Zenith-List Digest Archive

Sun 12/10/06


Total Messages Posted: 31



Today's Message Index:
----------------------
 
     1. 12:40 AM - Re: CH701 Power: Rotax or Jabiru (jetboy)
     2. 04:45 AM - propellors (David Downey)
     3. 04:49 AM - Re: baggage locker (Crvsecretary@aol.com)
     4. 05:23 AM - Re: baggage locker (Robin Bellach)
     5. 05:45 AM - baggage locker and what I'd do differently on a 601-HD (Michel Therrien)
     6. 06:01 AM - To Bead or Not To Bead (Wade Jones)
     7. 06:10 AM - Re: 912 Oil Leak (Jim Hoak)
     8. 06:49 AM - Re: Re: CH701 Power: Rotax or Jabiru (MacDonald Doug)
     9. 07:28 AM - Re: baggage locker (LarryMcFarland)
    10. 08:29 AM - Re: Wing walk tread strip (Jim Hoak)
    11. 09:35 AM - Re: To Bead or Not To Bead (Terry Turnquist)
    12. 09:38 AM - Re: Wing walk tread strip (Clmelenyzeriv@cs.com)
    13. 10:34 AM - Re: To Bead or Not To Bead (Wade Jones)
    14. 10:48 AM - How to attach rudder question (LHusky@aol.com)
    15. 10:50 AM - Re: vg's (Milburn Reed)
    16. 11:34 AM - Re: How to attach rudder question (David Downey)
    17. 12:08 PM - Re: To Bead or Not To Bead (Terry Turnquist)
    18. 01:21 PM - Re: To Bead or Not To Bead (Wade Jones)
    19. 02:30 PM -  (Jaybannist@cs.com)
    20. 03:11 PM - Dave's Brake (Wade Jones)
    21. 03:21 PM - Re: How to attach rudder question (Bryan Martin)
    22. 03:44 PM - Upholstry (Jaybannist@cs.com)
    23. 03:54 PM - Re:  (Bryan Martin)
    24. 03:59 PM - Re: Upholstry (Bryan Martin)
    25. 04:30 PM - int side panels (Jack Russell)
    26. 04:59 PM - Re: How to attach rudder question (Al Young)
    27. 06:10 PM - Re: How to attach rudder question (Husky Larry J)
    28. 06:28 PM - Re: Pilot Test Game (Bob Miller)
    29. 08:35 PM - Re: Upholstry (Peter Chapman)
    30. 10:09 PM - Re: vg's (JohnDRead@aol.com)
    31. 10:17 PM - Re: vg's (NYTerminat@aol.com)
 
 
 


Message 1


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    Time: 12:40:53 AM PST US
    Subject: Re: CH701 Power: Rotax or Jabiru
    From: "jetboy" <sanson.r@xtra.co.nz>
    Steve, I went with the Jabiru 2200 the only other 701 I've been in was a 532 powered one - I will say its speeds and climb rate seem similar to mine. It was 960 lbs, I run the later 1100 lbs revision. I'm certain that an 80 hp Rotax will do better except the compromise for complexity and cost. The 912S is harsh on 701 airframes- make sure you build with the revised H Stab attach brackets. I do like the new mounts offered attaching to the rear of the engine, that may also help. Before choosing, I ran many calculations and observations. You loose 5% or so to a small dia prop. The other problem will be weight and cooling. The 2200 gets along fine I would not like to repeat the excersise with a 3300, corvair or geared air cooled engine because of those issues. Theres a geared VW due up north soon and I'm waiting to hear if alls OK. I would accept a new (current build) 2200 or used / new 80 hp 912 on my aircraft. I would rather run a small rotary there was nothing available. Actual figures are cruise @ 2900 rpm 63 KTs Max speed 70 KTs climb 1 up 400 - 800 fpm 2 up full load 200 - 400 fpm no stupid comments please a 701 is landing limited and takoff distances are much shorter as advertised. I have not had opportunity to test props etc. also my airspeed is with a static vent not factory specs which are without. Ralph / -------- Ralph - CH701 / 2200a Read this topic online here: http://forums.matronics.com/viewtopic.php?p494#80494


    Message 2


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    Time: 04:45:33 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: propellors
    As a general rule of thumb, larger diameter is better for static thrust and therefore climb; smaller diameter props are more efficient at speed. The choice is predicated on the application - the dirtier and slower a design is the better the performance as the diameter goes up. Dave Downey Harleysville (SE) PA __________________________________________________


