Zenith-List Digest Archive

Sat 01/20/07


Total Messages Posted: 18



Today's Message Index:
----------------------
 
     1. 06:46 AM - Re: Re: Electronic Headsets.. (C Smith)
     2. 07:25 AM - Re: Re: Electronic Headsets.. (Tim Shankland)
     3. 09:16 AM - Re: Re: Electronic Headsets.. (C Smith)
     4. 09:25 AM - Lightening hole flange length (Ryan Vechinski)
     5. 10:08 AM - Re: Re: Electronic Headsets.. (Craig Payne)
     6. 10:23 AM - I give up! (Bill Naumuk)
     7. 11:52 AM - Re: Re:701 Engine Decision (Roland Smith)
     8. 01:29 PM - Re: Lightening hole flange length (TxDave)
     9. 01:53 PM - Fuselage Gussets (Wade Jones)
    10. 02:26 PM - Re: Fuselage Gussets (Bill Naumuk)
    11. 02:44 PM - Re: Fuselage Gussets (LHusky@aol.com)
    12. 02:46 PM - Re: Re: Lightening hole flange length (David Downey)
    13. 02:56 PM - Re: Fuselage Gussets (Jaybannist@cs.com)
    14. 03:27 PM - Re: Re:701 Engine Decision (Roger Venables)
    15. 03:41 PM - Re: Fuselage Gussets (Robin Bellach)
    16. 04:45 PM - Re: Fuselage Gussets (Bill Naumuk)
    17. 05:34 PM - Re: Fuselage Gussets (Jaybannist@cs.com)
    18. 07:12 PM - Re: Fuselage Gussets (David Austin)
 
 
 


Message 1


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    Time: 06:46:10 AM PST US
    From: "C Smith" <pilot4profit@sbcglobal.net>
    Subject: Re: Electronic Headsets..
    People please keep in mind that all "active" noise reduction circuits are not equal. Bose uses digital signal processing technology with proprietary algorithms. The stuff from Headsets Inc I believe uses an analog circuit along with some filtering and phase shift, then there are the ones that simply use a "noise generator" that puts out a simulation of most common noise signature and sums that out of phase with the ambient noise. There are the passive head sets that have the amplifier set to cut out loud noises commonly seen at shooting ranges. There are many ways to skin the cat, some are patented (Bose)(Sony), some are simple, but limited in effect. So be careful when you start spending money assuming that what you are getting can be popped into your aviation headset. I'm sure the people at Headsets inc did a lot of development before marketing their product, and only God knows how much Bose spent. While simple in principle, feed-forward noise cancellation can be a tricky function to tackle effectively. See what documentation says about their method before you buy. Tim, did you have a pair of Bose headsets when you did your comparison? CS _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Tim Shankland Sent: Friday, January 19, 2007 9:00 PM Subject: Re: Zenith-List: Re: Electronic Headsets.. That might explain the ones at Harbor Freight, but the $10.00 ones I bought actually reduce the noise. Another engineer where I work demonstrated them to me before I bought them. We stood at a place in the plant that had a noticeable air handler noise, probably in the ceiling above us, I put on the headsets first with the noise canceling turn off, no change, then I turned it on just like those $1000, Bose headsets the background noise fade away. Tim Shankland VideoFlyer@aol.com wrote: <<<<<These electronic headsets are not noise cancelling, they simply cut out the noise when it exceeds a certain level. There is a microphone on the outside of the earmuff and small speakers inside. When the noise level is exceeded, the circuitry cuts out the mic and they act like an normal ear muff>>>>> Ah...that explains it! Thanks for your explanation. Interesting idea...not sure if it would work well in an airplane, though. Thanks, John. Dave


