop of wire that lays on the bottom skin when the bulbs are put in place. Don N5SL <nfivesl@yahoo.com> wrote: --> Zenith-List message posted by: N5SL Don: I follow you now. We are talking about the outboard end of the wing or the "spar tip," 6W5-1. For the small wires, I just drilled a hole and installed a rubber grommet. The strobe wire is run through the lightening hole like your wires. I installed some rubber automotive trim that is used for seams in car interiors. I got it from JC whitney and it works well for anywhere you don't want wires to come in contact with sharp edges. Here's a picture I took while wiring up the lights in my right wing. After the picture was taken I used a longer piece to go all the way around the hole. http://www.cooknwithgas.com/10_2005_Inside_Tip.JPG Here's what it looks like all closed up with a green LED light shining: http://www.cooknwithgas.com/10_12_05_Wingtip.JPG You can also see in the above photo an inspection plate so I wouldn't have to go in through the light holes to get to the strobes. I installed lights in both wings for effective wig-wag lighting. I got the wig-wag switch from periheliondesign.com. You are welcome to come by anytime. Scott Laughlin Engine Installed. --------------------------------- Use Photomail to share photos without annoying attachments.


    Message 8


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    Time: 10:51:42 AM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Cable ties (Inside the Wingtip)
    --> Zenith-List message posted by: "Edward Moody II" <dredmoody@cox.net> Before connecting the plugs atthe headlight fixture end, you can run the wires through a piece of 1/4" fuel line to protect them from chafing. Ed Moody II Rayne LA 601XL working on tail


    Message 9


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    Time: 10:59:35 AM PST US
    From: "Bob Unternaehrer" <shilocom@mcmsys.com>
    Subject: Motor
    --> Zenith-List message posted by: "Bob Unternaehrer" <shilocom@mcmsys.com> Does anyone have any knowledge of whether the Lycoming O-290 will work in the Zenair 601 XL. Have heard that they are not any heavier than the O-235, but that's just rumor. Blue Skies Bob Unternaehrer shilocom@mcmsys.com


    Message 10


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    Time: 11:26:13 AM PST US
    From: "Dan Ribb" <dan@danribb.com>
    Subject: Re: Motor
    --> Zenith-List message posted by: "Dan Ribb" <dan@danribb.com> This is the best list I could find - look down the list a bit to the O-235 and O-290 entries. http://www.wanttaja.com/avlinks/engines.htm#Engines3 - Dan > Does anyone have any knowledge of whether the Lycoming O-290 will work in > the Zenair 601 XL. Have heard that they are not any heavier than the > O-235, but > that's just rumor. > Blue Skies > Bob Unternaehrer > shilocom@mcmsys.com


    Message 11


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    Time: 11:53:30 AM PST US
    Subject: 601HDS is now for sale
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Hi all, Just a note to say this sad day I placed my airplane on www.barnstormers.com Listed as Sport pilot compliant. I will be sad to see her go but I have moved onto finishing up my RV7a. Let anyone you know who might like a well sorted 601. Thanks Frank


    Message 12


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    Time: 12:19:35 PM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: Motor
    --> Zenith-List message posted by: LarryMcFarland <larry@macsmachine.com> Bob, I continue to watch the list of engines applied to the Zenith 601 series increase in size with great interest. I think you need to speak with Nick at Zenith on this one. The inside upper firewall engine mounts that transition the upper longerons to the firewall and top engine mount brackets are probably the weakest link and most stressed parts that keep the aircraft together. We've seen one 601 with a 912 engine, some extreme corrosion, flown from a bad concrete runway found these pieces failed. I wouldn't be comfortable with that large an engine knowing the actual size of the parts mentioned because it might very well hold up static loaded, but applying the torque and horsepower of an 0-290 over time on those parts could get someone killed. Please check it out with Nick Heintz at Zenith 1-573-581-9000. Respectfully, Larry McFarland - 601HDS at www.macsmachine.com Bob Unternaehrer wrote: >--> Zenith-List message posted by: "Bob Unternaehrer" <shilocom@mcmsys.com> > >Does anyone have any knowledge of whether the Lycoming O-290 will work in the Zenair 601 XL. Have heard that they are not any heavier than the O-235, but that's just rumor. > >Blue Skies >Bob Unternaehrer >shilocom@mcmsys.com > > > > > > > > >