    Message 3


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    Time: 04:49:04 AM PST US
    From: Crvsecretary@aol.com
    Subject: Re: baggage locker
    Hello Carlos: Only one thought comes to mind: the alignment of all those locking pins simultaneously while pushing down and turning the lock handle might be tough to engineer to work properly. As I recall the baggage locker cover is not flat, so all that all those sliding locking pin assemblies will have to be curved as well. Certainly not impossible, but all these things add weight as well as convenience. The locking pins will have to be self-aligning while still providing enough push to secure the cover. I'm thinking more of a 'sliding wedge" design pushing individually spring-loaded locking pins - accomplishing this on three sides simultaneously with one rotating handle will require some exciting linkage! Just my two cents worth. Tracy Smith N458XL (reserved) Naugatuck, CT In a message dated 12/10/2006 12:36:57 AM Eastern Standard Time, carlossa52@gmail.com writes: Hello, all Has anybody considered a locking mechanism (for the wing lockers) similar to the one in the attached drafts? Comments, thoughts? Pictures?? Idle minds want to know... :-) Happy building Carlos CH601-HD, Plans Montreal, Canada


    Message 4


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    Time: 05:23:51 AM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: baggage locker
    Maybe I'm missing something here, but that looks like a latching mechanism. If it's a locking mechanism where do you insert the key or enter the combination or speak the secret open sesme words? Do not archive. ----- Original Message ----- From: Crvsecretary@aol.com To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 6:48 AM Subject: Re: Zenith-List: baggage locker Hello Carlos: Only one thought comes to mind: the alignment of all those locking pins simultaneously while pushing down and turning the lock handle might be tough to engineer to work properly. As I recall the baggage locker cover is not flat, so all that all those sliding locking pin assemblies will have to be curved as well. Certainly not impossible, but all these things add weight as well as convenience. The locking pins will have to be self-aligning while still providing enough push to secure the cover. I'm thinking more of a 'sliding wedge" design pushing individually spring-loaded locking pins - accomplishing this on three sides simultaneously with one rotating handle will require some exciting linkage! Just my two cents worth. Tracy Smith N458XL (reserved) Naugatuck, CT In a message dated 12/10/2006 12:36:57 AM Eastern Standard Time, carlossa52@gmail.com writes: Hello, all Has anybody considered a locking mechanism (for the wing lockers) similar to the one in the attached drafts? Comments, thoughts? Pictures?? Idle minds want to know... :-) Happy building Carlos CH601-HD, Plans Montreal, Canada


    Message 5


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    Time: 05:45:44 AM PST US
    From: Michel Therrien <mtherr@yahoo.com>
    Subject: baggage locker and what I'd do differently on a 601-HD
    Good morning Carlos and everyone! This looks like a really good design. This said, when I saw it, I couls see how it would be nice on an airliner... This said, I would like to bring a point here. We may design our plane like a airliner; it will be as good as an airliner, it will never look like an airliner, but it may weight like an airliner. At the beginning of one of Bingelis's book is the most important chapter and text. I did not read it enough, because it contained no information about fabricating parts or assemblies. That text was trying to sensibilize us on not adding stuff to increase weight. In the end, I made a good plane... but it weights 800 lbs empty, with no paint yet. If I'd do it again, there are a few things I would left aside or that I would consider doing otherwise. I wrote a few things on what I'd do differently next time at the bottom of this page: http://mthobby.pcperfect.com/ch601/chconstpages.htm I think I could make the list more complete (like lighter and better landing lights. This said, the things I really do not regret is reinforcing the baggage compartment forward edge, reinforcing the baggage compartment top skin, reinforcing the fuselage fairings, thicker rear fuselage top skin (0.020"). I would also go for 0.020" wing top skins if I'd do it again. At one time, I thought I'd like dual sticks... then, I made my stick so it could be transformed into a single handle stick. I ended up liking that Y stick and I'm glad it is there. One funny thing... I said on my web site that if I'd do it again, I'd go for the recommended engine... well, I'm going to install a new engine soon and I will be going experimental again! I'm presently working on the engine mount for my new Franklin A4-235-B31 that will provide me with more HP for similar weight. And more durable/reliable HPs? Michel --- Carlos Sa <carlossa52@gmail.com> wrote: > Hello, all > > > Has anybody considered a locking mechanism (for the > wing lockers) similar to > the one in the attached drafts? > Comments, thoughts? Pictures?? > > Idle minds want to know... :-) > > > Happy building > > Carlos > CH601-HD, Plans > Montreal, Canada > ---------------------------- Michel Therrien CH601-HD, C-GZGQ http://mthobby.pcperfect.com/ch601 http://www.zenithair.com/bldrlist/profiles/mthobby http://pages.infinit.net/mthobby __________________________________________________


