Zenith-List Digest Archive

Wed 01/31/07


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 07:30 AM - Re: Re: 601XL Wing Flutter (japhillipsga@AOL.COM)
     2. 07:30 AM - Re: Re: Spin 601xl any experience, caveates, unusual recovery techn (japhillipsga@aol.com)
     3. 07:46 AM - Re: Wing Flutter (japhillipsga@aol.com)
     4. 12:45 PM - For 701 Builders Only - Update (Jon Croke)
     5. 01:56 PM - Re: Cleaning aluminum, aerobatics (Eddie G.)
     6. 03:01 PM - Re: Re: Cleaning aluminum, aerobatics (Bill Naumuk)
     7. 03:01 PM - Re: Re: Cleaning aluminum, aerobatics (John Bolding)
     8. 03:25 PM - Re: For 701 Builders Only - Update (Chris Lewis)
     9. 05:38 PM - Re: Re: Cleaning aluminum, aerobatics (Bill Naumuk)
    10. 06:03 PM - Re: Avionics book or videos - any recommendation? (Nancy)
    11. 06:36 PM - Precision Leveling (Nancy)
    12. 07:03 PM - Re: Precision Leveling (Edward Moody II)
    13. 07:51 PM - The Garangar now has a name, "Air Fiero" (Ron Lendon)
    14. 11:57 PM - Re: The Garangar now has a name, "Air Fiero" (TxDave)
 
 
 


Message 1


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    Time: 07:30:11 AM PST US
    Subject: Re: 601XL Wing Flutter
    From: japhillipsga@AOL.COM
    David, the aileron does not have a hinge. I used the standard ZAC solid skin flex mode. Duel stick controls, Best regards, Bill do not archive -----Original Message----- From: dxj@comcast.net Sent: Wed, 31 Jan 2007 12:37 AM Subject: Zenith-List: Re: 601XL Wing Flutter Still curious what type of aeileron hinges you have. -------- Zodiac 601 XL - CZAW Built - Rotax 912S DO NOT ARCHIVE Read this topic online here: http://forums.matronics.com/viewtopic.php?p=91764#91764 ________________________________________________________________________


    Message 2


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    Time: 07:30:17 AM PST US
    Subject: Re: Spin 601xl any experience, caveates, unusual recovery
    techn
    From: japhillipsga@aol.com
    -----Original Message----- From: dxj@comcast.net Sent: Wed, 31 Jan 2007 12:30 AM Subject: Zenith-List: Re: Spin 601xl any experience, caveates, unusual recovery techn I only know what they did for the prototype that they used for testing and certification. -------- Zodiac 601 XL - CZAW Built - Rotax 912S DO NOT ARCHIVE Read this topic online here: http://forums.matronics.com/viewtopic.php?p=91763#91763 ________________________________________________________________________


    Message 3


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    Time: 07:46:33 AM PST US
    Subject: Re: Wing Flutter
    From: japhillipsga@aol.com
    John, the difference from 142 mph to 170 is 28 mph. How many seconds would your XL at or near gross require to pick up 28 mph in a dive ? I've had my XL to 180ish in a smooth shallow dive amd she seemed to handle well and I'm sure 20 % more would be pushing too far, Best regards, Bill -----Original Message----- From: jrfulp@ncia.net Sent: Tue, 30 Jan 2007 7:37 PM Subject: RE: Zenith-List: Wing Flutter You were in the wrong place/wrong time...the warm/cold air set-up a perfect (bad) wing frequency harmonic...instead of diving you should have pulled UP...slow...get your bearings...diving to 170MPH?? You should be ???? Glad your OK John -----Original Message----- From: owner-zenith-list-server@matronics.com [mailto:owner-zenith-list-server@matronics.com] On Behalf Of djdormer@cox.net Sent: Tuesday, January 30, 2007 5:50 PM Subject: Zenith-List: Wing Flutter Bill: I don't claim to be an expert on the subject but I do have 22 years of military flying with much of it as a flight engineer on medium transports. I think what you experienced was severe vortexing over the wing tips due to the hot air below the wing caused by the power plant opposed to the relatively cool air above. The extreme vortexing phenomena produced a "hammering effect" on the top of the wing causing it to flutter. I've experienced similar situations during descent and final approach during extremely hot days while flying with the Corps of Engineers in Saudi Arabia. James D. Webber GS-11 Senior Training Specialist Department of Attack Helicopter Training jim.webber@eustis.army.mil ________________________________________________________________________