    Message 13


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    Time: 12:34:19 PM PST US
    From: N5SL <nfivesl@yahoo.com>
    Subject: Re: Cable ties (Inside the Wingtip)
    --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> Don: I did the same thing - tie-wrapped them together and left some extra length. Ed's idea of using fuel hose is a good one that I may try the next time I open up the lights (thanks Ed!). I hope that is not for a while since it's a real pain to get those screws in just right. I used floating anchors on the second wing, but the first one has the ZAC-specified fixed anchor nuts. Take care, Scott Laughlin --- Don Mountain <mountain4don@yahoo.com> wrote: > Thanks again Scott, > > Good idea about running the rubber strip around the > hole. On another related topic in this area, how > did you tie up the loose wires to the headlights > that are required to pull the bulb out the front to > unfasten for bulb replacements?


    Message 14


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    Time: 01:00:17 PM PST US
    From: N5SL <nfivesl@yahoo.com>
    Subject: Re: Motor (0-290 Engine)
    --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> Here's what zenithair.com says on the 601XL engine page: "While all aircraft are designed within certain power and engine weight guidelines, Chris Heintz did not design the ZODIAC XL "around" a particular engine - to maximize the customer's choice of installed powerplant. Recommended power is 80 to 125 horsepower, up to 300 lbs. installed weight." 140 horsepower exceeds the recommended power. Scott Laughlin www.cooknwithgas.com > Unternaehrer" <shilocom@mcmsys.com> > > > >Does anyone have any knowledge of whether the > Lycoming O-290 will work in the Zenair 601 XL.


    Message 15


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    Time: 01:24:46 PM PST US
    Subject: Motor (0-290 Engine)
    From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com>
    --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> I honestly think an XL with 140HP would be just fine...I mean there are RV's flying around with over 300 and they are designed for 200HP max. I was considering a 150HP conversion for the HDS for a while. Simply means I will get off the ground in a hurry and cruise higher/faster. The real question is the weight...if you think about it, the shock loading on the engine mounts druing a hard landing is much more arduous for the airframe than a bit of extra pull and torque reaction. So how much does this beasty weigh? Frank Do not archive -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of N5SL Sent: Monday, March 20, 2006 12:58 PM Subject: Re: Zenith-List: Motor (0-290 Engine) --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> Here's what zenithair.com says on the 601XL engine page: "While all aircraft are designed within certain power and engine weight guidelines, Chris Heintz did not design the ZODIAC XL "around" a particular engine - to maximize the customer's choice of installed powerplant. Recommended power is 80 to 125 horsepower, up to 300 lbs. installed weight." 140 horsepower exceeds the recommended power. Scott Laughlin www.cooknwithgas.com > Unternaehrer" <shilocom@mcmsys.com> > > > >Does anyone have any knowledge of whether the > Lycoming O-290 will work in the Zenair 601 XL.


    Message 16


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    Time: 01:52:28 PM PST US
    From: N5SL <nfivesl@yahoo.com>
    Subject: Motor (0-290 Engine)
    --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> 263 lbs according to the website posted earlier. --- "Hinde, Frank George (Corvallis)" > So how much does this beasty weigh? > > Frank Do Not Archive