    Message 6


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    Time: 06:01:15 AM PST US
    From: "Wade Jones" <waj@quik.com>
    Subject: To Bead or Not To Bead
    Hello Group ,Fast Question .Should I roll the fuel tank beads before bending or after bending . Thanks Wade


    Message 7


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    Time: 06:10:28 AM PST US
    From: "Jim Hoak" <planejim@bellsouth.net>
    Subject: Re: 912 Oil Leak
    John, There are several possible sources for the oil leak on your 912. Earlier this year I removed my gearbox and sent it to Lockwood for overhaul ( 500 hours as suggested by Phil Lockwood ) and had a minor leak when I reinstalled the gearbox. It uses a sealant not a gasket at the mating surface. I tried just retorqueing the bolts but that didn't fix it. Be carefull not to overtorque the bolts. I had to remove it, clean up the mating surfaces and reinstall it with more and better applied sealant ( $10.00 per tube - one application ). I had also removed the fuel pump, it has a gasket under it - just make sure the nuts are tight. The most expensive potential source of your leak would be the prop shaft bearing seal in the front end of the gearbox. That would require complete disassembly of the gearbox after removing it from the engine. You might give Phil, Kerry or Shane at Lockwood a call and see if they have any suggestions on how to isolate the source of the leak. Jim Hoak 601HD - 912UL - 535 hrs ----- Original Message ----- From: "john H" <professor71@hotmail.com> Sent: Monday, December 04, 2006 11:55 PM Subject: [Norton AntiSpam] Zenith-List: 912 Oil Leak > > Hi List > I have a very small oil leak on a 912 (200hrs) which is aggravating the > heck out of me. After flying I have a little oil showing up around the > fuel pump, around the gear box and blowing back on the battery box on the > firewall. I just can't seem to find the leak. Oil pressure is fine. Any > ideas anyone?? > Thanks > John > > _________________________________________________________________ > Stay up-to-date with your friends through the Windows Live Spaces friends > list. > > >


    Message 8


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    Time: 06:49:12 AM PST US
    From: MacDonald Doug <dougsnash@yahoo.com>
    Subject: Re: CH701 Power: Rotax or Jabiru
    Steve, I cannot offer any real performance numbers at this time because I am still building. I'll be joining the front and back halves of the fuselage sometime this week. I've chosen the 912 UL for my plane. I stumbled across a deal that was too good to pass up otherwise I'd have gone for the 912ULS. Another builder in my area is going Jabiru because of the price difference and he likes what he has seen so far of them. Once we have our aircraft flying, you can guarantee there will be some head to head comparisons done. I'm in Canada and CAN-ZAC recommended that I stay away from the Jabiru for the 701. They said if I were building a 601, the 3300 is an excellent engine but for the 701 you really need the longer prop. Another deciding factor is that I will likely end up on floats at some point since I live in an area with so many lakes to land in. I guess it comes down to personal choices. As someone else mentioned, if you do decide to go with the Jabiru, optimizing the propeller is extremely important. Good luck with your building do not archive Doug MacDonald Northwest Ontario, Canada Cheap talk?


    Message 9


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    Time: 07:28:10 AM PST US
    From: LarryMcFarland <larry@macsmachine.com>
    Subject: Re: baggage locker
    Carlos, What comes to mind is the door of a safe. This mechanism is favored by people who have to secure a solid door and weight is not a consideration. At the other side of the equation you might just consider Velcro. Dzus fasteners work really well and are especially light for the kind of security they offer. They are also really easy to install. Larry McFarland - 601HDS at www.macsmachine.com do not archive Carlos Sa wrote: > Hello, all > > > Has anybody considered a locking mechanism (for the wing lockers) > similar to the one in the attached drafts? > Comments, thoughts? Pictures?? > > Idle minds want to know... :-) > > > Happy building > > Carlos > CH601-HD, Plans > Montreal, Canada > > > ------------------------------------------------------------------------ > > > ------------------------------------------------------------------------ >