    Message 4


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    Time: 12:45:09 PM PST US
    From: "Jon Croke" <Jon@joncroke.com>
    Subject: For 701 Builders Only - Update
    The followup video for Building your CH701 REAR FUESLAGE is now available at: http://www.homebuilthelp.com/Forward_Fuselage.htm Can you believe it has a title of: FORWARD FUSELAGE ! Due to the complexity and detail of fitting/rigging the front fuse into the rear, this is a 2 DVD set of 4 hrs duration total time. Builders: Let's get our 701s completed and ready to fly by this summer!


    Message 5


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    Time: 01:56:52 PM PST US
    Subject: Re: Cleaning aluminum, aerobatics
    From: "Eddie G." <silentlight@verizon.net>
    Hi, I was searching the archives for a good alternative to cleaning parts before priming (indoors) and found John Bolding's writeup below. So, what is a good, safe cleaner that I can use indoor without risking exposure to carcinogen chemicals and without causing chemical reactions on the aluminum parts? I am currently building my rudder in a corner of my living room which has turned out to be a nice comfortable work place. Am planning on brushing AFS primer/sealer on the contact points and leaving the rest of the surfaces untreated. I am also thinking of soaking the rivet heads in a thinned solution of primer/sealer before riviting. Should I consider using soap and distilled water followed by rubbing alcohol? Thanx...Eddie --------------------------- [quote="John Bolding"]OK guys , I know you should have only one subject per post but I prefer lurking to posting so I like to get it over with in a hurry. Cleaning aluminum: I REALLY hope I don't hurt anyone's feelings here and that is certainly not my intent. Over the yrs I have read hundreds of times on this list and several others that I monitor about wiping down the alum. part with some solvent( MEK, acetone and lacquer thinner being the most common)as the final prep for painting. My career in the paint spray equipment industry for 35 yrs put me in the middle of hundreds of paint film examinations to determine cause of failure. Normally the paint supplier or part washer guy was the lead role in these goat ropings but the equipment guy HAD to show up or he was automatically the cause, kinda like missing a meeting when your EAA Chapter holds elections, you WILL be an office holder if you miss. Some paints are more tolerant than others of a not perfectly clean surface, waterborne materials and powder are the least tolerant (in my limited experience anyway). Solvent is a poor choice for cleaning. Imagine coming in from the shop for lunch and grabbing a can of MEK and a rag and cleaning your greasy hands with it, no water, just a rag wet with solvent. You succeed in getting them to look a little better but you HAVEN'T taken all the dirt/ grease off, just moved it around in smaller concentrations. Follow up with a clean rag and more solvent reduces the concentrations but .... you get the picture. Now if you agitate a surfactant(soap) into the part to be cleaned,(your hands)using water and when you get all the junk floating (paint guys called it "suspended" 'cause they made a lot of money and wanted to impress the customer) and introduce a rinse(LOTS of water to flood the surface) to remove it ,you generally get a squeaky clean surface first rattle out of the box. Repeat as necessary. What I learned from all these dog and pony shows was that the oils you are trying to remove can be effective (with some coatings) down to the molecular level at causing adhesion problems down the road. Ever been at a boat dock and noticed the oil sheen on the water, it's only a few molecules thick. You CAN'T be assured you get it ALL off unless you wash and rinse. Now comes the part where 83 guys that have been painting since before birth tell me that I'm all wet and they never had a problem in wiping down a car with a rag and solvent. Save it, I heard it a thousand times. What impressed ME was the chemist who brought along a BIG microscope to one of these meetings and SHOWED me oil between the substrate and paint film where it had peeled off. Takes a lot of work to build an airplane, prep it properly. LOW&SLOW John Bolding > Read this topic online here: http://forums.matronics.com/viewtopic.php?p=91929#91929


