Today's Message Index:
----------------------
 
     1. 12:40 AM - Re: CH701 Power: Rotax or Jabiru (jetboy)
     2. 04:45 AM - propellors (David Downey)
     3. 04:49 AM - Re: baggage locker (Crvsecretary@aol.com)
     4. 05:23 AM - Re: baggage locker (Robin Bellach)
     5. 05:45 AM - baggage locker and what I'd do differently on a 601-HD (Michel Therrien)
     6. 06:01 AM - To Bead or Not To Bead (Wade Jones)
     7. 06:10 AM - Re: 912 Oil Leak (Jim Hoak)
     8. 06:49 AM - Re: Re: CH701 Power: Rotax or Jabiru (MacDonald Doug)
     9. 07:28 AM - Re: baggage locker (LarryMcFarland)
    10. 08:29 AM - Re: Wing walk tread strip (Jim Hoak)
    11. 09:35 AM - Re: To Bead or Not To Bead (Terry Turnquist)
    12. 09:38 AM - Re: Wing walk tread strip (Clmelenyzeriv@cs.com)
    13. 10:34 AM - Re: To Bead or Not To Bead (Wade Jones)
    14. 10:48 AM - How to attach rudder question (LHusky@aol.com)
    15. 10:50 AM - Re: vg's (Milburn Reed)
    16. 11:34 AM - Re: How to attach rudder question (David Downey)
    17. 12:08 PM - Re: To Bead or Not To Bead (Terry Turnquist)
    18. 01:21 PM - Re: To Bead or Not To Bead (Wade Jones)
    19. 02:30 PM -  (Jaybannist@cs.com)
    20. 03:11 PM - Dave's Brake (Wade Jones)
    21. 03:21 PM - Re: How to attach rudder question (Bryan Martin)
    22. 03:44 PM - Upholstry (Jaybannist@cs.com)
    23. 03:54 PM - Re:  (Bryan Martin)
    24. 03:59 PM - Re: Upholstry (Bryan Martin)
    25. 04:30 PM - int side panels (Jack Russell)
    26. 04:59 PM - Re: How to attach rudder question (Al Young)
    27. 06:10 PM - Re: How to attach rudder question (Husky Larry J)
    28. 06:28 PM - Re: Pilot Test Game (Bob Miller)
    29. 08:35 PM - Re: Upholstry (Peter Chapman)
    30. 10:09 PM - Re: vg's (JohnDRead@aol.com)
    31. 10:17 PM - Re: vg's (NYTerminat@aol.com)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: CH701 Power: Rotax or Jabiru | 
      
      
      Steve,
                I went with the Jabiru 2200 the only other 701 I've been in was a 532
      powered one - I will say its speeds and climb rate seem similar to mine. It was
      960 lbs, I run the later 1100 lbs revision. I'm certain that an 80 hp Rotax
      will do better except the compromise for complexity and cost. The 912S is harsh
      on 701 airframes- make sure you build with the revised H Stab attach brackets.
      I do like the new mounts offered attaching to the rear of the engine, that
      may also help.
      
      Before choosing, I ran many calculations and observations. You loose 5% or so to
      a small dia prop. The other problem will be weight and cooling. The 2200 gets
      along fine I would not like to repeat the excersise with a 3300, corvair or
      geared air cooled engine because of those issues. Theres a geared VW due up north
      soon and I'm waiting to hear if alls OK.
      
      I would accept a new (current build) 2200 or used / new 80 hp 912 on my aircraft.
      I would rather run a small rotary there was nothing available.
      
      Actual figures are cruise @ 2900 rpm 63 KTs  Max speed 70 KTs climb 1 up 400 -
      800 fpm 2 up full load 200 - 400 fpm no stupid comments please a 701 is landing
      limited and takoff distances are much shorter as advertised. I have not had
      opportunity to test props etc. also my airspeed is with a static vent not factory
      specs which are without.
      
      Ralph /
      
      --------
      Ralph - CH701 / 2200a
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p494#80494
      
      
Message 2
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  | 
      
      
      
      As a general rule of thumb, larger diameter is better for static thrust and therefore
      climb; smaller diameter props are more efficient at speed. The choice is
      predicated on the application - the dirtier and slower a design is the better
      the performance as the diameter goes up.
      
      
        Dave Downey
        Harleysville (SE) PA
      
      
       __________________________________________________
      
Message 3
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| Subject:  | Re: baggage locker | 
      
      
      Hello Carlos:
      
      Only one thought comes to mind: the alignment of all those locking  pins 
      simultaneously while pushing down and turning the lock handle might be  tough to
      
      engineer to work properly.  As I recall the baggage locker cover  is not flat,
      
      so all that all those sliding locking pin assemblies will have  to be curved 
      as well.  Certainly not impossible, but all these things add  weight as well as
      
      convenience.
      
      The locking pins will have to be self-aligning while still  providing enough 
      push to secure the cover.  I'm thinking more of a 'sliding  wedge" design 
      pushing individually spring-loaded locking pins - accomplishing  this on three
      
      sides simultaneously with one rotating handle will require some  exciting linkage!
      