    Message 10


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    Time: 08:29:41 AM PST US
    From: "Jim Hoak" <planejim@bellsouth.net>
    Subject: Re: Wing walk tread strip
    Larry and listers, You may not like my alternative to the gritty stuff most folks put on their wings for the "wing walk" area. I've been in the indusrty for many years and never saw a system or material that looked good and held up well. My answer was to not apply anything! What I use is a piece of that rubber waffle weave looking shelving material or tool box drawer liner. I just keep it stored ( rolled up ) just behind the seat. When I open the canopy, I just grab it, roll it out on the wing ( either left or right side as needed ) and it does the job nicely - even on a wet wing ( it doesn't slip it just grabs ). It has never failed me yet in ten years. Simple and the wing is CLEAN! The only draw back was once I forgot to put the piece of material back in the airplane before starting the engine. Blew it away! I now have an item on my checklist ( stow wing walk material ) Have never done it again! Like I said this system won't be for everyone but it works for me. do not archive Jim Hoak ----- Original Message ----- From: "LarryMcFarland" <larry@macsmachine.com> Sent: Tuesday, December 05, 2006 8:14 PM Subject: [Norton AntiSpam] Zenith-List: Wing walk tread strip > > Hi guys, > I'm looking at a roll of adhesive backed tread strip that has to be cut to > three pieces > to fit my wing walks and grumbling about how grossly coarse the grit is > and wishing > there were a better alternative. The black looks correct, but I've > concerns about it staying > where it is put and the grit coming loose. I should have purchased it > this week instead of > 3 years ago and now have doubts about its adhesive as well. > > Does anyone have a tread strip that they're happy with? Something that > once on has had > no qualms about it being too rough or hard to keep its shape year after > year. I'd like to hear > from anyone who's applied it and feel they've purchased the right stuff. > > Larry McFarland - 601HDS at www.macsmachine.com > > >


    Message 11


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    Time: 09:35:07 AM PST US
    From: Terry Turnquist <ter_turn@yahoo.com>
    Subject: Re: To Bead or Not To Bead
    Bead before bending! I've done it both ways. Terry Turnquist 601 XL Plans St. peters, MO Wade Jones <waj@quik.com> wrote: Hello Group ,Fast Question .Should I roll the fuel tank beads before bending or after bending . Thanks Wade ---------------------------------


    Message 12


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    Time: 09:38:33 AM PST US
    From: Clmelenyzeriv@cs.com
    Subject: Re: Wing walk tread strip
    Jim, >From the looks standpoint you can get clear tread that is adhesive backed with grit on top. I have a friend that installed it on his RV and it doesn't detract from the paint scheme. I think his source was either Wicks or Aircraft Spruce. C. L. Do Not Archive "Jim Hoak" <planejim@bellsouth.net> wrote: > >Larry and listers, > >You may not like my alternative to the gritty stuff most folks put on their >wings for the "wing walk" area. I've been in the indusrty for many years and >never saw a system or material that looked good and held up well. > >My answer was to not apply anything! What I use is a piece of that rubber >waffle weave looking shelving material or tool box drawer liner. I just keep >it stored ( rolled up ) just behind the seat. When I open the canopy, I just >grab it, roll it out on the wing ( either left or right side as needed ) and >it does the job nicely - even on a wet wing ( it doesn't slip it just >grabs ). It has never failed me yet in ten years. Simple and the wing is >CLEAN! > >The only draw back was once I forgot to put the piece of material back in >the airplane before starting the engine. Blew it away! I now have an item on >my checklist ( stow wing walk material ) Have never done it again! > >Like I said this system won't be for everyone but it works for me. > >do not archive > >Jim Hoak >----- Original Message ----- >From: "LarryMcFarland" <larry@macsmachine.com> >To: <zenith-list@matronics.com> >Sent: Tuesday, December 05, 2006 8:14 PM >Subject: [Norton AntiSpam] Zenith-List: Wing walk tread strip > > >> >> Hi guys, >> I'm looking at a roll of adhesive backed tread strip that has to be cut to >> three pieces >> to fit my wing walks and grumbling about how grossly coarse the grit is >> and wishing >> there were a better alternative. The black looks correct, but I've >> concerns about it staying >> where it is put and the grit coming loose. I should have purchased it >> this week instead of >> 3 years ago and now have doubts about its adhesive as well. >> >> Does anyone have a tread strip that they're happy with? Something that >> once on has had >> no qualms about it being too rough or hard to keep its shape year after >> year. I'd like to hear >> from anyone who's applied it and feel they've purchased the right stuff. >> >> Larry McFarland - 601HDS at www.macsmachine.com >> >> >> >> >> >> >> >> > >


    Message 13


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    Time: 10:34:58 AM PST US
    From: "Wade Jones" <waj@quik.com>
    Subject: Re: To Bead or Not To Bead
    Thanks Terry ,but your post did not come through . Wade DO NOT ARCHIVE ----- Original Message ----- From: Terry Turnquist To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 11:33 AM Subject: Re: Zenith-List: To Bead or Not To Bead Bead before bending! I've done it both ways. Terry Turnquist