    Message 17


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    Time: 02:30:02 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: MicroAir antenna
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> Bob, That stainless steel antena comes with two pieces of insulate (cant remember if solid plastic or some kind of ceramic) that insulates the antena from the airframe, then also has a piece of metal that touches the airframe where you conect the ground of the coaxial cable. I have one of this, but installed in other ultralight several years ago, cant remeber exacty, but still working pefectly for about 10 years, as a permanent antena for my handheld radio. Saludos Gary Gower. Bob Miller <tutuzulu@gmail.com> wrote: --> Zenith-List message posted by: "Bob Miller" Bryan, I think this explains the discrepancy. My antenna is a solid piece of stainless, no outer shell. So I'll insulate this from the airframe, and ground the coax shield to the groundplane (i.e., the metal skin). It was the least expensive antenna ACS offered, so we'll see how well it does. It is similar to the "roll your own" that Aeroelectric recommends. Thanks, Bob On 3/19/06, Bryan Martin wrote: > --> Zenith-List message posted by: Bryan Martin > > A quarter wave whip antenna needs a good ground plane to operate > effectively. The shield conductor on a quarter wave whip antenna must be > grounded at both ends, on the antenna end it must be grounded to a good > ground plane. Most manufactured antennas have a metal base that the outer > shell of the antenna connector is attatched to. In order to ensure that the > shield is grounded, this metal base must be grounded. The actual radiating > element inside the antenna assembly is connected to the center conductor of > the antenna cable and isolated from the shell. The radiating element must > not be grounded. > > -- > Bryan Martin > N61BM, CH 601 XL, Stratus Subaru. > do not archive. > > > > --> Zenith-List message posted by: "Bob Miller" > > > > My quarter-wave antenna has delrin bushings to insulate the antenna > > from the airframe, and Aeroelectric Connection states the antenna > > should be insulated from the airframe. > > > > Yet, the manual for my MicroAir 760 radio says "For metal skin > > aircraft....ensure that the antenna base and the coax shield are > > firmly grounded to the skin of the aircraft. Ensure that any > > anti-corrosion product, which may be used to seal the exterior > > surface, does not isolate the antenna base from the airframe." > > > > Wouldn't this be the same as grounding the shield wire to the antenna? > > > > How have y'all done it? > > > > See you at Sun'nFun. > > > > -- > > Bob Miller > > 601HD N722Z > > Charlottesville, Virginia > > > > > > -- Bob Miller 601HD N722Z Charlottesville, Virginia --------------------------------- Bring photos to life! New PhotoMail makes sharing a breeze.


    Message 18


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    Time: 02:30:02 PM PST US
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: MicroAir antenna
    --> Zenith-List message posted by: Gary Gower <ggower_99@yahoo.com> Bob, That stainless steel antena comes with two pieces of insulate (cant remember if solid plastic or some kind of ceramic) that insulates the antena from the airframe, then also has a piece of metal that touches the airframe where you conect the ground of the coaxial cable. I have one of this, but installed in other ultralight several years ago, cant remeber exacty, but still working pefectly for about 10 years, as a permanent antena for my handheld radio. Is not expensive, but works great. Saludos Gary Gower. Bob Miller <tutuzulu@gmail.com> wrote: --> Zenith-List message posted by: "Bob Miller" Bryan, I think this explains the discrepancy. My antenna is a solid piece of stainless, no outer shell. So I'll insulate this from the airframe, and ground the coax shield to the groundplane (i.e., the metal skin). It was the least expensive antenna ACS offered, so we'll see how well it does. It is similar to the "roll your own" that Aeroelectric recommends. Thanks, Bob On 3/19/06, Bryan Martin wrote: > --> Zenith-List message posted by: Bryan Martin > > A quarter wave whip antenna needs a good ground plane to operate > effectively. The shield conductor on a quarter wave whip antenna must be > grounded at both ends, on the antenna end it must be grounded to a good > ground plane. Most manufactured antennas have a metal base that the outer > shell of the antenna connector is attatched to. In order to ensure that the > shield is grounded, this metal base must be grounded. The actual radiating > element inside the antenna assembly is connected to the center conductor of > the antenna cable and isolated from the shell. The radiating element must > not be grounded. > > -- > Bryan Martin > N61BM, CH 601 XL, Stratus Subaru. > do not archive. > > > > --> Zenith-List message posted by: "Bob Miller" > > > > My quarter-wave antenna has delrin bushings to insulate the antenna > > from the airframe, and Aeroelectric Connection states the antenna > > should be insulated from the airframe. > > > > Yet, the manual for my MicroAir 760 radio says "For metal skin > > aircraft....ensure that the antenna base and the coax shield are > > firmly grounded to the skin of the aircraft. Ensure that any > > anti-corrosion product, which may be used to seal the exterior > > surface, does not isolate the antenna base from the airframe." > > > > Wouldn't this be the same as grounding the shield wire to the antenna? > > > > How have y'all done it? > > > > See you at Sun'nFun. > > > > -- > > Bob Miller > > 601HD N722Z > > Charlottesville, Virginia ---------------------------------