      Just my two cents worth.
      
      Tracy Smith
      N458XL (reserved)
      Naugatuck, CT
      
      
      In a message dated 12/10/2006 12:36:57 AM Eastern Standard Time,  
      carlossa52@gmail.com writes:
      
      Hello,  all
      
      
      Has anybody considered a locking mechanism (for the wing  lockers) similar to 
      the one in the attached drafts?
      Comments, thoughts?  Pictures??
      
      Idle minds want to know...  :-)
      
      
      Happy  building 
      
      Carlos
      CH601-HD, Plans
      Montreal,  Canada
      
      
Message 4
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  | 
      
      
| Subject:  | Re: baggage locker | 
      
      Maybe I'm missing something here, but that looks like a latching 
      mechanism. If it's a locking mechanism where do you insert the key or 
      enter the combination or speak the secret open sesme words? 
      
      Do not archive.
        ----- Original Message ----- 
        From: Crvsecretary@aol.com 
        To: zenith-list@matronics.com 
        Sent: Sunday, December 10, 2006 6:48 AM
        Subject: Re: Zenith-List: baggage locker
      
      
        Hello Carlos:
      
        Only one thought comes to mind: the alignment of all those locking 
      pins simultaneously while pushing down and turning the lock handle might 
      be tough to engineer to work properly.  As I recall the baggage locker 
      cover is not flat, so all that all those sliding locking pin assemblies 
      will have to be curved as well.  Certainly not impossible, but all these 
      things add weight as well as convenience.
      
        The locking pins will have to be self-aligning while still providing 
      enough push to secure the cover.  I'm thinking more of a 'sliding wedge" 
      design pushing individually spring-loaded locking pins - accomplishing 
      this on three sides simultaneously with one rotating handle will require 
      some exciting linkage!
      
        Just my two cents worth.
      
        Tracy Smith
        N458XL (reserved)
        Naugatuck, CT
      
      
        In a message dated 12/10/2006 12:36:57 AM Eastern Standard Time, 
      carlossa52@gmail.com writes:
          Hello, all
      
      
          Has anybody considered a locking mechanism (for the wing lockers) 
      similar to the one in the attached drafts?
          Comments, thoughts? Pictures??
      
          Idle minds want to know...  :-)
      
      
          Happy building 
      
          Carlos
          CH601-HD, Plans
          Montreal, Canada
      
      
Message 5
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  | 
      
      
| Subject:  | baggage locker and what I'd do differently on a 601-HD | 
      
      
      
      Good morning Carlos and everyone!
      
      This looks like a really good design.  This said, when
      I saw it, I couls see how it would be nice on an
      airliner...  This said, I would like to bring a point
      here.
      
      We may design our plane like a airliner; it will be as
      good as an airliner, it will never look like an
      airliner, but it may weight like an airliner.  At the
      beginning of one of Bingelis's book is the most
      important chapter and text. I did not read it enough,
      because it contained no information about fabricating
      parts or assemblies.  That text was trying to
      sensibilize us on not adding stuff to increase weight.
      
      In the end, I made a good plane... but it weights 800
      lbs empty, with no paint yet.  If I'd do it again,
      there are a few things I would left aside or that I
      would consider doing otherwise.
      
      I wrote a few things on what I'd do differently next
      time at the bottom of this page:
      http://mthobby.pcperfect.com/ch601/chconstpages.htm
      
      I think I could make the list more complete (like
      lighter and better landing lights.  
      
      This said, the things I really do not regret is
      reinforcing the baggage compartment forward edge,
      reinforcing the baggage compartment top skin,
      reinforcing the fuselage fairings, thicker rear
      fuselage top skin (0.020").  I would also go for
      0.020" wing top skins if I'd do it again.  At one
      time, I thought I'd like dual sticks... then, I made
      my stick so it could be transformed into a single
      handle stick.  I ended up liking that Y stick and I'm
      glad it is there.
      
      One funny thing... I said on my web site that if I'd
      do it again, I'd go  for the recommended engine...
      well, I'm going to install a new engine soon and I
      will be going experimental again!  I'm presently
      working on the engine mount for my new Franklin
      A4-235-B31 that will provide me with more HP for
      similar weight.  And more durable/reliable HPs?
      
      Michel
      
      
      --- Carlos Sa <carlossa52@gmail.com> wrote:
      
      > Hello, all
      > 
      > 
      > Has anybody considered a locking mechanism (for the
      > wing lockers) similar to
      > the one in the attached drafts?
      > Comments, thoughts? Pictures??
      > 
      > Idle minds want to know...  :-)
      > 
      > 
      > Happy building
      > 
      > Carlos
      > CH601-HD, Plans
      > Montreal, Canada
      > 
      
      ----------------------------
      Michel Therrien CH601-HD, C-GZGQ
        http://mthobby.pcperfect.com/ch601
        http://www.zenithair.com/bldrlist/profiles/mthobby
        http://pages.infinit.net/mthobby
      
      __________________________________________________
      
      
Message 6
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  | 
      
      
| Subject:  | To Bead  or Not To Bead | 
      
       Hello Group ,Fast Question .Should I roll the fuel tank beads before 
      bending or after bending . Thanks  Wade
      