    Message 14


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    Time: 10:48:40 AM PST US
    From: LHusky@aol.com
    Subject: How to attach rudder question
    OK, It is time to attach my rudder. On 6T5-3, I reamed the hole out and inserted the lower rudder bushing. I then placed 6T5-3 and the bushing between 6B2-4 and 6B2-6. I placed an AN3-6A bolt through and it looks ok. My question is for the top. The plans are not clear to me. If I am reading the plans right, I will ream out 6B2-7 and place the bushing in this piece. Then I will place 6T4-3 on the top and bottom of the bushing and put an AN3-6A bolt in it. I have done this and it really looks like a lot of empty space between the 2 6T4-3 pieces. I just want to confirm before I place them on the rudder and drill. Also, once the rudder is in place, I noticed that the rudder is wider than the back of the fuse. I measured everything again and everything looks right. Is this normal? I thought that it would be more flush with the rear of the fuse. I guess that this is why they have 6T5-4 acting as a fairing. Any input will be great. Larry Husky Lakeview, OR Hanging Rudder


    Message 15


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    Time: 10:50:43 AM PST US
    From: "Milburn Reed" <milreed@directcon.net>
    Subject: Re: vg's
    Jim I too am building a ch 701 and curious about VG's. Speculating one might expect the VG's to slow the stall speed at lower angles of attack, at higher angles when slats are operating would the presents of VG's have an effect? Who has a wind tunnel? --- any test pilots out there? Mil


    Message 16


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    Time: 11:34:04 AM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: How to attach rudder question
    I noticed that the ailerons are about 1/4" thicker than the wing forwad of them. Maybe this is to enhance control response? I know that htinner surfaces reduce sensitivity - build in a dead-band... LHusky@aol.com wrote: OK, It is time to attach my rudder. On 6T5-3, I reamed the hole out and inserted the lower rudder bushing. I then placed 6T5-3 and the bushing between 6B2-4 and 6B2-6. I placed an AN3-6A bolt through and it looks ok. My question is for the top. The plans are not clear to me. If I am reading the plans right, I will ream out 6B2-7 and place the bushing in this piece. Then I will place 6T4-3 on the top and bottom of the bushing and put an AN3-6A bolt in it. I have done this and it really looks like a lot of empty space between the 2 6T4-3 pieces. I just want to confirm before I place them on the rudder and drill. Also, once the rudder is in place, I noticed that the rudder is wider than the back of the fuse. I measured everything again and everything looks right. Is this normal? I thought that it would be more flush with the rear of the fuse. I guess that this is why they have 6T5-4 acting as a fairing. Any input will be great. Larry Husky Lakeview, OR Hanging Rudder Dave Downey Harleysville (SE) PA __________________________________________________


    Message 17


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    Time: 12:08:27 PM PST US
    From: Terry Turnquist <ter_turn@yahoo.com>
    Subject: Re: To Bead or Not To Bead
    I've done it both ways and you should bead before bending..much easier. Terry Turnquist 601XL-Plans St. Peters, MO Wade Jones <waj@quik.com> wrote: Thanks Terry ,but your post did not come through . Wade DO NOT ARCHIVE ----- Original Message ----- From: Terry Turnquist To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 11:33 AM Subject: Re: Zenith-List: To Bead or Not To Bead Bead before bending! I've done it both ways. Terry Turnquist href="http://www.aeroelectric.com">www.aeroelectric.com href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.kitlog.com">www.kitlog.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/contribution">http://www.matronics.com/chref="http://www.matronics.com/Navigator?Zenith-List">http://www.matron ---------------------------------


    Message 18


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    Time: 01:21:59 PM PST US
    From: "Wade Jones" <waj@quik.com>
    Subject: Re: To Bead or Not To Bead
    Thanks Terry , that's what I will do . Wade DO NOT ARCHIVE ----- Original Message ----- From: Terry Turnquist To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 2:07 PM Subject: Re: Zenith-List: To Bead or Not To Bead I've done it both ways and you should bead before bending..much easier. Terry Turnquist 601XL-Plans St. Peters, MO Wade Jones <waj@quik.com> wrote: Thanks Terry ,but your post did not come through . Wade DO NOT ARCHIVE ----- Original Message ----- From: Terry Turnquist To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 11:33 AM Subject: Re: Zenith-List: To Bead or Not To Bead


    Message 19


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    Time: 02:30:41 PM PST US
    From: Jaybannist@cs.com
    I am in the process of fabricating seats for my 601XL. Looking ahead, what are you builders using for the base material for the interior side panels? Jay in Dallas