    Message 19


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    Time: 03:10:37 PM PST US
    From: "Bob Unternaehrer" <shilocom@mcmsys.com>
    Subject: Re: Motor (0-290 Engine)
    --> Zenith-List message posted by: "Bob Unternaehrer" <shilocom@mcmsys.com> Not really sure on the weight. It's still in pieces, but suspect is well under 300, but wonder if the 300 lbs is firewall forward, including prop, cowl etc. etc. I'm thinking it should be around 260 motor and accessories, then add prop and cowl and motor mount. Bob U. ----- Original Message ----- From: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> Sent: Monday, March 20, 2006 3:23 PM Subject: RE: Zenith-List: Motor (0-290 Engine) > --> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> > > I honestly think an XL with 140HP would be just fine...I mean there are > RV's flying around with over 300 and they are designed for 200HP max. > > I was considering a 150HP conversion for the HDS for a while. Simply > means I will get off the ground in a hurry and cruise higher/faster. > > The real question is the weight...if you think about it, the shock > loading on the engine mounts druing a hard landing is much more arduous > for the airframe than a bit of extra pull and torque reaction. > > So how much does this beasty weigh? > > Frank > > Do not archive > > -----Original Message----- > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of N5SL > Sent: Monday, March 20, 2006 12:58 PM > To: zenith-list@matronics.com > Subject: Re: Zenith-List: Motor (0-290 Engine) > > --> Zenith-List message posted by: N5SL <nfivesl@yahoo.com> > > Here's what zenithair.com says on the 601XL engine > page: > > "While all aircraft are designed within certain power and engine weight > guidelines, Chris Heintz did not design the ZODIAC XL "around" a > particular engine - to maximize the customer's choice of installed > powerplant. Recommended power is 80 to 125 horsepower, up to 300 lbs. > installed weight." > > 140 horsepower exceeds the recommended power. > > Scott Laughlin > www.cooknwithgas.com > > > Unternaehrer" <shilocom@mcmsys.com> > > > > > >Does anyone have any knowledge of whether the > > Lycoming O-290 will work in the Zenair 601 XL. > >


    Message 20


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    Time: 03:22:33 PM PST US
    From: "Bill+Rose" <naumuk@alltel.net>
    Subject: Re: Aileron stiffness and force - XL
    --> Zenith-List message posted by: "Bill+Rose" <naumuk@alltel.net> ----- Original Message ----- From: "David X" <dxj@comcast.net> Sent: Sunday, March 19, 2006 10:27 PM Subject: Zenith-List: Re: Aileron stiffness and force - XL David- The person who owned the first Zenith I'd ever seen up close- a gorgeous HDS, commented on the same left turn tendency. He said that if he had to do it all over again, he'd put as much accessory weight as he could in the right side. Consequently, I put my landing light and aileron trim in the right wing. Before cutting metal, I contacted EAA to find out if there was any reg against putting a landing light in the right wing. According to the EAA Technical Counselor, you can put the landing light anywhere, but he said the problem was probably aerodynamic and not weight related. As light as the Zenith is, there's a possibility that weight really is a factor, but three people noticing the same tendency is not conclusive. Anyone else want to "Weigh in"? Bill > I also noticed a tendency for the aircraft to turn left excessively. I > thought it was my ailerons or a heavy wing, but turns out that it's my fat > ass. Try flying with left tank near empty, right tank near full. Maybe it > won't help, but it's easy enough to try. > > -------- > Zodiac 601 XL - CZAW Built - Rotax 912S > DO NOT ARCHIVE > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=22764#22764 > > >