Message 7
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  | 
      
      
| Subject:  | Re: 912 Oil Leak | 
      
      
      John,
      
      There are several possible sources for the oil leak on your 912. Earlier 
      this year I removed my gearbox and sent it to Lockwood for overhaul ( 500 
      hours as suggested by Phil Lockwood ) and had a minor leak when I 
      reinstalled the gearbox. It uses a sealant not a gasket at the mating 
      surface. I tried just retorqueing the bolts but that didn't fix it. Be 
      carefull not to overtorque the bolts. I had to remove it, clean up the 
      mating surfaces and reinstall it with more and better applied sealant ( 
      $10.00 per tube - one application ). I had also removed the fuel pump, it 
      has a gasket under it - just make sure the nuts are tight. The most 
      expensive potential source of your leak would be the prop shaft bearing seal 
      in the front end of the gearbox. That would require complete disassembly of 
      the gearbox after removing it from the engine.
      
      You might give Phil, Kerry or Shane at Lockwood a call and see if they have 
      any suggestions on how to isolate the source of the leak.
      
      Jim Hoak 601HD - 912UL - 535 hrs
      ----- Original Message ----- 
      From: "john H" <professor71@hotmail.com>
      Sent: Monday, December 04, 2006 11:55 PM
      Subject: [Norton AntiSpam] Zenith-List: 912 Oil Leak
      
      
      >
      > Hi List
      > I have a very small oil leak on a 912 (200hrs) which is aggravating the 
      > heck out of me. After flying I have a little oil showing up around the 
      > fuel pump, around the gear box and blowing back on the battery box on the 
      > firewall. I just can't seem to find the leak. Oil pressure is fine. Any 
      > ideas anyone??
      > Thanks
      > John
      >
      > _________________________________________________________________
      > Stay up-to-date with your friends through the Windows Live Spaces friends 
      > list.
      >
      >
      > 
      
      
Message 8
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  | 
      
      
| Subject:  | Re: CH701 Power: Rotax or Jabiru | 
      
      
      Steve, I cannot offer any real performance numbers at
      this time because I am still building.  I'll be
      joining the front and back halves of the fuselage
      sometime this week.
      
      I've chosen the 912 UL for my plane.  I stumbled
      across a deal that was too good to pass up otherwise
      I'd have gone for the 912ULS.  Another builder in my
      area is going Jabiru because of the price difference
      and he likes what he has seen so far of them.  Once we
      have our aircraft flying, you can guarantee there will
      be some head to head comparisons done.
      
      I'm in Canada and CAN-ZAC recommended that I stay away
      from the Jabiru for the 701.  They said if I were
      building a 601, the 3300 is an excellent engine but
      for the 701 you really need the longer prop.  Another
      deciding factor is that I will likely end up on floats
      at some point since I live in an area with so many
      lakes to land in.
      
      I guess it comes down to personal choices.  As someone
      else mentioned, if you do decide to go with the
      Jabiru, optimizing the propeller is extremely
      important.
      
      Good luck with your building
      
      do not archive
      
      Doug MacDonald
      Northwest Ontario, Canada
      
      
      Cheap talk?
      
      
Message 9
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  | 
      
      
| Subject:  | Re: baggage locker | 
      
      
      
      Carlos,
      What comes to mind is the door of a safe.  This mechanism is favored by 
      people who have to secure a
      solid door and weight is not a consideration.   At the other side of the 
      equation you might just consider
      Velcro.  Dzus fasteners work really well and are especially light for 
      the kind of security they offer.
      They are also really easy to install.
      
      Larry McFarland - 601HDS at www.macsmachine.com
      do not archive
      
      Carlos Sa wrote:
      > Hello, all
      >
      >
      > Has anybody considered a locking mechanism (for the wing lockers) 
      > similar to the one in the attached drafts?
      > Comments, thoughts? Pictures??
      >
      > Idle minds want to know...  :-)
      >
      >
      > Happy building
      >
      > Carlos
      > CH601-HD, Plans
      > Montreal, Canada
      >
      >
      > ------------------------------------------------------------------------
      >
      >
      > ------------------------------------------------------------------------
      >
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Wing walk tread strip | 
      
      
      Larry and listers,
      
      You may not like my alternative to the gritty stuff most folks put on their 
      wings for the "wing walk" area. I've been in the indusrty for many years and 
      never saw a system or material that looked good and held up well.
      
      My answer was to not apply anything! What I use is a piece of that rubber 
      waffle weave looking shelving material or tool box drawer liner. I just keep 
      it stored ( rolled up ) just behind the seat. When I open the canopy, I just 
      grab it, roll it out on the wing ( either left or right side as needed ) and 
      it does the job nicely - even on a wet wing ( it doesn't slip it just 
      grabs ). It has never failed me yet in ten years. Simple and the wing is 
      CLEAN!
      
      The only draw back was once I forgot to put the piece of material back in 
      the airplane before starting the engine. Blew it away! I now have an item on 
      my checklist ( stow wing walk material ) Have never done it again!
      