    Message 6


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    Time: 03:01:26 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: Cleaning aluminum, aerobatics
    Eddie- I can see your problem- John's post never takes a stand other than "prep carefully". You might want to narrow your search down by saying what type of paint you intend to use (Enamel, lacquer, etc.) and see if anyone bites. Good building. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Eddie G." <silentlight@verizon.net> Sent: Wednesday, January 31, 2007 4:55 PM Subject: Zenith-List: Re: Cleaning aluminum, aerobatics > > Hi, > > I was searching the archives for a good alternative to cleaning parts > before priming (indoors) and found John Bolding's writeup below. > > So, what is a good, safe cleaner that I can use indoor without risking > exposure to carcinogen chemicals and without causing chemical reactions on > the aluminum parts? I am currently building my rudder in a corner of my > living room which has turned out to be a nice comfortable work place. Am > planning on brushing AFS primer/sealer on the contact points and leaving > the rest of the surfaces untreated. I am also thinking of soaking the > rivet heads in a thinned solution of primer/sealer before riviting. > > Should I consider using soap and distilled water followed by rubbing > alcohol? > > > Thanx...Eddie > > --------------------------- > > [quote="John Bolding"]OK guys , I know you should have only one subject > per post but I prefer lurking to posting so I like to get it over with in > a hurry. > > Cleaning aluminum: > > I REALLY hope I don't hurt anyone's feelings here and that is certainly > not my intent. > Over the yrs I have read hundreds of times on this list and several > others that I monitor about wiping down the alum. part with some > solvent( MEK, acetone and lacquer thinner being the most common)as the > final prep for painting. > My career in the paint spray equipment industry for 35 yrs put me in the > middle of hundreds of paint film examinations to determine cause of > failure. Normally the paint supplier or part washer guy was the lead role > in these goat ropings but the equipment guy HAD to show up or he was > automatically the cause, kinda like missing a meeting when your EAA > Chapter holds elections, you WILL be an office holder if you miss. > > Some paints are more tolerant than others of a not perfectly clean > surface, waterborne materials and powder are the least tolerant (in my > limited experience anyway). > Solvent is a poor choice for cleaning. > > Imagine coming in from the shop for lunch and grabbing a can of MEK and a > rag and cleaning your greasy hands with it, no water, just a rag wet with > solvent. You succeed in getting them to look a little better but you > HAVEN'T taken all the dirt/ grease off, just moved it around in smaller > concentrations. Follow up with a clean rag and more solvent reduces the > concentrations but .... you get the picture. > Now if you agitate a surfactant(soap) into the part to be cleaned,(your > hands)using water and when you get all the junk floating (paint guys > called it "suspended" 'cause they made a lot of money and wanted to > impress the customer) and introduce a rinse(LOTS of water to flood the > surface) to remove it ,you generally get a squeaky clean surface first > rattle out of the box. Repeat as necessary. > What I learned from all these dog and pony shows was that the oils you > are trying to remove can be effective (with some coatings) down to the > molecular level at causing adhesion problems down the road. Ever been at > a boat dock and noticed the oil sheen on the water, it's only a few > molecules thick. You CAN'T be assured you get it ALL off unless you wash > and rinse. > > Now comes the part where 83 guys that have been painting since before > birth tell me that I'm all wet and they never had a problem in wiping > down a car with a rag and solvent. Save it, I heard it a thousand times. > What impressed ME was the chemist who brought along a BIG microscope to > one of these meetings and SHOWED me oil between the substrate and paint > film where it had peeled off. Takes a lot of work to build an airplane, > prep it properly. > > > LOW&SLOW John Bolding > > >> > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=91929#91929 > > >


    Message 7


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    Time: 03:01:26 PM PST US
    From: "John Bolding" <jnbolding1@teleshare.net>
    Subject: Re: Cleaning aluminum, aerobatics
    It's actually not an alternative but rather the norm in the finishing industry. Aluminum parts going thru a conveyorized parts washer (long tunnel with several tanks and hundreds of spray nozzles) use some pretty aggressive chemicals sometimes depending on what they are trying to remove but for alum that started out clean and only has smudges and oils from our skin plus oily residue the air drill spit out Dawn or Woolite plus water gets it down to the shine. RINSE WELL WITH AGITATION !! Skip the alcohol, the part is already clean. DON'T dry it with compressed air, a LITTLE oil in the air goes a long way, use a fan or a CLEAN cotton rag. If you were outside I'd use WO-1 or Alumaprep to put in a little tooth for better adhesion but you can do that with the proper color of Scotchbrite (I keep forgetting which color it is) LOW&SLOW John Bolding I was searching the archives for a good alternative to cleaning parts before priming (indoors) and found John Bolding's writeup below. So, what is a good, safe cleaner that I can use indoor without risking exposure to carcinogen chemicals and without causing chemical reactions on the aluminum parts? Should I consider using soap and distilled water followed by rubbing alcohol? Thanx...Eddie