    Message 21


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    Time: 03:45:58 PM PST US
    From: "john H" <professor71@hotmail.com>
    Subject: Re: Aileron stiffness and force - XL
    --> Zenith-List message posted by: "john H" <professor71@hotmail.com> After 140hrs on my 601HD I just installed aileron trim. Before, when flying solo, the plane wanted to roll to the left. When carrying a passenger it flies pretty even. If you are in the building process I would definately go with the aileron trim. Much easier to do now than later. John >From: "Bill+Rose" <naumuk@alltel.net> >To: <zenith-list@matronics.com> >Subject: Re: Zenith-List: Re: Aileron stiffness and force - XL >Date: Mon, 20 Mar 2006 18:20:56 -0500 > >--> Zenith-List message posted by: "Bill+Rose" <naumuk@alltel.net> > > >----- Original Message ----- >From: "David X" <dxj@comcast.net> >To: <zenith-list@matronics.com> >Sent: Sunday, March 19, 2006 10:27 PM >Subject: Zenith-List: Re: Aileron stiffness and force - XL >David- > The person who owned the first Zenith I'd ever seen up close- a >gorgeous >HDS, commented on the same left turn tendency. He said that if he had to do >it all over again, he'd put as much accessory weight as he could in the >right side. Consequently, I put my landing light and aileron trim in the >right wing. > Before cutting metal, I contacted EAA to find out if there was any reg >against putting a landing light in the right wing. According to the EAA >Technical Counselor, you can put the landing light anywhere, but he said >the >problem was probably aerodynamic and not weight related. > As light as the Zenith is, there's a possibility that weight really is >a >factor, but three people noticing the same tendency is not conclusive. > Anyone else want to "Weigh in"? > > Bill -


    Message 22


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    Time: 05:23:32 PM PST US
    From: James Ferris <mijniljj@yahoo.com>
    Subject: Re: Motor (0-290 Engine)
    --> Zenith-List message posted by: James Ferris <mijniljj@yahoo.com> i think it would be about 235 lb, an o320 is 243lb and the 036 is 265 lb. Jim --- Bob Unternaehrer <shilocom@mcmsys.com> wrote: > --> Zenith-List message posted by: "Bob > Unternaehrer" <shilocom@mcmsys.com> > > Not really sure on the weight. It's still in > pieces, but suspect is well > under 300, but wonder if the 300 lbs is firewall > forward, including prop, > cowl etc. etc. I'm thinking it should be around 260 > motor and accessories, > then add prop and cowl and motor mount. Bob U. > > ----- Original Message ----- > From: "Hinde, Frank George (Corvallis)" > <frank.hinde@hp.com> > To: <zenith-list@matronics.com> > Sent: Monday, March 20, 2006 3:23 PM > Subject: RE: Zenith-List: Motor (0-290 Engine) > > > > --> Zenith-List message posted by: "Hinde, Frank > George (Corvallis)" > <frank.hinde@hp.com> > > > > I honestly think an XL with 140HP would be just > fine...I mean there are > > RV's flying around with over 300 and they are > designed for 200HP max. > > > > I was considering a 150HP conversion for the HDS > for a while. Simply > > means I will get off the ground in a hurry and > cruise higher/faster. > > > > The real question is the weight...if you think > about it, the shock > > loading on the engine mounts druing a hard landing > is much more arduous > > for the airframe than a bit of extra pull and > torque reaction. > > > > So how much does this beasty weigh? > > > > Frank > > > > Do not archive > > > > -----Original Message----- > > From: owner-zenith-list-server@matronics.com > > [mailto:owner-zenith-list-server@matronics.com] On > Behalf Of N5SL > > Sent: Monday, March 20, 2006 12:58 PM > > To: zenith-list@matronics.com > > Subject: Re: Zenith-List: Motor (0-290 Engine) > > > > --> Zenith-List message posted by: N5SL > <nfivesl@yahoo.com> > > > > Here's what zenithair.com says on the 601XL engine > > page: > > > > "While all aircraft are designed within certain > power and engine weight > > guidelines, Chris Heintz did not design the > ZODIAC XL "around" a > > particular engine - to maximize the customer's > choice of installed > > powerplant. Recommended power is 80 to 125 > horsepower, up to 300 lbs. > > installed weight." > > > > 140 horsepower exceeds the recommended power. > > > > Scott Laughlin > > www.cooknwithgas.com > > > > > Unternaehrer" <shilocom@mcmsys.com> > > > > > > > >Does anyone have any knowledge of whether the > > > Lycoming O-290 will work in the Zenair 601 XL. > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > browse > Subscriptions page, > FAQ, > http://www.matronics.com/Navigator?Zenith-List > > Admin. > > > > > > > > > > >