    Message 2


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    Time: 07:25:34 AM PST US
    From: Tim Shankland <tshank@core.com>
    Subject: Re: Electronic Headsets..
    CS I did not have a set of Bose with me but I had tried them up as OSH and although I cannot make a one for one comparison there operation sounded similar. The point is that I think there is a market for inexpensive noise reduction, the fact that the ones I have don't work as good as the Bose has to be considered with the factor that that the Bose is 2 orders of magnitude more expensive. I use a passive headset in my Zodiac and it works well but it would pay another $20-$30 for another 5 db of noise reduction, but the active noise canceling units available for aircraft are way past my pain point for cost. Tim Shankland C Smith wrote: > People please keep in mind that all "active" noise reduction circuits > are not equal. Bose uses digital signal processing technology with > proprietary algorithms. The stuff from Headsets Inc I believe uses an > analog circuit along with some filtering and phase shift, then there > are the ones that simply use a "noise generator" that puts out a > simulation of most common noise signature and sums that out of phase > with the ambient noise. There are the passive head sets that have the > amplifier set to cut out loud noises commonly seen at shooting ranges. > > There are many ways to skin the cat, some are patented (Bose)(Sony), > some are simple, but limited in effect. So be careful when you start > spending money assuming that what you are getting can be popped into > your aviation headset. I'm sure the people at Headsets inc did a lot > of development before marketing their product, and only God knows how > much Bose spent. While simple in principle, feed-forward noise > cancellation can be a tricky function to tackle effectively. See what > documentation says about their method before you buy. > > Tim, did you have a pair of Bose headsets when you did your comparison? > > CS > > > > ------------------------------------------------------------------------ > > From: owner-zenith-list-server@matronics.com > [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Tim Shankland > Sent: Friday, January 19, 2007 9:00 PM > To: zenith-list@matronics.com > Subject: Re: Zenith-List: Re: Electronic Headsets.. > > > > That might explain the ones at Harbor Freight, but the $10.00 ones I > bought actually reduce the noise. Another engineer where I work > demonstrated them to me before I bought them. We stood at a place in > the plant that had a noticeable air handler noise, probably in the > ceiling above us, I put on the headsets first with the noise canceling > turn off, no change, then I turned it on just like those $1000, Bose > headsets the background noise fade away. > > Tim Shankland > > VideoFlyer@aol.com <mailto:VideoFlyer@aol.com> wrote: > > <<<<<These electronic headsets are not noise cancelling, they simply > cut out the noise when it exceeds a certain level. There is a > microphone on the outside of the earmuff and small speakers inside. > When the noise level is exceeded, the circuitry cuts out the mic and > they act like an normal ear muff>>>>> > > > > Ah...that explains it! Thanks for your explanation. Interesting > idea...not sure if it would work well in an airplane, though. > > > > Thanks, John. > > > > > > > > Dave > > > > > > > > > > > > > > > >


    Message 3


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    Time: 09:16:43 AM PST US
    From: "C Smith" <pilot4profit@sbcglobal.net>
    Subject: Re: Electronic Headsets..
    One last note on noise reduction. Can't remember if it was an avweb, aopa or direct from the FAA, but I recall reading somewhere in the last 2 weeks that the FAA has published a cautionary message about certain unnamed active noise reduction systems may cover up noise that you may WANT to hear. Abnormal engine or airframe noise may be an early warning to impending failures. Therefore they said that it is up to the user of the equipment to understand how the stuff works, and how it may interfere with hearing abnormal conditions in your aircraft. I'll try to dig up the original and forward it to the group. Tim, I have been looking for a cheap alternative to active noise reduction for literally decades. I simply didn't have the money to take it up as a workbench project. It is those costs of development that the marketers of those products are trying to recoup. Best of luck in your search. CS _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Tim Shankland Sent: Saturday, January 20, 2007 10:25 AM Subject: Re: Zenith-List: Re: Electronic Headsets.. CS I did not have a set of Bose with me but I had tried them up as OSH and although I cannot make a one for one comparison there operation sounded similar. The point is that I think there is a market for inexpensive noise reduction, the fact that the ones I have don't work as good as the Bose has to be considered with the factor that that the Bose is 2 orders of magnitude more expensive. I use a passive headset in my Zodiac and it works well but it would pay another $20-$30 for another 5 db of noise reduction, but the active noise canceling units available for aircraft are way past my pain point for cost. Tim Shankland


    Message 4


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    Time: 09:25:50 AM PST US
    From: Ryan Vechinski <brothapig@HOTMAIL.COM>
    Subject: Lightening hole flange length
    Is there a rule of thumb to use for the length of the flange when flanging lightening holes? I can't seem to find it specified anywhere in the drawings. I'm thinking about using 15mm. Ryan Vechinski CH-701 -> starting on wings