    Message 8


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    Time: 03:25:44 PM PST US
    Subject: Re: For 701 Builders Only - Update
    From: "Chris Lewis" <christopherlewis@earthlink.net>
    Jon - Looks nice. Are you going to offer any combo deals for buying multiple videos at a time? BTW - Non-paid advertisement here. I have both of Jon's previous 701 videos (Metal Working 101 and Scratch-building) and truly enjoyed them. Check 'em out if you haven't. Chris in Seattle -------- 701 Scratch Builder Read this topic online here: http://forums.matronics.com/viewtopic.php?p=91945#91945


    Message 9


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    Time: 05:38:12 PM PST US
    From: "Bill Naumuk" <naumuk@alltel.net>
    Subject: Re: Cleaning aluminum, aerobatics
    Eddie- Figures, 15 minutes after I post this, John comes through. Can't complain though, eh? Good building. Bill Naumuk HDS Fuselage Townville, Pa ----- Original Message ----- From: "Bill Naumuk" <naumuk@alltel.net> Sent: Wednesday, January 31, 2007 6:01 PM Subject: Re: Zenith-List: Re: Cleaning aluminum, aerobatics > > Eddie- > I can see your problem- John's post never takes a stand other than > "prep carefully". You might want to narrow your search down by saying what > type of paint you intend to use (Enamel, lacquer, etc.) and see if anyone > bites. > Good building. > Bill Naumuk > HDS Fuselage > Townville, Pa > ----- Original Message ----- > From: "Eddie G." <silentlight@verizon.net> > To: <zenith-list@matronics.com> > Sent: Wednesday, January 31, 2007 4:55 PM > Subject: Zenith-List: Re: Cleaning aluminum, aerobatics > > >> >> Hi, >> >> I was searching the archives for a good alternative to cleaning parts >> before priming (indoors) and found John Bolding's writeup below. >> >> So, what is a good, safe cleaner that I can use indoor without risking >> exposure to carcinogen chemicals and without causing chemical reactions >> on the aluminum parts? I am currently building my rudder in a corner of >> my living room which has turned out to be a nice comfortable work place. >> Am planning on brushing AFS primer/sealer on the contact points and >> leaving the rest of the surfaces untreated. I am also thinking of soaking >> the rivet heads in a thinned solution of primer/sealer before riviting. >> >> Should I consider using soap and distilled water followed by rubbing >> alcohol? >> >> >> Thanx...Eddie >> >> --------------------------- >> >> [quote="John Bolding"]OK guys , I know you should have only one subject >> per post but I prefer lurking to posting so I like to get it over with in >> a hurry. >> >> Cleaning aluminum: >> >> I REALLY hope I don't hurt anyone's feelings here and that is certainly >> not my intent. >> Over the yrs I have read hundreds of times on this list and several >> others that I monitor about wiping down the alum. part with some >> solvent( MEK, acetone and lacquer thinner being the most common)as the >> final prep for painting. >> My career in the paint spray equipment industry for 35 yrs put me in the >> middle of hundreds of paint film examinations to determine cause of >> failure. Normally the paint supplier or part washer guy was the lead >> role in these goat ropings but the equipment guy HAD to show up or he was >> automatically the cause, kinda like missing a meeting when your EAA >> Chapter holds elections, you WILL be an office holder if you miss. >> >> Some paints are more tolerant than others of a not perfectly clean >> surface, waterborne materials and powder are the least tolerant (in my >> limited experience anyway). >> Solvent is a poor choice for cleaning. >> >> Imagine coming in from the shop for lunch and grabbing a can of MEK and >> a rag and cleaning your greasy hands with it, no water, just a rag wet >> with solvent. You succeed in getting them to look a little better but >> you HAVEN'T taken all the dirt/ grease off, just moved it around in >> smaller concentrations. Follow up with a clean rag and more solvent >> reduces the concentrations but .... you get the picture. >> Now if you agitate a surfactant(soap) into the part to be cleaned,(your >> hands)using water and when you get all the junk floating (paint guys >> called it "suspended" 'cause they made a lot of money and wanted to >> impress the customer) and introduce a rinse(LOTS of water to flood the >> surface) to remove it ,you generally get a squeaky clean surface first >> rattle out of the box. Repeat as necessary. >> What I learned from all these dog and pony shows was that the oils you >> are trying to remove can be effective (with some coatings) down to the >> molecular level at causing adhesion problems down the road. Ever been at >> a boat dock and noticed the oil sheen on the water, it's only a few >> molecules thick. You CAN'T be assured you get it ALL off unless you wash >> and rinse. >> >> Now comes the part where 83 guys that have been painting since before >> birth tell me that I'm all wet and they never had a problem in wiping >> down a car with a rag and solvent. Save it, I heard it a thousand times. >> What impressed ME was the chemist who brought along a BIG microscope to >> one of these meetings and SHOWED me oil between the substrate and paint >> film where it had peeled off. Takes a lot of work to build an airplane, >> prep it properly. >> >> >> LOW&SLOW John Bolding >> >> >>> >> >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=91929#91929 >> >> >> >> >> >> >> >> >> >> >> > > >