    Message 23


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    Time: 05:24:54 PM PST US
    From: "George Swinford" <grs-pms@comcast.net>
    Subject: Re: Aileron stiffness and force - XL
    --> Zenith-List message posted by: "George Swinford" <grs-pms@comcast.net> I notice a left turn tendency when flying solo in any of several flying club Cessna 150s. These are well maintained airplanes, usually used for dual instruction. I never noticed the left turn tendency with an instructor or passenger. I wish the 150 had aileron trim. George Swinford Do not archive ----- Original Message ----- From: "Bill+Rose" <naumuk@alltel.net> Sent: Monday, March 20, 2006 3:20 PM Subject: Re: Zenith-List: Re: Aileron stiffness and force - XL > --> Zenith-List message posted by: "Bill+Rose" <naumuk@alltel.net> > > > ----- Original Message ----- > From: "David X" <dxj@comcast.net> > To: <zenith-list@matronics.com> > Sent: Sunday, March 19, 2006 10:27 PM > Subject: Zenith-List: Re: Aileron stiffness and force - XL > David- > The person who owned the first Zenith I'd ever seen up close- a gorgeous > HDS, commented on the same left turn tendency. He said that if he had to do > it all over again, he'd put as much accessory weight as he could in the > right side. Consequently, I put my landing light and aileron trim in the > right wing. > Before cutting metal, I contacted EAA to find out if there was any reg > against putting a landing light in the right wing. According to the EAA > Technical Counselor, you can put the landing light anywhere, but he said the > problem was probably aerodynamic and not weight related. > As light as the Zenith is, there's a possibility that weight really is a > factor, but three people noticing the same tendency is not conclusive. > Anyone else want to "Weigh in"? > > Bill > > > I also noticed a tendency for the aircraft to turn left excessively. I > > thought it was my ailerons or a heavy wing, but turns out that it's my fat > > ass. Try flying with left tank near empty, right tank near full. Maybe it > > won't help, but it's easy enough to try. > > > > -------- > > Zodiac 601 XL - CZAW Built - Rotax 912S > > DO NOT ARCHIVE > > > > > > > > > > Read this topic online here: > > > > http://forums.matronics.com/viewtopic.php?p=22764#22764 > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 24


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    Time: 06:04:05 PM PST US
    From: Gdascomb@aol.com
    Subject: Axle drilling guide
    --> Zenith-List message posted by: Gdascomb@aol.com Travis Kobush has axle drilling guides for both the 601 & 701 for sale on his site. $15 plus shipping. Also a bungee installation tool. Look under "aircraft tools". _http://www.kobushweldingandmachining.com/_ (http://www.kobushweldingandmachining.com/)


    Message 25


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    Time: 06:28:25 PM PST US
    Subject: Forming Stabilizer Skin for XL
    From: "Ron Lendon" <rlendon@comcast.net>
    --> Zenith-List message posted by: "Ron Lendon" <rlendon@comcast.net> Scratch Builders Thanks for all the good dialog, it's like this list anticipates my next building phase. On 3/19/06 I formed the skin for the stabilizer single handed :). Well I actually have two hands and used them both and my feet and head at times. You can follow the sequence at this site: -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23042#23042