    Message 5


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    Time: 10:08:49 AM PST US
    From: "Craig Payne" <craig@craigandjean.com>
    Subject: Re: Electronic Headsets..
    <http://www.aircraftspruce.com/catalog/avpages/retrofit_kit.php> http://www.aircraftspruce.com/catalog/avpages/retrofit_kit.php http://www.headsetsinc.com/anr_upgrade.htm http://www.headsetsinc.com/customer_reviews.htm "AVweb's publisher recently retrofitted his old David Clark headset with a $169.00 active noise reduction (ANR) kit from Headsets, Inc., and then test-flew the modified headset in three different piston aircraft. He found installation straightforward for anyone not intimidated by a soldering iron. How'd the DC headset perform after the ANR retrofit? It won't match the comfort or sound quality of a Bose or LightSPEED, but there was a huge improvement in low-frequency noise attenuation. Final verdict: the mod kit is definitely worth the cost." (http://www.avweb.com/news/reviews/182561-1.html) And for a non-electronic solution: http://www.oregonaero.com/p5859_2001.html -- Craig


    Message 6


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    Time: 10:23:33 AM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: I give up!
    All- After snagging and kinking by fuse side skins innumerable times with a rotary polisher, I decided to quit pre-polishing. I've done more damage to my skins trying to polish them (Even though they've been held down every 1' or so) than I would have ever done otherwise. I'm going to go ahead and assemble the fuse. 1. An orbital polisher is no hassle, but no matter how careful you are, you'll snag an edge with a rotary. You don't have a choice- it'll take you forever to polish with an orbital. 2. I still recommend polishing underside components before assembly.It's too much hassle after assembly to get on your back and try to polish up-hand. Bill Naumuk HDS Fuselage Townville, Pa


    Message 7


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    Time: 11:52:04 AM PST US
    From: "Roland Smith" <docponds@sover.net>
    Subject: Re:701 Engine Decision
    For those considering a Rotax 912, note that there are workshops in Sebring, Florida, associated with Lockwood. Address below. I'm going to the next one, February 8 and 9. Expect to order my 912ULS then, too. Hope to see some friends from the Zenith List. http://www.aerotechnicalinstitute.com/ Roland Smith, Bennington, Vermont, 701AA ( reserved ) Mating rear fuselage, cabin and firewall.


    Message 8


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    Time: 01:29:21 PM PST US
    Subject: Re: Lightening hole flange length
    From: "TxDave" <dclaytx2@HOTMAIL.COM>
    Hey Ryan, On page 17 of the ZAC construction manual for the 601 it shows the flange depth (note I said depth) should be 8mm. Looking at my wing ribs I'm pretty close to that. DISCLAIMER FOR FLAMERS: THE 8MM FIGURE IS PER ZAC FLANGING DIE SPECS AND IS NOT BASED ON MY PERSONAL OPINION. Dave Clay www.daves601xl.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89138#89138


    Message 9


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    Time: 01:53:31 PM PST US
    From: "Wade Jones" <waj@quik.com>
    Subject: Fuselage Gussets
    Hello group ,while reading the different sites I see mention of several gussets in the rear fuselage .Have the plans been revised to exclude these or am I not seeing them in my plans interpretations . Plans Dated 03/06 Wade Jones South Texas 601XL plans building Cont. 0200


    Message 10


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    Time: 02:26:27 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: Fuselage Gussets
    Wade- Probably apples and oranges, but I'm right at that stage now. HDS plans call for gussets at the top of the fuse sides, aligned with the L angle stiffeners. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: Wade Jones To: zenith-list@matronics.com Sent: Saturday, January 20, 2007 4:52 PM Subject: Zenith-List: Fuselage Gussets Hello group ,while reading the different sites I see mention of several gussets in the rear fuselage .Have the plans been revised to exclude these or am I not seeing them in my plans interpretations . Plans Dated 03/06 Wade Jones South Texas 601XL plans building Cont. 0200