    Message 10


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    Time: 06:03:14 PM PST US
    From: "Nancy" <ding@tbscc.com>
    Subject: Re: Avionics book or videos - any recommendation?
    ----- Original Message ----- From: Carlos Sa To: zenith-list@matronics.com Sent: Friday, December 08, 2006 3:54 PM Subject: Re: Zenith-List: Avionics book or videos - any recommendation? I suggest a visit to www.aeroelectric.com And, of course, there is the aeroelectric list @ Matronics. Just follow the link to the Matronics Navigator page, in the trailer below... Carlos CH601-HD, plans Montreal, Canada On 08/12/06, Eddie G. <silentlight@verizon.net> wrote: silentlight@verizon.net> Greetings, Is there one or two good books or videos that you folks can recommend on VHF antenna basics, selecting and installating antennas on metal-frame aircrafts, avionics, connectors, wiring, etc.? Thanx...Eddie


    Message 11


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    Time: 06:36:13 PM PST US
    From: "Nancy" <ding@tbscc.com>
    Subject: Precision Leveling
    An excellent method for accurate leveling during fuselage construction.


    Message 12


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    Time: 07:03:35 PM PST US
    From: "Edward Moody II" <dredmoody@cox.net>
    Subject: Re: Precision Leveling
    I just use a Smart Level mounted in a 48" beam. Works very well. Also useful for matching blade pitch angles on a G.A. prop. Dred ----- Original Message ----- From: Nancy To: Zenith-list Sent: Wednesday, January 31, 2007 8:34 PM Subject: Zenith-List: Precision Leveling An excellent method for accurate leveling during fuselage construction. ------------------------------------------------------------------------- ----- 1/31/2007 3:16 PM


    Message 13


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    Time: 07:51:03 PM PST US
    Subject: The Garangar now has a name, "Air Fiero"
    From: "Ron Lendon" <rlendon@comcast.net>
    The Garangar has been named "Air Fiero" by my every so helpful and understanding beautiful bride, who refuses to give up her parking place inside. She does let me use her side sometimes, but the night belongs to "SEW PRO" Working on the LE Win Skin. do not archive -------- Ron Lendon, Clinton Township, MI Corvair Zodiac XL, ScrapBuilder ;-) http://www.mykitlog.com/rlendon Read this topic online here: http://forums.matronics.com/viewtopic.php?p=92013#92013 Attachments: http://forums.matronics.com//files/le_skin_008_192.jpg


    Message 14


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    Time: 11:57:42 PM PST US
    Subject: Re: The Garangar now has a name, "Air Fiero"
    From: "TxDave" <dclaytx2@HOTMAIL.COM>
    I don't blame her for wanting to protect that classic Fiero. I checked your kitlog site tonight. That's a really creative and ingenious way to bend your LE skin. Good job Ron! Do not archive Dave Clay http://www.daves601xl.com Read this topic online here: http://forums.matronics.com/viewtopic.php?p=92028#92028




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