      Like I said this system won't be for everyone but it works for me.
      
      do not archive
      
      Jim Hoak
      ----- Original Message ----- 
      From: "LarryMcFarland" <larry@macsmachine.com>
      Sent: Tuesday, December 05, 2006 8:14 PM
      Subject: [Norton AntiSpam] Zenith-List: Wing walk tread strip
      
      
      >
      > Hi guys,
      > I'm looking at a roll of adhesive backed tread strip that has to be cut to 
      > three pieces
      > to fit my wing walks and grumbling about how grossly coarse the grit is 
      > and wishing
      > there were a better alternative. The black looks correct, but I've 
      > concerns about it staying
      > where it is put and the grit coming loose.  I should have purchased it 
      > this week instead of
      > 3 years ago and now have doubts about its adhesive as well.
      >
      > Does anyone have a tread strip that they're happy with?  Something that 
      > once on has had
      > no qualms about it being too rough or hard to keep its shape year after 
      > year.  I'd like to hear
      > from anyone who's applied it and feel they've purchased the right stuff.
      >
      > Larry McFarland - 601HDS at www.macsmachine.com
      >
      >
      > 
      
      
Message 11
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  | 
      
      
| Subject:  | Re: To Bead  or Not To Bead | 
      
      
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
        Bead before bending!  I've done it both ways.
         
        Terry Turnquist
        601 XL Plans
        St. peters, MO
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
      
      
      Wade Jones <waj@quik.com> wrote:
                 Hello Group ,Fast Question .Should I roll the fuel tank beads before
      bending or after bending . Thanks  Wade
      
      
      ---------------------------------
      
Message 12
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  | 
      
      
| Subject:  | Re: Wing walk tread strip | 
      
      
      Jim,
      
      >From the looks standpoint you can get clear tread that is adhesive backed with
      grit on top.  I have a friend that installed it on his RV and it doesn't detract
      from the paint scheme.  I think his source was either Wicks or Aircraft Spruce.
      
      C. L.
      
      Do Not Archive
      
      
      "Jim Hoak" <planejim@bellsouth.net> wrote:
      
      >
      >Larry and listers,
      >
      >You may not like my alternative to the gritty stuff most folks put on their 
      >wings for the "wing walk" area. I've been in the indusrty for many years and 
      >never saw a system or material that looked good and held up well.
      >
      >My answer was to not apply anything! What I use is a piece of that rubber 
      >waffle weave looking shelving material or tool box drawer liner. I just keep 
      >it stored ( rolled up ) just behind the seat. When I open the canopy, I just 
      >grab it, roll it out on the wing ( either left or right side as needed ) and 
      >it does the job nicely - even on a wet wing ( it doesn't slip it just 
      >grabs ). It has never failed me yet in ten years. Simple and the wing is 
      >CLEAN!
      >
      >The only draw back was once I forgot to put the piece of material back in 
      >the airplane before starting the engine. Blew it away! I now have an item on 
      >my checklist ( stow wing walk material ) Have never done it again!
      >
      >Like I said this system won't be for everyone but it works for me.
      >
      >do not archive
      >
      >Jim Hoak
      >----- Original Message ----- 
      >From: "LarryMcFarland" <larry@macsmachine.com>
      >To: <zenith-list@matronics.com>
      >Sent: Tuesday, December 05, 2006 8:14 PM
      >Subject: [Norton AntiSpam] Zenith-List: Wing walk tread strip
      >
      >
      >>
      >> Hi guys,
      >> I'm looking at a roll of adhesive backed tread strip that has to be cut to 
      >> three pieces
      >> to fit my wing walks and grumbling about how grossly coarse the grit is 
      >> and wishing
      >> there were a better alternative. The black looks correct, but I've 
      >> concerns about it staying
      >> where it is put and the grit coming loose. I should have purchased it 
      >> this week instead of
      >> 3 years ago and now have doubts about its adhesive as well.
      >>
      >> Does anyone have a tread strip that they're happy with? Something that 
      >> once on has had
      >> no qualms about it being too rough or hard to keep its shape year after 
      >> year. I'd like to hear
      >> from anyone who's applied it and feel they've purchased the right stuff.
      >>
      >> Larry McFarland - 601HDS at www.macsmachine.com
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >> 
      >
      >
      
      
Message 13
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  | 
      
      
| Subject:  | Re: To Bead  or Not To Bead | 
      
      Thanks Terry ,but your post did not come through . Wade
       DO NOT ARCHIVE
        ----- Original Message ----- 
        From: Terry Turnquist 
        To: zenith-list@matronics.com 
        Sent: Sunday, December 10, 2006 11:33 AM
        Subject: Re: Zenith-List: To Bead or Not To Bead
      
      
        Bead before bending!  I've done it both ways.
      