    Message 20


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    Time: 03:11:27 PM PST US
    From: "Wade Jones" <waj@quik.com>
    Subject: Dave's Brake
    Hello Group ,Thanks for all the responses on my fuel tank fabrication .I bent one of the tank skins .040 5052 today and had good results with the brake I built from Dave Clay's design .I highly recommend this sheet metal brake design as I have built most of my parts using it ,Thanks Dave. Wade


    Message 21


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    Time: 03:21:13 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: How to attach rudder question
    That's to help keep the flow attached to the surface of the aileron. The flow will detach from the trailing edge of the lower surface of the wing and then jump the gap and hit the leading edge of the aileron and reattach. If the aileron were thinner the detached flow might miss it's leadiing edge and stay detached which would reduce the effectiveness of the control surface. This is the explanation for the thicker flaps that Chris used to give in his seminars at Oshkosh. On Dec 10, 2006, at 2:32 PM, David Downey wrote: > I noticed that the ailerons are about 1/4" thicker than the wing > forwad of them. Maybe this is to enhance control response? I know > that htinner surfaces reduce sensitivity - build in a dead-band... > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive.


    Message 22


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    Time: 03:44:34 PM PST US
    From: Jaybannist@cs.com
    Subject: Upholstry
    Sorry 'bout that! I neglected to give my post a subject line. I still want to know what you builders are using for the interior side panels. Jay in Dallas, 601XL


    Message 23


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    Time: 03:54:49 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re:
    I used some stuff I got from JC Whitney. It's used under carpeting on the floorboards of cars. I bought it for the floor of the cabin and interior firewall surface but I had so much of it, I used for the side panels also. It's basically shredded rags treated with fire retardant and covered on one side with aluminum foil. It's about a half inch thick. I glued this stuff on and covered it with leather. I've also seen some air duct insulation at the local builder supply. Half inch fiber glass wool with a layer of aluminum foil on one side. This stuff is lighter than the stuff I used but you would have to make sure to seal it up real well or you would have problems with getting the itchy fiber glass all over the place. Cardboard wrapped in upholstery would probably work OK, anything to keep from being in direct contact with the bare metal, especially in cold weather. On Dec 10, 2006, at 5:29 PM, Jaybannist@cs.com wrote: > > I am in the process of fabricating seats for my 601XL. Looking > ahead, what are you builders using for the base material for the > interior side panels? > > Jay in Dallas > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive.


    Message 24


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    Time: 03:59:57 PM PST US
    From: Bryan Martin <bryanmmartin@comcast.net>
    Subject: Re: Upholstry
    I used leather because of its fire resistance and it won't melt like vinyl. I bought a hide from an Ebay auction. I used fire resistant materials as much as possible and tried not to use anything that would emit toxic vapors if it burned. > > Sorry 'bout that! I neglected to give my post a subject line. I > still want to know what you builders are using for the interior > side panels. > > Jay in Dallas, 601XL > -- Bryan Martin N61BM, CH 601 XL, RAM Subaru, Stratus redrive.


    Message 25


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    Time: 04:30:00 PM PST US
    From: Jack Russell <clojan@sbcglobal.net>
    Subject: int side panels
    Jay; I just used alum and glued the carpet on and direct to the fuse in other places. worked well. Jack Jack Russell -Clovis CA 601 XL Jabiru 3300 Progress update at: http://www.geocities.com/clojan@sbcglobal.net/zodiacbarn.html


    Message 26


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    Time: 04:59:33 PM PST US
    From: "Al Young" <armyret@mchsi.com>
    Subject: Re: How to attach rudder question
    Larry- The space between the 6F4-3 and 6T4-3 is dictated by the length of the bushing 6B2-8. 6B2-8 should be just a bit longer than the thickness of 6B2-7. This "bit" is to make sure the rudder moves freely. If your bushing 6B2-8 is longer I'd file it down to the length needed. (On my plans (12/01) I have 1- 6F4-3 and 1-6T4-3 rather than 2-6T4-3s). Regards, Al Young N-601AY ----- Original Message ----- From: LHusky@aol.com To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 12:47 PM Subject: Zenith-List: How to attach rudder question OK, It is time to attach my rudder. On 6T5-3, I reamed the hole out and inserted the lower rudder bushing. I then placed 6T5-3 and the bushing between 6B2-4 and 6B2-6. I placed an AN3-6A bolt through and it looks ok. My question is for the top. The plans are not clear to me. If I am reading the plans right, I will ream out 6B2-7 and place the bushing in this piece. Then I will place 6T4-3 on the top and bottom of the bushing and put an AN3-6A bolt in it. I have done this and it really looks like a lot of empty space between the 2 6T4-3 pieces. I just want to confirm before I place them on the rudder and drill. Also, once the rudder is in place, I noticed that the rudder is wider than the back of the fuse. I measured everything again and everything looks right. Is this normal? I thought that it would be more flush with the rear of the fuse. I guess that this is why they have 6T5-4 acting as a fairing. Any input will be great. Larry Husky Lakeview, OR Hanging Rudder