    Message 11


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    Time: 02:44:19 PM PST US
    From: LHusky@aol.com
    Subject: Re: Fuselage Gussets
    My plans also do not call for the gussets. I think with the .025 skin on the newer planes, they do not need the gussets like the .016 skins did. I have pictures of the QBK planes and they do not have the gussets. My plans are dated early in 06 also. Larry Husky Do Not Archive


    Message 12


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    Time: 02:46:33 PM PST US
    From: David Downey <planecrazydld@yahoo.com>
    Subject: Re: Lightening hole flange length
    Also not set in stone but most of the production aircraft I have worked on have flanges about 1/4" wide around the lightning holes and the flange angle is usually between 30 and 45 from the web plane... Hey Ryan, On page 17 of the ZAC construction manual for the 601 it shows the flange depth (note I said depth) should be 8mm. Looking at my wing ribs I'm pretty close to that. DISCLAIMER FOR FLAMERS: THE 8MM FIGURE IS PER ZAC FLANGING DIE SPECS AND IS NOT BASED ON MY PERSONAL OPINION. Dave Clay www.daves601xl.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=89138#89138 Dave Downey Harleysville (SE) PA Zodiac 601XL/Corvair? --------------------------------- Expecting? Get great news right away with email Auto-Check. Try the Yahoo! Mail Beta.


    Message 13


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    Time: 02:56:24 PM PST US
    From: Jaybannist@cs.com
    Subject: Re: Fuselage Gussets
    Wade, I started building my XL in December of 2005 and there were no rear fuselage gussets called for in my plans. I think that the gussets were necessary when the fuselage skins were .016". The side and bottom skins have been changed to .025", eliminating the need for gussets. Jay in Dallas Do not archive > ----- Original Message ----- > From: Wade Jones > To: zenith-list@matronics.com > Sent: Saturday, January 20, 2007 4:52 PM > Subject: Zenith-List: Fuselage Gussets > > > Hello group ,while reading the different sites I see mention of several gussets in the rear fuselage .Have the plans been revised to exclude these or am I not seeing them in my plans interpretations . Plans Dated 03/06 > Wade Jones South Texas > 601XL plans building > Cont. 0200 > >


    Message 14


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    Time: 03:27:43 PM PST US
    From: "Roger Venables" <roger@nwtradingpost.com>
    Subject: Re:701 Engine Decision
    Roland You will r4eally enjoy it. Please give my regards to Dean who does the instruction Roger Venables Kenmore, WA CH701 _____ From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of Roland Smith Sent: Saturday, January 20, 2007 11:51 AM Subject: Re: Zenith-List: Re:701 Engine Decision For those considering a Rotax 912, note that there are workshops in Sebring, Florida, associated with Lockwood. Address below. I'm going to the next one, February 8 and 9. Expect to order my 912ULS then, too. Hope to see some friends from the Zenith List. http://www.aerotechnicalinstitute.com/ Roland Smith, Bennington, Vermont, 701AA ( reserved ) Mating rear fuselage, cabin and firewall.


    Message 15


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    Time: 03:41:47 PM PST US
    From: "Robin Bellach" <601zv@ritternet.com>
    Subject: Re: Fuselage Gussets
    My plans of 04/06/04 have the gussets. ----- Original Message ----- From: LHusky@aol.com To: zenith-list@matronics.com Sent: Saturday, January 20, 2007 4:39 PM Subject: Re: Zenith-List: Fuselage Gussets My plans also do not call for the gussets. I think with the .025 skin on the newer planes, they do not need the gussets like the .016 skins did. I have pictures of the QBK planes and they do not have the gussets. My plans are dated early in 06 also. Larry Husky Do Not Archive


    Message 16


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    Time: 04:45:10 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: Fuselage Gussets
    Wade- From the list responses, looks like you have to ask Zenith. do not archive Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: Bill Naumuk To: zenith-list@matronics.com Sent: Saturday, January 20, 2007 5:24 PM Subject: Re: Zenith-List: Fuselage Gussets Wade- Probably apples and oranges, but I'm right at that stage now. HDS plans call for gussets at the top of the fuse sides, aligned with the L angle stiffeners. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: Wade Jones To: zenith-list@matronics.com Sent: Saturday, January 20, 2007 4:52 PM Subject: Zenith-List: Fuselage Gussets Hello group ,while reading the different sites I see mention of several gussets in the rear fuselage .Have the plans been revised to exclude these or am I not seeing them in my plans interpretations . Plans Dated 03/06 Wade Jones South Texas 601XL plans building Cont. 0200 href="http://www.matronics.com/Navigator?Zenith-List">http://www.matron href="http://forums.matronics.com">http://forums.matronics.com