    Message 26


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    Time: 06:38:18 PM PST US
    From: LHusky@aol.com
    Subject: Crimp or Fluting Question
    --> Zenith-List message posted by: LHusky@aol.com Can somebody tell me what size the crimp on the ribs should be. I am thinking about 1/2 inch or 3/16 inch. I am going to build a tool tommorow, so this information would give me an idea. Thanks, Larry "Going to finish tail this week"


    Message 27


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    Time: 06:46:32 PM PST US
    From: LHusky@aol.com
    Subject: Crimp or Fluting Question
    --> Zenith-List message posted by: LHusky@aol.com I am wondering what the width of the crimp should be on the ribs. I am guessing about 1/2 inch or 3/16 in wide. I am building a tool tommorow for crimping or fluting. I want to finish my tail this week, so this information would help a lot. Thanks, Larry


    Message 28


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    Time: 06:52:39 PM PST US
    From: Tim & Diane Shankland <tshank@core.com>
    Subject: Re: Unstable Tach
    --> Zenith-List message posted by: Tim & Diane Shankland <tshank@core.com> Frank, I had previously checked the shaft for play and found none, and it doesn't appear to be coming into contact with the pickup. I did put the prop back on yesterday and ran up the engine. I have my filter on now so the tach is steady at all speeds. Engine smooth at 4000 RPM's and up maybe a little roughness between 3000 and 4000, hard to say. Ran up to 5400 RPM, going to have to add a little pitch in the prop, I still had some throttle left. I looked into swapping coils, but I didn't want to have to dig into that wiring at this point. I might if I get some other things done. Tim Hinde, Frank George (Corvallis) wrote: >--> Zenith-List message posted by: "Hinde, Frank George (Corvallis)" <frank.hinde@hp.com> > >Check to see how much side play you have on the distributor shaft and if >it might be coming into contact with the pick up...Or indeed could be >getting too far away. There should be very little side play (None!) but >the reality is a lot of them do. I'm thinking you could be hittng a >resonance frequency that pulls the shaft to one side. > >Have you swapped the coils just for fun?...If you have a leaky low >tension side then this could in effect be grounding out the chip...It >would would be a quick test in any case if only to discount the theory. > >Frank > >-----Original Message----- >From: owner-zenith-list-server@matronics.com >[mailto:owner-zenith-list-server@matronics.com] On Behalf Of Tim & Diane >Shankland >Sent: Saturday, March 18, 2006 7:27 PM >To: zenith-list@matronics.com >Subject: Re: Zenith-List: Unstable Tach > >--> Zenith-List message posted by: Tim & Diane Shankland >--> <tshank@core.com> > >Frank, >Yes, I'm running a Stratus, so far the standard ignition starts and >runs. As I mentioned in a previous post my current working theory is a >vibration in the centrifugal advance. I do notice what seemed to be a >slight roughness that occurs with the tach instability. I'm going to put >the prop back on and run the engine up to a higher RPM to see if the >roughness is just in the mid range. If my theory is correct it will end >when the centrifugal advance hits it's high end stop. > >Tim > > > > > > > > >


    Message 29


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    Time: 09:12:45 PM PST US
    Subject: Re: Aileron stiffness and force - XL
    From: "David X" <dxj@comcast.net>
    --> Zenith-List message posted by: "David X" <dxj@comcast.net> P.S. I have the aileron trim :) It's trimmed nearly full right when I solo. It takes less trim adjustment eventually when I burn off left tank first. -------- Zodiac 601 XL - CZAW Built - Rotax 912S DO NOT ARCHIVE Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23071#23071


    Message 30


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    Time: 09:12:45 PM PST US
    Subject: Re: Crimp or Fluting Question
    From: "Ron Lendon" <rlendon@comcast.net>
    --> Zenith-List message posted by: "Ron Lendon" <rlendon@comcast.net> Just make the tool from the builders guide. It gives you very good control over the depth of the crimp. You can watch the metal straighten out while you are using it. It only takes about one hour to make using 3/8" dia rod. -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder Do Not Archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=23072#23072




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