        Terry Turnquist
      
      
Message 14
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  | 
      
      
| Subject:  | How to attach rudder question | 
      
      OK, It is time to attach my rudder.  On 6T5-3, I reamed the hole out  and 
      inserted the lower rudder bushing.  I then placed 6T5-3 and the bushing  between
      
      6B2-4 and 6B2-6.  I placed an AN3-6A bolt through and it looks  ok.  My 
      question is for the top.  The plans are not clear to me.   If I am reading the
      plans 
      right, I will ream out 6B2-7 and place the bushing in  this piece.  Then I 
      will place 6T4-3 on the top and bottom of the bushing  and put an AN3-6A bolt in
      
      it. I have done this and it really looks like  a lot of empty space between 
      the 2 6T4-3 pieces.  I just want to  confirm before I place them on the rudder
      
      and drill.  Also, once the  rudder is in place, I noticed that the rudder is 
      wider than the  back of the fuse.  I measured everything again and everything 
      looks  right.  Is this normal?  I thought that it would be more flush with  the
      
      rear of the fuse.  I guess that this is why they have 6T5-4 acting  as a 
      fairing.  Any input will be great. 
      
      Larry Husky 
      Lakeview, OR 
      Hanging Rudder 
      
Message 15
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  | 
      
      
      
      Jim
      I too am building a ch 701 and curious about VG's.
      Speculating one might expect the VG's to slow the stall speed at lower 
      angles of attack, at higher angles when slats are operating would the 
      presents of VG's have an effect? Who has a wind tunnel? --- any test 
      pilots out there?
      Mil
      
Message 16
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  | 
      
      
| Subject:  | Re: How to attach rudder question | 
      
      I noticed that the ailerons are about 1/4" thicker than the wing forwad of them.
      Maybe this is to enhance control response? I know that htinner surfaces reduce
      sensitivity - build in a dead-band...
      
      LHusky@aol.com wrote:      OK, It is time to attach my rudder.  On 6T5-3, I reamed
      the hole out and inserted the lower rudder bushing.  I then placed 6T5-3 and
      the bushing between 6B2-4 and 6B2-6.  I placed an AN3-6A bolt through and it
      looks ok.  My question is for the top.  The plans are not clear to me.  If I
      am reading the plans right, I will ream out 6B2-7 and place the bushing in this
      piece.  Then I will place 6T4-3 on the top and bottom of the bushing and put
      an AN3-6A bolt in it. I have done this and it really looks like a lot of empty
      space between the 2 6T4-3 pieces.  I just want to confirm before I place them
      on the rudder and drill.  Also, once the rudder is in place, I noticed that
      the rudder is wider than the back of the fuse.  I measured everything again and
      everything looks right.  Is this normal?  I thought that it would be more flush
      with the rear of the fuse.  I guess that this is why they have 6T5-4 acting
      as a fairing.  Any input will be great. 
         
        Larry Husky 
        Lakeview, OR 
        Hanging Rudder 
      
      
        Dave Downey
        Harleysville (SE) PA
      
      
       __________________________________________________
      
Message 17
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  | 
      
      
| Subject:  | Re: To Bead  or Not To Bead | 
      
      I've done it both ways and you should bead before bending..much easier.
         
        Terry Turnquist
        601XL-Plans
        St. Peters, MO
      
      Wade Jones <waj@quik.com> wrote:
                Thanks Terry ,but your post did not come through . Wade
         DO NOT ARCHIVE
          ----- Original Message ----- 
        From: Terry Turnquist 
        To: zenith-list@matronics.com 
        Sent: Sunday, December 10, 2006 11:33 AM
        Subject: Re: Zenith-List: To Bead or Not To Bead
      
      
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
        Bead before bending!  I've done it both ways.
         
        Terry Turnquist
      
          href="http://www.aeroelectric.com">www.aeroelectric.com  href="http://www.buildersbooks.com">www.buildersbooks.com  href="http://www.kitlog.com">www.kitlog.com  href="http://www.homebuilthelp.com">www.homebuilthelp.com  href="http://www.matronics.com/contribution">http://www.matronics.com/chref="http://www.matronics.com/Navigator?Zenith-List">http://www.matron  
      
      
      ---------------------------------
      
Message 18
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  | 
      
      
| Subject:  | Re: To Bead  or Not To Bead | 
      
      Thanks Terry , that's what I will do .  Wade
      DO NOT ARCHIVE
        ----- Original Message ----- 
        From: Terry Turnquist 
        To: zenith-list@matronics.com 
        Sent: Sunday, December 10, 2006 2:07 PM
        Subject: Re: Zenith-List: To Bead or Not To Bead
      
      
        I've done it both ways and you should bead before bending..much 
      easier.
      
        Terry Turnquist
        601XL-Plans
        St. Peters, MO
      
        Wade Jones <waj@quik.com> wrote:
          Thanks Terry ,but your post did not come through . Wade
           DO NOT ARCHIVE
            ----- Original Message ----- 
            From: Terry Turnquist 
            To: zenith-list@matronics.com 
            Sent: Sunday, December 10, 2006 11:33 AM
            Subject: Re: Zenith-List: To Bead or Not To Bead
      
      
Message 19
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      I am in the process of fabricating seats for my 601XL.  Looking ahead, what are
      you builders using for the base material for the interior side panels?
      