    Message 17


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    Time: 05:34:26 PM PST US
    From: Jaybannist@cs.com
    Subject: Re: Fuselage Gussets
    Bill, Wade, You do NOT have to ask ZAC. They have already spoken - through their drawings and photo guides. According to this (current) information, an XL requires NO rear fuselage gussets! Jay in Dallas Do not archive "Bill Naumuk" <naumuk@alltel.net> wrote: >Wade- > From the list responses, looks like you have to ask Zenith. > do not archive >Bill Naumuk >HDS Fuselage >Townville, Pa > ----- Original Message ----- > From: Bill Naumuk > To: zenith-list@matronics.com > Sent: Saturday, January 20, 2007 5:24 PM > Subject: Re: Zenith-List: Fuselage Gussets > > > Wade- > Probably apples and oranges, but I'm right at that stage now. HDS plans call for gussets at the top of the fuse sides, aligned with the L angle stiffeners. > Bill Naumuk > HDS Fuselage > Townville, Pa > ----- Original Message ----- > From: Wade Jones > To: zenith-list@matronics.com > Sent: Saturday, January 20, 2007 4:52 PM > Subject: Zenith-List: Fuselage Gussets > > > Hello group ,while reading the different sites I see mention of several gussets in the rear fuselage .Have the plans been revised to exclude these or am I not seeing them in my plans interpretations . Plans Dated 03/06 > Wade Jones South Texas > 601XL plans building > Cont. 0200 > > >href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com > >


    Message 18


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    Time: 07:12:43 PM PST US
    From: "David Austin" <daveaustin2@can.rogers.com>
    Subject: Re: Fuselage Gussets
    As an old 601 owner, I found that there were cracks in the 16 thou side panels (both sides) that I noticed after 13 years. Not only that, but water had gone in thru the crack on one side and the rivet had turned to alum oxide. Even with the 25 thou panels, I still suggest that unless the vertical stiffener is locked to the upper longeron, vibration would do the same to the 25 thou panel. JMLO Dave Austin 601HDS - 912, Spitfire Mk VIII ----- Original Message ----- From: <Jaybannist@cs.com> Sent: Saturday, January 20, 2007 8:33 PM Subject: Re: Zenith-List: Fuselage Gussets > > Bill, Wade, > > You do NOT have to ask ZAC. They have already spoken - through their > drawings and photo guides. According to this (current) information, an XL > requires NO rear fuselage gussets! > > Jay in Dallas > Do not archive > > > "Bill Naumuk" <naumuk@alltel.net> wrote: > >>Wade- >> From the list responses, looks like you have to ask Zenith. >> do not archive >>Bill Naumuk >>HDS Fuselage >>Townville, Pa >> ----- Original Message ----- >> From: Bill Naumuk >> To: zenith-list@matronics.com >> Sent: Saturday, January 20, 2007 5:24 PM >> Subject: Re: Zenith-List: Fuselage Gussets >> >> >> Wade- >> Probably apples and oranges, but I'm right at that stage now. HDS >> plans call for gussets at the top of the fuse sides, aligned with the L >> angle stiffeners. >> Bill Naumuk >> HDS Fuselage >> Townville, Pa >> ----- Original Message ----- >> From: Wade Jones >> To: zenith-list@matronics.com >> Sent: Saturday, January 20, 2007 4:52 PM >> Subject: Zenith-List: Fuselage Gussets >> >> >> Hello group ,while reading the different sites I see mention of >> several gussets in the rear fuselage .Have the plans been revised to >> exclude these or am I not seeing them in my plans interpretations . Plans >> Dated 03/06 >> Wade Jones South Texas >> 601XL plans building >> Cont. 0200 >> >> >>href="http://www.matronics.com/Navigator?Zenith-List">http://www.matronhref="http://forums.matronics.com">http://forums.matronics.com >> >> >> >> > > >




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