    Message 27


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    Time: 06:10:40 PM PST US
    Subject: How to attach rudder question
    From: "Husky Larry J" <Larry.J.Husky@doc.state.or.us>
    The plans call for a 10 mm bushing and that is what I have, but it just seems that there is at least 3 mm clearance on each side. Just seems like a lot and I wonder if I could maybe cut this down to 8 mm without any problems. Thanks for the reply. Larry -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Al Young Sent: Sunday, December 10, 2006 4:59 PM To: zenith-list@matronics.com Subject: Re: Zenith-List: How to attach rudder question Larry- The space between the 6F4-3 and 6T4-3 is dictated by the length of the bushing 6B2-8. 6B2-8 should be just a bit longer than the thickness of 6B2-7. This "bit" is to make sure the rudder moves freely. If your bushing 6B2-8 is longer I'd file it down to the length needed. (On my plans (12/01) I have 1- 6F4-3 and 1-6T4-3 rather than 2-6T4-3s). Regards, Al Young N-601AY ----- Original Message ----- From: LHusky@aol.com To: zenith-list@matronics.com Sent: Sunday, December 10, 2006 12:47 PM Subject: Zenith-List: How to attach rudder question OK, It is time to attach my rudder. On 6T5-3, I reamed the hole out and inserted the lower rudder bushing. I then placed 6T5-3 and the bushing between 6B2-4 and 6B2-6. I placed an AN3-6A bolt through and it looks ok. My question is for the top. The plans are not clear to me. If I am reading the plans right, I will ream out 6B2-7 and place the bushing in this piece. Then I will place 6T4-3 on the top and bottom of the bushing and put an AN3-6A bolt in it. I have done this and it really looks like a lot of empty space between the 2 6T4-3 pieces. I just want to confirm before I place them on the rudder and drill. Also, once the rudder is in place, I noticed that the rudder is wider than the back of the fuse. I measured everything again and everything looks right. Is this normal? I thought that it would be more flush with the rear of the fuse. I guess that this is why they have 6T5-4 acting as a fairing. Any input will be great. Larry Husky Lakeview, OR Hanging Rudder href="http://www.aeroelectric.com">www.aeroelectric.com href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.kitlog.com">www.kitlog.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/contribution">http://www.matronics.com/c h ref="http://www.matronics.com/Navigator?Zenith-List">http://www.matron


    Message 28


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    Time: 06:28:24 PM PST US
    From: "Bob Miller" <tutuzulu@gmail.com>
    Subject: Re: Pilot Test Game
    Thanks again, Jim. I do remember him sending that info, but darned if I can find it. I don't have room enough to put nut plates on the vertical landing gear supports, but your idea sounds like it would work. And I've got a way that I think will work easily to compress the bungees, so i won't need to bug Gary again. And hey, by the way, I'm still just two or three months from being finished! Am working on some headrests, which seem to be very important for safety in a crash according to one of the seminars I attended at Sun'nFun, as they prevent the whiplash that apparently causes most of the severe neck injuries in crashes. Then it's wiring, and installling the landing gear that is being welded in a shop here. So maybe this thing actually will fly one of these days before I'm to senile to follow a checklist. I hope you had a good hunt, Bob On 12/8/06, Jim Hoak <planejim@bellsouth.net> wrote: > > Bob, > > Sorry for not answering sooner. Been out hunting and visiting my brother in > Fla. As for the Article on my fix for making the installation of the main > gear legs, I had Gary Boothe from Calif. send it to you. I didn't send it > myself. I haven't mastered copying actual pages and then sending them out as > a file. Gary was kind enough to do that for me. He sent them to you and > several other folks at my request. If I remember correctly is was Issue # 96 > of the Zenair Newsletter back in 1996. Please contact Gary at > gboothe@calply.com I'm sure he will be glad to send it to you again - you > can mention that I suggested you contact him. The process I used was simply > attaching some nutplates ( which line up with the holes in the steel gear > fittings ) to aluminun strips ( with flush 3/32" rivets ) and then riveting > the strips with a couple of flush rivets to the vertical landing gear > supports. This has come in handy while modifying the main gear and replacing > the bungees. > > Jim Hoak > ----- Original Message ----- > Wrom: BDXRQBGJSNBOHMKHJYFMYXOEAIJJPHSCR > To: <zenith-list@matronics.com> > Sent: Thursday, December 07, 2006 9:20 AM > Subject: Zenith-List: Pilot Test Game > > > > > > Here's a crazy-making game to sharpen your situational awareness while > > stuck in the shop. > > > > "It is said"... that Air Force pilots can keep the game going for two > > minutes, but 18 seconds is quite respectable. > > > > http://members.iinet.net.au/~pontipak/redsquare.html > > > > > > Do Not Archive > > > > -- > > Bob Miller > > 601HD N722Z > > Charlottesville, Virginia > > > > > > > > > > -- Bob Miller 601HD N722Z Charlottesville, Virginia