      Jay in Dallas
      
      
Message 20
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      Hello Group ,Thanks for all the responses on my fuel tank fabrication .I 
      bent one of the tank skins .040 5052 today and had good results with the 
      brake I built from Dave Clay's design .I highly recommend this sheet 
      metal brake design as I have built most of my parts using it ,Thanks 
      Dave. Wade
      
Message 21
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  | 
      
      
| Subject:  | Re: How to attach rudder question | 
      
      That's to help keep the flow attached to the surface of the aileron.  
      The flow will detach from the trailing edge of the lower surface of  
      the wing and then jump the gap and hit the leading edge of the  
      aileron and reattach. If the aileron were thinner the detached flow  
      might miss it's leadiing edge and stay detached which would reduce  
      the effectiveness of the control surface. This is the explanation for  
      the thicker flaps that Chris used to give in his seminars at Oshkosh.
      
      
      On Dec 10, 2006, at 2:32 PM, David Downey wrote:
      
      > I noticed that the ailerons are about 1/4" thicker than the wing  
      > forwad of them. Maybe this is to enhance control response? I know  
      > that htinner surfaces reduce sensitivity - build in a dead-band...
      >
      
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      
      
Message 22
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  | 
      
      
      
      
      Sorry 'bout that! I neglected to give my post a subject line.  I still want to
      know what you builders are using for the interior side panels.
      
      Jay in Dallas, 601XL
      
      
Message 23
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  | 
      
      
      
      
      I used some stuff I got from JC Whitney. It's used under carpeting on  
      the floorboards of cars. I bought it for the floor of the cabin and  
      interior firewall surface but I had so much of it, I used for the  
      side panels also. It's basically shredded rags treated with fire  
      retardant and covered on one side with aluminum foil. It's about a  
      half inch thick. I glued this stuff on and covered it with leather.
      
      I've also seen some air duct insulation at the local builder supply.  
      Half inch fiber glass wool with a layer of aluminum foil on one side.  
      This stuff is lighter than the stuff I used but you would have to  
      make sure to seal it up real well or you would have problems with  
      getting the itchy fiber glass all over the place. Cardboard wrapped  
      in upholstery would probably work OK, anything to keep from being in  
      direct contact with the bare metal, especially in cold weather.
      
      
      On Dec 10, 2006, at 5:29 PM, Jaybannist@cs.com wrote:
      
      >
      > I am in the process of fabricating seats for my 601XL.  Looking  
      > ahead, what are you builders using for the base material for the  
      > interior side panels?
      >
      > Jay in Dallas
      >
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      
      
Message 24
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  | 
      
      
      
      
      I used leather because of its fire resistance and it won't melt like  
      vinyl. I bought a hide from an Ebay auction. I used fire resistant  
      materials as much as possible and tried not to use anything that  
      would emit toxic vapors if it burned.
      
      >
      > Sorry 'bout that! I neglected to give my post a subject line.  I  
      > still want to know what you builders are using for the interior  
      > side panels.
      >
      > Jay in Dallas, 601XL
      >
      
      -- 
      Bryan Martin
      N61BM, CH 601 XL,
      RAM Subaru, Stratus redrive.
      
      
Message 25
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  | 
      
      
      
      Jay; I just used alum and glued the carpet on and direct to the fuse in other places.
      worked well. Jack
      
      
      Jack Russell -Clovis CA
      601 XL Jabiru 3300
       Progress update at:
      http://www.geocities.com/clojan@sbcglobal.net/zodiacbarn.html
      
      
Message 26
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  | 
      
      
| Subject:  | Re: How to attach rudder question | 
      
      Larry-  The space between the 6F4-3 and 6T4-3 is dictated by the length 
      of the bushing 6B2-8.  6B2-8 should be just a bit longer than the 
      thickness of  6B2-7. This "bit" is to make sure the rudder moves freely. 
        If your bushing 6B2-8 is longer I'd file it down to the length needed. 
       (On my plans (12/01) I have 1- 6F4-3 and 1-6T4-3 rather than 2-6T4-3s).
      Regards,
      Al Young
      N-601AY
        ----- Original Message ----- 
        From: LHusky@aol.com 
        To: zenith-list@matronics.com 
        Sent: Sunday, December 10, 2006 12:47 PM
        Subject: Zenith-List: How to attach rudder question
      
      
        OK, It is time to attach my rudder.  On 6T5-3, I reamed the hole out 
      and inserted the lower rudder bushing.  I then placed 6T5-3 and the 
      bushing between 6B2-4 and 6B2-6.  I placed an AN3-6A bolt through and it 
      looks ok.  My question is for the top.  The plans are not clear to me.  
      If I am reading the plans right, I will ream out 6B2-7 and place the 
      bushing in this piece.  Then I will place 6T4-3 on the top and bottom of 
      the bushing and put an AN3-6A bolt in it. I have done this and it really 
      looks like a lot of empty space between the 2 6T4-3 pieces.  I just want 
      to confirm before I place them on the rudder and drill.  Also, once the 
      rudder is in place, I noticed that the rudder is wider than the back of 
      the fuse.  I measured everything again and everything looks right.  Is 
      this normal?  I thought that it would be more flush with the rear of the 
      fuse.  I guess that this is why they have 6T5-4 acting as a fairing.  
      Any input will be great. 
      
        Larry Husky 
        Lakeview, OR 
        Hanging Rudder 
      
      
Message 27
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  | 
      
      
| Subject:  | How to attach rudder question | 
      
      The plans call for a 10 mm bushing and that is what I have, but it just
      seems that there is at least 3 mm clearance on each side.  Just seems
      like a lot and I wonder if I could maybe cut this down to 8 mm without
      any problems.  Thanks for the reply. 
      
      Larry
      
      	-----Original Message-----
      	From: owner-zenith-list-server@matronics.com
      [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Al Young
      	Sent: Sunday, December 10, 2006 4:59 PM
      	To: zenith-list@matronics.com
      	Subject: Re: Zenith-List: How to attach rudder question
      
      
      	Larry-  The space between the 6F4-3 and 6T4-3 is dictated by the
      length of the bushing 6B2-8.  6B2-8 should be just a bit longer than the
      thickness of  6B2-7. This "bit" is to make sure the rudder moves freely.
      If your bushing 6B2-8 is longer I'd file it down to the length needed.
      (On my plans (12/01) I have 1- 6F4-3 and 1-6T4-3 rather than 2-6T4-3s).
      	Regards,
      	Al Young
      	N-601AY
      
      		----- Original Message ----- 
      		From: LHusky@aol.com 
      		To: zenith-list@matronics.com 
      		Sent: Sunday, December 10, 2006 12:47 PM
      		Subject: Zenith-List: How to attach rudder question
      
      	
      		OK, It is time to attach my rudder.  On 6T5-3, I reamed
      the hole out and inserted the lower rudder bushing.  I then placed 6T5-3
      and the bushing between 6B2-4 and 6B2-6.  I placed an AN3-6A bolt
      through and it looks ok.  My question is for the top.  The plans are not
      clear to me.  If I am reading the plans right, I will ream out 6B2-7 and
      place the bushing in this piece.  Then I will place 6T4-3 on the top and
      bottom of the bushing and put an AN3-6A bolt in it. I have done this and
      it really looks like a lot of empty space between the 2 6T4-3 pieces.  I
      just want to confirm before I place them on the rudder and drill.  Also,
      once the rudder is in place, I noticed that the rudder is wider than the
      back of the fuse.  I measured everything again and everything looks
      right.  Is this normal?  I thought that it would be more flush with the
      rear of the fuse.  I guess that this is why they have 6T5-4 acting as a
      fairing.  Any input will be great. 
      		 
      		Larry Husky 
      		Lakeview, OR 
      		Hanging Rudder 
      	
      	
      		href="http://www.aeroelectric.com">www.aeroelectric.com
      
      href="http://www.buildersbooks.com">www.buildersbooks.com
      		href="http://www.kitlog.com">www.kitlog.com
      
      href="http://www.homebuilthelp.com">www.homebuilthelp.com
      
      href="http://www.matronics.com/contribution">http://www.matronics.com/c
      h
      ref="http://www.matronics.com/Navigator?Zenith-List">http://www.matron
      	
      
      
      	
      	
      	
      
      
Message 28
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  | 
      
      
| Subject:  | Re: Pilot Test Game | 
      
      
      Thanks again, Jim.  I do remember him sending that info, but darned if
      I can find it.  I don't have room enough to put nut plates on the
      vertical landing gear supports, but your idea sounds like it would
      work.   And I've got a way that I think will work easily to compress
      the bungees, so i won't need to bug Gary again.   And hey, by the way,
      I'm still just two or three months from being finished!   Am working
      on some headrests, which seem to be very important for safety in a
      crash according to one of the seminars I attended at Sun'nFun, as they
      prevent the whiplash that apparently causes most of the severe neck
      injuries in crashes.   Then it's wiring, and installling the landing
      gear that is being welded in a shop here.   So maybe this thing
      actually will fly one of these days before I'm to senile to follow a
      checklist.
      I hope you had a good hunt,
      Bob
      
      On 12/8/06, Jim Hoak <planejim@bellsouth.net> wrote:
      >
      > Bob,
      >
      > Sorry for not answering sooner. Been out hunting and visiting my brother in
      > Fla. As for the Article on my fix for making the installation of the main
      > gear legs, I had Gary Boothe from Calif. send it to you. I didn't send it
      > myself. I haven't mastered copying actual pages and then sending them out as
      > a file. Gary was kind enough to do that for me. He sent them to you and
      > several other folks at my request. If I remember correctly is was Issue # 96
      > of the Zenair Newsletter back in 1996. Please contact Gary at
      > gboothe@calply.com  I'm sure he will be glad to send it to you again - you
      > can mention that I suggested you contact him. The process I used was simply
      > attaching some nutplates ( which line up with the holes in the steel gear
      > fittings ) to aluminun strips ( with flush 3/32" rivets ) and then riveting
      > the strips with a couple of flush rivets to the vertical landing gear
      > supports. This has come in handy while modifying the main gear and replacing
      > the bungees.
      >
      > Jim Hoak
      > ----- Original Message -----
      > Wrom: BDXRQBGJSNBOHMKHJYFMYXOEAIJJPHSCR
      > To: <zenith-list@matronics.com>
      > Sent: Thursday, December 07, 2006 9:20 AM
      > Subject: Zenith-List: Pilot Test Game
      >
      >
      > >
      > > Here's a crazy-making game to sharpen your situational awareness while
      > > stuck in the shop.
      > >
      > > "It is said"... that Air Force pilots can keep the game going for two
      > > minutes, but 18 seconds is quite respectable.
      > >
      > > http://members.iinet.net.au/~pontipak/redsquare.html
      > >
      > >
      > > Do Not Archive
      > >
      > > --
      > > Bob Miller
      > > 601HD  N722Z
      > > Charlottesville, Virginia
      > >
      > >
      > >
      > >
      >
      >
      