    Message 29


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    Time: 08:35:25 PM PST US
    From: Peter Chapman <pchapman@ionsys.com>
    Subject: Re: Upholstry
    At 18:43 10-12-06, you wrote: > I still want to know what you builders are using for the interior > side panels. Just some ideas: I used the same fabric as on the seats (somewhat fire-retardent). For the panels right next to the seats, I glued the fabric over the face and edges of plasticor panels (corrugated plastic). Sized correctly, they would just snap or tuck into place. Looks good, since there's a little thickness to the panels. Provides a little insulation and also something other than a hard cabin sidewall for one's elbows. On the walls next to one's shins, the same could have been done, but I just had the fabric glued to the wall. Although simpler in that way, I did build in map pockets. Very convenient to have a pocket there. I think holes in the root ribs, holes in the front of the spar, etc., were covered with glued-on vapour-barrier plastic sheeting first, to keep drafts out. For the next 'bay' forward, under the panel to the firewall (and on the firewall itself), my dad found some sort of light fibreglass-based mat. Whatever the merits of the specific material, again it was an attempt to add a little sound and temperature insulation, but having it more fire resistant up front. In some areas where one might damage the material with one's feet, .016 sheet covered the mats and was held in place basically by pinning it in place through holes made in any L-angles in the area. Peter Chapman Toronto, ON 601 HDS / 912 / C-GZDC


    Message 30


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    Time: 10:09:35 PM PST US
    From: JohnDRead@aol.com
    Subject: Re: vg's
    Hi Mil: Build it like the plans. The 701 is a well thought out design and the VGs will not improve the plane. The folk messing with slat removal have not the faintest idea of what they are doing from an aerodynamic sense! The removal of the slats compromises the airfoil significantly. The slat is NOT an addition to the airfoil rather the slot is a "tunnel" through the airfoil that improves the lift coefficient of the airfoil. The increase in drag is minimal because when the plane is not at a high angle of attack there is little or no flow through the slot. Theory of Wing Sections by Abbot and Von Doenhoff describes how a slot improves the lift coefficient. VGs do not improve lift coefficient what they do do is to make a poor airfoil work a little better by making the boundary layer stick to the airfoil a little further back on the wing. The gents in Australia who stared this mess should make a call to Martin Simons who is an Aeronautical Prof. at the University of Aukland he will help them understand. Regards, John Read CH701 in Colorado


    Message 31


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    Time: 10:17:16 PM PST US
    From: NYTerminat@aol.com
    Subject: Re: vg's
    John, There are getting to be too many flying without the slats to say that it will not work!!! Bob Spudis N701ZX CH701/912S, may have to try it myself In a message dated 12/11/2006 1:10:47 A.M. Eastern Standard Time, JohnDRead@aol.com writes: Hi Mil: Build it like the plans. The 701 is a well thought out design and the VGs will not improve the plane. The folk messing with slat removal have not the faintest idea of what they are doing from an aerodynamic sense! The removal of the slats compromises the airfoil significantly. The slat is NOT an addition to the airfoil rather the slot is a "tunnel" through the airfoil that improves the lift coefficient of the airfoil. The increase in drag is minimal because when the plane is not at a high angle of attack there is little or no flow through the slot. Theory of Wing Sections by Abbot and Von Doenhoff describes how a slot improves the lift coefficient. VGs do not improve lift coefficient what they do do is to make a poor airfoil work a little better by making the boundary layer stick to the airfoil a little further back on the wing. The gents in Australia who stared this mess should make a call to Martin Simons who is an Aeronautical Prof. at the University of Aukland he will help them understand. Regards, John Read CH701 in Colorado (http://www.buildersbooks.com/) (http://www.homebuilthelp.com/) (http://www.matronics.com/contribution) (http://www.matronics.com/Navigator?Zenith-List)




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