      
      -- 
      Bob Miller
      601HD  N722Z
      Charlottesville, Virginia
      
      
Message 29
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  | 
      
      
      
      
      At 18:43 10-12-06, you wrote:
      >   I still want to know what you builders are using for the interior 
      > side panels.
      
      Just some ideas:
      
      I used the same fabric as on the seats (somewhat fire-retardent). For 
      the panels right next to the seats, I glued the fabric over the face 
      and edges of plasticor panels (corrugated plastic). Sized correctly, 
      they would just snap or tuck into place. Looks good, since there's a 
      little thickness to the panels. Provides a little insulation and also 
      something other than a hard cabin sidewall for one's elbows.
      
      On the walls next to one's shins, the same could have been done, but 
      I just had the fabric glued to the wall. Although simpler in that 
      way, I did build in map pockets. Very convenient to have a pocket there.
      
      I think holes in the root ribs, holes in the front of the spar, etc., 
      were covered with glued-on vapour-barrier plastic sheeting first, to 
      keep drafts out.
      
      For the next 'bay' forward, under the panel to the firewall (and on 
      the firewall itself), my dad found some sort of light 
      fibreglass-based mat. Whatever the merits of the specific material, 
      again it was an attempt to add a little sound and temperature 
      insulation, but having it more fire resistant up front. In some areas 
      where one might damage the material with one's feet, .016 sheet 
      covered the mats and was held in place basically by pinning it in 
      place through holes made in any L-angles in the area.
      
      
      Peter Chapman
      Toronto, ON           601 HDS  /  912  /  C-GZDC 
      
      
Message 30
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  | 
      
      
      
      Hi Mil:
                  Build  it like the plans. The 701 is a well thought out design 
      and the VGs will not  improve the plane. The folk messing with slat removal have
      
      not the faintest idea  of what they are doing from an aerodynamic sense! The 
      removal of the slats  compromises the airfoil significantly. The slat is NOT 
      an addition to the  airfoil rather the slot is a "tunnel" through the airfoil 
      that improves the lift  coefficient of the airfoil. The increase in drag is 
      minimal because when  the plane is not at a high angle of attack there is little
      
      or no flow  through the slot. Theory of Wing Sections by Abbot and Von 
      Doenhoff  describes how a slot improves the lift coefficient. VGs do not improve
      lift 
       coefficient what they do do is to make a poor airfoil work a little better 
      by  making the boundary layer stick to the airfoil a little further back on the
      
       wing. 
          The gents in Australia who stared this mess should  make a call to Martin 
      Simons who is an Aeronautical Prof. at the University  of Aukland he will 
      help them understand.
      
      Regards, John Read
      CH701 in Colorado
      
Message 31
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  | 
      
      
      
      
      John,
      There are getting to be too many flying without the slats to say that it  
      will not work!!!
      
      Bob Spudis
      N701ZX  CH701/912S, may have to try it myself
      
      
      In a message dated 12/11/2006 1:10:47 A.M. Eastern Standard Time,  
      JohnDRead@aol.com writes:
      
      Hi Mil:
                  Build  it like the plans. The 701 is a well thought out design 
      and the VGs will not  improve the plane. The folk messing with slat removal have
      
      not the faintest  idea of what they are doing from an aerodynamic sense! The 
      removal of the  slats compromises the airfoil significantly. The slat is NOT 
      an addition to  the airfoil rather the slot is a "tunnel" through the airfoil 
      that improves  the lift coefficient of the airfoil. The increase in drag is 
      minimal  because when the plane is not at a high angle of attack there is little
      
      or no flow through the slot. Theory of Wing Sections by Abbot and  Von 
      Doenhoff describes how a slot improves the lift coefficient. VGs do not  improve
      
      lift coefficient what they do do is to make a poor airfoil work a  little better
      
      by making the boundary layer stick to the airfoil a little  further back on 
      the wing. 
          The gents in Australia who stared this mess  should make a call to Martin 
      Simons who is an Aeronautical Prof. at the  University of Aukland he will 
      help them understand.
      
      Regards, John Read
      CH701 in Colorado
      
      
      (http://www.buildersbooks.com/) 
      (http://www.homebuilthelp.com/) 
      (http://www.matronics.com/contribution) 
      (http://www.matronics.com/Navigator?Zenith-List) 
      
      
 
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